Compression device using air-cooled heat dissipation
By incorporating a cooling chamber and fan assembly within the compressor and utilizing air cooling, the problems of large space and high noise levels in traditional compressor cooling systems are solved, achieving efficient heat dissipation and miniaturized design.
Patent Information
- Application Number
- PCT/CN2025/101056
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-06-25
- Filing Date
- 2025-06-13
- Publication Date
- 2026-01-02
AI Technical Summary
Traditional compressors have large cooling systems that are noisy and have messy airflow channels inside the casing, which is not conducive to internal heat dissipation.
The system employs air-cooled heat dissipation, which involves installing a cooling chamber and a fan assembly inside the housing. The side and bottom walls of the cooling chamber are formed by coolers, and the airflow enters from the air inlet and flows along the vertical and horizontal coolers, achieving efficient cooling of the compressor unit.
It achieves a compact design for the cooling unit, reduces noise, and improves heat dissipation efficiency and power, making it suitable for miniaturized compression units.
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Figure CN2025101056_02012026_PF_FP_ABST
Abstract
Description
Compressor device utilizing air cooling for heat dissipation
[0001] This application claims priority to Chinese Patent Application for Invention No. 202410838118.5, filed on June 25, 2024, entitled “Compressor device utilizing air cooling for heat dissipation”, and Chinese Patent Application for Utility Model No. 202421472726.0, filed on June 25, 2024, entitled “Compressor device utilizing air cooling for heat dissipation”, the contents of which are incorporated herein by reference in their entirety. TECHNICAL FIELD
[0002] The example embodiments of the present application generally relate to the field of compressor devices, and in particular, to a compressor device utilizing air cooling for heat dissipation. BACKGROUND
[0003] Compressors are used to compress gases, and the compressors usually need to be equipped with a cooling system to assist the operation of the compressor. The cooling system usually includes an aftercooler and an oil cooler. The aftercooler is used to cool and lower the temperature of the high-temperature compressed gas output by the compressor, and the oil cooler is used to cool and lower the temperature of the lubricating medium in the compressor.
[0004] Currently, compressors on the market usually arrange the aftercooler and the oil cooler in the same plane, such as arranging them on the top of the box body or arranging them on the side of the box body. Therefore, the space required by the entire cooling system is quite large. Moreover, for high-power compressors, multiple air inlets and air outlets are usually provided at the door panels of the box body, which leads to a disordered air flow path inside the box body, is not conducive to internal heat dissipation, and has relatively large noise. SUMMARY
[0005] The purpose of the present application is to provide a compressor device utilizing air cooling for heat dissipation to solve or at least partially solve the above-mentioned problems and / or other potential problems existing in conventional compressors.
[0006] In a first aspect of the present application, a compressor device utilizing air cooling for heat dissipation is provided. The compressor device comprises: a box body, a top of which is provided with an air inlet and an air outlet located on one side of the air inlet; at least one compressor unit arranged in the box body, the compressor unit being used to compress gas; a cooling unit comprising a cooling cabin, a fan assembly, and a plurality of coolers; the cooling cabin is arranged in the box body and below the air outlet; at least one side wall of the cooling cabin is formed by at least one vertically arranged cooler of the plurality of coolers, at least a part of the bottom wall of the cooling cabin is formed by at least one horizontally arranged cooler of the plurality of coolers, and the plurality of coolers are respectively connected with the compressor unit; the fan assembly is arranged at the top wall of the cooling cabin and opposite to the air outlet, and the fan assembly is used to guide the airflow to flow into the box body from the air inlet and flow through the plurality of coolers to cool and lower the temperature of the compressor unit.
[0007] In some embodiments, the side wall of the cooling cabin near the air inlet is formed by at least one vertically arranged cooler of the plurality of coolers.
[0008] In some embodiments, the compressor set has an air outlet, a lubricating medium inlet and a lubricating medium outlet; the plurality of coolers includes at least one first cooler and at least one second cooler, the at least one first cooler is connected to the air outlet of the compressor set; the at least one second cooler is respectively connected to the lubricating medium inlet and the lubricating medium outlet of the compressor set.
[0009] In some embodiments, the side wall of the cooling cabin near the air inlet is formed by at least one first cooler arranged vertically, and at least part of the bottom wall of the cooling cabin is formed by at least one second cooler arranged horizontally.
[0010] In some embodiments, the compressor set includes a compressor and a gas-liquid separator connected to the compressor, the air outlet of the gas-liquid separator is connected to the at least one first cooler, and the at least one second cooler is respectively connected to the lubricating medium outlet of the gas-liquid separator and the lubricating medium inlet of the compressor.
[0011] In some embodiments, the gas-liquid separator is arranged below the air inlet, and the compressor is arranged below the cooling cabin.
[0012] In some embodiments, there is a first gap between the gas-liquid separator and the side wall of the cooling cabin, and a second gap between the compressor and the bottom wall of the cooling cabin, the first gap and the second gap are in communication to form a heat dissipation channel in communication with the air inlet and the cooling cabin.
[0013] In some embodiments, the at least one compressor set includes a first compressor set and a second compressor set; the at least one first cooler includes one first cooler, the first cooler has a first air inlet, a second air inlet and an air outlet, the first air inlet is connected to the air outlet of the first compressor set, the second air inlet is connected to the air outlet of the second compressor set, and the air outlet of the first cooler is connected to the gas supply pipeline; the at least one second cooler includes two second coolers, one second cooler is connected to the lubricating medium inlet and the lubricating medium outlet of the first compressor set, and the other second cooler is connected to the lubricating medium inlet and the lubricating medium outlet of the second compressor set.
[0014] In some embodiments, the first compressor set comprises a first compressor and a first gas-liquid separator connected to the first compressor, an air outlet of the first gas-liquid separator is connected to the first air inlet, an inlet of the one second cooler is connected to a lubricating medium outlet of the first gas-liquid separator, and an outlet of the one second cooler is connected to a lubricating medium inlet of the first compressor; the second compressor set comprises a second compressor and a second gas-liquid separator connected to the second compressor, an air outlet of the second gas-liquid separator is connected to the second air inlet, an inlet of the other second cooler is connected to a lubricating medium outlet of the second gas-liquid separator, and an outlet of the other second cooler is connected to a lubricating medium inlet of the second compressor.
[0015] In some embodiments, the first compressor set further comprises a first air filter connected to an air inlet of the first compressor, and the second compressor further comprises a second air filter connected to an air inlet of the second compressor; an air inlet of the first air filter is opposite to a first tank wall of the tank body, and an air inlet of the second air filter is opposite to a second tank wall of the tank body, the second tank wall being opposite to the first tank wall.
[0016] In some embodiments, the first tank wall is provided with a first air inlet window opposite to the air inlet of the first air filter, and the second tank wall is provided with a second air inlet window opposite to the air inlet of the second air filter.
[0017] In some embodiments, the other side wall of the cooling cabin is provided with an access opening, and at least one baffle is detachably connected to the access opening.
[0018] In some embodiments, the top and bottom of the access opening are respectively provided with a first cross beam and a second cross beam, and the at least one baffle is arranged between the first cross beam and the second cross beam; the top of the at least one baffle is provided with a first connecting hole, the bottom of the first cross beam is provided with a first connecting piece protruding into the first connecting hole; the second cross beam is detachably connected to the cooling cabin, and the second cross beam is used to form a first avoiding space after being removed, and the first avoiding space is used for the at least one baffle to move vertically to make the first connecting piece out of the first connecting hole.
[0019] In some embodiments, the at least one baffle comprises a first baffle, a second baffle and a third baffle arranged in sequence in the transverse direction, and the side of the access opening is provided with a first stop portion and / or a second stop portion, the first stop portion is used to stop the first baffle to limit the first baffle from being out of the access opening, and the second stop portion is used to stop the third baffle to limit the third baffle from being out of the access opening; the second baffle is used to form a second avoiding space after being removed, and the second avoiding space is used for the first baffle to move in the transverse direction to avoid the first stop portion, and / or the second avoiding space is used for the third baffle to move in the transverse direction to avoid the second stop portion.
[0020] In some embodiments, one side wall of the tank body is provided with an access door opposite to the access opening.
[0021] In some embodiments, the first air guide and / or the second air guide are further included; the first air guide is arranged at the top of the air inlet; and the second air guide is arranged at the top of the air outlet. BRIEF DESCRIPTION OF DRAWINGS
[0022] The above and other features and advantages of the present application will become more apparent by describing in detail the embodiments thereof with reference to the attached drawings in which:
[0023] FIG. 1 shows a perspective view of one example of a compression device according to the present application;
[0024] FIG. 2 shows a top view of one example of a compression device according to the present application;
[0025] FIG. 3 shows a sectional view of the compression device in the direction of line A-A in FIG. 2;
[0026] FIG. 4 shows a schematic diagram of a heat dissipation simulation analysis result of a compression device according to the present application;
[0027] FIG. 5 shows a perspective view of a partial structure of one example of a compression device according to the present application;
[0028] FIG. 6 shows a perspective view of one example of a cooling unit according to the present application;
[0029] FIG. 7 shows a perspective view of a partial structure of one example of a cooling unit according to the present application; and
[0030] FIG. 8 shows a perspective view of another partial structure of one example of a cooling unit according to the present application.
[0031] Explanation of reference signs: 100 - cabinet; 101 - air inlet; 102 - air outlet; 103 - access door; 104 - first air inlet window; 105 - first air guide cover; 106 - second air guide cover; 200 - compressor unit; 210 - compressor; 220 - gas-liquid separator; 230 - first compressor unit; 231 - first compressor; 232 - first gas-liquid separator; 233 - first air filter; 240 - second compressor unit; 241 - second compressor; 242 - second gas-liquid separator; 243 - second air filter; 251 - first gap; 252 - second gap; 253 - heat dissipation channel; 300 - cooling unit; 310 - cooling cabin; 311 - access opening; 312 - baffle; 313 - first baffle; 314 - second baffle; 315 - third baffle; 316 - first cross beam; 317 - second cross beam; 318 - first connecting piece; 319 - first stop; 320 - fan assembly; 321 - fan; 330 - cooler; 331 - first cooler; 332 - second cooler; 333 - first air inlet; 334 - second air inlet. DETAILED DESCRIPTION
[0032] Preferred embodiments of the present application will be described in more detail with reference to the drawings. Although preferred embodiments of the present application are shown in the drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present application will be thorough and complete, and will fully convey the scope of the present application to those skilled in the art.
[0033] The term "comprising" and variations thereof as used herein are intended to mean "including but not limited to". The term "or" as used herein is intended to mean "and / or". The term "based on" means "based, at least in part, on". The terms "one example embodiment" and "an embodiment" mean "at least one example embodiment". The term "another embodiment" means "at least one additional embodiment". The terms "first", "second", and the like can refer to different or identical objects.
[0034] The present embodiment provides a compression device utilizing air cooling for heat dissipation. Referring to FIGS. 1-4, the compression device of the present embodiment includes a cabinet 100, a cooling unit 300, and at least one compressor unit 200.
[0035] The top of the box 100 is provided with an air inlet 101 and an air outlet 102 located at one side of the air inlet 101. Exemplarily, the box 100 can be cuboid, the top surface of the box 100 can be provided with the air outlet 102, the top surface of the box 100 can be provided with the air inlet 101 near one end of the box 100, and the air inlet 101 can be adjacent to the air outlet 102. Of course, the box 100 is not limited to a cuboid shape, and the specific shape of the box 100 can be flexibly constructed according to actual needs in actual application. In some examples, the air inlet 101 can be provided with a mesh structure or a grid structure. Similarly, the air outlet 102 can also be provided with a mesh structure or a grid structure.
[0036] The at least one compressor set 200 is arranged in the box 100, and the compressor set 200 is used for compressing gas. In some examples, the gas can be air, or other gases such as nitrogen, hydrogen, water vapor, etc. In some examples, the at least one compressor set 200 can include one compressor set 200, or can include a plurality of compressor sets 200. For example, the compression device can include two compressor sets 200, three compressor sets 200, etc.
[0037] The cooling set 300 includes a cooling cabin 310, a fan assembly 320, and a plurality of coolers 330. The cooling cabin 310 is arranged in the box 100 and located below the air outlet 102. At least one side wall of the cooling cabin 310 is formed by at least one of the plurality of coolers 330 arranged vertically, at least part of the bottom wall of the cooling cabin 310 is formed by at least one of the plurality of coolers 330 arranged horizontally, and the plurality of coolers 330 are respectively connected with the compressor set 200. The fan assembly 320 is arranged at the top wall of the cooling cabin 310 and opposite to the air outlet 102. The fan assembly 320 is used for guiding the airflow to flow into the box 100 from the air inlet 101, and flow through the plurality of coolers 330 to cool and cool the compressor set 200.
[0038] The shape of the cooling cabin 310 can be flexibly selected and constructed according to actual needs, as long as it has a top wall, a bottom wall, and at least one side wall between the top wall and the bottom wall. For example, the cooling cabin 310 can be cuboid or square, and the cuboid or square cooling cabin 310 can have a top wall, a bottom wall, and four side walls.
[0039] In some examples, the cooling cabin 310 can have one side wall formed by at least one vertically arranged cooler 330. The cooling cabin 310 can also have multiple side walls each formed by at least one vertically arranged cooler 330. For example, the cooling cabin 310 can be cuboid-shaped, the cooling cabin 310 can have four side walls, one of the four side walls of the cooling cabin 310 can be formed by at least one vertically arranged cooler 330, and two, three or all of the four side walls of the cooling cabin 310 can be formed by at least one vertically arranged cooler 330.
[0040] In some examples, the cooler 330 can have a long side and a short side, the long side of the cooler 330 can extend horizontally, and the short side of the cooler 330 can extend vertically. Alternatively, the long side of the cooler 330 can extend vertically, and the short side of the cooler 330 can extend horizontally. For example, the cooler 330 can be cuboid-shaped, the cooler 330 can have a first side, a second side and a third side perpendicular to each other, the length of the first side can be greater than the length of the second side and the length of the third side, and the length of the third side can be less than the length of the first side and the length of the second side. The first side of the cooler 330 can be configured to extend horizontally, and the second side of the cooler 330 can be configured to extend vertically. With respect to the bottom wall of the cooling cabin 310, in one example, the entire bottom wall of the cooling cabin 310 can be formed by the at least one horizontally arranged cooler 330. In another example, part of the bottom wall of the cooling cabin 310 can be formed by the at least one horizontally arranged cooler 330, and the remaining part of the bottom wall of the cooling cabin 310 can be formed by other structures such as beams or plates. In some examples, at least part of the bottom wall of the cooling cabin 310 can be formed by one horizontally arranged cooler 330, and can also be formed by multiple horizontally arranged coolers 330 arranged side by side.
[0041] It can be understood that the coolers 330 herein are all air-cooled coolers 330, which generally have air flow channels therethrough. For example, the coolers 330 can be finned coolers 330, which generally have fluid ducts and fins in heat-conducting connection with the fluid ducts, and gaps between the fins for air flow to pass through. On this basis, the side wall and the bottom wall of the cooling cabin 310 formed by the coolers 330 are both non-enclosed wall structures, and air flow can pass through the side wall and the bottom wall of the cooling cabin 310.
[0042] In some examples, the plurality of coolers 330 can be connected in parallel or in series. The plurality of coolers 330 can be used to cool the same type of fluid of the compressor set 200 or different types of fluid of the compressor set 200 respectively. For example, the plurality of coolers 330 can be connected in series to cool the high-temperature compressed gas of the compressor 210 in multiple stages. Also for example, when the plurality of compressor sets 200 are used to compress different types of fluid respectively, the plurality of coolers 330 can be used to cool the different types of fluid respectively. Also for example, when the same compressor set 200 is capable of producing different types of fluid, the plurality of coolers 330 can be used to cool the different types of fluid produced by the same compressor set 200 respectively.
[0043] In some examples, the top wall of the cooling cabin 310 can be formed by the fan assembly 320 or the fan assembly 320 can be embedded in the top wall of the cooling cabin 310. For example, the top wall of the cooling cabin 310 can be provided with one or more mounting holes. The fan assembly 320 can include one or more fans which can be mounted in the mounting holes.
[0044] As shown in FIG. 4, in actual operation of the compression device, the air flow is guided by the fan assembly 320 from the air inlet 101 into the cabinet 100. Part of the air flow passes through the vertically arranged coolers 330 into the cooling cabin 310. Another part of the air flow bypasses the cooling cabin 310 through the gap between the devices and reaches the bottom of the cooling cabin 310, and then passes through the horizontally arranged coolers 330 into the cooling cabin 310. The air flow in the cooling cabin 310 flows upward along the vertical direction, which can achieve the purpose of secondary cooling of the vertically arranged coolers 330 to a certain extent. Then, the air flow flows out of the cabinet 100 through the air outlet 102.
[0045] The compression device of the embodiment of the present application can achieve the following purposes. On the one hand, the structure of the cooling unit 300 is compact and small in size, which is conducive to miniaturization of the compression device. On the other hand, the cooling unit 300 has high heat dissipation efficiency, and has relatively large heat dissipation power under the same size compared with similar products, and can better reduce the temperature in the entire cabinet 100. On the other hand, the air inlets 101 and the air outlets 102 are arranged at the top of the cabinet 100, which is conducive to reducing noise. In combination with FIG. 4, the compression device can further include a first air guide cover 105 and a second air guide cover 106. The first air guide cover 105 is arranged at the top of the air inlet 101, and the second air guide cover 106 is arranged at the top of the air outlet 102. The first air guide cover 105 is arranged to facilitate smooth air flow into and out of the cabinet 100, thereby improving heat dissipation efficiency. Moreover, the first air guide cover 105 is arranged to further reduce the noise level of the compression device.
[0046] In some embodiments, the side wall of the cooling chamber 310 near the air inlet 101 is formed by at least one of the vertically arranged coolers 330. In this way, after the air flow enters the cabinet 100 from the air inlet 101, at least a portion of the air flow can first pass through the at least one vertically arranged cooler 330 forming the side wall in a direction approximately perpendicular to the side wall, and another portion of the air flow can bypass the at least one vertically arranged cooler 330 through the gap between the devices to the bottom of the cooling chamber 310, pass through the horizontally arranged cooler 330 into the cooling chamber 310, and cool the at least one vertically arranged cooler 330 again while discharging the air flow upward, forming secondary cooling, which is beneficial to improve the heat dissipation efficiency of the cooler 330, and in turn, is beneficial to improve the heat dissipation power of the cooling unit 300.
[0047] For example, the cooling chamber 310 can be a cuboid, and the cooling chamber 310 can have four side walls. The side wall of the cooling chamber 310 near the air inlet 101 can be formed by one or more coolers 330, and the remaining three side walls of the cooling chamber 310 can be formed by plate structures. Of course, one or more of the remaining three side walls of the cooling chamber 310 can also be formed by coolers 330.
[0048] In some embodiments, the compressor unit 200 has an air outlet, a lubricating medium inlet, and a lubricating medium outlet. The plurality of coolers 330 includes at least one first cooler 331 and at least one second cooler 332. The at least one first cooler 331 is connected to the air outlet of the compressor unit 200. The at least one second cooler 332 is respectively connected to the lubricating medium inlet and the lubricating medium outlet of the compressor unit 200.
[0049] In some examples, the compressor unit 200 is an oil-lubricated compressor unit, a water-lubricated compressor unit, or a dry compressor unit. Correspondingly, the lubricating medium can include, but is not limited to, lubricating oil or water, etc. On this basis, the cooling unit 300 not only needs to cool the high-temperature compressed gas output by the compressor unit 200, but also needs to cool the lubricating medium of the compressor unit 200, and then deliver the cooled lubricating medium back to the compressor unit 200.
[0050] In some examples, the at least one first cooler 331 can include one first cooler 331 or a plurality of first coolers 331. For example, the high-temperature compressed gas output by the compressor unit 200 can be cooled by one first cooler 331, or the high-temperature compressed gas output by the compressor unit 200 can be cooled by a plurality of first coolers 331 connected in series or in parallel to reduce the temperature of the compressed gas.
[0051] In some examples, the at least one second cooler 332 can include one second cooler 332, or can include a plurality of second coolers 332. For example, the lubricating medium outputted by the compressor set 200 can be cooled by one second cooler 332, or can be cooled by a plurality of second coolers 332 connected in series or in parallel to improve the cooling efficiency.
[0052] In some examples, the side wall of the cooling cabin 310 close to the air inlet 101 is formed by the at least one first cooler 331 arranged vertically, and the at least part of the bottom wall of the cooling cabin 310 is formed by the at least one second cooler 332 arranged horizontally. In this way, the heat dissipation efficiency of the compressed gas is improved. Of course, the at least one first cooler 331 can also be arranged horizontally to form the at least part of the bottom wall of the cooling cabin 310, and the at least one second cooler 332 can also be arranged vertically to form the side wall of the cooling cabin 310.
[0053] In some examples, the compressor set 200 includes the compressor 210 and the gas-liquid separator 220 connected to the compressor 210, and the gas outlet of the gas-liquid separator 220 is connected to the at least one first cooler 331. The at least one second cooler 332 can be respectively connected to the lubricating medium outlet of the gas-liquid separator 220 and the lubricating medium inlet of the compressor 210.
[0054] Specifically, the gas outlet of the compressor 210 can be connected to the gas inlet of the gas-liquid separator 220. The compressor 210 compresses the gas into high-temperature compressed gas, which is delivered to the gas-liquid separator 220 through the gas outlet of the compressor 210. The gas-liquid separator 220 separates the lubricating medium and the high-temperature compressed gas. The gas-liquid separator 220 delivers the high-temperature compressed gas to the at least one first cooler 311 through the gas outlet thereof, and the at least one first cooler 311 cools and lowers the temperature of the compressed gas, and then delivers the cooled compressed gas to the gas supply pipeline for subsequent use by the user. The gas-liquid separator 220 delivers the lubricating medium to the at least one second cooler 332 through the lubricating medium outlet thereof, and the at least one second cooler 332 cools and lowers the temperature of the lubricating medium, and then delivers the lubricating medium back to the lubricating medium inlet of the compressor 210 for continuously lubricating the compressor 210.
[0055] In some examples, the compressor 210 is an oil-lubricated compressor, a water-lubricated compressor, or a dry compressor, for example, the compressor 210 can be an oil-injected screw compressor, and the corresponding gas-liquid separator 220 can be an oil-gas separator. For another example, the compressor can be a water-lubricated screw compressor, and the corresponding gas-liquid separator 220 can be a water-gas separator. Obviously, the compressor 210 is not limited to an oil-injected screw compressor, but can also include other types of compressors. The gas-liquid separator 220 is also not limited to an oil-gas separator and a water-gas separator. The gas-liquid separator 220 can also include a separator capable of separating other lubricating media and compressed gas.
[0056] In some embodiments, the gas-liquid separator 220 is arranged below the air inlet 101, and the compressor 210 is arranged below the cooling cabin 310. The gas-liquid separator 220 and one side wall of the cooling cabin 310 have a first gap 251, and the compressor 210 and the bottom wall of the cooling cabin 310 have a second gap 252. The first gap 251 and the second gap 252 are in communication with each other to form a heat dissipation channel 253 in communication with the air inlet 101 and the cooling cabin 310. In this way, after the airflow flows into the cabinet 100 through the air inlet 101, it can smoothly flow into the cooling cabin 310 along the heat dissipation channel 253, which is beneficial to improve the heat dissipation efficiency and heat dissipation power of the cooling unit 300.
[0057] In some examples, the compressor 210 can include a compression host and a drive motor in driving connection with the compression host. The gas-liquid separator 220, the compression host, and the drive motor can be arranged in sequence along a first direction (for example, the left-right direction in FIG. 3). In this way, the compression host and the drive motor are located below the heat dissipation channel 253, and the airflow flowing through the heat dissipation channel 253 can also carry away the heat generated by the compression host and the drive motor, thereby cooling the compressed air and the lubricating medium while carrying away most of the heat in the cabinet.
[0058] It should be noted that although the heat dissipation channel 253 is arranged between the cooling cabin 310 and the compressor 210 and the gas-liquid separator 220, as shown in FIG. 4, when the compression device is actually running, the airflow has multiple flow paths in the cabinet 100, and is not limited to flowing along the heat dissipation channel 253.
[0059] In some embodiments, the at least one compressor group 200 can include a plurality of compressor groups 200. The at least one first cooler 331 includes a first cooler 331 having a plurality of gas inlets, the plurality of gas inlets of the first cooler 331 being respectively connected to the gas outlets of the plurality of compressor groups 200. The at least one second cooler 332 includes a plurality of second coolers 332, the plurality of second coolers 332 being respectively connected to the lubricating medium inlets and the lubricating medium outlets of the plurality of compressor groups 200. In this way, the high-temperature compressed gas formed by the plurality of compressor groups 200 is not only cooled in the first cooler 331, but also mixed in the first cooler 331, which is conducive to keeping the gas outlet pressure and the gas outlet temperature stable.
[0060] Exemplarily, as shown in FIG. 5, the plurality of compressor groups 200 includes a first compressor group 230 and a second compressor group 240. The first cooler 331 has a first gas inlet 333, a second gas inlet 334, and a gas outlet, the first gas inlet 333 being connected to the gas outlet of the first compressor group 230, the second gas inlet 334 being connected to the gas outlet of the second compressor group 240, and the gas outlet of the first cooler 331 being connected to the gas supply pipeline. The plurality of second coolers 332 includes at least two second coolers 332, one of the second coolers 332 being connected to the lubricating medium inlet and the lubricating medium outlet of the first compressor group 230, and the other of the second coolers 332 being connected to the lubricating medium inlet and the lubricating medium outlet of the second compressor group 240.
[0061] In some examples, the at least two second coolers 332 can include two second coolers 332, or three, four, or more second coolers 332. For example, the cooling unit 300 can include two second coolers 332, the first compressor group 230 being connected to one of the second coolers 332, and the second compressor group 240 being connected to the other of the second coolers 332. For another example, the cooling unit 300 can include four second coolers 332, two of the second coolers 332 being connected in series, the other two of the second coolers 332 being connected in series, the first compressor group 230 being connected to one set of the two second coolers 332 connected in series, and the second compressor group 240 being connected to the other set of the two second coolers 332 connected in series, to form two-stage cooling.
[0062] In some examples, the plurality of compressor groups 200 can be arranged in a second direction (e.g., the up-down direction in FIG. 2) perpendicular to the first direction. For example, the first compressor group 230 and the second compressor group 240 can be arranged in the second direction in sequence.
[0063] In some embodiments, the first compressor set 230 comprises a first compressor 231 and a first gas-liquid separator 232 connected to the first compressor 231, an outlet of the first gas-liquid separator 232 is connected to the first inlet 333, an inlet of the one second cooler 332 can be connected to a lubricating medium outlet of the first gas-liquid separator 232, and an outlet of the one second cooler 332 can be connected to a lubricating medium inlet of the first compressor 231. The second compressor set 240 comprises a second compressor 241 and a second gas-liquid separator 242 connected to the second compressor 241, an outlet of the second gas-liquid separator 242 is connected to the second inlet 334. An inlet of the another second cooler 332 can be connected to a lubricating medium outlet of the second gas-liquid separator 242, and an outlet of the another second cooler 332 can be connected to a lubricating medium inlet of the second compressor 241.
[0064] In some embodiments, the first compressor set 230 further comprises a first air filter 233 connected to an air inlet of the first compressor 231, and the second compressor set 240 further comprises a second air filter 243 connected to an air inlet of the second compressor 241. In this way, the air inlet cleanliness of the first compressor set 230 and the second compressor set 240 can be improved.
[0065] In some examples, the air inlet of the first air filter 233 is opposite to a first tank wall of the tank 100, and the air inlet of the second air filter 243 is opposite to a second tank wall of the tank 100, the second tank wall is opposite to the first tank wall. That is, the air inlets of the first air filter 233 and the second air filter 243 can be oriented in opposite directions. In this way, the stability of the air inlet flow rate and the air inlet temperature of the first air filter 233 and the second air filter 243 can be maintained, and the first air filter 233 and the second air filter 243 can be replaced or maintained individually without affecting the air inlet at the other end.
[0066] In some examples, the first tank wall is provided with a first air inlet window 104 opposite to the air inlet of the first air filter 233, and the second tank wall is provided with a second air inlet window (not shown in the figure) opposite to the air inlet of the second air filter 243. In this way, the air flow into the tank 100 through the first air inlet window 104 can flow smoothly into the first air filter 233, and the air flow into the tank 100 through the second air inlet window can flow smoothly into the second air filter 243, which can reduce the disturbance between the two air flows, and can not only reduce the air inlet temperature of the first air filter 233 and the second air filter 243, but also improve the stability of the air inlet flow rate of the first air filter 233 and the second air filter 243.
[0067] In some embodiments, at least one other side wall of the cooling cabin 310 is provided with an access opening 311, and at least one shutter 312 is detachably connected at the access opening 311. In this way, when the cooling cabin 310 needs to be overhauled, the at least one shutter 312 can be detached, thereby improving the convenience of overhaul and maintenance. In some examples, a side wall of the cabinet 100 can be provided with an access door 103, and the access opening 311 can be opposite to the access door 103. In this way, the convenience of overhaul and maintenance operation can be further improved.
[0068] In combination with FIGS. 6 and 7, in some embodiments, the top and bottom of the access opening 311 are respectively provided with a first cross beam 316 and a second cross beam 317, and the at least one shutter 312 is arranged between the first cross beam 316 and the second cross beam 317. The top of the at least one shutter 312 is provided with a first connecting hole, and the bottom of the first cross beam 316 is provided with a first connecting piece 318 which extends into the first connecting hole. The second cross beam 317 is detachably connected with the cooling cabin 310, and the second cross beam 317 is used to form a first avoiding space after being detached, and the first avoiding space is used for vertical movement of the at least one shutter 312 so that the first connecting piece 318 is detached from the first connecting hole. It can be understood that the first avoiding space here is actually the space occupied by the second cross beam 317.
[0069] When detached, the second cross beam 317 can be detached from the cooling cabin 310, and the first avoiding space can be formed at the bottom of the at least one shutter 312. Then, the at least one shutter 312 can be moved vertically downward, and the first connecting piece 318 can be detached from the corresponding first connecting hole, so that the at least one shutter 312 can be detached from the access opening 311. In this way, not only the connection of the at least one shutter 312 can be ensured, but also the detachment of the at least one shutter 312 can be facilitated.
[0070] In some examples, the first connecting piece 318 includes, but is not limited to, a stud, a rivet or a protrusion. The top of each shutter 312 can be provided with one first connecting hole, or can be provided with a plurality of first connecting holes to improve the connection firmness.
[0071] In combination with FIGS. 6 to 8, in some embodiments, the at least one shutter 312 includes a first shutter 313, a second shutter 314 and a third shutter 315 arranged in sequence in the transverse direction. A first stop portion 319 is arranged at the side of the access opening 311, and the first stop portion 319 is used to stop the first shutter 313 to limit the first shutter 313 from being detached from the access opening 311. The second shutter 314 is used to form a second avoiding space after being detached, and the second avoiding space is used for transverse movement of the first shutter 313 to avoid the first stop portion 319. It can be understood that the second avoiding space here is actually the space occupied by the second shutter 314.
[0072] When disassembling, the second cross beam 317 can be removed from the bottom of the access hole 311 first, and then the second baffle 314 can be moved vertically downward to be removed. Then, the first baffle 313 is moved vertically downward, and the first connecting piece 318 is removed from the first connecting hole on the top of the first baffle 313. Then, the first baffle 313 is moved horizontally to avoid the first stop 319, and the first baffle 313 can be removed. In this way, the firmness of the baffle 312 can be further improved.
[0073] Exemplarily, a vertical frame rod can be arranged on one side of the access hole 311, and one end of the vertical frame rod can extend horizontally into the interior of the access hole 311 to form a protruding portion protruding from the inner periphery of the access hole 311, and the first stop 319 can be formed through the protruding portion. Of course, the structure of the first stop 319 described above is only exemplary. In actual application, the first stop 319 can be formed by any structure arranged on the outer side of the first baffle 313 and capable of limiting the disassembly of the first baffle 313 from the access hole 311.
[0074] It should be noted that although only the first stop 319 is shown in the above examples, in actual application, a second stop (not shown in the figure) can also be arranged on the other side of the access hole 311 opposite to the first stop 319, and the third baffle 315 can be stopped by the second stop to limit the disassembly of the third baffle 315 from the access hole 311. The disassembly process of the third baffle 315 is similar to that of the first baffle 313. After the second baffle 314 is removed, the third baffle 315 is moved vertically downward, and the first connecting piece 318 is removed from the first connecting hole on the top of the third baffle 315. Then, the third baffle 315 is moved horizontally to avoid the second stop, and the third baffle 315 can be removed.
[0075] The above has described the embodiments of the present application, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those skilled in the art without departing from the scope and spirit of the described embodiments. The selection of the terms used herein is intended to best explain the principles, practical applications, or technical improvements in the market of the embodiments, or to enable other ordinary skilled persons in the art to understand the embodiments disclosed herein.
Claims
1. A compression device utilizing air cooling, comprising: The housing has an air inlet at the top and an air outlet located on one side of the air inlet; At least one compressor unit is disposed within the housing, the compressor unit being used to compress gas; A cooling unit includes a cooling chamber, a fan assembly, and multiple coolers. The cooling chamber is disposed within the housing and located below the air outlet. At least one side wall of the cooling chamber is formed by at least one vertically arranged cooler among the multiple coolers, and at least a portion of the bottom wall of the cooling chamber is formed by at least one transversely arranged cooler among the multiple coolers. The multiple coolers are respectively connected to the compressor unit. The fan assembly is disposed on the top wall of the cooling chamber and opposite the air outlet. The fan assembly guides airflow from the air inlet into the housing and through the multiple coolers to cool the compressor unit.
2. The compression device according to claim 1, wherein, The side wall of the cooling chamber near the air inlet is formed by at least one of the plurality of coolers arranged vertically.
3. The compression device according to claim 1 or 2, wherein, The compressor unit has an air outlet, a lubricating medium inlet, and a lubricating medium outlet; the plurality of coolers includes at least one first cooler and at least one second cooler, the at least one first cooler being connected to the air outlet of the compressor unit; the at least one second cooler being connected to the lubricating medium inlet and the lubricating medium outlet of the compressor unit respectively.
4. The compression device according to claim 3, wherein, The side wall of the cooling chamber near the air inlet is formed by at least one first cooler arranged vertically, and at least a portion of the bottom wall of the cooling chamber is formed by at least one second cooler arranged laterally.
5. The compression device according to claim 3, wherein, The compressor unit includes a compressor and a gas-liquid separator connected to the compressor. The outlet of the gas-liquid separator is connected to the at least one first cooler, and the at least one second cooler is connected to the lubricating medium outlet of the gas-liquid separator and the lubricating medium inlet of the compressor, respectively.
6. The compression device according to claim 5, wherein, The gas-liquid separator is located below the air inlet, and the compressor is located below the cooling chamber.
7. The compression device according to claim 6, wherein, There is a first gap between the gas-liquid separator and one side wall of the cooling chamber, and a second gap between the compressor and the bottom wall of the cooling chamber. The first gap and the second gap are interconnected to form a heat dissipation channel that communicates with the air inlet and the cooling chamber.
8. The compression device according to claim 3, wherein, The at least one compressor unit includes a first compressor unit and a second compressor unit; The at least one first cooler includes a first cooler having a first air inlet, a second air inlet and an air outlet, the first air inlet being connected to the air outlet of the first compressor unit, the second air inlet being connected to the air outlet of the second compressor unit, and the air outlet of the first cooler being connected to an air supply pipeline. The at least one second cooler includes two second coolers, one of which is connected to the lubricating medium inlet and lubricating medium outlet of the first compressor unit, and the other of which is connected to the lubricating medium inlet and lubricating medium outlet of the second compressor unit.
9. The compression device according to claim 8, wherein, The first compressor unit includes a first compressor and a first gas-liquid separator connected to the first compressor. The outlet of the first gas-liquid separator is connected to the first inlet. The inlet of the second cooler is connected to the lubricating medium outlet of the first gas-liquid separator. The outlet of the second cooler is connected to the lubricating medium inlet of the first compressor. The second compressor unit includes a second compressor and a second gas-liquid separator connected to the second compressor. The outlet of the second gas-liquid separator is connected to the second inlet. The inlet of the other second cooler is connected to the lubricating medium outlet of the second gas-liquid separator. The outlet of the other second cooler is connected to the lubricating medium inlet of the second compressor.
10. The compression device according to claim 9, wherein, The first compressor unit further includes a first air filter connected to the air inlet of the first compressor, and the second compressor further includes a second air filter connected to the air inlet of the second compressor; The air inlet of the first air filter is opposite to the first wall of the housing, the air inlet of the second air filter is opposite to the second wall of the housing, and the second wall is opposite to the first wall.
11. The compression device according to claim 10, wherein, The first housing wall is provided with a first air inlet window opposite to the air inlet of the first air filter, and the second housing wall is provided with a second air inlet window opposite to the air inlet of the second air filter.
12. The compression device according to claim 1, wherein, The other side wall of the cooling chamber is provided with an inspection port, and at least one baffle is detachably connected to the inspection port.
13. The compression device according to claim 12, wherein, The top and bottom of the inspection port are respectively provided with a first crossbeam and a second crossbeam, and at least one baffle is disposed between the first crossbeam and the second crossbeam; The top of the at least one baffle is provided with a first connecting hole, and the bottom of the first crossbeam is provided with a first connecting member, which extends into the first connecting hole. The second crossbeam is detachably connected to the cooling chamber. The second crossbeam is used to form a first clearance space after removal. The first clearance space is used for the vertical movement of the at least one baffle to allow the first connector to disengage from the first connection hole.
14. The compression device according to claim 12, wherein, The at least one baffle includes a first baffle, a second baffle, and a third baffle arranged sequentially in the transverse direction. A first stop and / or a second stop are provided on the side of the inspection port. The first stop is used to stop the first baffle to restrict the first baffle from coming out of the inspection port, and the second stop is used to stop the third baffle to restrict the third baffle from coming out of the inspection port. The second baffle is used to form a second clearance space after removal, the second clearance space is used for the first baffle to move laterally to avoid the first stop, and / or the second clearance space is used for the third baffle to move laterally to avoid the second stop.
15. The compression device according to claim 12, wherein, The box body has an inspection door on one side wall, which is opposite to the inspection port.
16. The compression device according to claim 1, wherein, It also includes a first air guide hood and / or a second air guide hood; the first air guide hood is disposed on top of the air inlet; the second air guide hood is disposed on top of the air outlet.
Citation Information
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