Conduits for a nerve repair procedure

Conduits with internal separator structures and vacuum-assisted insertion methods ensure accurate nerve stump alignment and regeneration gap maintenance, addressing the challenge of precise nerve repair and enhancing nerve growth.

WO2025250441A1PCT designated stage Publication Date: 2025-12-04EPINEURIAL COAPTATION TECH LLC
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Patent Information

Application Number
PCT/US2025/030605
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-05-28
Filing Date
2025-05-22
Publication Date
2025-12-04

AI Technical Summary

Technical Problem

Accurate positioning of nerve stumps within conduits at a precise regeneration gap distance during nerve repair procedures is difficult due to the inability to visually assess the gap once the stumps are inserted, leading to challenges in nerve repair and regeneration.

Method used

Conduits with internal separator structures, such as solid tabs, filaments, or suture separators, that define a predetermined regeneration gap between nerve stumps, aided by vacuum-assisted insertion and radial support to maintain conduit shape, ensuring accurate nerve alignment and growth.

Benefits of technology

Facilitates precise nerve stump alignment and enhances nerve regeneration by maintaining a consistent gap, simplifying the repair procedure and reducing obstacles to nerve growth.

✦ Generated by Eureka AI based on patent content.

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Abstract

A conduit that includes a conduit body. The conduit body has opposing first and second open end portions and a hollow conduit interior extending therebetween. The conduit interior is configured to receive a first nerve stump through the first open end portion and a second nerve stump through the second open end portion during a nerve repair procedure on a patient. A separator structure is positioned within the conduit interior of the conduit body. The separator structure is configured to provide a predetermined regeneration gap between the first and the second nerve stumps inserted into the conduit during the nerve repair procedure.
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Description

CONDUITS FOR A NERVE REPAIR PROCEDURECROSS REFERENCE TO RELATED APPLICATION

[0001] This application claims benefit of priority of U.S. Provisional Patent Application No. 63 / 652,239, filed on May 28, 2024, and entitled "Conduits For A Nerve Repair Procedure” the disclosure of which is hereby incorporated herein by reference in its entirety.TECHNICAL FIELD

[0002] The present disclosure relates to conduits for a nerve repair procedure. More specifically, the disclosure relates to conduits having separators configured to provide a gap utilized to separate a first and a second nerve stump during a nerve repair procedure.BACKGROUND

[0003] Nerve damage is caused by laceration, crushing, tearing or puncture. The patient will experience loss of sensory ability and motor ability. The hand and wrist are the sites of most nerve repairs, though they are performed in all appendages.

[0004] Nerves consist of many individual nerve cells, axons, grouped together in a funiculus, wrapped in perineurium, which are grouped with other grouped axons, and blood vessels, all contained in an outer sheath called the epineurium. The severed epineurium and nerves are referred to herein as proximal and distal nerve stumps. The proximal nerve stump is positioned closer to the skeleton relative to the distal nerve stump. Nerve cells, such as axon nerve cells, generally grow from the proximal nerve stump. The distal nerve stump generally receives the out growing nerve cells from the proximal nerve stump. The regardless of whether or not the nerve stumps are known to be proximal or distal, the nerve stumps may also be referred to herein generally as a first and a second nerve stump.

[0005] The epineurium is thin, flexible, and nearly translucent. When a nerve is cut, a scar will form over the end.

[0006] The nerve cells, axons, are capable of elongating from a proximal stump of the damagednerve bundle distally, in a growth cone, at a rate of 1 millimeter per day. These cannot penetrate a scar, and its chemistry inhibits axon growth. Many times, the scar must be trimmed off surgically.

[0007] Repair depends on distance between viable ends of the stumps, i.e., a regeneration gap. If there is no regeneration gap, the stumps can be sutured directly to each other. The alignment and drawing together of stumps to each other is defined as coaptation in medical terms.

[0008] Conduits are often used for nerve repair procedures, wherein the first and second nerve stumps are inserted into opposing open ends of the conduit in order to keep the nerve stumps aligned and separated by a predetermined gap distance. Problematically however, the positioning of the nerve stumps within the conduit at an accurate regeneration gap distance apart is difficult to do accurately. This is because the regeneration gap cannot be seen through the conduit, once the first and second nerve stumps are inserted into the conduit.

[0009] In injuries with gaps under 5 millimeters, if the stumps are approximated to be that distance apart within the conduit, the cells will connect with the distal stump and regain of function is possible. The use of conduits has been an effective way to coapt the stumps. Larger gaps are treated with resorbable scaffolds or grafts. (Griffin JW. Peripheral nerve repair and reconstruction. J Bone Joint Surg Am. 2013 Dec 4;95(23):2144-51).

[0010] Problematically, effective repair of injured nerves has long been a tedious problem of repair and remains largely the purview of micro surgically trained plastic or hand surgeons. The accurate, end-to-end anastomosis of the nerves to create a stable, secure connection without causing overlapping of the fascicles remains a challenging surgical problem even for skilled and experienced surgeons.

[0011] The handling of conduits and grafts is typically done manually. Coaptation is done with manually placed fine sutures inside the scaffold to the stump, then suture ends are pulled to move stump ends into the scaffold tube. The nerve attachment is done via passing, for example, an 8-0 suture through the epineural tissue, which is thin and weak. Tear-out of suture is common,requiring time consuming repetition of those steps. Sometime passing needles through conduits breaks the needles, due to their small size.

[0012] Accordingly, there is a need for devices and method of nerve repair that simplify the procedure. Further there is a need to more accurately set the gap between nerve stumps during a repair procedure.SUMMARY OF THE INVENTION

[0013] The present disclosure offers advantages and alternatives over the prior art by providing conduit having a separator structure positioned within an interior of the conduit. The separator structure provides a regeneration gap between a first and second nerve stump during a nerve repair operation on a patient.

[0014] The separator structure may be any appropriate structure that has a width which defines the regeneration gap. The separator structure may be, for example, a solid tab, a set of one or more filaments, a set of one or more sutures sewn through the wall of the conduit or the like.

[0015] A conduit in accordance with one or more aspects of the present disclosure includes a conduit body. The conduit body includes opposing first and second open end portions and a hollow conduit interior extending therebetween. The conduit interior is configured to receive a first nerve stump through the first open end portion and a second nerve stump through the second open end portion during a nerve repair procedure on a patient. A separator structure is positioned within the conduit interior of the conduit body. The separator structure is configured to provide a predetermined regeneration gap between the first and the second nerve stumps inserted into the conduit during the nerve repair procedure.

[0016] It should be appreciated that all combinations of the foregoing concepts and additional concepts discussed in greater detail below (provided such concepts are not mutually inconsistent) are contemplated as being part of the inventive subject matter disclosed herein and may be used to achieve the benefits and advantages described herein.BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the disclosure and together with the detailed description herein, serve to explain the principles of the disclosure. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion. The drawings are only for purposes of illustrating preferred embodiments and are not to be construed as limiting the disclosure:

[0018] FIG. 1 depicts an example of a partial cut away perspective view of a conduit with a solid tab for a separator structure, according to aspects described herein;

[0019] FIG. 2 depicts an example of a partial cut away perspective view of the conduit of FIG. 1 with a first and a second nerve stump inserted into opposing open ends of the conduit, according to aspects described herein;

[0020] FIG. 3 depicts an example of a side view of a conduit carrier having a first and a second jaw in a closed position, according to aspects described herein;

[0021] FIG. 4 depicts an example of a side view of the conduit carrier of FIG. 3 having the first and the second jaw in an open position, according to aspects described herein;

[0022] FIG. 5 depicts an example of a perspective view of a conduit having a vacuum port and one or more radial support structures, according to aspects described herein;

[0023] FIG. 6 depicts an example of a front view of a conduit, wherein the separator structure includes a first and a second set of parallel suture separators disposed therein, according to aspects described herein;

[0024] FIG. 7 depicts an example of a side view of the conduit of FIG. 6, according to aspects described herein;

[0025] FIG. 8 depicts an example of a partial cut away perspective view of the conduit of FIG. 6, according to aspects described herein;

[0026] FIG. 9 depicts an example of a front view of a conduit, wherein the separator structure includes a first and a second set of crossed suture separators disposed therein, according to aspects described herein;

[0027] FIG. 10 depicts an example of a partial cut away perspective view of the conduit of FIG. 9, according to aspects described herein;

[0028] FIG. 11 depicts an example of a front view of a conduit, wherein the separator structure includes a first and a second set of networked suture separators disposed therein, according to aspects described herein;

[0029] FIG. 12 depicts an example of a partial cut away perspective view of the conduit of FIG. 11, according to aspects described herein;

[0030] FIG. 13 depicts an example of a front view of a conduit, wherein the separator structure includes a first and a second set of looped suture separators disposed therein, according to aspects described herein;

[0031] FIG. 14 depicts an example of a partial cut away perspective view of the conduit of FIG. 13, according to aspects described herein;

[0032] FIG. 15 depicts an example of a partial cut away perspective view of a conduit, wherein the separator structure includes having a first and a second set of suture separators spaced apart by a solid spacer that extends between, and is connected to, the first and second set of suture separators, according to aspects described herein;

[0033] FIG. 16 depicts an example of a perspective view of a conduit with a solid tab for aseparator structure and further having an intersecting tube integrally connected to the conduit body of the conduit, according to aspects described herein;

[0034] FIG. 17 depicts an example of a sectioned perspective view of the conduit of FIG. 16, according to aspects described herein;

[0035] FIG. 18 depicts an example of a perspective view of a conduit without a separator structure and having an intersecting tube integrally connected to the conduit body of the conduit, according to aspects described herein;

[0036] FIG. 19 depicts an example of a perspective view of the conduit of FIG. 16 with a first and second nerve stump about to be inserted into opposing ends of the conduit, according to aspects described herein; and

[0037] FIG. 20 depicts an example of a sectioned perspective view of the conduit of FIG. 19, according to aspects described herein.DETAILED DESCRIPTION OF THE INVENTION

[0038] Certain examples will now be described to provide an overall understanding of the principles of the structure, function, manufacture, and use of the methods, systems, and devices disclosed herein. One or more examples are illustrated in the accompanying drawings. Those skilled in the art will understand that the methods, systems, and devices specifically described herein and illustrated in the accompanying drawings are non-limiting examples and that the scope of the present disclosure is defined solely by the claims. The features illustrated or described in connection with one example may be combined with the features of other examples. Such modifications and variations are intended to be included within the scope of the present disclosure.

[0039] The terms "significantly", "substantially", "approximately", "about", “relatively,” or other such similar terms that may be used throughout this disclosure, including the claims, are used to describe and account for small fluctuations, such as due to variations in processing from areference or parameter. Such small fluctuations include a zero fluctuation from the reference or parameter as well. For example, they can refer to less than or equal to ± 10%, such as less than or equal to ± 5%, such as less than or equal to ± 2%, such as less than or equal to ± 1%, such as less than or equal to ± 0.5%, such as less than or equal to ± 0.2%, such as less than or equal to ± 0.1%, such as less than or equal to ± 0.05%.

[0040] Referring to FIGS. 1 and 2, an example is depicted of a partial cut away perspective view (FIG. 1) of a conduit 100 with a separator structure 102; and a partial cut away perspective view (FIG. 2) of the conduit 100 of FIG. 1 with a first nerve stump 104 and a second nerve stump 106 inserted into opposing open end portions 108, 110 of the conduit 100, according to aspects described herein.

[0041] The conduit 100 includes a conduit body 112, which includes the opposing first and second open end portions 108, 110 and a hollow conduit interior 114 extending therebetween. The conduit interior 114 is configured to receive the first nerve stump 104 through the first open end portion 108 and the second nerve stump 106 through the second open end portion 110 during a nerve repair procedure on a patient (not shown).

[0042] The separator structure 102 may be any appropriate structure that has an overall separator structure width 116 which defines a predetermined regeneration gap 116, i.e., a distance 116 that the first and second nerve stumps 104, 106 are to be spaced apart during a nerve repair procedure in order to promote optimal nerve growth between the nerve stumps 104, 106. The separator structure is positioned within the conduit interior 114 of the conduit body 112.

[0043] In the example illustrated in FIGS. 1 and 2, the separator structure 102 includes a solid separator tab 118. The tab extends radially across an inside diameter 120 of the conduit 100. The separator tab 118 is integrally connected to opposing sides of a wall 122 of the conduit 100. The separator tab 118 has a lateral thickness 124 that is at least an order of magnitude smaller than the inside diameter 120 of the conduit 100 in order to minimize any obstruction of nerve growth along a longitudinal axis 126 of the conduit 100. The overall separator structure width 116 is equal to a longitudinal width of the separator tab 118, which extends parallel to the longitudinalaxis 126 of the conduit 100 and defines the regeneration gap 1 16.

[0044] Referring to FIGS. 3 and 4, an example is depicted of a side view of a conduit carrier 200 having a first jaw 202 and a second jaw 204 in a closed position (FIG. 3); and an example of the side view of the conduit carrier 200 of FIG. 3 having the first and the second jaws 202, 204 in an open position (FIG 4), according to aspects described herein. The conduit carrier 200 is designed to hold and support the conduit 100 during the nerve repair procedure.

[0045] The conduit carrier 200 includes a main housing 206. A vacuum transferring cylinder 208 is attached to the main housing 206. The vacuum transferring cylinder is connected to a vacuum source 210. When the jaws 202, 204 are in the closed position (FIG. 3), the conduit 100 is surrounded by the main housing 206 and the jaws 202, 204. The vacuum source 210 is in fluid communication with the interior 114 of the conduit 100 through a vacuum port 128 (see FIG. 5). The vacuum source 210 is configured to pull a vacuum on the conduit interior 114 to facilitate placement of the first and second nerve stumps 104, 106 through the open end portions 108, 110 of the conduit 110 and into the interior 114 of the conduit 100. When the jaws 202, 204 are in the open position (FIG. 4), the conduit 100 may be released from the conduit holder 200.

[0046] There may be many different types and examples of conduit holders 200 that are configured to releasably engage with the conduit 100. Several of examples of conduit holders are disclosed in International PCT Application No.: PCT / US2024 / 20669 to John Pepper et al., titled: “EPINEURIAL COAPTATION IMPLANTS, INSTRUMENTS AND METHODS”, filed on March 20, 2024, which is hereby incorporated herein by reference in its entirety. Other examples of conduit holders are disclosed in Provisional Application No.: 63 / 637976 to John Pepper et al., titled: “CARTRIDGE ASSEMBLY AND METHODS FOR PERIPHERAL NERVE REPAIR”, filed on April 24, 2024, which is also hereby incorporated herein by reference in its entirety.

[0047] Referring to FIG. 5, an example is depicted of a perspective view of the conduit 100 having a vacuum port 128 and one or more radial support structures 130, according to aspects described herein. The conduit 100 includes the conduit body 112 including opposing first and second open end portions 108, 110 and the hollow conduit interior 114 extending therebetween.The conduit interior 114 is configured to receive the first nerve stump 104 (FIG. 2) through the first open end portion 108 and the second nerve stump 106 (FIG. 2) through the second open end portion 110, during a nerve repair procedure on a patient.

[0048] A vacuum port 128 extends through the wall 122 of the conduit body 112. The vacuum port 128 is configured to connect to the vacuum source 210 (see FIG. 3) associated with the conduit holder 200 to pull a vacuum on the conduit interior 114 while inserting the nerve stumps 104, 106 into the first and second open end portions 108, 110.

[0049] The conduit 100 may also include one or more radial support structures 130 positioned on the outside of wall 122 of the conduit body 112. The radial support structures 130 are configured to structurally support the conduit body 112 when the vacuum from the vacuum source 210 is being applied.

[0050] The one or more radial support structures 130 of the conduit 100 may be any appropriate support structure configured to structurally support the conduit body 112 when the vacuum is being applied. In the example depicted in FIG. 5, the radial support structures 130 are retaining tabs 130. However, several other examples of radial support structures may also be used, including any of the radial support structures disclosed in International PCT Application No.: PCT / US2024 / 20669 to John Pepper et al., titled: “EPINEURIAL COAPTATION IMPLANTS, INSTRUMENTS AND METHODS”, filed on March 20, 2024, which is hereby incorporated herein by reference in its entirety.

[0051] Also during a nerve repair procedure, the vacuum source 210 is used to create a low pressure within the interior 114 of the conduit 100 in order to draw the first and second nerve stumps 104, 106 into the first and second open end portions 108, 110 of the conduit 100. The conduit 100 is often composed of a flexible material to allow for added patient comfort and bending of the patient’s body part in which the conduit 100 is implanted. Problematically, when the vacuum is applied, the flexible body of the conduit 100 has a tendency to collapse before the nerve stumps 104, 106 can be inserted.

[0052] Advantageously however, the radial support structures 130, such as the one or more retaining tabs 130 illustrated in FIG. 5, may be used to provide structural support to the conduit 100. The retaining tabs 130 may also be designed to engage with the first and second jaws 202, 204 (see FIG. 3) of the conduit holder 200 to further maintain the shape of the conduit 100 when the vacuum is being applied to the interior 114 of the conduit 100. For example, the first and second jaws 202, 204 may be designed to clamp onto the retaining tabs 130 to hold the conduit body 112 in place while a vacuum is being applied.

[0053] In some embodiments of the conduit 100, one or more vacuum port flaps 132 are configured to close over the vacuum port 128 when the vacuum is not being applied. More specifically, the vacuum port flaps 132 can close over the vacuum port 128 when the nerve repair procedure is complete. When the vacuum port flaps 132 are closed over the vacuum port 128, the vacuum port flaps 132 prevent nerve cells from the first and second nerve stumps 104, 106 from growing through the vacuum port 128.

[0054] Referring to FIGS. 6, 7 and 8, an example is depicted of a front view (FIG. 6), a side view (FIG. 7) and a partial cut away perspective view (FIG. 8) of a conduit 100, wherein the separator structure 102 includes a first set 140 of one or more first suture separators 134 and a second set 142 of one or more second suture separators 136, according to aspects described herein. The two sets 140, 142 of first and second suture separators 134, 136 are parallel to each other and extend substantially perpendicularly to the longitudinal axis 126 of the conduit 100.

[0055] The sets 140, 142 of first and second suture separators 134, 136 may include a single first suture separator 134 and a single second suture separator 136, wherein the first suture separator 134 and a second suture separator 136 may be attached to the wall 122 of the conduit 100. The first and second suture separators 134, 136 are spaced apart a distance 116 that defines the predetermined regeneration gap 116.

[0056] Alternatively, the first set 140 of first suture separators 134 may include a plurality of parallel first suture separator 134, and the second set 142 of second suture separators 136 may include a plurality of parallel second suture separator 136. In the example shown in FIGS. 6, 7and 8, the first set 140 of first suture separators 134 includes three parallel first suture separators 134 and the second set 142 of second suture separators 136 includes three parallel second suture separators 136. However, each set 140, 142 of first and second suture separators 134, 136 may include any number of parallel suture separators.

[0057] The first and second suture separators 134, 136 may be attached to the wall 122, by extending through the conduit wall 122 to form at least a continuous suture loop 138 (see FIG.7). So, the two sets 140, 142 of first and second suture separators 134, 136 may be formed with a single suture that is threaded through the wall 122 to form multiple continuous suture loops 138, wherein each loop 138 includes one first suture separator 134 and one second suture separator 136.

[0058] The spaced apart distance 116 between the two sets 140, 142 of parallel first and second suture separators 134, 136 form the width of the separator structure 102. The width 116 of the separator structure 102 provides the mechanical stop for the first and second nerve stumps 104, 106 (FIG. 2) during a nerve repair procedure.

[0059] The suture separators 134, 136 may have a diameter that is at least an order of magnitude smaller than the inside diameter 120 of the conduit. The small size of the suture diameter will reduce obstruction to nerve pathways available for nerve growth and, therefore, enhance the growth of nerves between the stumps 104, 106.

[0060] The suture separators 134, 136 may be composed of a bioabsorbable material that will be dissolved or absorbed over time. The removal of the bioabsorbable suture separators, may further enhance the growth of nerves between the nerve stumps 104, 106.

[0061] It should also be noted that any separator structure 102 may also be fully or partially composed of a bioabsorbable material. For example, the solid separator tab 118 of FIG. 1, may be composed of a bioabsorbable material.

[0062] Alternatively, thread like fdament separators may be used in place of the sutureseparators 134, 136. The filament separators may be molded rather than sewn into the conduit. The filament separators may have a similar geometric structure to that of the sutures separators. The filament separators may be composed of the same material as that of the conduit 100.

[0063] Referring to FIGS. 9 and 10, example is depicted of a front view (FIG. 9) and a partial cut away perspective view (FIG. 10) of a conduit 100, wherein the separator structure 102 includes a first set 144 of crossed first suture separators 134 and a second set 146 of crossed second suture separators 136 disposed therein, according to aspects described herein.

[0064] The first and second sets 144, 146 are spaced apart a distance 116 that defines the regeneration gap 116. In the example shown in FIGS. 9 and 10, the first set 144 of crossed first suture separators 134 includes two crossed first suture separators 134 and the second set 146 of crossing second suture separators 136 includes two crossed second suture separators 136. However, each set 144, 146 of first and second suture separators 134, 136 may include any number of crossed suture separators.

[0065] Referring to FIGS. 11 and 12, example is depicted of a front view (FIG. 11) and a partial cut away perspective view (FIG. 12) of a conduit 100, wherein the separator structure 102 includes a first set 148 of networked first suture separators 134 and a second set 150 of networked second suture separators 136 disposed therein, according to aspects described herein.

[0066] In the first set 148 of networked first suture separators 134, the first suture separators 134 are connected together to form a netlike structure. In the second set 150 of networked second suture separator 136, the second suture separators 136 are connected together to form a netlike structure.

[0067] The first and second sets 148, 150 are spaced apart a distance 116 that defines the regeneration gap 116.

[0068] Referring to FIGS. 13 and 14, an example is depicted of a front view (FIG. 13) and a partial cut away perspective view (FIG. 14) of a conduit 100, wherein the separator structure 102includes a first set 152 of looped first suture separators 134 and a second set 1 4 of looped second suture separators 136 disposed therein, according to aspects described herein.

[0069] In the first set 152 of looped first suture separators 134, the first suture separators 134 are stitched together within the interior of the conduit 100. In the second set 154 of looped second suture separators 136, the second suture separators 136 are also stitched together within the interior of the conduit 100.

[0070] The first and second sets 152, 154 are spaced apart a distance 116 that defines the regeneration gap 116. In the example shown in FIGS. 13 and 14, the first set 152 of looped first suture separators 134 includes two looped first suture separators 134 and the second set 154 of looped second suture separators 136 includes two looped second suture separators 136. However, each set 152, 154 of first and second suture separators 134, 136 may include any number of stitched suture separators.

[0071] Referring to FIG. 15, an example is depicted of a partial cut away perspective view of a conduit 100, wherein the separator structure 102 includes having a first set 156 of first suture separators 134 and a second set 158 of second suture separators 136 that are spaced apart by a solid spacer 160 that extends between, and is connected to, the first and second set 156, 158 of suture separators, according to aspects described herein.

[0072] The solid spacer 160 extends between, and connects to, a first suture separator 134 of the first set 154 of first suture separators 134 and a second suture separator 136 of the second set 154 of second suture separators 136. The first and second sets 154, 156 may be any configuration, e.g., crossed, looped, parallel, networked or the like.

[0073] The solid spacer 160 spaces apart the first and second sets 156, 158 a distance 116 that defines the regeneration gap 116.

[0074] Referring to FIGS. 16 and 17, an example is depicted of a perspective view (FIG. 16) and a sectioned perspective view (FIG. 17) of a conduit 100 with a solid separator tab 118 for aseparator structure 102 and further having an intersecting tube 170 integrally connected to the conduit body 112 of the conduit 100, according to aspects described herein.

[0075] The intersecting tube 170 of the conduit 100 may be integrally connected to the conduit body 112. The intersecting tube 170 includes an intersecting tube body 172 having a hollow tube interior 174 that extends through the wall 122 of the conduit body 112. The intersecting tube 170 may be composed of the same material as the conduit body 112. For example, the conduit body 112 and intersecting tube 170 may both be composed of collagen or small intestine submucosa tissue.

[0076] The intersecting tube 170 is configured to connect to a vacuum source 210 associated with a conduit carrier 200 (see FIG. 2) to pull a vacuum on the conduit interior 114 while inserting first and second nerve stumps 104, 106 (see FIGS. 19 and 20) into the first and second open end portions 108, 110 of the conduit body 112. The intersecting tube body 172 of the intersecting tube 170, may have a centerline 176 which intersects the separator structure 102.

[0077] The intersecting tube 170 makes it easy to provide a simple and leak free seal of the interior 114 of the conduit 100 to a vacuum source 210. The intersecting tube 170 may have multiple shapes such as oval, rectangular, circular or the like. The diameter of a circular intersecting tube 170 may be about one half of the conduit’s diameter. The intersecting tube 170 may be made of the same material as the conduit 100 and may be manufactured at the same time. Alternatively, the intersecting tube 170 may be a combination of multiple components composed of multiple materials that are different from that of the conduit 100.

[0078] The centerline 176 of the intersecting tube 170 may intersect the conduit 100 in the center of the region that will become the regeneration zone 116 (see FIG. 1). The conduit 100 may include an integral separator structure 102 for keeping nerve stumps 104, 106 from contacting one another.

[0079] Once the nerve stumps 104, 106 are coaptated with vacuum, and the conduit 100 is anchored to the stump epineurial layer, the intersecting tube 170 may be closed off by use of, forexample, an enveloping suture, or a blood vessel occlusion clip, so that the hollow tube interior 174 no longer extends through the wall 122 of the conduit body 112. This may be done as close to the wall 122 of the conduit 100 as possible. The remainder of the intersecting tube 170 may then be cut off.

[0080] The hollow tube interior 174 of the intersecting tube 170 may have a diameter that ranges from 1mm to 6 mm. The overall length of the intersecting tube 170 may have a length of from 5 to 100 mm, with 15 mm being an approximate length of most use.

[0081] Referring to FIG. 18, an example is depicted of a perspective view of a conduit 100 without a separator structure 102 and having an intersecting tube 170 integrally connected to the conduit body 112 of the conduit 100, according to aspects described herein. The embodiment is an alternative design to that of the conduits of FIGS. 16 and 17, which include a separator structure 102.

[0082] The conduit 100 includes a conduit body 112 including opposing first and second open end portions 108, 110 and a hollow conduit interior 114 extending therebetween. The conduit interior 114 is configured to receive a first nerve stump 104 (see FIG. 19) through the first open end portion 108 and a second nerve stump 106 through the second open end portion 110 during a nerve repair procedure on a patient. An intersecting tube 170 is integrally connected to the conduit body 112. The intersecting tube 170 includes an intersecting tube body 172 having a hollow tube interior 174 that extends through a wall 122 of the conduit body 112. The intersecting tube 170 is configured to connect to a vacuum source 210 (see FIG. 2) associated with a conduit carrier 200 (see FIG. 2) to pull a vacuum on the conduit interior 114 while inserting the nerve stumps 104, 106 into the first and second open end portions 108, 110 of the conduit body 112.

[0083] In this embodiment of the conduit 100, there is no internal separator structure 102 to form a regeneration gap 116 (see FIG. 1). Rather the regeneration gap 116 may be formed by a separator (not shown) that is integral to the conduit holder 200. Several examples of such conduit holders with integral separators are disclosed in International PCT Application No.:PCT / US2024 / 20669 to John Pepper et al., titled: “EPINEURIAL COAPTATION IMPLANTS, INSTRUMENTS AND METHODS”, filed on March 20, 2024, which is hereby incorporated herein by reference in its entirety. In this case, the centerline 176 of the intersecting tube 170 is configured to intersect the region of space wherein the regeneration gap 116 will be formed within the conduit 100.

[0084] Referring to FIGS. 19 and 20, an example is depicted of a perspective view (FIG. 19) and a sectioned perspective view (FIG. 20) of the conduit 100 of FIG. 16 with a first and second nerve stump 104, 106 about to be inserted into opposing ends 108, 110 of the conduit 100, according to aspects described herein.

[0085] An anti -collapse tool 180 may be utilized to keep the intersecting tube 170 from collapsing when a vacuum is applied by the vacuum source 200. The anti-collapse tool 180 may have a hollow interior 182 through which the vacuum path 184 created by the vacuum source 200 extends. The tool 180 provides a convenient connection to the vacuum source 200. The anticollapse tool 180 enables a full vacuum to be pulled on the interior 114 of the conduit body 112 without fear of the intersecting tube 170 collapsing.

[0086] The tool 180 to keep the intersecting tube 170 from collapsing may be sized to slip fit inside the interior 174 of the intersecting tube 170.

[0087] It should be appreciated that all combinations of the foregoing concepts and additional concepts discussed in greater detail herein (provided such concepts are not mutually inconsistent) are contemplated as being part of the inventive subject matter disclosed herein. In particular, all combinations of claimed subject matter appearing at the end of this disclosure are contemplated as being part of the inventive subject matter disclosed herein.

[0088] As may be recognized by those of ordinary skill in the art based on the teachings herein, numerous changes and modifications may be made to the above-described and other embodiments of the present disclosure without departing from the scope of the disclosure. The components of the device as disclosed in the specification, including the accompanying abstractand drawings, may be replaced by alternative component(s) or feature(s), such as those disclosed in another embodiment, which serve the same, equivalent or similar purpose as known by those skilled in the art to achieve the same, equivalent or similar results by such alternative component(s) or feature(s) to provide a similar function for the intended purpose.

[0089] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprise” (and any form of comprise, such as “comprises” and “comprising”), “have” (and any form of have, such as “has”, and “having”), “include” (and any form of include, such as “includes” and “including”), and “contain” (and any form of contain, such as “contains” and “containing”) are open-ended linking verbs. As a result, a method or device that “comprises,” “has,” “includes,” or “contains” one or more steps or elements possesses those one or more steps or elements, but is not limited to possessing only those one or more steps or elements. Likewise, a step of a method or an element of a device that “comprises,” “has,” “includes,” or “contains” one or more features possesses those one or more features, but is not limited to possessing only those one or more features. Furthermore, a device or structure that is configured in a certain way is configured in at least that way, but may also be configured in ways that are not listed.

[0090] The disclosure has been described with reference to the preferred embodiments. It will be understood that the architectural and operational embodiments described herein are exemplary of a plurality of possible arrangements to provide the same general features, characteristics, and general system operation. Modifications and alterations will occur to others upon a reading and understanding of the preceding detailed description. It is intended that the disclosure be construed as including all such modifications and alterations.

Claims

CLAIMS:What is claimed is:

1. A conduit comprising: a conduit body including opposing first and second open end portions and a hollow conduit interior extending therebetween, the conduit interior configured to receive a first nerve stump through the first open end portion and a second nerve stump through the second open end portion during a nerve repair procedure on a patient; and a separator structure positioned within the conduit interior of the conduit body, the separator structure configured to provide a predetermined regeneration gap between the first and the second nerve stumps inserted into the conduit during the nerve repair procedure.

2. The conduit of claim 1, wherein the separator structure includes an overall separator structure width, the width defining the predetermined regeneration gap between the nerve stumps during the nerve repair procedure.

3. The conduit of claim 2, wherein the separator structure comprises a solid separator tab extending radially across an inside diameter of the conduit, the separator tab integrally connected to opposing sides of a wall of the conduit, wherein: the separator tab has a lateral thickness that is at least an order of magnitude smaller than the inside diameter of the conduit; and the overall separator structure width is equal to a longitudinal width of the separator tab, which extends parallel to a longitudinal axis of the conduit.

4. The conduit of claim 1, wherein the separator structure comprises: a first and a second threadlike filament separator attached to a wall of the conduit, the first and second filament separators being spaced apart a distance that defines the predetermined regeneration gap.

5. The conduit of claim 4, wherein the first and second filament separators have a diameter that is at least an order of magnitude smaller than the inner diameter of the conduit.

6. The conduit of claim 4, wherein the first and second filament separators comprise a plurality of first filament separators and a plurality of second filament separators.

7. The conduit of claim 1, wherein the separator structure comprises: a first suture separator and a second suture separator attached to a wall of the conduit, wherein the first and second suture separators are spaced apart a distance that defines the predetermined regeneration gap.

8. The conduit of claim 7, wherein: the first and second suture separators extend through the conduit wall to form at least a continuous suture loop.

9. The conduit of claim 7, wherein: the first suture separator comprises a first set of parallel first suture separators; and the second suture separator comprises a second set of parallel second suture separators.

10. The conduit of claim 7, wherein: the first suture separator comprises a first set of crossed first suture separators; and the second suture separator comprises a second set of crossed second suture separators.

11. The conduit of claim 7, wherein: the first suture separator comprises a first set of networked first suture separators that are connected together to form a netlike structure; and the second suture separator comprises a second set of networked second suture separators that are connected together to form a netlike structure.

12. The conduit of claim 7, wherein: the first suture separator comprises a first set of looped first suture separators that are stitched together within the interior of the conduit; andthe second suture separator comprises a second set of looped second suture separators that are stitched together within the interior of the conduit.

13. The conduit of claim 7, comprising: a solid spacer extending between, and connected to, the first and second suture separators.

14. The conduit of clam 1, comprising: a vacuum port extending through a wall of the conduit body, the vacuum port configured to connect to a vacuum source associated with a conduit carrier to pull a vacuum on the conduit interior while inserting the nerve stumps into the first and second open end portions.

15. The conduit of claim 1, comprising: at least one radial support structure positioned on a wall of the conduit body, the at least one radial support structure configured to enable jaws of a conduit carrier to engage therewith, wherein the engagement of the jaws of the conduit carrier with the at least one radial support structure provides structural support for the conduit body when a vacuum is being applied on the conduit interior.

16. The conduit of claim 1, comprising: an intersecting tube, integrally connected to the conduit body, the intersecting tube comprising: an intersecting tube body having a hollow tube interior that extends through a wall of the conduit body; wherein the intersecting tube is configured to connect to a vacuum source associated with a conduit carrier to pull a vacuum on the conduit interior while inserting the nerve stumps into the first and second open end portions of the conduit body.

17. The conduit of claim 16, wherein the intersecting tube is composed of the same material as the conduit body.18, The conduit of claim 16, wherein the intersecting tube body has a centerline which intersects the separator structure.

19. A conduit comprising: a conduit body including opposing first and second open end portions and a hollow conduit interior extending therebetween, the conduit interior configured to receive a first nerve stump through the first open end portion and a second nerve stump through the second open end portion during a nerve repair procedure on a patient; and an intersecting tube, integrally connected to the conduit body, the intersecting tube comprising: an intersecting tube body having a hollow tube interior that extends through a wall of the conduit body; wherein the intersecting tube is configured to connect to a vacuum source associated with a conduit carrier to pull a vacuum on the conduit interior while inserting the nerve stumps into the first and second open end portions of the conduit body.

20. The conduit of claim 18, wherein the intersecting tube is composed of the same material as the conduit body.

Citation Information

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