Automobile cover panel shaping inspection apparatus

By designing a vehicle body panel type testing device, the automatic adjustment of the bracket angle and absorption of harmful gases were achieved, solving the problems of manual labor consumption and work hazards in the existing technology, and improving testing efficiency and safety.

WO2025255806A1PCT designated stage Publication Date: 2025-12-18ZHEJIANG JINAO AUTO EQUIP

Patent Information

Application Number
PCT/CN2024/099231
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-06-11
Filing Date
2024-06-14
Publication Date
2025-12-18

AI Technical Summary

Technical Problem

Existing automotive body panel testing equipment requires operators to manually adjust the bracket angle, which is physically demanding and produces harmful gases, increasing labor costs and work hazards.

Method used

An automotive body panel forming and testing device was designed, which includes an adjustment mechanism and an auxiliary purification mechanism to automatically adjust the bracket angle and absorb harmful gases, thereby reducing manual labor and avoiding the inhalation of harmful gases.

Benefits of technology

By automatically adjusting the bracket angle and absorbing harmful gases, the physical exertion and work hazards of operators are reduced, while work efficiency and safety are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN2024099231_18122025_PF_FP_ABST
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Abstract

An automobile cover panel shaping inspection apparatus. An activated carbon plate (9) is slidably connected to a sliding slot machined on a box body (8). An air discharge pipe (10) is fixedly in communication with a surface of the box body (8). A telescopic end of a second hydraulic cylinder (202) moves to drive a protruding portion of a rack (203) to slide along a sliding groove machined on an inner wall of a first housing (201), thereby driving a first gear (204) and a second gear (205) to rotate. The rotation of the second gear (205) drives a rotating rod (206) to rotate, so that manual adjustment by an operator does not need to be performed, thereby saving manual labor. An output shaft of a motor (402) rotates to drive a first bevel gear (403) to rotate so as to drive a second bevel gear (404) to rotate. The rotation of the second bevel gear (404) drives a third gear (405) to rotate so as to drive a wedge-shaped cylinder (406) to rotate, so that harmful gas can be absorbed, and the operator does not inhale a large amount of harmful gas, thereby not causing harm to the body of the operator and reducing working hazards.
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Description

An automobile covering part shaping detection device TECHNICAL FIELD

[0001] The utility model relates to automobile parts detection technical field, concretely to an automobile covering part shaping detection device. BACKGROUND

[0002] The automobile covering part refers to the surface or internal part of the space shape made of the metal sheet covering the engine, chassis, forming the cab and vehicle body. According to the function and position, it can be divided into three categories of external covering part, internal covering part and framework covering part.

[0003] For example, the application publication number is "CN102500652A" a kind of automobile covering part surface quality detection device, when using, operator only needs to rotate support to realize the detection of different angles, reduce the workload and improve work efficiency, because the shape of clamping device and covering part contact surface is consistent, stress area is large and more uniform, can effectively prevent automobile covering part from producing deformation, ensure the quality of product. But the automobile covering part surface quality detection device, need to consume the more physical strength of operator to manually adjust the angle of support, thereby increase manual labor, at the same time, the automobile covering part surface quality detection device, through oil stone polishing detection, because part of harmful gas is generated when polishing, operator inhales more harmful gas, easy to cause the body of operator to produce harm, thereby increase the work danger.

[0004] Utility model content

[0005] The utility model aims at solving the problem of needing to consume the more physical strength of operator to manually adjust the angle of support, thereby increase manual labor, at the same time, the automobile covering part surface quality detection device, through oil stone polishing detection, because part of harmful gas is generated when polishing, operator inhales more harmful gas, easy to cause the body of operator to produce harm, thereby increase the work danger, and proposes an automobile covering part shaping detection device.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] Design an automobile covering part shaping detection device, including bottom plate, box and first bent plate, the bottom plate surface is fixedly connected with first bent plate, the first bent plate surface is equipped with adjusting mechanism, the first bent plate surface is equipped with auxiliary purification mechanism, the through hole of first bent plate is slidably connected with suction pipe, the suction pipe is fixedly connected with gas pipe, the gas pipe end is fixedly communicated with the inlet of fan through flange, the fan is installed in the inner wall of box, the activated carbon plate is slidably connected in the sliding groove of box, the box surface is fixedly communicated with gas outlet pipe.

[0008] Preferably, the first bending plate is connected with a workbench through a rotating connection, the surface of the workbench is fixedly connected with a plurality of second bending plates, the surface of each of the plurality of second bending plates is fixedly connected with a first hydraulic cylinder, and the telescopic end of each of the plurality of first hydraulic cylinders is fixedly connected with a pressing plate.

[0009] Preferably, the adjusting mechanism comprises a first shell, the inner wall of the first shell is fixedly connected with a second hydraulic cylinder, the telescopic end of the second hydraulic cylinder is fixedly connected with a rack, the protruding part of the rack is in sliding connection with a sliding groove processed on the inner wall of the first shell, the rack is in engagement with a first gear, the first gear is in engagement with a second gear, the second gear and the first gear are both rotatably connected with the inner wall of the first shell through rotating shafts, the surface of the second gear is fixedly connected with a rotating rod, and the rotating rod is rotatably connected with the first shell through a bearing.

[0010] Preferably, the end of the rotating rod is fixedly connected with the surface of the workbench, and the surface of the first shell is fixedly connected with the surface of the first bending plate.

[0011] Preferably, the auxiliary purification mechanism comprises a second shell, the surface of the second shell is fixedly connected with the surface of the first bending plate, the inner wall of the second shell is fixedly connected with a motor, the output shaft end of the motor is fixedly connected with a first bevel gear, the first bevel gear is in engagement with a second bevel gear, the protruding part of the second bevel gear is rotatably connected with the inner wall of the second shell through a bearing, the end of the protruding part of the second bevel gear is fixedly connected with a third gear, the third gear is rotatably connected with the inner wall of the second shell through a rotating shaft, the tooth groove processed on the third gear is in engagement with the teeth processed on the surface of a wedge-shaped cylinder, the wedge-shaped cylinder is rotatably connected with the inner wall of the second shell through a rotating shaft, the surface of the wedge-shaped cylinder is in close contact with the surface of a roller, the roller is in engagement with a vertical rod through a pin shaft, the vertical rod is in sliding connection with a fixed block through a through hole, the surface of the fixed block is fixedly connected with the inner wall of the second shell, and the vertical rod is in sliding connection with the second shell through a through hole.

[0012] Preferably, the end of the vertical rod is fixedly connected with the surface of a horizontal rod, and the end of the horizontal rod is fixedly connected with the surface of an air suction pipe.

[0013] Preferably, the surface of the protruding part of the vertical rod is fixedly connected with one end of two springs, and the other ends of the two springs are both fixedly connected with the surface of the fixed block.

[0014] The utility model provides a kind of automobile covering piece shaping detection device, beneficial effect lies in: through the cooperation of workbench and adjusting mechanism, the second hydraulic cylinder telescopic end moves and drives rack protruding part to slide along the sliding slot of first shell inner wall processing, to drive the rotation of first gear and second gear, the rotation of second gear drives the rotation of third gear, to drive the rotation of wedge cylinder, the movement of drum is driven by the rotation of wedge cylinder, so that the angle of workbench can be automatically adjusted, manual adjustment is not needed for operator, and more physical strength of operator is not needed to consume, so as to save manual labor.

[0015] Through the cooperation of suction pipe and auxiliary purification mechanism, the rotation of motor output shaft drives the rotation of first bevel gear, to drive the rotation of second bevel gear, the rotation of second bevel gear drives the rotation of third gear, to drive the rotation of wedge cylinder, the movement of drum is driven by the rotation of wedge cylinder, so that vertical rod slides along the through hole of fixed block, and vertical rod slides along the through hole of second shell, to realize that harmful gas can be absorbed, harmful gas will not be inhaled by operator, and the harm to the body of operator will not be caused, so as to reduce the danger of work. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 is a structural schematic diagram of the utility model;

[0017] Fig. 2 is a front view of Fig. 1;

[0018] Fig. 3 is a left view of adjusting mechanism in Fig. 1;

[0019] Fig. 4 is a local enlarged diagram of A in Fig. 2;

[0020] Fig. 5 is a front view of auxiliary purification mechanism in Fig. 1;

[0021] Fig. 6 is a front view of local adjusting mechanism in Fig. 1.

[0022] In the drawing: 1, bottom plate, 2, adjusting mechanism, 201, first shell, 202, second hydraulic cylinder, 203, rack, 204, first gear, 205, second gear, 206, rotating rod, 3, suction pipe, 4, auxiliary purification mechanism, 401, second shell, 402, motor, 403, first bevel gear, 404, second bevel gear, 405, third gear, 406, wedge cylinder, 407, drum, 408, vertical rod, 409, fixed block, 5, first bent plate, 6, gas pipe, 7, fan, 8, box, 9, activated carbon plate, 10, air outlet pipe, 11, horizontal rod, 12, second bent plate, 13, first hydraulic cylinder, 14, pressing plate, 15, workbench, 16, spring. DETAILED DESCRIPTION

[0023] The utility model will be further described below in combination with the drawings:

[0024] With reference to Figures 1-6: In this embodiment, a kind of automobile covering shaping detection device, including bottom plate 1, box 8 and first bending plate 5, first bending plate 5 is fixedly connected on the surface of bottom plate 1, adjusting mechanism 2 is equipped on the surface of first bending plate 5, auxiliary purification mechanism 4 is equipped on the surface of first bending plate 5, slidingly connected with air suction pipe 3 of through hole of first bending plate 5, air suction pipe 3 is connected with bellow at the cut-off, can be telescopic, air suction pipe 3 is fixedly connected with gas pipe 6, gas pipe 6 end and fan 7 import pass flange fixedly communicated, fan 7 is installed in the inner wall of box 8, the model of fan 7, motor 402, first hydraulic cylinder 13 and second hydraulic cylinder 202, according to actual demand selection, meet the needs of work, the sliding slot of box 8 is slidably connected with activated carbon plate 9, box 8 surface fixedly communicated with air outlet pipe 10;

[0025] First bending plate 5 is rotatably connected with workbench 15, a plurality of second bending plates 12 are fixedly connected on the surface of workbench 15, a plurality of first hydraulic cylinders 13 are fixedly connected on the surface of a plurality of second bending plates 12, a plurality of first hydraulic cylinders 13 are fixedly connected with pressing plate 14 at telescopic end, first hydraulic cylinder 13 telescopic end moves and drives pressing plate 14 to move, the end of rotating rod 206 is fixedly connected with the surface of workbench 15, the surface of first shell 201 is fixedly connected with the surface of first bending plate 5, the end of vertical rod 408 is fixedly connected with the surface of cross bar 11, the end of cross bar 11 is fixedly connected with the surface of air suction pipe 3, vertical rod 408 moves and drives cross bar 11 to move so as to mobilize air suction pipe 3, the convex part of vertical rod 408 is fixedly connected with one end of two springs 16, the elastic coefficient of spring 16 is selected according to time requirement, and work requirement can be met, and the other end of two springs 16 is fixedly connected with the surface of fixed block 409.

[0026] With reference to Figure 3 and Figure 6

[0027] Adjusting mechanism 2 includes first shell 201, second hydraulic cylinder 202 is fixedly connected on the inner wall of first shell 201, rack 203 is fixedly connected at the telescopic end of second hydraulic cylinder 202, the convex part of rack 203 is slidably connected with the sliding slot of the inner wall of first shell 201, rack 203 is engaged with first gear 204, first gear 204 is engaged with second gear 205, second gear 205 and first gear 204 are rotatably connected with the inner wall of first shell 201 through rotating shaft, rotating rod 206 is fixedly connected on the surface of second gear 205, rotating rod 206 is rotatably connected with first shell 201 through bearing, second hydraulic cylinder 202 telescopic end moves and drives the convex part of rack 203 to slide along the sliding slot of the inner wall of first shell 201, so as to drive first gear 204 and second gear 205 to rotate, second gear 205 rotates and drives rotating rod 206 to rotate.

[0028] With reference to Figure 5

[0029] The auxiliary purifying mechanism 4 comprises a second shell 401, the surface of which is fixedly connected with the surface of the first bent plate 5, the inner wall of the second shell 401 is fixedly connected with a motor 402, the output shaft end of the motor 402 is fixedly connected with a first bevel gear 403, the first bevel gear 403 is engaged with a second bevel gear 404, the protruding part of the second bevel gear 404 is rotatably connected with the inner wall of the second shell 201 through a bearing, the end of the protruding part of the second bevel gear 404 is fixedly connected with a third gear 405, the third gear 405 is rotatably connected with the inner wall of the second shell 401 through a rotating shaft, the tooth groove processed on the third gear 405 is engaged with the teeth processed on the surface of a wedge-shaped cylinder 406, the wedge-shaped cylinder 406 is rotatably connected with the inner wall of the second shell 401 through a rotating shaft, the surface of the wedge-shaped cylinder 406 is attached to the surface of a roller 407;

[0030] The roller 406 is engaged with a vertical rod 408 through a pin shaft, the vertical rod 408 is slidably connected with a fixed block 409 through a through hole, the surface of the fixed block 409 is fixedly connected with the inner wall of the second shell 401, the vertical rod 408 is slidably connected with the second shell 401 through a through hole, the output shaft of the motor 402 rotates to drive the first bevel gear 403 to rotate, so as to drive the second bevel gear 404 to rotate, the second bevel gear 404 rotates to drive the third gear 405 to rotate, so as to drive the wedge-shaped cylinder 406 to rotate, the wedge-shaped cylinder 406 rotates to drive the roller 406 to move, so that the vertical rod 408 slides along the through hole processed on the fixed block 409, and the vertical rod 408 slides along the through hole processed on the second shell 401.

[0031] Working principle:

[0032] When detecting the shaping of the automobile cover:

[0033] Preparation process:

[0034] Firstly, the operator places the automobile cover to be detected after shaping above the workbench 15 and below the plurality of pressing plates 14, and then starts the power supply of the plurality of first hydraulic cylinders 13, the plurality of pressing plates 14 are moved downward by the extension end of the plurality of first hydraulic cylinders 13, when the lower surfaces of the plurality of pressing plates 14 are tightly attached to the surface of the automobile cover to be detected after shaping, the power supply of the plurality of first hydraulic cylinders 13 is turned off, and the plurality of pressing plates 14 and the workbench 15 can limit the automobile cover to be detected after shaping.

[0035] Workbench adjustment process:

[0036] The operator starts the second hydraulic cylinder 202, the second hydraulic cylinder 202 telescopic end protrudes and drives the rack 203 convex part to slide along the sliding groove processed in the inner wall of the first shell 201, thereby driving the first gear 204 and the second gear 205 to rotate, the second gear 205 drives the rotating rod 206 to rotate, the rotating rod 206 drives the workbench 15 to rotate, when the workbench 15 rotates to the appropriate position, the second hydraulic cylinder 202 is closed, so that the angle of the workbench 15 can be automatically adjusted, and manual adjustment is not required, thereby saving manual labor.

[0037] The suction pipe adjusting process;

[0038] The motor 402 power supply is started, the output shaft of the motor 402 rotates to drive the first bevel gear 403 to rotate, thereby driving the second bevel gear 404 to rotate, the second bevel gear 404 drives the third gear 405 to rotate, thereby driving the wedge-shaped cylinder 406 to rotate, the wedge-shaped cylinder 406 drives the roller 406 to move back and forth, thereby driving the vertical rod 408 to slide back and forth along the through hole processed on the fixed block 409, and the vertical rod 408 slides back and forth along the through hole processed on the second shell 401, when the wedge-shaped cylinder 406 rotates 180 degrees, the vertical rod 408 moves downward to the maximum distance, the movement of the vertical rod 408 drives the horizontal rod 11 to move, thereby driving the suction pipe 3 to move, the corrugated pipe connected to the suction pipe 3 extends and retracts, when the suction pipe moves to the appropriate height, the motor 402 power supply is turned off, so that the harmful gas can be extracted through the suction pipe 3 for subsequent processing, so that the amount of harmful gas entering the human body is reduced, thereby reducing the probability of manual harm to the operator's body, thereby reducing the work danger.

[0039] The automobile cover detection process:

[0040] The power of the fan 7 is started, and the operator polishes and detects the automobile cover part after shaping by using the oil stone, the detection process and the judgment of whether the detection is qualified are consistent with the detection process and the judgment of whether the detection is qualified in the automobile cover part surface quality detection device with the application publication number "CN102500652A", the harmful gas generated during polishing is sucked into the box 8 through the air suction pipe 3 and the gas conveying pipe 6, the harmful gas is filtered through the activated carbon plate 9, and then discharged from the air outlet pipe 11, after detection, the power of the fan 7 is turned off, then the power of the motor 402 is started, the output shaft of the motor 402 rotates to drive the air suction pipe 3 to reset, when the air suction pipe 3 resets, the power of the motor 402 is turned off, then the power of the second hydraulic cylinder 202 is started, the telescopic end of the second hydraulic cylinder 202 is retracted to drive the workbench 15 to reset, when the workbench 15 resets, the power of the second hydraulic cylinder 202 is turned off, then the operator starts the power of the plurality of first hydraulic cylinders 13, the telescopic end of the plurality of first hydraulic cylinders 13 is retracted to drive the plurality of pressing plates 14 to reset, after the plurality of pressing plates 14 reset, then the operator takes down the detected automobile cover part.

[0041] Although the utility model has been illustrated and described by referring to the preferred embodiments, it should be understood by those skilled in the art that various changes in form and details can be made within the scope of the claims.

Claims

1. An automobile cover part sizing detection device comprising a base plate (1), a box body (8) and a first bending plate (5), characterized in that: The bottom plate (1) surface fixedly connected with first bent plate (5), the first bent plate (5) surface is equipped with adjusting mechanism (2), the first bent plate (5) surface is equipped with auxiliary purification mechanism (4), the through -hole of first bent plate (5) is slidably connected with the air suction pipe (3) of processing, the air suction pipe (3) fixedly connected with the gas pipe (6) of communication, the gas pipe (6) end and the fan (7) import through flange fixed communication, the fan (7) is installed in the inner wall of box (8), the box (8) on the slide groove of processing is slidably connected with activated carbon plate (9), the box (8) surface fixedly connected with the air outlet pipe (10) of communication.

2. The device for detecting the shaping of an automobile covering according to claim 1, characterized in that: The first bent plate (5) is rotatably connected with the workbench (15), the workbench (15) surface is fixedly connected with a plurality of second bent plates (12), a plurality of second bent plates (12) surface are fixedly connected with first hydraulic cylinders (13), and the first hydraulic cylinders (13) are fixedly connected with pressing plates (14) at the telescopic ends.

3. The device for detecting the shaping of an automobile covering according to claim 1, characterized in that: The adjusting mechanism (2) comprises a first housing (201), the first housing (201) is fixedly connected with a second hydraulic cylinder (202) on the inner wall, the second hydraulic cylinder (202) is fixedly connected with a rack (203) at the telescopic end, the rack (203) is slidably connected with the slide groove of the first housing (201) on the convex portion, the rack (203) is engaged with a first gear (204), the first gear (204) is engaged with a second gear (205), the second gear (205) and the first gear (204) are rotatably connected with the first housing (201) on the inner wall through a rotating shaft, the second gear (205) is fixedly connected with a rotating rod (206) on the surface, and the rotating rod (206) is rotatably connected with the first housing (201) through a bearing.

4. The device for detecting the shaping of an automobile covering according to claim 3, wherein: The end of the rotating rod (206) is fixedly connected with the surface of the workbench (15), and the surface of the first housing (201) is fixedly connected with the surface of the first bent plate (5).

5. The device for detecting the shaping of an automobile covering according to claim 1, characterized in that: The auxiliary purification mechanism (4) includes a second shell (401), the surface of the second shell (401) is fixedly connected with the surface of the first bent plate (5), the inner wall of the second shell (401) is fixedly connected with a motor (402), the output shaft end of the motor (402) is fixedly connected with a first bevel gear (403), the first bevel gear (403) is engaged with a second bevel gear (404), the convex part of the second bevel gear (404) is rotatably connected with the inner wall of the second shell (201) through a bearing, the end of the convex part of the second bevel gear (404) is fixedly connected with a third gear (405), the third gear (405) is rotatably connected with the inner wall of the second shell (401) through a rotating shaft, the tooth groove processed on the third gear (405) is engaged with the teeth processed on the surface of a wedge-shaped cylinder (406), the wedge-shaped cylinder (406) is rotatably connected with the inner wall of the second shell (401) through a rotating shaft, the surface of the wedge-shaped cylinder (406) is attached to the surface of a roller (407), the roller (406) is engaged with a vertical rod (408) through a pin shaft, the vertical rod (408) is slidably connected with a fixed block (409) through a through hole, the surface of the fixed block (409) is fixedly connected with the inner wall of the second shell (401), and the vertical rod (408) is slidably connected with the second shell (401) through a through hole.

6. The device for detecting the shaping of an automobile covering according to claim 5, characterized in that: The end of the vertical rod (408) is fixedly connected with the surface of a horizontal rod (11), and the end of the horizontal rod (11) is fixedly connected with the surface of an air suction pipe (3).

7. The device for detecting the shaping of an automobile covering according to claim 5, characterized in that: The convex part of the vertical rod (408) is fixedly connected with one end of two springs (16), and the other ends of the two springs (16) are fixedly connected with the surface of the fixed block (409).

Citation Information

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