Housing structure, electrical module, and electronic device
By designing cavities and flow channels in the housing structure of the electrical module, the problem of poor heat dissipation of the electrical module is solved, and the rapid conduction and effective heat dissipation of the core of the electrical components are realized.
Patent Information
- Application Number
- PCT/CN2025/098206
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-06-24
- Filing Date
- 2025-05-29
- Publication Date
- 2026-01-02
AI Technical Summary
The electrical module has poor heat dissipation.
A housing structure is provided, including a cavity and a flow channel. The cavity is used to house an electrical component core, and the flow channel is located in the wall of the cavity and is used to circulate a heat exchange medium. The heat of the electrical component core is conducted through the cavity wall to the flow channel and then to the outside via the heat exchange medium.
The heat dissipation effect of the electrical module is improved. The heat of the electrical component core can be quickly conducted to the housing structure and then to the outside through the flow channel, which significantly improves the heat dissipation performance.
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Figure CN2025098206_02012026_PF_FP_ABST
Abstract
Description
Shell structure, electrical module and electronic device
[0001] The present application claims priority to the Chinese patent application No. 202410825723.9, filed on June 24, 2024, and entitled "Shell structure, electrical module and electronic device", the content of which is incorporated herein by reference in its entirety. TECHNICAL FIELD
[0002] The present application relates to the technical field of electrical equipment, more particularly, to a shell structure, an electrical module and an electronic device. BACKGROUND
[0003] In the related art, an electrical element, such as a capacitor, generally includes a core and a shell disposed outside the core. The shell is connected to other components of a module by means of bolt connection, clamping, welding, etc., to form an electrical module with a set function. However, the electrical module has poor heat dissipation effect.
[0004] Therefore, it is necessary to provide a new technical solution to solve the above technical problems. TECHNICAL PROBLEM
[0005] The electrical module has poor heat dissipation effect. TECHNICAL SOLUTION
[0006] An object of the present application is to provide a new technical solution for a shell structure.
[0007] According to a first aspect of the present application, a shell structure is provided. The shell structure includes a shell body, the shell body is provided with a cavity, the cavity is adapted to accommodate an electrical element core, a flow channel is formed in the shell body, the flow channel is located on a wall of the cavity, and the flow channel is adapted to flow through a heat exchange medium.
[0008] In some embodiments of the present application, the wall of the cavity includes a side wall and a top wall, the side wall is connected to the top wall, and the flow channel is arranged in at least one of the side wall and the top wall.
[0009] In some embodiments of the present application, the side wall includes a first side wall and a second side wall arranged at intervals, the top wall is connected to the same side of the first side wall and the second side wall, the flow channel is arranged in the first side wall, the top wall and the second side wall, and the flow channels in the first side wall, the top wall and the second side wall are communicated.
[0010] In some embodiments of the present application, the shell body includes a base plate, the base plate is arranged at intervals with the top wall, and the base plate is connected to the side wall.
[0011] In some embodiments of the present application, the substrate is provided with a first port and a second port, both of which are in communication with the flow channel.
[0012] In some embodiments of the present application, the housing body is provided with a plurality of cavities, and the flow channel is located on the wall of the plurality of cavities.
[0013] In some embodiments of the present application, the flow channel of the wall of the plurality of cavities is in communication.
[0014] In some embodiments of the present application, the plurality of cavities are arranged in the housing body in a first direction.
[0015] In some embodiments of the present application, a positioning support is further included, which is adapted to accommodate the electrical element core, the positioning support being arranged in the cavity, and the electrical element core being isolated from the wall of the cavity by the positioning support.
[0016] In some embodiments of the present application, the positioning support includes a base and a positioning portion, the positioning portion being connected with the base, the positioning portion being arranged around the electrical element core, and the side of the positioning portion opposite to the base forming a mounting port.
[0017] In some embodiments of the present application, the positioning portion includes a plurality of positioning strips, and the plurality of positioning strips are arranged around the electrical element core.
[0018] In some embodiments of the present application, the positioning strips are provided with a chamfer at one end of the mounting port, and the chamfer is adapted to avoid the electrical element core.
[0019] In some embodiments of the present application, the housing body is provided with an opening in communication with the cavity, and the mounting port is located at the opening.
[0020] In some embodiments of the present application, the middle portion of the base is provided with a through hole.
[0021] In some embodiments of the present application, the middle portion of the base is provided with a plurality of through holes, and a partition is arranged between adjacent through holes.
[0022] In some embodiments of the present application, the positioning support is made of insulating material.
[0023] In some embodiments of the present application, the housing body includes a substrate, the substrate being arranged spaced apart from the top wall, the substrate being connected with the side wall, and the substrate, the side wall or the top wall being provided with an opening in communication with the cavity.
[0024] According to a second aspect of the present application, an electrical module is provided. The electrical module comprises the housing structure as described in the present application and an electrical element core located in the cavity.
[0025] In some embodiments of the present application, a busbar is further included, and the electrical element core is a plurality of electrical element cores connected to the busbar.
[0026] In some embodiments of the present application, the busbar comprises a positive busbar and a negative busbar, and the plurality of electrical element cores are located between the positive busbar and the negative busbar.
[0027] In some embodiments of the present application, the positive busbar is connected with a positive terminal, the negative busbar is connected with a negative terminal, and an insulating element is arranged between the positive busbar and the negative terminal and / or between the negative busbar and the positive terminal.
[0028] In some embodiments of the present application, the cavity is filled with sealant.
[0029] According to a third aspect of the present application, an electronic device is provided. The electronic device comprises the electrical module as described in the present application. Advantages
[0030] In the embodiments of the present application, the housing body is provided with a cavity. The cavity is used to accommodate the electrical element core. Since the electrical element core is not covered by an outer shell, the heat generated by the operation of the electrical element core can be quickly conducted to the housing structure, and then conducted to the outside through the housing structure, thereby effectively improving the heat dissipation effect of the electrical module. In addition, the housing structure is provided with a flow channel located in the wall of the cavity. The heat of the electrical element core is first conducted to the wall of the cavity, and then conducted outward through the heat exchange medium in the flow channel. This arrangement further improves the heat dissipation effect of the housing structure.
[0031] Other features and advantages of the present application will become apparent from the following detailed description of exemplary embodiments of the present application with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0032] The accompanying drawings incorporated in and forming a part of the specification illustrate embodiments of the present application and, together with the description, serve to explain the principles of the present application.
[0033] FIG. 1 is an exploded view of an electrical module according to an embodiment of the present application.
[0034] FIG. 2 is one of the assembly views of an electrical module according to an embodiment of the present application.
[0035] Fig. 3 is an assembly view of the electrical module according to an embodiment of the present application.
[0036] Fig. 4 is a perspective view of a housing structure according to an embodiment of the present application.
[0037] Fig. 5 is a bottom view of the housing structure according to an embodiment of the present application.
[0038] Fig. 6 is a perspective view of the housing structure according to an embodiment of the present application.
[0039] Fig. 7 is a perspective view of the housing structure according to an embodiment of the present application.
[0040] Fig. 8 is a bottom view of the housing structure without a cover plate according to an embodiment of the present application.
[0041] Fig. 9 is a perspective view of a main drive capacitor assembly according to an embodiment of the present application.
[0042] Fig. 10 is a perspective view of the main drive capacitor assembly according to an embodiment of the present application.
[0043] Fig. 11 is a perspective view of the main drive capacitor assembly according to an embodiment of the present application.
[0044] Fig. 12 is a perspective view of a compressor capacitor assembly according to an embodiment of the present application.
[0045] Fig. 13 is a perspective view of the compressor capacitor assembly according to an embodiment of the present application.
[0046] Fig. 14 is a perspective view of an auxiliary drive capacitor assembly according to an embodiment of the present application.
[0047] Fig. 15 is a perspective view of the auxiliary drive capacitor assembly according to an embodiment of the present application.
[0048] Fig. 16 is a side view of a second positioning bracket according to an embodiment of the present application.
[0049] Fig. 17 is a perspective view of the second positioning bracket according to an embodiment of the present application.
[0050] Fig. 18 is a perspective view of the second positioning bracket according to an embodiment of the present application.
[0051] Fig. 19 is a side view of the second positioning bracket according to an embodiment of the present application.
[0052] Fig. 20 is a side view of a first positioning bracket according to an embodiment of the present application.
[0053] Fig. 21 is a perspective view of the first positioning bracket according to an embodiment of the present application.
[0054] Figure 22 is a partial enlarged view of the second positioning bracket according to an embodiment of the present application.
[0055] Figure 23 is an exploded view of the electrical module according to another embodiment of the present application.
[0056] Figure 24 is an assembly view of the electrical module according to another embodiment of the present application.
[0057] Figure 25 is one of the perspective views of the housing structure according to another embodiment of the present application.
[0058] Figure 26 is the other perspective view of the housing structure according to another embodiment of the present application.
[0059] Figure 27 is a perspective view of the electrical module according to another embodiment of the present application.
[0060] Figure 28 is a bottom view of the electrical module according to another embodiment of the present application.
[0061] Figure 29 is one of the perspective views of the auxiliary drive capacitor assembly according to another embodiment of the present application.
[0062] Figure 30 is the other perspective view of the auxiliary drive capacitor assembly according to another embodiment of the present application.
[0063] Figure 31 is one of the perspective views of the main drive capacitor assembly according to another embodiment of the present application.
[0064] Figure 32 is the other perspective view of the main drive capacitor assembly according to another embodiment of the present application.
[0065] Figure 33 is a perspective view of the negative copper bar of the main drive capacitor assembly according to another embodiment of the present application.
[0066] Figure 34 is a perspective view of the positive copper bar of the main drive capacitor assembly according to another embodiment of the present application.
[0067] Figure 35 is a perspective view of the second positioning bracket according to another embodiment of the present application.
[0068] Figure 36 is a partial enlarged view of A in Figure 35.
[0069] Figure 37 is a partial enlarged view of B in Figure 35.
[0070] Figure 38 is a perspective view of the first positioning bracket according to another embodiment of the present application.
[0071] Figure 39 is a side view of the first positioning bracket according to another embodiment of the present application.
[0072] Figure 40 is a partial enlarged view of C in Figure 39.
[0073] FIG. 41 is a schematic diagram of a module of an electronic device according to an embodiment of the present application.
[0074] Reference signs: 1, substrate; 110, cover plate; 111, flow channel wall; 120, side wall; 201, first cavity; 202, second cavity; 3, main drive capacitor assembly; 501, outlet; 505, inlet; 5, flow channel; 6, capacitor core; 7, main drive negative copper bar; 8, main drive positive copper bar; 9, auxiliary drive capacitor assembly; 10, auxiliary drive negative copper bar; 11, auxiliary drive positive copper bar; 12, compressor capacitor assembly; 13, compressor negative copper bar; 14, compressor positive copper bar; 15, first positioning support; 16, second positioning support; 151, first positioning strip; 152, second positioning strip; 153, base; 154, frame; 155, connecting arm; 17, main drive negative input end; 18, main drive positive input end; 19, main drive negative output end; 20, main drive positive output end; 21, compressor negative input end; 22, compressor positive input end; 23, compressor negative output end; 24, compressor positive output end; 25, auxiliary drive negative input end; 26, auxiliary drive positive input end; 27, auxiliary drive negative output end; 28, auxiliary drive positive output end; 30, sealant; 31, first insulating paper; 32, second insulating paper; 101, shell structure; 1001, electrical module; 1000, electronic device.
[0075] Embodiments of the present application
[0076] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. If desired, the relative arrangements of the components and steps illustrated in these embodiments and the numerical expressions and numerical values set forth herein can not limit the scope of the present application, unless otherwise specifically stated.
[0077] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the scope of the application or its application or uses.
[0078] Techniques, methods, and devices known to those of ordinary skill in the relevant art can not be discussed in detail herein, but should be considered as part of the description if appropriate.
[0079] In all examples shown and discussed herein, any specific value should be interpreted as merely illustrative, and not as a limitation. Thus, other examples of the exemplary embodiments can have different values.
[0080] It should be noted that like reference numerals and letters in the various figures indicate similar items, and thus, once an item is defined in one figure, it need not be discussed further in subsequent figures.
[0081] According to one embodiment of the present application, a shell structure 101 is provided. As shown in FIGS. 4-7, the shell structure 101 includes a shell body provided with a cavity adapted to accommodate an electrical element core, a flow channel formed in the shell body and located at a wall portion of the cavity, the flow channel being adapted to flow a heat exchange medium.
[0082] Specifically, the shell structure 101 is used to carry an electrical element, an electrical element core, etc. The electrical element can be, but is not limited to, a capacitor, a battery, a controller, a power module, etc. The electrical element core refers to an electrical element without a shell. For ease of illustration, the electrical element core is a capacitor core 6. The capacitor core 6 is processed into a columnar structure through a metalizing film winding, gold spraying, etc. In this example, since the electrical element core is not covered with a shell, the heat generated by the operation of the electrical element core can be quickly conducted to the shell structure 101, thereby effectively improving the heat dissipation effect of the electrical element core. The material of the shell structure 101 can be, but is not limited to, metal, ceramic, etc.
[0083] In some embodiments of the present application, the metal material includes aluminum, copper, stainless steel, copper alloy, aluminum alloy, carbon steel, etc. The flow channel is a passage formed in the shell structure 101. The flow channel 5 is adapted to flow a heat exchange medium.
[0084] The heat exchange medium can be, but is not limited to, water, heat-conducting oil, etc.; the heat exchange medium can also be a phase-change fluid, such as freon, ammonia, hydrofluoroalkene, etc. The flow channel passes through the wall portion of the cavity, and the wall portion can conduct the heat of the electrical element core to the heat exchange medium, and then conduct the heat to the outside of the shell structure 101 through the flow of the heat exchange medium.
[0085] The shell structure 101 can be provided with one cavity or multiple cavities. For example, 2, 3, 4, 5, etc. One cavity can be provided with one electrical element core or multiple electrical element cores.
[0086] In the embodiments of the present application, the shell body is provided with a cavity. The cavity is used to accommodate an electrical element core. Since the electrical element core is not covered with a shell, the heat generated by the operation of the electrical element core can be quickly conducted to the shell structure 101, and then conducted to the outside through the shell structure 101, thereby effectively improving the heat dissipation effect of the electrical module 1001. In addition, the shell structure 101 is provided with a flow channel located at a wall portion of the cavity. The heat of the electrical element core is first conducted to the wall portion of the cavity, and then conducted outward through the heat exchange medium in the flow channel 5. This arrangement further improves the heat dissipation effect of the shell structure 101.
[0087] In one example, the wall of the cavity includes a side wall 120 and a top wall, the side wall 120 is connected with the top wall, and the flow channel 5 is arranged in at least one of the side wall 120 and the top wall.
[0088] As shown in FIG. 1, FIG. 23, and FIG. 26, the shell body is provided with a first cavity 201 and a second cavity 202. The wall of the first cavity 201 and the second cavity 202 is connected with the base plate 1, and is located on one side of the base plate 1. The first cavity 201 and the second cavity 202 are cuboids, cylinders, or the like. For example, each cavity includes four side walls 120 connected with the base plate 1. A top wall is arranged opposite to the base plate 1. A top wall cover is arranged on the top of the four side walls 120. The flow channel 5 is arranged in the side wall 120 and the top wall. As shown in FIG. 7, the side walls 120 of the two cavities are arranged along the Z axis, and the flow channel 5 extending along the Z axis is arranged in the side wall 120. The top wall includes a flow channel wall 111 and a cover plate 110, and the flow channel 5 is formed between the flow channel wall 111 and the cover plate 110, which is in communication with the flow channel 5 arranged in the two side walls 120, which makes the processing of the flow channel 5 easy. The flow channel 5 communicating the two cavities is arranged on the base plate 1. As shown in FIG. 5, FIG. 6, and FIG. 8, the inlet 505 of the flow channel 5 of the shell structure 101 is located on the left side of the bottom of the base plate 1, and the outlet 501 is located on the right side of the bottom of the base plate 1. The middle part of the base plate 1 is provided with a flow channel wall 111 and a cover plate 110. The flow channel 5 communicating the first cavity 201 and the second cavity 202 is formed between the cover plate 110 and the flow channel wall 111. As shown in FIG. 2, the heat exchange medium enters the wall of the first cavity 201 through the inlet 505, then reaches the wall of the second cavity 202 through the flow channel 5 in the base plate 1, and then flows out through the outlet 501.
[0089] In another embodiment, as shown in FIGS. 23-27, the first cavity 201 and the second cavity 202 are cuboids. The outlet 501 and the inlet 505 are located on the left side of the X-axis of the substrate 1, and the outlet 501 and the inlet 505 are in communication with the flow channel 5 of the first cavity 201. The side wall 120 and the top wall of the first cavity 201 and the second cavity 202 are provided with the flow channel 5. The top wall includes the flow channel wall 111 and the cover plate 110. The cover plate 110 is mounted on the flow channel wall 111, and the flow channel 5 is formed between the two. For example, the flow channels 5 of the first cavity 201 for communicating with the outlet 501 and the inlet 505 are isolated from each other. The substrate 1 is provided with a flow channel 5 that communicates the first cavity 201 and the second cavity 202. The substrate 1 is provided with two flow channels 5 that are isolated from each other, one of which is used for liquid inlet of the second cavity 202, and the other of which is used for liquid outlet of the second cavity 202. The flow channels 5 of the side wall 120 and the top wall of the second cavity 202 are in communication. As shown in FIG. 28, the heat exchange medium enters the substrate 1 through the inlet 505, then flows through the side wall 120 and the top wall of the first cavity 201, then flows through the substrate 1 and the side wall 120 and the top wall of the second cavity 202, then reaches the substrate 1 again, and then reaches the first cavity 201 through the substrate 1, flows through the side wall 120 and the top wall of the first cavity 201 to the outlet 501 of the substrate 1, and flows out of the outlet 501.
[0090] In other examples, the flow channel 5 can also be provided only on the side wall 120 or the top wall of the first cavity 201 or the second cavity 202. The cross section of the flow channel 5 can be circular, rectangular, arc-shaped, triangular, etc.
[0091] In this example, the flow channel 5 covers the top wall and / or the side wall 120 of the cavity, which makes the heat dissipation effect of the shell structure 101 good.
[0092] In one example, the side wall 120 includes a first side wall and a second side wall arranged at intervals, and the top wall is connected to the same side of the first side wall and the second side wall. The flow channel 5 is arranged on and in the first side wall, the top wall, and the second side wall, and the flow channels 5 in the first side wall, the top wall, and the second side wall are in communication.
[0093] As shown in FIGS. 1, 7, 23, 26, 28, the first cavity 201 and the second cavity 202 are provided with flow channels 5 on the two side walls 120 and the top wall opposite to each other in the X-axis direction. The whole heat exchange medium flows in the X-axis direction. Since the flow channels 5 are provided on the first side wall, the top wall, and the second side wall, the path of the heat exchange medium flowing through the first cavity 201 and the second cavity 202 is significantly increased, so that the heat dissipation of the shell structure 101 is faster, and the heat generated by the electrical element core can be quickly conducted to the heat exchange medium and taken out of the shell structure 101 by the flow of the heat exchange medium. The heat dissipation effect of the shell structure 101 is good.
[0094] In other examples, the flow channels 5 can also be provided on all the side walls 120 and the top wall of the first cavity 201 and the second cavity 202, and the flow channels 5 of the same cavity can be connected to each other, so that the heat dissipation effect of the shell is excellent.
[0095] In one example, as described above, the shell body includes a base plate 1 which is spaced apart from the top wall, and the base plate 1 is connected to the side walls 120.
[0096] As shown in FIGS. 4, 6, 7, and 8, the base plate 1 has a rectangular structure as a whole, and the first cavity 201 and the second cavity 202 are arranged along the X-axis direction of the base plate 1. The base plate 1 and the top wall are spaced apart in the Z-axis direction. The base plate 1, the top wall, and the side walls 120 together enclose the first cavity 201 and the second cavity 202. The base plate 1 is formed by die casting or casting. Part of the side walls 120 and the top wall are integrally formed, for example, by die casting or casting. The base plate 1 and the side walls 120 are connected together by means of bolting, riveting, clamping, etc. The base plate 1, the top wall, and the side walls 120 can also be formed by carving and milling a whole plate. The base plate 1 is also provided with a connecting column. The connecting column is suitable for connecting with external equipment. For example, the connecting column is connected with the external equipment by means of bolting, bonding, clamping, riveting, welding, etc. The connecting column can also be used to set and carry other components.
[0097] In one example, the base plate 1 is provided with a first port and a second port, and the first port and the second port are both connected to the flow channel 5.
[0098] As described above, the first port is the inlet 505, and the second port is the outlet 501. The outlet 501 and the inlet 505 are respectively connected to the flow channel 5. For example, the base plate 1 is used to carry the side walls 120 and the top wall, and the inlet 505 and the outlet 501 are provided on the base plate 1. Compared with providing the first port and the second port on the side walls 120 and the top wall, the way of providing the first port and the second port on the base plate 1 makes the heat dissipation performance of the base plate 1 better. The base plate 1 is used to connect with external equipment, and providing the first port and the second port on the base plate 1 makes it easy for the flow channel 5 to be connected to the external equipment. For example, as shown in FIGS. 5 and 8, the inlet 505 and the outlet 501 are located on the bottom surface of the base plate 1 and are respectively located on the two sides of the X-axis direction of the base plate 1, and the heat exchange medium adopts the way of entering from one end and discharging from the other end. It can also be that, as shown in FIGS. 23 to 28, the inlet 505 and the outlet 501 are located on the same end of the X-axis direction of the base plate 1, which makes it easy for the inlet 505 and the outlet 501 to be connected to the external equipment, and the heat exchange medium is folded back at the second cavity 202, which makes the length of the flow channel 5 in the shell structure 101 longer. The heat dissipation effect of the shell structure 101 is better. Moreover, the heat dissipation of the whole shell body is more uniform.
[0099] In one example, the plurality of cavities are arranged in the housing body along a first direction.
[0100] As shown in FIG. 1, FIG. 7, FIG. 23, FIG. 26, and FIG. 28, two cavities are arranged at two ends of the X-axis direction of the substrate 1. An inlet 505 and an outlet 501 are arranged on the substrate 1. The flow channel 5 is connected to the two cavities. This arrangement makes the flow channel 5 pass through a larger range, and the heat is not concentrated on the substrate 1, and the heat dissipation effect of the housing structure 101 is better. In addition, the design of the flow channel 5 is more reasonable, and the connection of the flow channel 5 with external equipment becomes easy.
[0101] Of course, the number of cavities is not limited to the above-mentioned embodiment, and can also be 3, 4, 5, 6, etc. The plurality of cavities can be arranged in multiple rows.
[0102] In one example, the flow channel 5 of the wall of the plurality of cavities is connected, as described above.
[0103] In this example, as shown in FIG. 1, FIG. 7, FIG. 23, FIG. 26, and FIG. 28, the flow channels 5 of the top walls and side walls 120 of the two cavities are connected to each other, for example, through the flow channel 5 of the substrate 1. This arrangement enables the heat exchange medium to flow through multiple cavities at a time, thereby dissipating heat from multiple cavities, and the heat dissipation effect of each cavity is more excellent.
[0104] In one example, the plurality of cavities are arranged in the housing body along a first direction.
[0105] As shown in FIG. 1, FIG. 7, FIG. 23, FIG. 26, and FIG. 28, the first cavity 201 and the second cavity 202 are arranged along the X-axis direction of the substrate 1, i.e., along the long side of the substrate 1. The whole flow channel 5 extends along the long side. The space between the two cavities and / or the space on the upper surface of the two cavities can be used to accommodate devices such as power modules. In this way, the heat dissipation effect of each part of the housing structure 101 is more uniform, avoiding the problem of poor local heat dissipation effect of the housing body due to the arrangement of multiple cavities being too concentrated.
[0106] Of course, the first direction is not limited to the X-axis direction, but can also be other directions.
[0107] In one example, the housing structure 101 further comprises a positioning bracket adapted to accommodate the electrical element core, the positioning bracket being arranged in the cavity, and the electrical element core being isolated from the wall of the cavity by the positioning bracket.
[0108] As shown in FIG. 1 and FIG. 23, the capacitor core 6 is prone to damage when assembled into the cavity due to the absence of the shell. In addition, after the capacitor core 6 is installed into the cavity, the cavity needs to be filled with the sealant 30. The sealant 30 needs to wrap the capacitor core 6. The sealant 30 also serves as an insulator. Therefore, a gap needs to be formed between the inner wall of the cavity and the capacitor core 6. The gap prevents the inner wall from contacting the capacitor core 6, thereby achieving insulation. In this example, the shell structure 101 further comprises a positioning bracket. The positioning bracket is a frame structure capable of accommodating at least part of the capacitor core 6. The positioning bracket can define the position of the capacitor core 6 in the cavity, preventing the capacitor core 6 from moving in the cavity, thereby preventing the capacitor core 6 from conducting electricity by contacting the inner wall and preventing the capacitor core 6 from being damaged. The positioning bracket can also form a gap between the capacitor core 6 and the inner wall of the cavity, so that when the sealant 30 is injected, the sealant 30 can fill the gap, thereby effectively wrapping the capacitor core 6 and insulating the capacitor core 6 from the inner wall of the cavity.
[0109] The positioning bracket can both position the capacitor core 6 and bear the weight of the capacitor core 6, or the positioning bracket can only position the capacitor core 6 without bearing the weight of the capacitor core 6.
[0110] In some embodiments of the present application, the positioning bracket is made of insulating material, such as plastic, ceramic, glass, silica gel, rubber, etc. The insulating material can prevent the capacitor core 6 from conducting electricity through the positioning bracket and the shell structure 101, thereby preventing the capacitor core 6 from leaking electricity.
[0111] In one example, the positioning bracket comprises a base 153 and a positioning portion connected to the base 153, the positioning portion being arranged around the electrical element core, and the side of the positioning portion opposite to the base 153 forming a mounting opening.
[0112] As shown in FIG. 16 to FIG. 22, the base 153 is opposite to one mounting surface of the capacitor core 6. The base 153 can have a plate-like, ring-like, mesh-like structure, etc. The base 153 has a set thickness to separate the inner wall of the cavity from the mounting surface of the capacitor core 6. The positioning portion is arranged around the capacitor core 6. The positioning portion has a set thickness to separate the side of the capacitor core 6 connected to the mounting surface from the corresponding inner wall of the cavity. The positioning portion and the base 153 can bear the weight of the capacitor core 6, or can not bear the weight of the capacitor core 6.
[0113] The base 153 and the positioning portion can be connected by welding, bonding, riveting, clamping, etc., or the base 153 and the positioning portion can be integrally formed by injection molding, stamping, casting, etc.
[0114] In one example, the positioning portion comprises a plurality of positioning strips, and the plurality of positioning strips are arranged around the electrical element core.
[0115] As shown in FIGS. 16-22, the cross section of the positioning strip is rectangular. The positioning strip is a strip-shaped sheet. The whole of the base 153 is rectangular. A plurality of positioning strips are fixed on one side of the base 153. As shown in FIGS. 20-22, the positioning support comprises a first positioning support 15. The first positioning support 15 is used for positioning the main drive capacitor assembly 3. Two first positioning strips 151 are arranged on each of the two long sides of the base 153. The first positioning strips 151 on different long sides are arranged opposite to each other. One second positioning strip 152 is arranged on each of the two short sides of the base 153. The two second positioning strips 152 are arranged opposite to each other. The length of the first positioning strip 151 is greater than the length of the second positioning strip 152. The four first positioning strips 151 and the two second positioning strips 152 enclose a mounting space. The end of the four first positioning strips 151 away from the base 153 forms a mounting opening. The main drive capacitor assembly 3 is mounted into the mounting space through the mounting opening. The main drive capacitor assembly 3 is mounted into the first cavity 201. The height of the main drive capacitor assembly 3 is less than or equal to the distance between the two opposite first positioning strips 151. The length of the main drive capacitor assembly 3 is less than or equal to the distance between the two second positioning strips 152. The length of the two first positioning strips 151 on the same long side is greater, so as to be able to bear the weight of the capacitor core 6 assembly. The length of the two second positioning strips 152 is smaller, so as to be able to play a role of positioning and isolating the main drive capacitor assembly 3.
[0116] As shown in FIGS. 16-19, the positioning bracket includes a second positioning bracket 16. The second positioning bracket 16 is used for positioning the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12. The second positioning bracket 16 includes two parts. The two parts are used for accommodating the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12, respectively. The base 153 is in the shape of a rectangle as a whole. The base 153 includes two long sides and two short sides. The two long sides are oppositely arranged, and the two short sides are oppositely arranged. The two short sides are connected between the two long sides. The middle of the two long sides is connected with a connecting arm 155. The connecting arm 155 divides the rectangle into two small rectangles. Each small rectangle is connected with two first positioning bars 151 at the two long sides, respectively. The first positioning bars 151 at different long sides are oppositely arranged in pairs. Each short side is connected with a second positioning bar 152. One second positioning bar 152 is arranged on the connecting arm 155. The second positioning bar 152 divides the mounting space surrounded by the eight first positioning bars 151 and the two second positioning bars 152 of the short sides into two sub-mounting spaces. The two sub-mounting spaces are used for accommodating the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12, respectively. In this example, the second positioning bracket 16 integrates the two positioning brackets used for positioning the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12. The auxiliary drive capacitor assembly 9, the compressor capacitor assembly 12, and the positioning bracket are mounted into the second cavity 202 together. The base 153, the first positioning bars 151, and the second positioning bars 152 of each sub-mounting space space the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 from the inner wall of the second cavity 202. The second positioning bar 152 between the two sub-mounting spaces spaces the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12. The two first positioning bars 151 at the same long side of each sub-mounting space can bear the corresponding auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12. In other examples, the two positioning brackets used for positioning the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 can also be independently arranged without being integrated together.
[0117] Of course, the structures and the number of the base 153, the first positioning bars 151, and the second positioning bars 152 are not limited to the above-described examples.
[0118] In one example, the positioning bar is provided with a chamfer at one end of the mounting port. The chamfer is suitable for avoiding the electrical element core.
[0119] As shown in FIG. 19 and FIG. 20, the first positioning strip 151 and the second positioning strip 152 are formed with installation openings at the ends away from the base 153. The installation openings are used to install the main drive capacitor assembly 3, the auxiliary drive capacitor assembly 9, and the compressor capacitor assembly 12. The first positioning strip 151 and the second positioning strip 152 are formed with chamfers at the sides facing the installation space. For example, the chamfers are round or bevel. This arrangement can effectively avoid the first positioning strip 151 and the second positioning strip 152 scratching any of the above-mentioned capacitor assemblies during the installation of the capacitor assemblies into the installation openings.
[0120] As shown in FIG. 21 and FIG. 22, the side edge of the base 153 away from the first positioning strip 151 is provided with a chamfer. The chamfer is round or bevel. The chamfer can form a clearance with the opening edge of the cavity, avoiding the edge of the base 153 interfering with the opening edge of the cavity during the installation of the first positioning bracket 15 into the first cavity 201 and the installation of the second positioning bracket 16 into the second cavity 202. This makes the installation of the positioning bracket into the cavity easier.
[0121] In other examples, as shown in FIG. 23, FIG. 34 to FIG. 36, the first positioning bracket 15 includes the base 153 and a frame 154 surrounding the edge of the base 153. The base 153 and the frame 154 are fixed together by bonding, clamping, welding, or the like. The main drive capacitor assembly 3 is clamped in the frame 154 and abuts against the base 153. The base 153 and the frame 154 are used to isolate the main drive capacitor assembly 3 from the inner wall of the first cavity 201.
[0122] As shown in FIG. 35 to FIG. 37, the second positioning bracket 16 includes the base 153 and the frame 154 surrounding the edge of the base 153. The base 153 is a rectangular ring. A connecting arm 155 is provided at the middle of the long side of the base 153. The base 153, the frame 154, and the connecting arm 155 are fixed together by bonding, clamping, welding, or the like. The connecting arm 155 divides the base 153 into two parts. The two parts are respectively used to position the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12. The auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 are respectively clamped between the frame 154 and the connecting arm 155 and abut against the base 153. The base 153 and the frame 154 are used to isolate the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 from the inner wall of the first cavity 201. In some embodiments of the present application, the end of the connecting arm 155 away from the base 153 is formed with a chamfer, which is round or bevel. The chamfer makes the installation of the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 into the second positioning bracket 16 easier.
[0123] As shown in FIG. 39 and FIG. 40, the side of the base 153 away from the frame 154 is provided with a chamfer. This makes the installation of the second positioning bracket 16 into the cavity easier.
[0124] Of course, the structure of the first positioning bracket 15 and the second positioning bracket 16 is not limited to the above embodiment.
[0125] In one example, the housing body is provided with an opening in communication with the cavity, and the mounting port is located at the opening.
[0126] As shown in FIG. 1, the side wall 120 of the first cavity 201 and the side wall 120 of the second cavity 202 are provided with openings. The positioning bracket, the main drive capacitor assembly 3, the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 are mounted into the corresponding cavities through the openings. The mounting port of the first positioning bracket 15 is located at the opening of the first cavity 201. The mounting port of the second positioning bracket 16 is located at the opening of the second cavity 202. The base 153 of the first positioning bracket 15 is located on the inner wall of the first cavity 201 opposite to the opening. The base 153 of the second positioning bracket 16 is located on the inner wall of the second cavity 202 opposite to the opening. In this way, the base 153 of the first positioning bracket 15 can separate the inner wall of the first cavity 201 opposite to the opening from the main drive capacitor assembly 3. The base 153 of the second positioning bracket 16 can separate the inner wall of the second cavity 202 opposite to the opening from the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12.
[0127] In one example, the middle part of the base 153 is provided with a through hole.
[0128] As shown in FIG. 21 and FIG. 38, the middle part of the base 153 forms a rectangular through hole. The through hole makes the heat dissipation effect of the main drive capacitor assembly 3 better. As shown in FIG. 18, the middle part of the base 153 forms two rectangular through holes. The two through holes are respectively opposite to one surface of the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12, and the two through holes make the heat dissipation effect of the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 better.
[0129] In one example, the middle part of the base 153 is provided with multiple through holes, and a partition is arranged between adjacent through holes.
[0130] As shown in FIG. 18 and FIG. 35, the middle part of the base 153 of the second positioning bracket 16 is provided with two rectangular through holes in parallel. A partition is arranged between the two through holes. The partition includes a connecting arm 155. The connecting arm 155 enhances the structural strength of the second positioning bracket 16.
[0131] Of course, the number of the connecting arm 155 is not limited here, and can also be 2, 3, 4, 5, etc.
[0132] In one example, the shell body includes a base plate 1 which is spaced apart from the top wall, the base plate 1 is connected with the side wall 120, and the base plate 1, the side wall 120 or the top wall is provided with an opening which is in communication with the cavity.
[0133] As shown in FIG. 1, FIG. 2 and FIG. 7, the side wall 120 of the first cavity 201 and the second cavity 202 is provided with an opening. The main drive capacitor assembly 3 is mounted into the first cavity 201 along the Y-axis direction. The auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 are mounted into the second cavity 202 along the Y-axis direction. The first positioning strip 151 on one side of the base plate 1 can bear the weight of the main drive capacitor assembly 3, the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12.
[0134] As shown in FIG. 23 to FIG. 26, two openings are provided on the base plate 1. The two openings are in communication with the first cavity 201 and the second cavity 202 respectively. The main drive capacitor assembly 3 is mounted into the first cavity 201 along the Z-axis direction. The auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 are mounted into the second cavity 202 along the Z-axis direction.
[0135] In this example, the openings make it easy to mount the electrical element cores in the cavities.
[0136] According to the second embodiment of the present application, an electrical module 1001 is provided. The electrical module 1001 includes the shell structure 101 described in the present application and electrical element cores which are located in the cavities.
[0137] As shown in FIG. 2 and FIG. 24, a plurality of electrical element cores form an electrical element core assembly, for example, the main drive capacitor assembly 3, the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12. The main drive capacitor assembly 3 is located in the first cavity 201. The auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 are located in the second cavity 202.
[0138] In this example, since the electrical element cores are not covered by the outer shell, the heat generated by the operation of the electrical element cores can be quickly conducted to the shell structure 101 and then conducted to the outside through the shell structure 101. The heat dissipation effect of the electrical module 1001 is good.
[0139] In addition, the shell structure 101 is provided with a flow channel 5 which is located on the wall of the cavity. The heat of the electrical element cores is first conducted to the wall of the cavity and then conducted to the outside through the heat exchange medium in the flow channel 5. The flow channel 5 makes the heat dissipation effect of the electrical module 1001 even better.
[0140] In one example, the electrical module 1001 further comprises bus bars, and the plurality of electrical element cores are connected to the bus bars.
[0141] As shown in FIGS. 8-11, the bus bars are used for conducting electricity. A plurality of solder joint groups are arranged in an array on the bus bars. Each solder joint group is soldered to one capacitor core 6. The bus bars connect the plurality of capacitor cores 6 together to form an electrical element core assembly. The plurality of capacitors of the same electrical element core are connected in parallel. The electrical element core assembly is integrally mounted into the cavity. This makes the mounting of the electrical element core easy. For example, the electrical element core assembly includes the main drive capacitor assembly 3, the auxiliary drive capacitor assembly 9, and the compressor capacitor assembly 12.
[0142] In one example, the bus bars include a positive bus bar and a negative bus bar, and the plurality of electrical element cores are located between the positive bus bar and the negative bus bar.
[0143] As shown in FIGS. 9 and 10, the positive bus bar and the negative bus bar are rectangular structures. The positive bus bar and the negative bus bar are oppositely arranged, and a gap is formed between the positive bus bar and the negative bus bar. The capacitor core 6 has positive and negative contacts at opposite ends of the axial direction. The plurality of capacitor cores 6 are arranged in an array. The positive bus bar is located at one end of the axial direction of the capacitor core 6. The negative bus bar is located at the other end of the axial direction of the capacitor core 6. In this arrangement, the positive bus bar and the negative bus bar can protect the capacitor core 6. The positive bus bar and the negative bus bar are made of a metal plate. The metal plate is, for example, a copper alloy, an aluminum alloy, stainless steel, etc. For example, during installation, the electrical element core assembly (for example, the main drive capacitor assembly 3) is first mounted into the positioning bracket (for example, the first positioning bracket 15), and then the positioning bracket (for example, the first positioning bracket 15) is mounted into the cavity (for example, the first cavity 201). This arrangement makes the mounting of the electrical element assembly easy.
[0144] In one example, the positive bus bar is connected to a positive terminal, the negative bus bar is connected to a negative terminal, and an insulating element is arranged between the positive terminal and the negative terminal and / or between the negative terminal and the positive terminal.
[0145] As shown in FIGS. 9-11, the main drive capacitor assembly 3 comprises a main drive positive copper bus 8, a main drive negative copper bus 7. The positive terminal comprises a main drive positive input 18, a main drive positive output 20. The negative terminal comprises a main drive negative input 17, a main drive negative output 19. The main drive positive copper bus 8 extends outwardly to form the main drive positive input 18, the main drive positive output 20. The main drive positive input 18 is located on the short side of the main drive positive copper bus 8. The main drive positive output 20 is three and is located on the long side of the main drive positive copper bus 8. The main drive negative copper bus 7 extends outwardly to form the main drive negative input 17, the main drive negative output 19. The main drive negative input 17 is located on the short side of the main drive negative copper bus 7. The main drive negative output 19 is three and is located on the long side of the main drive negative copper bus 7. The main drive positive input 18 and the main drive negative input 17 are respectively located on the opposite two short sides of the main drive capacitor assembly 3. The three main drive positive outputs 20 and the three main drive negative outputs 19 are alternately arranged on the same long side of the main drive capacitor assembly 3. An insulating element is arranged between any one of the positive terminal and the negative copper bus; and / or, an insulating element is arranged between any one of the negative terminal and the positive copper bus. The insulating element is, for example, insulating paper, insulating plastic, ceramic sheet, glass sheet, rubber sheet, silica gel sheet, etc. The insulating element can be a block of material. The insulating element can effectively isolate the terminals of opposite polarity and the bus bar, avoiding short circuit between them.
[0146] In another example, as shown in FIGS. 31-34, the main drive capacitor assembly 3 comprises a main drive positive copper bar 8, a main drive negative copper bar 7. The positive terminal comprises a main drive positive input end 18, a main drive positive output end 20. The negative terminal comprises a main drive negative input end 17, a main drive negative output end 19. The main drive positive copper bar 8 extends outward to form the main drive positive input end 18, the main drive positive output end 20. The main drive positive input end 18 is located on the long side of the main drive positive copper bar 8. The main drive positive output end 20 is three and is located on the same long side of the main drive positive copper bar 8. The main drive negative copper bar 7 extends outward to form the main drive negative input end 17, the main drive negative output end 19. The main drive negative input end 17 is located on the long side of the main drive negative copper bar 7. The main drive negative output end 19 is three and is located on the same long side of the main drive negative copper bar 7. The main drive positive input end 18 and the main drive negative input end 17 are respectively located on the same long side of the main drive capacitor assembly 3. The three main drive positive output ends 20 and the three main drive negative output ends 19 are alternately arranged on the same long side of the main drive capacitor assembly 3. And the three main drive positive output ends 20 and the three main drive negative output ends 19 are located between the main drive negative input end 17 and the main drive positive input end 18. An insulating element is arranged between any one of the positive terminal and the negative copper bar; and / or, an insulating element is arranged between any one of the negative terminal and the positive copper bar. The insulating element is, for example, insulating paper, insulating plastic, ceramic sheet, glass sheet, rubber sheet, silica gel sheet, etc. The insulating element can be a block material. For example, as shown in FIGS. 31, 32, the insulating element is a first insulating paper 31. The first insulating paper 31 is located between the positive copper bar and the main drive negative input end 17, the main drive negative output end 19. The insulating element can effectively isolate the terminals and bus bars of opposite polarity, avoiding short circuit between them.
[0147] As shown in FIG. 12 and FIG. 13, the compressor capacitor assembly 12 comprises a compressor positive copper busbar 14 and a compressor negative copper busbar 13. The positive terminal comprises a compressor positive input terminal 22 and a compressor positive output terminal 24. The negative terminal comprises a compressor negative input terminal 21 and a compressor negative output terminal 23. The compressor positive copper busbar 14 extends outwardly to form the compressor positive input terminal 22 and the compressor positive output terminal 24. The compressor positive input terminal 22 is led out from a corner of the compressor positive copper busbar 14 and extends to the long side of the compressor positive copper busbar 14. The compressor positive output terminal 24 is located on the short side of the compressor positive copper busbar 14. The compressor negative copper busbar 13 extends outwardly to form the compressor negative input terminal 21 and the compressor negative output terminal 23. The compressor negative input terminal 21 is led out from a corner of the compressor negative copper busbar 13 and extends to the long side of the compressor negative copper busbar 13. The compressor negative output terminal 23 is located on the short side of the compressor negative copper busbar 13. The compressor positive output terminal 24 and the compressor negative output terminal 23 are respectively located on the same short side of the compressor capacitor assembly 12. The compressor positive input terminal 22 and the compressor negative input terminal 21 are arranged on the same long side of the compressor capacitor assembly 12. An insulating element is arranged between any one of the positive terminals and the negative copper busbar; and / or, an insulating element is arranged between any one of the negative terminals and the positive copper busbar. The insulating element can be, for example, insulating paper, insulating plastic, ceramic sheet, glass sheet, rubber sheet, silica gel sheet, etc. The insulating element can be a block material. The insulating element can effectively isolate the terminals of opposite polarity and the busbar, avoiding short circuit between them.
[0148] As shown in FIG. 14 and FIG. 15, the auxiliary drive capacitor assembly 9 comprises an auxiliary drive positive copper bus 11 and an auxiliary drive negative copper bus 10. The positive terminal comprises an auxiliary drive positive input end 26 and an auxiliary drive positive output end 28. The negative terminal comprises an auxiliary drive negative input end 25 and an auxiliary drive negative output end 27. The auxiliary drive positive copper bus 11 extends outward to form the auxiliary drive positive input end 26 and the auxiliary drive positive output end 28. The auxiliary drive positive input end 26 is located on the long side of the auxiliary drive positive copper bus 11. The auxiliary drive positive output end 28 is located on the short side of the auxiliary drive positive copper bus 11. The auxiliary drive negative copper bus 10 extends outward to form the auxiliary drive negative input end 25 and the auxiliary drive negative output end 27. The auxiliary drive negative input end 25 is located on the long side of the auxiliary drive negative copper bus 10. The auxiliary drive negative output end 27 is located on the short side of the auxiliary drive negative copper bus 10. The auxiliary drive positive output end 28 and the auxiliary drive negative output end 27 are respectively located on the same short side of the auxiliary drive capacitor assembly 9. The auxiliary drive positive input end 26 and the auxiliary drive negative input end 25 are arranged on the same long side of the auxiliary drive capacitor assembly 9. An insulating element is arranged between any one of the positive terminals and the negative copper bus; and / or, an insulating element is arranged between any one of the negative terminals and the positive copper bus. The insulating element is, for example, insulating paper, insulating plastic, ceramic sheet, glass sheet, rubber sheet, silica gel sheet, etc. The insulating element can be a block material. The insulating element can effectively isolate the terminals with opposite polarity and the bus bar, avoiding short circuit between them.
[0149] In another example, the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 have similar structures. Take the compressor capacitor assembly 12 as an example. As shown in FIG. 29 and FIG. 30, the compressor capacitor assembly 12 comprises a compressor positive copper bar 14 and a compressor negative copper bar 13. The positive terminal comprises a compressor positive input end 22 and a compressor positive output end 24. The negative terminal comprises a compressor negative input end 21 and a compressor negative output end 23. The compressor positive copper bar 14 extends outward to form the compressor positive input end 22 and the compressor positive output end 24. The compressor positive input end 22 is located on the short side of the compressor positive copper bar 14. The compressor positive output end 24 is located on the same short side of the compressor positive copper bar 14. The compressor negative copper bar 13 extends outward to form the compressor negative input end 21 and the compressor negative output end 23. The compressor negative input end 21 is located on the short side of the compressor negative copper bar 13. The compressor negative output end 23 is located on the same short side of the compressor negative copper bar 13. The compressor positive output end 24 and the compressor negative output end 23 are respectively located on the same short side of the compressor capacitor assembly 12. The compressor positive input end 22 and the compressor negative input end 21 are arranged on the same short side of the compressor capacitor assembly 12. The compressor negative output end 23 and the compressor positive output end 24 are located between the compressor negative input end 21 and the compressor positive input end 22. An insulating element is arranged between any one of the positive terminals and the negative copper bar; and / or, an insulating element is arranged between any one of the negative terminals and the positive copper bar. The insulating element can be, for example, insulating paper, insulating plastic, ceramic sheet, glass sheet, rubber sheet, silicone sheet, etc. The insulating element can be a block of material. For example, as shown in FIG. 29 and FIG. 30, the insulating element is a second insulating paper 32. The second insulating paper 32 is located between the compressor positive copper bar 14 and the compressor negative input end and the compressor negative output end. The insulating element can effectively isolate the terminals of opposite polarity and the bus bar, avoiding short circuit between them.
[0150] In one example, the cavity is filled with sealant 30.
[0151] As shown in FIG. 1 and FIG. 2, after the main drive capacitor assembly 3 is installed into the first cavity 201, and the auxiliary drive capacitor assembly 9 and the compressor capacitor assembly 12 are installed into the second cavity 202, sealant 30 is injected into the first cavity 201 and the second cavity 202 from the openings of the first cavity 201 and the second cavity 202. The sealant 30 fills the gaps between the electrical element core assembly and the cavity. After the sealant 30 solidifies, it wraps around the main drive capacitor assembly 3, the auxiliary drive capacitor assembly 9, and the compressor capacitor assembly 12. The sealant 30 can serve the functions of positioning the electrical element core assembly, insulation, and heat conduction. The sealant 30 can be epoxy resin, silicone material, polyurethane material, etc.
[0152] Referring to FIG. 41, according to a third aspect of the present application, an electronic device 1000 is provided. The electronic device 1000 comprises the electrical module 1001 as described in the present application.
[0153] The electronic device 1000 can be, but is not limited to, a car, a ship, an airplane, a computer, etc. The electronic device has the feature of good heat dissipation effect.
[0154] The above embodiments mainly describe the differences between the various embodiments. The different optimization features between the various embodiments do not contradict each other and can be combined to form a more optimal embodiment. In view of the brevity and conciseness, the details will not be described here.
[0155] Although some specific embodiments of the present application have been described in detail by examples, those skilled in the art should understand that the above examples are only for illustration and are not intended to limit the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.
Claims
1. A housing structure (101), wherein, The shell structure comprises: a shell body provided with a cavity adapted to accommodate an electrical element core (3 / 9 / 12), a flow channel (5) formed in the shell body and located on a wall of the cavity, the flow channel being adapted to flow a heat exchange medium.
2. The housing structure (101) according to claim 1, wherein The wall of the cavity comprises a side wall (120) and a top wall, the side wall (120) being connected to the top wall, and the flow channel (5) being arranged in at least one of the side wall (120) and the top wall.
3. The housing structure (101) according to claim 2, wherein The side wall (120) comprises a first side wall and a second side wall arranged at intervals, and the top wall is connected to the same side of the first side wall and the second side wall, and the flow channel is arranged in the first side wall, the top wall and the second side wall, and the flow channels in the first side wall, the top wall and the second side wall are communicated.
4. The housing structure (101) according to claim 2, wherein The shell body comprises a base plate (1) arranged at intervals from the top wall, and the base plate (1) is connected to the side wall (120).
5. The housing structure (101) according to claim 4, wherein The base plate (1) is provided with a first port (505) and a second port (501), and the first port (505) and the second port (501) are communicated with the flow channel (5).
6. The housing structure (101) according to any one of claims 1-5, wherein, The shell body is provided with a plurality of cavities, and the flow channel (5) is located on the wall of the plurality of cavities.
7. The housing structure (101) according to any one of claims 1-6, wherein, The flow channels (5) of the walls of the plurality of cavities are communicated.
8. The housing structure (101) according to claim 6, wherein The plurality of cavities are arranged in the shell body in a first direction.
9. The housing structure (101) according to any one of claims 1-8, wherein, The shell structure further comprises a positioning support adapted to accommodate the electrical element core, the positioning support being arranged in the cavity, and the electrical element core is isolated from the wall of the cavity by the positioning support.
10. The housing structure (101) according to claim 9, wherein The positioning support comprises a base (153) and a positioning portion connected to the base (153), the positioning portion is arranged around the electrical element core, and a mounting port is formed on the side of the positioning portion opposite to the base (153).
11. The housing structure (101) according to claim 10, wherein The positioning portion comprises a plurality of positioning strips arranged around the electrical element core.
12. The housing structure (101) according to claim 11, wherein An end of the positioning strip located at the mounting port is provided with a chamfer adapted to avoid the electrical element core.
13. The housing structure (101) according to any one of claims 10-12, wherein, The shell body is provided with an opening communicated with the cavity, and the mounting port is located at the opening.
14. The housing structure (101) according to any one of claims 10-13, wherein, A middle portion of the base (153) is provided with a through hole for heat dissipation of a main drive capacitor assembly (3).
15. The housing structure (101) according to any one of claims 10-13, wherein, A middle portion of the base (153) is provided with a plurality of through holes, and a partition is arranged between adjacent through holes.
16. The housing structure (101) according to any one of claims 9-15, wherein The positioning support comprises an insulating material.
17. The housing structure (101) according to any one of claims 2-16, wherein, The shell body comprises a base plate (1) arranged at intervals from the top wall, and the base plate (1) is connected to the side wall (120), and the base plate (1), the side wall (120) or the top wall is provided with an opening communicated with the cavity.
18. An electrical module (1001), wherein The shell structure (101) according to any one of claims 1 to 16; and The electrical element core is located in the cavity. Further comprising a bus bar, and the electrical element core is a plurality of electrical element cores connected to the bus bar.
19. The electrical module (1001) of claim 18, wherein, 20. The electrical module (1001) of claim 19, wherein, The bus bars include a positive bus bar and a negative bus bar, and a plurality of the electrical element cores are located between the positive bus bar and the negative bus bar.
21. The electrical module (1001) of claim 20, wherein, The positive bus bar is connected with a positive connection terminal, and the negative bus bar is connected with a negative connection terminal, and an insulating element is arranged between the positive bus bar and the negative connection terminal and / or between the negative bus bar and the positive connection terminal.
22. The electrical module (1001) according to any one of claims 18-21, wherein, The cavity is filled with sealant (30).
23. An electronic device (1000), wherein, An electrical module (1001) as claimed in any one of claims 18 to 22.
Citation Information
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