Water-resistant lens and eyeglasses
By using a combination of polycarbonate film and UV-cured resin adhesive, the problems of poor water resistance and high cost of multi-layered polarized lenses in high humidity environments have been solved, thus improving the water resistance and cost-effectiveness of the lenses.
Patent Information
- Application Number
- PCT/CN2024/120001
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-07-27
- Filing Date
- 2024-09-20
- Publication Date
- 2026-02-05
AI Technical Summary
Existing multi-layered polarized lenses are prone to absorbing moisture in high-humidity environments, causing water molecules to penetrate the substrate and react with water-based adhesives, resulting in poor adhesion and material delamination. In addition, injection-molded polarized lenses are more expensive.
Polycarbonate film is used as the substrate, and a light-curing resin adhesive is used instead of a water-based adhesive. The light-curing resin adhesive is composed of prepolymer, active monomer, photoinitiator and additives. It is cured by ultraviolet light to form a water-resistant lens.
It improves the water resistance of the lens, reduces the attenuation of peel force in humid environments, reduces the risk of material delamination, and lowers costs.
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Figure CN2024120001_05022026_PF_FP_ABST
Abstract
Description
Lens and glasses with water resistance TECHNICAL FIELD
[0001] The present application relates to the field of optical lenses, in particular to a lens and glasses with water resistance. BACKGROUND
[0002] The existing polarized glasses lenses are basically divided into multi-layered pasting type with cellulose triacetate as base material and injection or pouring type using high polymer resin.
[0003] The multi-layered pasting type polarized glasses lenses with cellulose triacetate as base material are popular in the market due to their low price. However, the cellulose triacetate has strong water absorption and water permeability, and moisture absorption phenomenon easily occurs in a high humidity environment, so that water molecules penetrate the cellulose triacetate and react with the water-based glue, resulting in poor adhesion of the water-based glue, and then material delamination problem occurs, which is a fatal defect that cannot be tolerated for lenses. This product has not been improved in quality for decades since it was launched.
[0004] Although the injection type materials such as nylon polarizing sheet, PC polarizing sheet, or poured CR39 polarizing sheet are not easy to absorb water and delaminate, their prices are several times higher than those of the polarized glasses lenses with cellulose triacetate as base material.
[0005] SUMMARY
[0006] The present application provides a lens and glasses with water resistance to solve the problem of poor water resistance of the traditional multi-layered pasting type polarized glasses.
[0007] To solve the above technical problems, the present application provides a lens and glasses with water resistance, which comprises:
[0008] The base material layer, the adhesive and the polarized lens are sequentially laminated and combined, the material of the base material layer is polycarbonate film material, the adhesive is photocurable resin glue, the adhesive is arranged between the base material layer and the polarized lens, so that the base material layer and the polarized lens are glued.
[0009] Optionally, the photocurable resin glue comprises resin, prepolymer, active monomer, photoinitiator and auxiliary agent.
[0010] Optionally, the prepolymer is one or more of polyolefin acrylate, epoxy acrylate, polyurethane acrylate and polyester acrylate.
[0011] Optionally, the active monomer is an amide material or isobornyl acrylate or phosphoric acid acrylate.
[0012] Optionally, the mass percentage of the prepolymer in the photocurable resin adhesive is 20-70%, the mass percentage of the active monomer is 20-80%, the mass percentage of the photoinitiator is 1-5%, and the mass percentage of the auxiliary agent is 1-10%.
[0013] Optionally, the surface of the substrate layer is provided with one or more of a hard coating, an anti-reflection coating, a light reflection coating, an antistatic coating, and an anti-fingerprint coating.
[0014] Optionally, the photoinitiator comprises a general-purpose photoinitiator and a deep-layer photoinitiator, the material of the general-purpose photoinitiator is 1-hydroxycyclohexyl phenyl ketone, and the material of the deep-layer photoinitiator is 2,4,6-trimethylbenzoyl-diphenyl phosphine oxide.
[0015] Optionally, the water-resistant lens further comprises a colored lens, and the composite form of the water-resistant lens is that the substrate layer, the adhesive, the colored lens, and the polarized lens are sequentially laminated and combined.
[0016] Optionally, the composite form of the water-resistant lens is that the substrate layer, the adhesive, the polarized lens, the adhesive, and the substrate layer are sequentially laminated and combined.
[0017] The application further provides a pair of glasses, which comprises a glasses frame and the water-resistant lens as described above.
[0018] The application has the following beneficial effects: in the water-resistant lens provided by the application, polycarbonate film material is used as the substrate to replace the traditional cellulose triacetate substrate, and photocurable resin adhesive is used to replace the traditional water-based adhesive, thereby improving the poor water resistance of the traditional multi-layer combined polarized glasses. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without any creative effort, and the drawings are as follows:
[0020] FIG. 1 is a structural schematic diagram of a pair of glasses made of six layers of materials according to an embodiment of the application;
[0021] FIG. 2 is a structural schematic diagram of a pair of glasses made of four layers of materials according to an embodiment of the application;
[0022] FIG. 3 is a structural schematic diagram of a pair of glasses made of five layers of materials according to an embodiment of the application;
[0023] FIG. 4 is a structural schematic diagram of glasses made of three layers of materials according to an embodiment of the present application.
[0024] Label explanation: 100, first polycarbonate film material; 200, second polycarbonate film material; 300, first photocuring resin glue; 400, second photocuring resin glue; 500, polarized lens; 600, colored lens. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0026] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative positional relationship, movement, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications also change accordingly.
[0027] In addition, if the embodiments of the present application involve descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the fact that a person of ordinary skill in the art can realize it, and when the combination of technical solutions contradicts each other or cannot be realized, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection claimed by the present application.
[0028] In the following embodiments, all the peeling tests use materials with a width of 25 mm and a length of about 200 mm.
[0029] The present application provides a lens with water resistance, which comprises a base material layer, an adhesive and a polarized lens stacked in sequence. The material of the base material layer is a polycarbonate film material, and the adhesive is a photocuring resin glue. The adhesive is arranged between the base material layer and the polarized lens, so that the base material layer and the polarized lens are glued.
[0030] The photocuring resin glue comprises UV resin, prepolymer, active monomer, photoinitiator and auxiliary agent. The prepolymer is one or more of polyolefin acrylate, epoxy acrylate, polyurethane acrylate and polyester acrylate.
[0031] The mass percentage of the prepolymer in the photocuring resin adhesive is 20% to 60%, the mass percentage of the active monomer is 20% to 80%, the mass percentage of the photoinitiator is 1% to 5%, and the mass percentage of the auxiliary agent is 1% to 10%.
[0032] The active monomer is an amide material or isobornyl acrylate or phosphoric acid acrylate. The photoinitiator includes a general photoinitiator and a deep layer photoinitiator, the material of the general photoinitiator is 1-hydroxycyclohexyl phenyl ketone, and the material of the deep layer photoinitiator is 2,4,6-trimethylbenzoyl-diphenyl phosphine oxide. The auxiliary agent is an acrylic ester defoaming agent without organic silicon.
[0033] The surface of the substrate layer is provided with one or more of a hard coating, a transparent coating, a reflective coating, an antistatic coating, and an anti-fingerprint coating.
[0034] In a specific embodiment, the components in the photocuring resin adhesive are as follows:
[0035] The photocuring resin adhesive is uniformly coated on the polycarbonate film material of A4 size by using a glue scraping device, then the polarized lens is attached to the polycarbonate film material, and the photocuring resin adhesive is cured by ultraviolet lamp irradiation to form the first experimental group.
[0036] In another specific embodiment, the components in the photocuring resin adhesive are as follows:
[0037] The photocuring resin adhesive is uniformly coated on the polycarbonate film material of A4 size by using a glue scraping device, then the polarized lens is attached to the polycarbonate film material, and the photocuring resin adhesive is cured by ultraviolet lamp irradiation to form the second experimental group.
[0038] In another specific embodiment, the components in the photocuring resin adhesive are as follows:
[0039] The photocuring resin adhesive is uniformly coated on the polycarbonate film material of A4 size by using a glue scraping device, then the polarized lens is attached to the polycarbonate film material, and the photocuring resin adhesive is cured by ultraviolet lamp irradiation to form the third experimental group.
[0040] The lenses in the first experimental group, the second experimental group, and the third experimental group are cut into 25mm width and about 200mm length, and are placed in salt water with a NaCl content of 5.6%, and the peeling force of each experimental group is tested by using a 90-degree peeling method, and the experimental data are as follows:
[0041] Conclusion: When the composition of the light-cured resin adhesive is not properly proportioned, the water resistance of the resulting product will vary. When the light-cured resin adhesive uses the material formulation in the first experimental group, the resulting lens has good water resistance.
[0042] The water-based adhesive was evenly coated on the A4-sized cellulose triacetate film material using a glue scraping device, and then the polarized lens and the cellulose triacetate film material were bonded together and placed in an 80°C constant temperature oven for 30 minutes, and then transferred to a 50°C oven for 24 hours to form the control group.
[0043] The first experimental group and the control group were subjected to peeling force experiments using the 180-degree peeling method, and the experimental data are as follows:
[0044] Conclusion: The peeling force of the first experimental group using the light-cured resin adhesive and the polycarbonate film material decreased by 26.53% after being soaked in water for 120 minutes compared to the value after being soaked for 10 minutes. The peeling force of the control group using the cellulose triacetate film material with water-based adhesive decreased by 75.88% after being soaked in water for 120 minutes compared to the peeling force after being soaked for 10 minutes. Therefore, the water resistance of the first experimental group using the light-cured resin adhesive and the polycarbonate film material is better than that of the control group using the cellulose triacetate film material with water-based adhesive.
[0045] In another specific embodiment, the components in the light-cured resin adhesive are as follows:
[0046] In another specific embodiment, the components in the light-cured resin adhesive are as follows:
[0047] Based on the good water resistance of the light-cured resin adhesive and the polycarbonate film material described above, the application also provides a pair of glasses.
[0048] Specific embodiment 1
[0049] The glasses provided in this embodiment include a glasses frame and a lens, and the lens is fixedly assembled in the glasses frame, as shown in FIG. 1. The lens is made of six layers of materials, which are a first polycarbonate film material 100, a second polycarbonate film material 200, a first light-cured resin adhesive 300, a second light-cured resin adhesive 400, a polarized lens 500, and a colored lens 600.
[0050] The first polycarbonate film 100 and the second polycarbonate film 200 are arranged in parallel, the polarized lens 500 is arranged between the first polycarbonate film 100 and the second polycarbonate film 200, the first photocuring resin glue 300 is arranged between the first polycarbonate film 100 and the polarized lens 500, so that the first polycarbonate film 100 and the polarized lens 500 are glued, and the second photocuring resin glue 400 is arranged between the second polycarbonate film 200 and the polarized lens 500, so that the second polycarbonate film 200 and the polarized lens 500 are glued.
[0051] Embodiment 2
[0052] The glasses provided by the embodiment include a glasses frame and a lens, the lens is fixedly assembled in the glasses frame, as shown in FIG. 2, the lens is made of four layers of materials, the four layers of materials are a layer of polarized lens 500, a layer of colored lens 600, a layer of first photocuring resin glue 300 and a layer of first polycarbonate film 100.
[0053] The colored lens 600 is arranged on one side of the first polycarbonate film 100, the polarized lens 500 is arranged on the side of the colored lens 600 away from the first polycarbonate film 100, and the first photocuring resin glue 300 is arranged between the colored lens 600 and the first polycarbonate film 100, so that the colored lens 600 and the polycarbonate film are glued.
[0054] Embodiment 3
[0055] The glasses provided by the embodiment include a glasses frame and a lens, the lens is fixedly assembled in the glasses frame, as shown in FIG. 3, the lens is made of five layers of materials, the five layers of materials are a layer of first polycarbonate film 100, a layer of first photocuring resin glue 300, a layer of polarized lens 500, a layer of second photocuring resin glue 400 and a layer of second polycarbonate film 200.
[0056] The first polycarbonate film 100 and the second polycarbonate film 200 are arranged in parallel, the polarized lens 500 is arranged between the first polycarbonate film 100 and the second polycarbonate film 200, the first photocuring resin glue 300 is arranged between the first polycarbonate film 100 and the polarized lens 500, so that the first polycarbonate film 100 and the polarized lens 500 are glued, and the second photocuring resin glue 400 is arranged between the second polycarbonate film 200 and the polarized lens 500, so that the second polycarbonate film 200 and the polarized lens 500 are glued.
[0057] Embodiment 4
[0058] The glasses provided by the embodiment include a glasses frame and a lens, the lens is fixedly assembled in the glasses frame, as shown in FIG. 4, the lens is made of three layers of materials, the three layers of materials are a first polycarbonate film material 100, a first photocuring resin glue 300 and a polarized lens 500.
[0059] The polarized lens 500 and the first polycarbonate film material 100 are arranged in parallel and spaced apart, the first photocuring resin glue 300 is arranged between the polarized lens 500 and the first polycarbonate film material 100, so that the polarized lens 500 and the first polycarbonate film material 100 are glued.
[0060] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. For those skilled in the art, various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application. Therefore, any equivalent changes made according to the structure, shape, principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A lens having water resistance, characterized by, It comprises: The base material layer is made of polycarbonate film, the adhesive is photocured resin glue, and the adhesive is arranged between the base material layer and the polarized lens to glue the base material layer and the polarized lens.
2. The lens having water resistance according to claim 1, wherein The photocured resin glue comprises resin, prepolymer, active monomer, photoinitiator and auxiliary agent.
3. The lens having water resistance according to claim 2, wherein, The prepolymer is one or more of polyolefin acrylate, epoxy acrylate, polyurethane acrylate and polyester acrylate.
4. The lens having water resistance according to claim 3, wherein, The active monomer is amide material, isobornyl acrylate or acrylic acid phosphate.
5. The lens having water resistance according to claim 4, wherein The mass percentage of the prepolymer in the photocured resin glue is 20% to 70%, the mass percentage of the active monomer is 20% to 80%, the mass percentage of the photoinitiator is 1% to 5%, and the mass percentage of the auxiliary agent is 1% to 10%.
6. The lens having water resistance according to claim 5, wherein, The surface of the base material layer is provided with one or more of hard coating, anti-fingerprint coating, anti-static coating and anti-fingerprint coating.
7. The lens having water resistance according to claim 6, wherein The photoinitiator comprises general photoinitiator and deep photoinitiator, the material of the general photoinitiator is 1-hydroxycyclohexyl phenyl ketone, and the material of the deep photoinitiator is 2,4,6-trimethyl benzoyl-diphenyl phosphine oxide.
8. The lens having water resistance according to claim 1, wherein The lens with water resistance also comprises a colored lens, and the lens with water resistance comprises the base material layer, the adhesive, the colored lens and the polarized lens which are sequentially laminated and combined.
9. The lens having water resistance according to claim 1, wherein, The lens with water resistance comprises the base material layer, the adhesive, the polarized lens, the adhesive and the base material layer which are sequentially laminated and combined.
10. Eyeglasses, characterized in that, It comprises a spectacle frame and a lens with water resistance as claimed in any one of claims 1 to 9.
Citation Information
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