Composition containing a polycarbonate, polyester carbonate, and / or polyester as well as an olefin-(METH)acrylate copolymer and a special salt
A composition of polycarbonates, polyester carbonates, or polyesters with a copolymer and a specific salt enhances compatibility and mechanical properties, addressing incompatibility issues in polymer blends for improved tracking resistance and surface gloss in electromobility components.
Patent Information
- Application Number
- PCT/EP2025/072679
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-08-12
- Filing Date
- 2025-08-06
- Publication Date
- 2026-02-19
AI Technical Summary
Existing polymer blends of polycarbonates, polyester carbonates, and polyesters with polyolefins suffer from incompatibility issues, leading to phase separation and weak mechanical properties, which limits their use in applications requiring high tracking resistance, chemical resistance, and glossy surfaces, especially in electromobility components.
A composition comprising polycarbonates, polyester carbonates, or polyesters, a copolymer with olefin and (meth)acrylic acid alkyl ester units, and a specific salt (e.g., tetrabutylphosphonium acetate) is used, improving compatibility and resulting in better mechanical properties, tracking resistance, and surface gloss.
The composition achieves improved rheological properties, higher chemical resistance, and enhanced tracking resistance with a CTI of 600 V, while maintaining high gloss and low-temperature ductility, suitable for injection molding applications.
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Figure EP2025072679_19022026_PF_FP_ABST
Abstract
Description
[0001] 2024PF30063-Abroad - 1 -The present invention relates to a polycarbonate, polyester carbonate, and / or polyester composition containing an olefin copolymer and a special salt, a process for producing a thermoplastic molding compound from the composition, the molding compound itself produced by such a process, and molded parts containing this molding compound. Furthermore, the invention relates to the use of the special salt to improve the melt flowability of thermoplastic molding compounds produced from compositions containing polycarbonate, polyester carbonate, and / or polyester and an olefin copolymer, and to improve the multiaxial ductility of molded parts made from such compositions or from thermoplastic molding compounds produced therefrom.Molding compounds containing polycarbonates, polyester carbonate, and / or polyester have been known for many years. These compounds are used to produce molded parts for a wide variety of applications, such as in the automotive, construction, and electronics sectors. Polymer blends can be produced by mixing polycarbonates, polyester carbonate, and / or polyesters with other polymeric components and additives in the melt (compounding). The properties of such polymer blend molding compounds and the resulting molded parts can be varied over a wide range and adapted to the requirements of the respective application by appropriately selecting their composition and manufacturing conditions. An interesting group of potential blend partners is the group of polyolefins.Due to their semi-crystalline nature and low glass transition temperatures, these polymers offer improved mechanical and rheological properties as well as resistance to chemical influences. Contact with chemicals such as fats or oils is particularly critical when the molded parts produced from these compounds are under stress. Experts therefore refer to this as stress crack resistance. This property is highly relevant, for example, for unpainted components because they lack a protective coating. Furthermore, the surface appearance is determined by the material itself and not by the coating present on painted components. For many applications, a highly glossy surface is required. 2024PF30063-Abroad -. 2 -For the field of electromobility, plastic materials are subject to additional requirements. When the polymer material comes into contact with current-carrying components such as conductor tracks, high tracking resistance is a crucial property. Tracking currents can enable charge transfer over long distances across the plastic surface, potentially causing short circuits and fires. Furthermore, high tracking resistance allows for a reduction in the spacing between conductor tracks and thus the overall component size. Tracking resistance can be expressed using the CTI (comparative tracking index), with a higher CTI value indicating better suitability of the materials for contact with current-carrying components. Polyolefins generally exhibit a higher CTI value than, for example, polycarbonate, and are therefore promising blending partners for this reason as well.This is particularly relevant for unpainted components, where sufficient tracking resistance cannot be controlled by a specially selected surface coating. In practice, however, the use of polyolefins as blend partners for polycarbonates, polyester carbonates, and polyesters is limited. It has been shown that polyolefins must be used in certain minimum quantities to realize the aforementioned advantages. However, polyolefins are not miscible with polycarbonate in these quantities, even by dispersion in the melt. Due to this often-present partial or complete incompatibility, separate phases form in the polycarbonate, polyester carbonate, or polyester blends.Depending on the proportions of the respective polymer components, polycarbonate, polyester carbonate, or polyester, for example, forms a matrix phase in which the olefin polymer is present in the form of more or less finely dispersed, microscopically visible polymeric phases. The phase interfaces then represent weak points with regard to mechanical properties, and material delamination can also occur. Improved compatibility is achieved with copolymers through the copolymerization of olefins with more polar monomers, such as acrylic acid and methacrylic acid, or the corresponding esters, i.e., acrylates and methacrylates, which are more miscible with polycarbonate, polyester carbonate, or polyester. Such copolymers are already described in the prior art as blend partners for polycarbonates.US 2021 / 0163739 A1 discloses a copolymer of ethylene and acrylate(s) with a melt flow index (MFI) of greater than or equal to 50 g / 10 minutes, obtained by radical copolymerization under high pressure in a tubular reactor, and processes to 2024PF30063-Foreign -. 3 -its use. Furthermore, a thermoplastic composition is disclosed here, which is intended in particular for extrusion or injection molding and contains one or more such copolymers of ethylene and acrylate(s) in a content in the range of 0.1 to 20 wt.% as well as one or more thermoplastic polymers such as polycarbonate. EP 0216267 A1 discloses thermoplastic compositions suitable for the production of molded parts and based on mixtures of an aromatic polycarbonate and a copolymer of ethylene and acrylic or methacrylic acid. It is described that articles produced from these compositions are more resistant to delamination than corresponding compositions based on mixtures of polycarbonate and polyethylene.EP 0119531 A2 discloses thermoplastic compositions containing an aromatic polycarbonate, an olefinic polymer or copolymer, and a third component, which is a copolymer of an olefin and an acrylate, methacrylate, acrylic acid, or methacrylic acid. The third component improves impact strength and weld line strength. EP 0271701 A2 discloses a composition containing at least one high molecular weight aromatic polycarbonate and an impact-modifying, gasoline-solvent-resistant amount of an ethylene alkyl acrylate, in which the ethylene constitutes about 55 to 75 percent by weight and the alkyl acrylate about 25 to 45 percent by weight, based on the ethylene alkyl acrylate polymer.To improve the mechanical properties, especially impact strength and weld line strength, and to reduce material delamination of polymer blends containing polycarbonate and polyolefins or olefin-containing copolymers, the use of certain catalysts is further proposed. US 4,496,693 discloses a composition containing a) an aromatic carbonate polymer, b) a polyolefin or a polyolefin modified with acrylate, methacrylate, acrylic acid, or methacrylic acid in sufficient quantity to modify the aromatic carbonate polymer for impact resistance, and c) a catalyst quantity sufficient to make a and b compatible, selected from the group consisting of basic compounds of alkali or alkaline earth metals. WO 2020 / 212229 A1 discloses a process for producing a thermoplastic molding compound containing an aromatic polycarbonate and another polymer having functional groups. 2024PF30063-Foreign -.4 -The process involves melting and mixing the polymers in the presence of a phosphonium salt as a catalyst. However, the aforementioned prior art does not disclose how an overall advantageous property profile for unpainted applications in the field of electromobility can be achieved. It was therefore desirable to provide a composition for producing a thermoplastic molding compound, wherein, compared to polycarbonate, the molding compound exhibits improved rheological properties, i.e., lower melt viscosity and thus improved processability in injection molding, and the molded parts exhibit better tracking resistance and higher chemical resistance while simultaneously maintaining a high gloss level and good mechanical properties, in particular low-temperature ductility as measured by the maximum energy absorption in the multiaxial puncture test at preferably -30°C.Preferably, a CTI of 600 V should be achieved, determined according to the rapid test method described in the example part, based on IEC 60112:2009. The gloss level, measured in reflection at a viewing angle of 60° according to DIN 67530 (1982 version) on test specimens injection-molded at 260°C using a highly polished injection mold, should preferably be >90. Surprisingly, it was found that a composition containing A) a polymer selected from the group consisting of polycarbonates, polyesters, and polyester carbonates, B) a copolymer containing structural units derived from an olefin and containing structural units derived from a (meth)acrylic acid alkyl ester, C) a salt according to formula (9) where X represents phosphorus or nitrogen, R1 represents C1-C10 alkyl, 2024PF30063-Foreign country - 5 -R2, R3, and R4 each independently represent C1-C10 alkyl, benzyl, or C6-C12 aryl, respectively, and An- represents either an anion of a mono- or polyvalent carboxylic acid with n = 1, 2, or 3, or a hydroxide ion, wherein component C, based on a total of 100 parts by weight of components A and B, is used in an amount of 0.001 to 1 part by weight, thus solving the problem according to the invention. The term "a polymer" for component A also includes mixtures of the aforementioned polymers polycarbonate, polyester carbonate, and polyester, and / or mixtures of structurally different polycarbonates, polyester carbonates, or polyesters. "A polymer" is therefore to be understood as "at least one polymer." This applies analogously to the other components B, C and D contained in the composition according to the invention and their monomer / structural building blocks. In a preferred embodiment, the composition contains 50 to 99.5 parts by weight, more preferably 65 to 99 parts by weight, and particularly preferably 82 to 98.5 parts by weight.The composition contains component B in the following proportions, based on a total of 100 parts by weight of components A and B: 0.5 to 50 parts by weight, more preferably 1 to 35 parts by weight, and particularly preferably 1.5 to 18 parts by weight, based on a total of 100 parts by weight of components A and B. More preferably, the composition contains 0.001 to 0.1 parts by weight, more preferably 0.002 to 0.07 parts by weight, and particularly preferably 0.005 to 0.05 parts by weight, based on a total of 100 parts by weight of components A and B. To achieve better mechanical properties, 0.005 to 0.025 parts by weight of component C, based on a total of 100 parts by weight of components A and B, are particularly preferably used. Optionally, the composition contains one or more components D. Polymer additives and / or other polymeric components different from A and B, preferably in an amount of 0 to 35 parts by weight, more preferably 0 to 20 parts by weight, most preferably 0 to 5 parts by weight.-Parts, each based on a total of 100 parts by weight of components A and B. 2024PF30063-Foreign -. 6 -The respective quantity ranges of the various components C and D can be combined arbitrarily with each other and with the corresponding quantity ranges of components A and B. It is preferred to combine the ranges mentioned first, further preferably the ranges mentioned second, and particularly preferably the ranges mentioned third of components A to D. Compositions consisting of at least 98 wt.%, and further preferably at least 99 wt.%, of components A to D are preferred. Compositions consisting of components A to D are particularly preferred. Component A is a polymer selected from the group consisting of polycarbonates, polyester carbonates, and polyesters, preferably selected from the group consisting of polycarbonates and polyester carbonates, and particularly preferably selected from the group consisting of polycarbonates.Suitable polycarbonates and / or polyester carbonates according to component A are known from the literature or can be produced using methods known from the literature (for the production of polycarbonates, see, for example, Schnell, "Chemistry and Physics of Polycarbonates", Interscience Publishers, 1964, as well as DE-AS 1495626, DE-A 2232877, DE-A 2703376, DE-A 2714544, DE-A 3000610, DE-A 3832396; for the production of polyester carbonates, see, for example, DE-A 3007934). The production of suitable polycarbonates as component A according to the invention is carried out, for example, by...by reacting dihydroxyaryl compounds (also known as aromatic diols, diphenols, or bisphenols) and / or aliphatic diols with carbonic acid halides, preferably phosgene, and / or with aromatic dicarboxylic acid dihalides, preferably benzene dicarboxylic acid dihalides, according to the interface process, optionally using chain terminators, for example, monophenols, and optionally using trifunctional or more than trifunctional branchers, for example, trihydroxyaryl or tetrahydroxyaryl compounds. Likewise, production via a melt polymerization process by reacting dihydroxyaryl compounds and / or aliphatic diols with carbonic acid esters, for example, diphenyl carbonate, is possible. 2024PF30063-Abroad -. 7 -For the production of the polycarbonates suitable as component A according to the invention and / or for the production of the polyester carbonates suitable as component A according to the invention, dihydroxyaryl compounds of structure (1) are preferably used. (1) wherein A is a single bond, C1 to C5 alkylene, C2 to C5 alkylidene, C5 to C6 cycloalkylidene, -O-, -SO-, -CO-, -S-, -SO2-, C6 to C12 arylene, to which further aromatic rings, optionally containing heteroatoms, may be fused, or a residue of the structure (2) or (3) B each C1 to C12 alkyl, preferably methyl, halogen, preferably chlorine and / or bromine, each independently 0, 1 or 2, p 1 or 0, and R 5 and R 6 for each X 1individually selectable, independently of each other hydrogen or C1 to C6 alkyl, preferably hydrogen, methyl or ethyl, X1 carbon and m an integer from 4 to 7, preferably 4 or 5, with the proviso that at least one atom X 1 , R 5 and R 6 are simultaneously alkyl. Preferred dihydroxyaryl compounds used are hydroquinone, resorcinol, dihydroxydiphenyls, bis-(hydroxyphenyl)alkanes, bis-(hydroxyphenyl)cycloalkanes, bis-(hydroxyphenyl)sulfides, bis-(hydroxyphenyl) ethers, bis-(hydroxyphenyl)ketones, bis- 2024PF30063-Abroad - 8 -(Hydroxyphenyl)sulfones, bis-(hydroxyphenyl) sulfoxides, α-α'-bis-(hydroxyphenyl)-diisopropylbenzenes, phthalimidines derived from isatin or phenolphthalein derivatives, and their nuclear-alkylated, nuclear-arylated, and nuclear-halogenated compounds. Further preferred dihydroxyaryl compounds used are 4,4'-dihydroxydiphenyl, bisphenol A, 2,4-bis-(4-hydroxyphenyl)-2-methylbutane, 1,1-bis-(4-hydroxyphenyl)-p-diisopropylbenzene, 2,2-bis-(3-methyl-4-hydroxyphenyl)-propane, dimethylbisphenol A, bis-(3,5-dimethyl-4-hydroxyphenyl)methane, and 2,2-bis-(3,5-dimethyl-4-hydroxyphenyl)-propane. Bis-(3,5-dimethyl-4-hydroxyphenyl) sulfone, 2,4-bis-(3,5-dimethyl-4-hydroxyphenyl)-2-methylbutane, 1,1-bis-(3,5-dimethyl-4-hydroxyphenyl)-p-diisopropylbenzene and 1,1-bis-(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane, as well as dihydroxyaryl compounds (I) to (III) These and other suitable dihydroxyaryl compounds are described, for example, in US 3028635 A, US 2999835 A, US 3148172 A, US 2991273 A, US 3271367 A, US 4982014 A and US 2999846 A, in DE 1570703 A, DE 2063050 A, DE 2036052 A, DE 2211956 A and DE 3832396 A, in FR 1561 518 A, in the monograph "H. Schnell, Chemistry and Physics of Polycarbonates, Interscience Publishers, New York 1964" as well as in JP 62039 / 1986 A, JP 62040 / 1986 A and JP 105550 / 1986. Dihydroxyaryl compounds can be used individually or in any mixture. The dihydroxyaryl compounds are known from the literature or are available by methods known from the literature.Suitable aliphatic diols are selected from the group consisting of 1,2-cyclohexanediol, 1,3-cyclohexanediol, 1,4-cyclohexanediol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, 2,2-bis(4-hydroxycyclohexyl)propane, tetrahydro-2,5-furandimethanol, 2-butyl-2-ethyl-1,3-propanediol, 2-(2-hydroxyethoxy)ethanol, 2,2,4,4-tetramethyl-1,3-cyclobutanediol, 2,2,4-trimethyl-1,3-pentanediol, 2,2-dimethylpropane-1,3-diol, and cyclobutane-1,1-diyldimethanol. 8-(Hydroxymethyl)-3-tricyclo[5.2.1.02,6]decanyl]methanol, 2024PF30063-Abroad -. 9 -1,2-Propanediol, 1,3-Propanediol, 1,4-Butanediol, 1,5-Pentanediol, 1,6-Hexanediol, 1,8-Octanediol, Isosorbide and any mixtures thereof. Suitable chain termination compounds for the production of polycarbonates include, for example, phenol, p-chlorophenol, p-tert-butylphenol or 2,4,6-tribromophenol, but also long-chain alkylphenols, such as 4-[2-(2,4,4-trimethylpentyl)]-phenol, 4-(1,3-tetramethylbutyl)-phenol according to DE-A 2842005 or monoalkylphenol or dialkylphenols with a total of 8 to 20 carbon atoms in the alkyl substituents, such as 3,5-di-tert-butylphenol, p-iso-octylphenol, p-tert-octylphenol, p-dodecylphenol and 2-(3,5-dimethylheptyl)-phenol and 4-(3,5-dimethylheptyl)-phenol. The amount of chain terminators to be used is generally between 0.5 mol% and 10 mol%, based on the total molar content of the respective dihydroxyaryl compounds used.The thermoplastic aromatic polycarbonates have mean molecular weights (Mw) preferably of 15,000 to 50,000 g / mol, more preferably of 20,000 to 35,000 g / mol, and particularly preferably of 24,000 to 32,000 g / mol, as measured by gel permeation chromatography (GPC) using dichloromethane as the solvent. Calibration was performed using linear polycarbonates (from bisphenol A and phosgene) with a known molar mass distribution from PSS Polymer Standards Service GmbH, Germany, and according to method 2301-0257502-09D (from 2009 in German) of Currenta GmbH & Co. OHG, Leverkusen. The eluent is dichloromethane. The columns are made of cross-linked styrene-divinylbenzene resins. The analytical columns have a diameter of 7.5 mm and a length of 300 mm. Column material particle size: 3 µm to 20 µm. Solution concentration: 0.2 wt%. Flow rate: 1.0 ml / min. Solution temperature: 30°C. UV and / or RI detection is used.The polycarbonates can be branched in a known manner, preferably by the incorporation of 0.05 to 2.0 mol%, based on the total amount of dihydroxyaryl compounds used, of trifunctional or more than trifunctional compounds, for example, those with three or more phenolic groups. Linear polycarbonates are preferred, and linear polycarbonates based exclusively on bisphenol A are even more preferred. Both homopolycarbonates and copolycarbonates are suitable. For the production of copolycarbonates according to the invention based on component A, 1 to 25 wt%, preferably 2.5 to 25 wt%, based on the total amount of dihydroxyaryl compounds used, of polydiorganosiloxanes with hydroxyaryloxy end groups can also be used. These are known (US 3419634) and can be prepared according to processes known from the literature. [2024PF30063-Ausland -.] 10 -The production of polydiorganosiloxane-containing copolycarbonates obtained by this method is described, for example, in DE-A 3334782 and WO2015 / 052106 A2. Copolycarbonates produced using diphenols of general formula (3a) are also preferred. where R5 represents hydrogen or C1- to C4-alkyl, C1- to C3-alkoxy, preferably hydrogen, methoxy or methyl, R6, R7, R8 and R9 each independently represent C1- to C4-alkyl or C6- to C12-aryl, preferably methyl or phenyl, Y represents a single bond, SO2-, -S-, -CO-, -O-, C1- to C6-alkylene, C2- to C5-alkylidene, C6- to C12-aryl, which may optionally be condensed with aromatic rings containing further heteroatoms or a C5- to C6-cycloalkylidene residue which may be substituted once or several times with C1- to C4-alkyl, preferably a single bond, -O-, isopropylidene or a C5- to C6-cycloalkylidene residue which may be substituted once or several times with C1- to C4-alkyl V stands for oxygen, C2- to C6-alkylenes or C3- to C6-alkylidenes, preferably for oxygen or C3-alkylenes, p, q and r each independently stand for 0 or 1 if q = 0, W stands for a single bond if q = 1 and r = 0,W represents oxygen, C2- to C6-alkylene or C3- to C6-alkylidene, preferably oxygen or C3-alkylene, when q = 1 and r = 1, W and V each independently represent C2- to C6-alkylene or C3- to C6-alkylidene, preferably C3-alkylene, Z represents a C1- to C6-alkylene, preferably C2-alkylene, 2024PF30063-Foreign -, 11 - where o represents an average number of repeating units of 10 to 500, preferably 10 to 100, and m represents an average number of repeating units of 1 to 10, preferably 1 to 6, more preferably 1.5 to 5. It is also possible to use diphenols in which two or more siloxane blocks of general formula (3a) are linked to one another via terephthalic acid and / or isophthalic acid to form ester groups. (Poly)siloxanes of formulas (4) and (5) are particularly preferred. where R1 represents hydrogen, C1- to C4-alkyl, preferably hydrogen or methyl, and particularly preferably hydrogen, R2 independently represents aryl or alkyl, preferably methyl, X represents a single bond, -SO2-, -CO-, -O-, -S-, C1- to C6-alkylene, C2- to C5-alkylidene or C6- to C12-arylene, which may optionally be condensed with aromatic rings containing further heteroatoms, X preferably represents a single bond, C1- to C5-alkylene, C2- to C5-alkylidene, C5- to C12-cycloalkylidene, -O-, -SO-, -CO-, -S-, -SO2-, particularly preferably X represents a single bond, isopropylidene, C5- to C12-cycloalkylidene or oxygen, and most preferably isopropylidene, n an average number of 10 to 400, preferably 10 and 100, especially preferably 15 to 50 means and 2024PF30063-abroad - 12 -m represents an average number from 1 to 10, preferably from 1 to 6, and particularly preferably from 1.5 to 5. Equally preferably, the siloxane block can be derived from the following structure. where a in formulas (6), (7), (7a) and (8) represents an average number of 10 to 400, preferably 10 to 100 and particularly preferably 15 to 50. It is also preferred that at least two identical or different siloxane blocks of the general formulas (6), (7), (7a) or (8) are linked together via terephthalic acid and / or isophthalic acid to form ester groups. It is also preferred that in formula (3a) p = 0, V represents C3-alkylene, r = 1, Z represents C2-alkylene, R 8 and R 9 where q = 1 represents methyl, W represents C3-alkylene, m = 1 represents R 5R stands for hydrogen or C- to C-alkyl, preferably for hydrogen or methyl, R and R each independently stand for C1- to C4-alkyl, preferably for methyl, and o stands for 10 to 500. Copolycarbonates with monomer units of formula (3a) and in particular also their preparation are described in WO 2015 / 052106 A2. 2024PF30063-Abroad - 13 -Copolycarbonates with monomer units of formula (6) and, in particular, their preparation are described in WO 2015 / 052106 A2. Aromatic dicarboxylic acid dihalides for the production of aromatic polyester carbonates are preferably the diacid dichlorides of isophthalic acid, terephthalic acid, diphenyl ether-4,4'-dicarboxylic acid, and naphthalene-2,6-dicarboxylic acid. Mixtures of the diacid dichlorides of isophthalic acid and terephthalic acid in a ratio between 1:20 and 20:1 are particularly preferred. In the production of polyester carbonates, a carbonic acid halide, preferably phosgene, is additionally used as a bifunctional acid derivative. In addition to the monophenols already mentioned, their chlorocarbonate esters and the acid chlorides of aromatic monocarboxylic acids, optionally modified by C1 to C, are used as chain terminations for the production of the aromatic polyester carbonates. 22-alkyl groups or may be substituted by halogen atoms, as well as aliphatic C2bis C 22Monocarboxylic acid chlorides are considered. The amount of chain terminators is 0.1 to 10 mol% in each case, based on moles of diphenol in the case of phenolic chain terminators and on moles of dicarboxylic acid dichloride in the case of monocarboxylic acid chloride chain terminators. In the production of aromatic polyester carbonates, one or more aromatic hydroxycarboxylic acids can additionally be used. The aromatic polyester carbonates can be either linear or branched in a known manner (see DE-A 2 940 024 and DE-A 3 007 934), although linear polyester carbonates are preferred.Branching agents can include, for example, tri- or multi-functional carboxylic acid chlorides such as trimesic acid trichloride, cyanuric acid trichloride, 3,3'-,4,4'-benzophenone tetracarboxylic acid tetrachloride, 1,4,5,8-napthalin tetracarboxylic acid tetrachloride, or pyromellitic acid tetrachloride, or tri- or multi-functional phenols such as phloroglucinol, 4,6-dimethyl-2,4,6-tri-(4-hydroxyphenyl)hept-2-ene, 4,6-dimethyl-2,4-6-tri-(4-hydroxyphenyl)heptane, 1,3,5-tri-(4-hydroxyphenyl)benzene, 1,1,1-tri-(4-hydroxyphenyl)ethane, tri-(4-hydroxyphenyl)phenylmethane, 2,2-bis[4,4-bis(4-hydroxyphenyl)cyclohexyl]propane, 2,4-bis(4-hydroxyphenyl-isopropyl)-phenol, tetra-(4-hydroxyphenyl)-methane, 2,6-bis(2-hydroxy-5-methyl-benzyl)-4-methyl-phenol, 2-(4-hydroxyphenyl)-2-(2,4-dihydroxyphenyl)-propane, tetra-(4-[4-hydroxyphenyl-isopropyl]-phenoxy)-methane, 1,4-Bis[4,4'-dihydroxytri-phenyl]-methyl]-benzene, in amounts of 0.01 to 1.0 2024PF30063-Abroad -. 14 -Mol% based on the diphenols used can be used. Phenolic branching agents can be added with the diphenols. Acid chloride branching agents can be added together with the acid dichlorides. In the thermoplastic, aromatic polyester carbonates, the proportion of carbonate structural units can vary as desired. Preferably, the proportion of carbonate groups is up to 99.9 mol%, in particular up to 80 mol%, and most preferably up to 50 mol%, based on the sum of ester and carbonate groups. Both the ester and carbonate fractions of the aromatic polyester carbonates can be present in block form or statistically distributed in the polycondensate. In a preferred embodiment, the polyesters used are aromatic; more preferably, they are polyalkylene terephthalates.In a particularly preferred embodiment, these are reaction products of aromatic dicarboxylic acids or their reactive derivatives, such as dimethyl esters or anhydrides, and aliphatic, cycloaliphatic, or araliphatic diols, as well as mixtures of these reaction products. Particularly preferred aromatic polyalkylene terephthalates contain at least 80 wt., preferably at least 90 wt., based on the dicarboxylic acid component, terephthalic acid residues, and at least 80 wt., preferably at least 90 wt., based on the diol component, ethylene glycol and / or butanediol-1,4-residuum residues. In addition to terephthalic acid residues, the preferred aromatic polyalkylene terephthalates may contain up to 20 mol%, preferably up to 10 mol%, residues of other aromatic or cycloaliphatic dicarboxylic acids with 8 to 14 carbon atoms or aliphatic dicarboxylic acids with 4 to 12 carbon atoms, such as...Residues of phthalic acid, isophthalic acid, naphthalene-2,6-dicarboxylic acid, 4,4'-diphenyldicarboxylic acid, succinic acid, adipic acid, sebacic acid, azelaic acid, cyclohexanedioacetic acid. The preferred aromatic polyalkylene terephthalates may contain, in addition to ethylene glycol or butanediol-1,4 residues up to 20 mol%, preferably up to 10 mol%, other aliphatic diols with 3 to 12 carbon atoms or cycloaliphatic diols with 6 to 21 carbon atoms, e.g., residues of propanediol-1,3, 2-ethylpropanediol-1,3, neopentyl glycol, pentanediol-1,5, hexanediol-1,6, cyclohexane-dimethanol-1,4, 3-ethylpentanediol-2,4, 2-methylpentanediol-2,4, 2,2,4-trimethylpentanediol-1,3, 2-ethylhexanediol-1,3, 2,2-diethylpropanediol-1,3, hexanediol-2,5, 1,4-di-(β-hydroxyethoxy)benzene. 2,2-Bis-(4-hydroxycyclohexyl)-propane, 2,4-Dihydroxy-1,1,3,3- 2024PF30063-Abroad -. 15 -Tetramethylcyclobutane, 2,2-bis-(4-β-hydroxyethoxyphenyl)propane, and 2,2-bis-(4-hydroxypropoxyphenyl)propane (DE-A 2407674, 2407776, 2715932). Aromatic polyalkylene terephthalates prepared solely from terephthalic acid and its reactive derivatives (e.g., its dialkyl esters) and ethylene glycol and / or 1,4-butanediol, and mixtures of these polyalkylene terephthalates are particularly preferred. Preferred mixtures of aromatic polyalkylene terephthalates contain 1 to 50 wt.%, preferably 1 to 30 wt.%, polyethylene terephthalate and 50 to 99 wt.%, preferably 70 to 99 wt.%, polybutylene terephthalate. Aromatic polyalkylene terephthalates can be produced using known methods (see, for example, Kunststoff-Handbuch, Volume VIII, p. 695 ff., Carl-Hanser-Verlag, Munich 1973).Component A is preferably a polycarbonate, more preferably an aromatic polycarbonate, more preferably an aromatic polycarbonate containing structural units derived from bisphenol A, and most preferably an aromatic polycarbonate based exclusively on bisphenol A as the diol component. Component B: The compositions according to the invention contain a copolymer containing structural units derived from an olefin, preferably an α-olefin, as well as structural units derived from an (meth)acrylic acid alkyl ester. "Containing structural units derived from an olefin" in the context of this invention means that an olefin is used in the production of component B. The olefin is then covalently incorporated into the polymer chain of the copolymer.For all other monomeric compounds involved in the structure of components A and B, the meaning of "derived from" within the scope of the present invention is to be understood analogously. Preferred olefins as components of the copolymers are α-olefins and particularly preferably have between 2 and 10 carbon atoms and can be unsubstituted or substituted with one or more aliphatic, cycloaliphatic, or aromatic groups. Particularly preferred olefins are selected from the group comprising ethene, propene, 1-butene, 1-pentene, 1-hexene, 1-octene, and 3-methyl-1-pentene. Particularly preferred olefins are ethene and propene; ethene is especially preferred. Mixtures of the described olefins are also suitable. 2024PF30063-Foreign -. 16 -The production of polyolefins has long been known to those skilled in the art. Polyolefins are produced by chain polymerization of the aforementioned olefins, for example, by radical polymerization. The polymerization can be carried out, for example, at pressures of 1 to 3000 bar and temperatures between 20°C and 300°C, optionally using a catalyst system. Suitable catalysts include, for example, mixtures of titanium and aluminum compounds as well as metallocenes. By changing the polymerization conditions and the catalyst system, the number of branches, the crystallinity, and the density of the polyolefins can be varied over a wide range. These measures are also familiar to those skilled in the art. The polyolefins can be semi-crystalline or amorphous, and linear or branched.The (meth)acrylic acid alkyl ester (also referred to as ester-containing monomers or (meth)acrylates) are preferably compounds with a C1bis C. 12-Alkyl group, further preferably around a methyl, ethyl, propyl, isopropyl, butyl, sec-butyl, tert-butyl, isobutyl, pentyl, or hexyl group. The butyl group and the methyl group are further preferred. Particularly preferred copolymers are ethylene methyl acrylate and ethylene butyl acrylate; ethylene methyl acrylate is most preferred. The (meth)acrylic acid alkyl esters can be incorporated into the polymer in various ways, e.g., by radical copolymerization together with the aforementioned olefins or by grafting the ester-containing monomers onto a polyolefin. The content of structural units derived from (meth)acrylic acid alkyl esters in the copolymer is preferably between 1 and 45 wt.%, further preferably between 2 and 40 wt.%, and particularly preferably between 15 and 27 wt.%.The copolymers according to component B exhibit melt flow rates (melt mass flow rates) of preferably 0.5 to 40 g / 10 min, particularly preferably 1 to 20 g / 10 min, each measured according to DIN EN ISO 1133-1:2022-10 at 190°C and 2.16 kg. Due to the various possible process configurations, the copolymers can exhibit either statistically distributed structural units derived from (meth)acrylic acid alkyl esters or a graft or block copolymer structure. Various manufacturing methods are disclosed, for example, in EP 0216267 A1. The term copolymer includes all types of 2024PF30063-Foreign -. 17 -Polymers containing structural units derived from olefins and from at least one ester-containing monomer, regardless of the manufacturing method used. Component B is preferably a copolymer with a melting point > 80 °C, more preferably > 90 °C, as measured by differential scanning calorimetry (DSC). Such copolymers can be produced in a tubular reactor, as described, for example, in US2021 / 0163739 A1. They exhibit a tendency towards a block-like distribution of the structural units derived from the olefin and the acrylate. The use of these copolymers allows for improved mechanical properties and a higher surface gloss. In addition to the aforementioned olefins and (meth)acrylic acid alkyl esters, other monomeric compounds polymerizable with these monomers can be copolymerized during the production of component B.Compounds composed of more than two different monomers are also referred to as copolymers within the scope of the present invention. However, no monomers other than olefins and (meth)acrylic acid alkyl esters are preferably used. Component C: A salt according to formula (9) is used as component C. where X stands for phosphorus or nitrogen, preferably phosphorus, and R1 for C1-C 10 Alkyl, R2, R3 and R4 each independently represent C1-C10 alkyl, benzyl or C6-C12 aryl, and An- represents either the anion of a mono- or polyvalent carboxylic acid with n = 1, 2 or 3 or a hydroxide ion. In a further preferred embodiment, the alkyl groups R1 and optionally R2, R3 and R4 are unbranched. Preferably, R1 in formula (9) represents a C1-C4 alkyl, more preferably, R1 represents a butyl group. 2024PF30063-Abroad - 18 -In a further preferred embodiment, the alkyl groups are unbranched. Most preferably, R1 represents an n-butyl group. Preferably, R2, R3, and R4 each represent (preferably unbranched) C1-C10 alkyl independently of one another; more preferably, R1, R2, R3, and R4 each represent C1-C10 alkyl independently of one another. In a further preferred embodiment, at least R2, R3, or R4 represents a butyl group; more preferably, R2, R3, and R4 represent butyl groups. Most preferably, R2, R3, and R4 each represent an n-butyl group. In the most preferred embodiment, R1, R2, R3, and R4 all represent n-butyl groups. n-In one embodiment, C represents a carboxylate, i.e., the anion of a monocarboxylic acid (n=1), dicarboxylic acid (n=2), or tricarboxylic acid (n=3). The carboxylic acid can be aliphatic or aromatic. Preferably, the carboxylic acid is aliphatic. More preferably, the carboxylic acid is selected from formic acid, acetic acid, prionic acid, butyric acid, valeric acid, caproic acid, succinic acid, oxalic acid, malonic acid, fumaric acid, maleic acid, and citric acid. Monocarboxylic acids and dicarboxylic acids are preferred, and monocarboxylic acids are particularly preferred. Even more preferably, the carboxylic acid is an aliphatic, saturated carboxylic acid. Particularly preferably, the carboxylic acid is selected from malonic acid and acetic acid, with the anions being malonate or acetate. Most preferably, the carboxylic acid is acetic acid, with the anion being acetate. Equally preferably, component C is tetrabutylphosphonium hydroxide.This component is commercially available as an aqueous solution under CAS 14518-69-5. In a preferred embodiment, component C is tetrabutylammonium acetate. Most preferably, component C is tetrabutylphosphonium acetate. This component is registered as CAS 30345-49-4 and is commercially available. It may also be advantageous if component C, tetrabutylphosphonium acetate, is present and used as an acetic acid complex. 2024PF30063-Abroad -. 19 -This component is commercially available under CAS 34430-94-9 and CAS 17786-43-5. In this form, component C is a solid at room temperature and can be easily dosed in the inventive process. Component D: In the inventive process, one or more polymer additives as well as other polymeric components different from A and B can be used as component D, preferably selected from the group consisting of flame retardants, anti-dripping agents, flame retardant synergists, smoke inhibitors, lubricants and demolding agents, nucleating agents, polymeric and non-polymeric antistatic agents, conductivity additives, stabilizers (e.g., hydrolysis, heat aging and UV stabilizers as well as transesterification inhibitors), flow promoters, phase compatibility mediators, impact modifiers (both with and without core-shell structure), various polymeric blend partners of components A and B, fillers and reinforcing agents, as well as dyes and pigments.In a preferred embodiment, at least one polymer additive selected from the group consisting of lubricants and demolding agents, stabilizers, dyes, and pigments is used. In a preferred embodiment, at least one representative selected from the group consisting of sterically hindered phenols, organic phosphites, and sulfur-based co-stabilizers is used as a stabilizer. Production of the molding compounds and molded parts: Thermoplastic molding compounds can be produced from the compositions according to the invention. The thermoplastic molding compounds according to the invention can be produced, for example, by melting and mixing the respective components of the compositions in a known manner: a) preferably at a temperature in the range of 200°C to 350°C, particularly preferably at 240°C to 320°C, and most preferably at 260°C to 300°C; and b) subsequently solidifying the composition by cooling the melt composition.This process is preferably carried out in conventional units such as internal kneaders, extruders, and twin-screw extruders. This process is generally referred to as (melt) compounding or (melt) extrusion. The term molding compound is therefore understood to be the product obtained when the components of the composition are melt compounded and melt extruded. 2024PF30063-Abroad -. 20 -The mixing of the individual components of the compositions can be carried out in a known manner, both successively and simultaneously, at approximately 20°C (room temperature) as well as at higher temperatures. This means, for example, that some of the components can be metered via the main feed of an extruder, and the remaining components can be added later in the compounding process via a side extruder. A further object of the present invention is therefore a method for producing a thermoplastic molding compound from a previously described composition according to the invention, comprising components A, B, C, and optionally D, comprising the steps a) melting the composition and mixing the components contained therein at a temperature in the range of 200°C to 350°C, and b) solidifying the composition by cooling it, characterized in that component C is present in an amount of 0.001 to 1 wt.Component C is used in the process according to the invention in an amount of 0.005 to 0.05 parts by weight, based on a total of 100 parts by weight of components A and B. Preferably, process step a) is carried out in a continuous twin-screw extruder. Equally preferably, process step a) is carried out with a residence time in the range of 10 seconds to 2 minutes, and more preferably from 15 seconds to 1 minute. In step a), the melt mixture can also be degassed by applying a vacuum. The absolute pressure is preferably set to a maximum of 400 mbar, more preferably to a maximum of 200 mbar, and particularly preferably to a maximum of 100 mbar. It is also possible that component C is deactivated or removed in step a) or after step a).This can have the advantage of preventing an undesirable further reaction between components A and B during subsequent processing into molded parts. Deactivation can be achieved, for example, by thermal decomposition of component C or by chemical reaction (quenching). Removal can be achieved, for example, by extraction or by thermal decomposition with the formation of volatile decomposition products and subsequent degassing. 2024PF30063-Abroad -. 21 - Granulation can be carried out after or directly before step b). Another object of the present invention is a thermoplastic molding compound produced from a composition according to the invention or obtainable by the process according to the invention. Another object of the present invention is the use of at least one salt according to formula (9). where X represents phosphorus or nitrogen, R1 represents C1-C 10Alkyl, R2, R3 and R4 each independently represent C1-C10 alkyl, benzyl or C6-C12 aryl, An- either represents an anion of a mono- or polyvalent carboxylic acid with n = 1, 2 or 3 or a hydroxide ion, in compositions containing A) a polymer selected from the group consisting of polycarbonates, polyesters and polyester carbonates, B) a copolymer containing structural units derived from at least one (meth)acrylic acid alkyl ester for improving the melt flowability of thermoplastic molding compounds produced therefrom and for improving the multiaxial ductility of molded parts made from such compositions or from thermoplastic molding compounds produced therefrom, characterized in that component C is used in an amount of 0.001 to 1 part by weight, based on a total of 100 parts by weight of components A and B. For this purpose, component C is preferably used in an amount of 0.005 up to 0.05 kg.-Parts, based on a total of 100 parts by weight of components A and B, used. 2024PF30063-Foreign -. 22 -The molding compounds according to the invention can be used to produce molded parts of any kind. These can be manufactured, for example, by injection molding, extrusion, and blow molding. Another processing method is the production of molded parts by deep drawing from previously manufactured sheets or films. The molding compounds according to the invention are particularly suitable for processing in extrusion, blow molding, and deep drawing processes. It is also possible to dose the components of the compositions directly into an injection molding machine or an extrusion unit and process them into molded parts. Examples of such molded parts that can be produced from the compositions and molding compounds according to the invention are films, profiles, and molded parts of any kind, e.g., for the transportation sector, especially the automotive industry, the electrical / electronics sector, the construction sector, household appliances, and medical technology.The compositions and molding compounds according to the invention are particularly suitable for the manufacture of automotive components for both interior and exterior applications. Further embodiments of the present invention are described below: 1. Composition comprising A) a polymer selected from the group consisting of polycarbonates, polyesters and polyester carbonates, B) a copolymer containing structural units derived from an olefin and containing structural units derived from a (meth)acrylic acid alkyl ester, C) a salt according to formula (9). where X represents phosphorus or nitrogen, R1 represents C1-C10 alkyl, R2, R3 and R4 each independently represent C1-C10 alkyl, benzyl or C6-C12 aryl, An- represents either an anion of a mono- or polyvalent carboxylic acid with n = 1, 2 or 3 or a hydroxide ion, 2024PF30063-Foreign - 23 -and wherein component C is used in an amount of 0.001 to 1 part by weight, based on a total of 100 parts by weight of components A and B. 2. Composition according to embodiment 1, characterized in that component A has a mean molecular weight Mw, measured by gel permeation chromatography at room temperature in methylene chloride with bisphenol A-based polycarbonate as a standard, of at least 15,000 g / mol. 3. Composition according to one of the preceding embodiments, characterized in that component B has a proportion of 2 to 40 wt.% of structural units derived from a (meth)acrylic acid alkyl ester. 4. Composition according to one of the preceding embodiments, characterized in that component B has a proportion of 15 to 27 wt.% of structural units derived from a (meth)acrylic acid alkyl ester. 5.6. Composition according to one of the preceding embodiments, characterized in that component B has a melt mass flow rate of 0.5 to 40 g / 10 min at 190 °C and 2.16 kg as determined according to DIN EN ISO 1133-1:2022-10. 7. Composition according to one of the preceding embodiments, characterized in that component B has a melt mass flow rate of 1 to 20 g / 10 min at 190 °C and 2.16 kg as determined according to DIN EN ISO 1133-1:2022-10. 8. Composition according to one of the preceding embodiments, characterized in that component B contains structural units derived from methyl acrylate. 9. Composition according to one of the preceding embodiments, characterized in that component B contains exclusively structural units derived from methyl acrylate as structural units derived from (meth)acrylic alkyl esters.10. Composition according to one of the preceding embodiments, characterized in that no monomers other than olefins and (meth)acrylic acid alkyl esters are used in the production of component B. 11. Composition according to one of the preceding embodiments, characterized in that component B has a melting point, measured by differential scanning calorimetry (DSC), of greater than 80 °C. 12. Composition according to one of the preceding embodiments, characterized in that component B is produced in a tubular reactor. 13. Composition according to one of the preceding embodiments, characterized in that, in component C, R1, R2, R3, and R4 each independently represent C1-C10 alkyl. 2024PF30063-Abroad -. 24 -13. Composition according to one of the preceding embodiments, characterized in that, in component C, R1 and / or R2 represent an n-butyl group. 14. Composition according to one of the preceding embodiments, characterized in that, in component C, the anion is a hydroxide ion. 15. Composition according to one of the preceding embodiments 1 to 13, characterized in that, in component C, the A n-16. Anion selected from the group consisting of acetate and malonate. 17. Composition according to one of the preceding embodiments, characterized in that component CX represents phosphorus. 18. Composition according to one of the preceding embodiments 1 to 13 or 15, characterized in that component C is tetra-n-butylammonium acetate. 19. Composition according to one of the preceding embodiments 1 to 13 or 16, characterized in that component C is tetra-n-butylphosphonium acetate. 20. Composition according to one of the preceding embodiments 1 to 13 or 16 or 18, characterized in that component C is the acetic acid complex of tetra-n-butylphosphonium acetate. 21. Composition according to one of the preceding embodiments, characterized in that component A is an aromatic polycarbonate containing structural units derived from bisphenol A.22. Composition according to one of the preceding embodiments, characterized in that component A is an aromatic polycarbonate based exclusively on structural units derived from bisphenol A. 23. Composition according to one of the preceding embodiments, characterized in that component B is used in an amount of 0.5 to 50 parts by weight, based on a total of 100 parts by weight of components A and B. 24. Composition according to one of the preceding embodiments, characterized in that component B is used in an amount of 1.5 to 18 parts by weight, based on a total of 100 parts by weight of components A and B. 25. Composition according to embodiment 24, comprising 50 to 99.5 parts by weight of component B.-Parts of component A, 0.5 to 50 wt. -parts of component B, 0.001 to 0.1 wt. -parts of component C and 0 to 35 wt. -parts of component D, where all weight parts are based on a total of 100 wt. -parts of components A and B. 2024PF30063-Foreign -. 25 -26. Composition according to embodiment 24, comprising 82 to 98.5 parts by weight of component A, 1.5 to 18 parts by weight of component B, 0.005 to 0.05 parts by weight of component C, and 0 to 5 parts by weight of component D, wherein all parts by weight are based on a total of 100 parts by weight of components A and B. 27. Composition according to any of the preceding embodiments, consisting of 98% by weight of components A to D. 28. Composition according to any of the preceding embodiments, consisting of components A to D. 29. Method for producing a thermoplastic molding compound from a composition according to any of the preceding embodiments, comprising the steps of a) melting the composition and mixing the components contained therein at a temperature in the range of 200°C to 350°C, and b) solidifying the composition by cooling the composition. 30. Method according to embodiment 29, wherein component C, based on a total of 100 wt.-Parts of components A and B are used in a quantity of 0.005 parts by weight to 0.05 parts by weight. 31. Method according to embodiment 29 or 30, characterized in that process step a) is carried out in a continuous twin-screw extruder with a residence time in the range of 15 seconds to 1 minute. 32. Thermoplastic molding compound produced from a composition according to one of embodiments 1 to 28 or by a method according to one of embodiments 29 to 31. 33. Molded body containing a molding compound according to embodiment 32. 34. Use of at least one salt according to formula (9). where X represents phosphorus or nitrogen, R1 represents C1-C10 alkyl, 2024PF30063-Foreign country - 26 -R2, R3 and R4 each independently represent C1-C10 alkyl, benzyl or C6-C12 aryl, An- either represents an anion of a mono- or polyvalent carboxylic acid with n = 1, 2 or 3 or a hydroxide ion, in compositions containing A) a polymer selected from the group consisting of polycarbonates, polyesters and polyester carbonates, B) a copolymer containing structural units derived from a (meth)acrylic acid alkyl ester for improving the melt flowability of thermoplastic molding compounds produced therefrom and for improving the multiaxial ductility of molded parts made from such compositions or from thermoplastic molding compounds produced therefrom, wherein component C is used in an amount of 0.001 parts by weight to 1 part by weight, based on a total of 100 parts by weight of components A and B. 35. Use according to embodiment 34, wherein component C is used in an amount of 0.001 parts by weight to 1 part by weight, based on a total of 100 parts by weight of components A and B.-Parts of components A and B are used in quantities ranging from 0.005 parts by weight to 0.05 parts by weight.
[0002] 2024PF30063-Abroad - 27 - Examples of compositions and components used therein: Component A1: Linear polycarbonate based on bisphenol-A with a weight-averaged molecular weight Mw of 25,000 g / mol (determined by GPC in methylene chloride as solvent against a bisphenol-A polycarbonate standard at room temperature). Component A2: Linear polycarbonate based on bisphenol-A with a weight-averaged molecular weight M w of 31,000 g / mol (determined by GPC in methylene chloride as solvent against a bisphenol A polycarbonate standard at room temperature). Component B1 Plexiglas ™8H (Evonik Performance Materials GmbH, Darmstadt) Polymethylmethacrylate Component B2ELVALOY™ AC 1209 Acrylate Copolymer (The Dow Chemical Company, Midland, USA) is an ethylene methyl acrylate copolymer with a content of 9 wt% of methyl acrylate-derived structural units and a melt flow index of 2 g / 10 min at 190 °C and 2.16 kg measured according to ISO 1133-1 (Version 2012-03). Component B2 has a melting point of 101 °C, measured by differential scanning calorimetry (DSC). Component B3, Lotryl™ 24MA02T (SK Functional Polymer, France), is an ethylene-methyl acrylate copolymer with a methyl acrylate-derived structural unit content of 24 wt% and a melt flow rate of 2 g / 10 min at 190 °C and 2.16 kg, measured according to ISO 1133-1 (version 2012-03). Component B3 has a melting point of 95 °C, measured by differential scanning calorimetry (DSC). Component B3 is produced in a tubular reactor.Component B4NUCREL™ 0910HS Acid Copolymer (The Dow Chemical Company, Midland, USA) is an ethylene methacrylic acid copolymer with a content of 9 wt% methacrylic acid derived structural units and a melt flow index of 10 g / 10 min at 190°C 2024PF30063-Foreign -. 28 -and 2.16 kg measured according to DIN EN ISO 1133-1 (version 2022-10). Component B4 has a melting point of 103 °C, measured by differential scanning calorimetry (DSC). Component B5, NUCREL™ 925 Acid Copolymer (The Dow Chemical Company, Midland, USA), is an ethylene-methacrylic acid copolymer with a methacrylic acid-derived structural unit content of 15 wt% and a melt flow rate of 25 g / 10 min at 190 °C and 2.16 kg measured according to DIN EN ISO 1133-1 (version 2022-10). Component B5 has a melting point of 92 °C, measured by differential scanning calorimetry (DSC). Component B6, Lotryl™ 24MA02 Acrylate Copolymer (SK Functional Polymer, France), is an ethylene-methyl acrylate copolymer with a content of 24 wt% methyl acrylate-derived structural units and a melt flow index of 2 g / 10 min at 190 °C and 2.16 kg, measured according to DIN EN ISO 1133-1 (version 2022-10).Component B6 has a melting point of 68 °C, measured by differential scanning calorimetry (DSC). Component B6 is not produced in a tubular reactor. Component B7, Lotryl™ 24MA07T Acrylate Copolymer (SK Functional Polymer, France), is an ethylene-methyl acrylate copolymer with a methyl acrylate-derived structural unit content of 24 wt% and a melt flow rate of 7 g / 10 min at 190 °C and 2.16 kg, measured according to DIN EN ISO 1133-1 (version 2022-10). Component B6 has a melting point of 97 °C, measured by differential scanning calorimetry (DSC). Component B7 is produced in a tubular reactor.Component B8 ELVALOY™ 1330 Acrylate Copolymer (The Dow Chemical Company, Midland, USA) is an ethylene-methyl acrylate copolymer with a content of 30 wt% methyl acrylate-derived structural units and a melt flow index of 3 g / 10 min at 190 °C and 2.16 kg measured according to DIN EN ISO 1133-1 (version 2022-10). Component B8 has a melting point of 85 °C, measured by differential scanning calorimetry (DSC). Component B8 is produced in a tubular reactor. Component B9 Lotryl™ 40MA05T Acrylate Copolymer (SK Functional Polymer, France) is an ethylene-methyl acrylate copolymer with a content of 2024PF30063-Foreign - derived structural units. 29 -40% by weight and a melting flow index of 5 g / 10 min at 190 °C and 2.16 kg measured according to DIN EN ISO 1133-1 (version 2022-10). Component B9 has a melting point of 70 °C, measured by differential scanning calorimetry (DSC). Component B9 is produced in a tubular reactor. Component C1 Lithium hydroxide monohydrate 98% (Sigma-Aldrich) Component C2 Tetrabutylphosphonium acetate-acetic acid complex (Sachem Inc., Austin, USA) Component C3 Tetrabutylphosphonium acetate solution (Sachem Inc., Austin, USA) contains 40% by weight tetrabutylphosphonium acetate dissolved in water Component C4 Tetrabutylammonium acetate Component C5 Tetrabutylphosphonium p-toluenesulfonate ≥95% (Sigma-Aldrich) Component C6 Tetraphenylphosphonium tetraphenyl borate >98% (TCI) Production of the thermoplastic molding compounds and molded parts The PC / PMMA and PC / ethylene-acrylic copolymer molding compounds according to Tables 1 and 2 were produced on a ZSK26 MC18 twin-shaft extruder from the company.Coperion GmbH (Stuttgart, Germany) produced the samples at a melt temperature of approximately 280°C at the die exit. A vacuum of 100 mbar (absolute) was applied. The residence time of the melt mixture in the extruder was approximately 30 s. The molded parts for the tests were produced at a melt temperature of 260°C (optical test pieces) or 280°C (other test pieces) and at a mold temperature of 80°C on an Arburg 270 E injection molding machine. 2024PF30063-Abroad -. 30 - Testing of the molding compounds and the molded parts produced from the molding compounds. The melt viscosity was determined at a temperature of 260°C and a shear rate of 1000 s⁻¹. -1According to ISO 11443 (2014 version). Stress cracking (ESC) resistance in rapeseed oil at room temperature served as a measure of chemical resistance. The time to stress crack-induced failure was determined by the occurrence of edge cracks or complete fracture of a test specimen measuring 80 mm x 10 mm x 4 mm, injection-molded at a melt temperature of 280°C, subjected to an external edge fiber strain (Rf) of 2.4% using a clamping template, and fully immersed in rapeseed oil. The measurement was performed in accordance with ISO 22088 (2006 version). The maximum test duration was 24 hours. If no fracture of the test specimen was observed within this period, the test was considered passed ("yes" in the results tables).Surface gloss was measured in reflection at a viewing angle of 60° using a Haze-Gloss gloss meter from BYK-Gardner GmbH (Geretsried, Germany) according to DIN 67530 (1982 version) on test specimens measuring 60 mm x 40 mm x 4 mm, injection-molded at 260 °C. A highly polished injection mold was used. Tracking resistance was tested for the compositions described here using the rapid test method based on IEC 60112:2009. For this purpose, a 0.1% ammonium chloride test solution (395 Ω·cm resistance) was applied dropwise between two electrodes spaced 4 mm apart to the surface of test specimens measuring 60 mm x 40 mm x 4 mm at 30-second intervals. A test voltage was applied between the electrodes, which was varied during the test. The first test specimen was tested at a starting voltage of 300 V or 350 V.A maximum of 50 drops (one drop every 30 seconds) were applied per voltage, provided no leakage current > 0.5 A occurred over 2 seconds or the sample caught fire. After 50 drops, the voltage was increased by 50 V, and a new test specimen was tested at this higher voltage according to the previously described procedure. This process was continued until either 600 V was reached or a leakage current or fire occurred. If either of the aforementioned effects occurred with fewer than 50 drops, the voltage was reduced by 25 V, and a new test specimen was tested at this lower voltage. The voltage was reduced until the test with 50 drops was passed without leakage current or fire. This procedure thus determined the maximum possible voltage at which a composition of 50 drops of the test solution could withstand the test without the occurrence of a leakage current.Finally, to confirm the determined maximum voltage, four further test specimens were tested with 50 drops each. This confirmed value is given as CTI in the examples. A 100-drop value was not determined; therefore, the "rapid test method based on" the aforementioned standard is used. 2024PF30063-International -. 31 - To assess material ductility under multiaxial loading at low temperatures, a puncture test according to ISO 6603-2 (2002 version) was performed at -30°C on ten specimens each, measuring 60 mm x 60 mm x 2 mm. The arithmetic mean of the total energies measured in the ten individual tests serves as a measure of material ductility under multiaxial loading.
[0003] 2024PF30063-Abroad - 32 - TCCCCCCBBBBBAAZB a6 5 4 3 2 1 5 4 3 2 1 2 1 us e ba m i sp el i l e m e l 1 e n :P s C e tz / E u t n h g y len - 1 g A T 0 V c r 0 ei le e w .- 1 y l- C on 1 TG o l 00 ei le e y w V m .- 2 er -F 0 G o ,0 2 1 0 9 T 0 ee w V rm 5 i le . - 3 months 1 week s 0 90 e V se in le e w n .- 4 un 0.01 9 TG d 2 50 0 ei le e w 5 i hr . e - E 1 TG i g 0 90 ei le e w V e n .- 6 scha 0, G ft 0 e 01 0 0 9 T 0 ee w Vn 7 5 i le . - 0 0 T G , 1 9 V 250 0 ei le e w .- 8 0 , G 001 0 0 9 T 0 ee w V 5 i le . - 9 0 T G , 0 2 1 9 1 5 0 0 ei le e w .0 - 0 T G , 0 2 1 50 9 V 0 ei le e w 1 . - 1 0 T G , 0 25 1 0 9 V 0 ei le e w - 1 . 20 , 2 1 9 T G 0 5 0 0 ei le e w 1 . 3 - 0 T G , 0 2 1 9 1 5 0 0 ei le e w .4 - 0 T G , 0 2 1 50 9 V 0 ei le ew 1 . - 5 0 T G ,0 25 1 0 9 V 0 ei le e w 1 . - 6 2024PF30063-Ausland - 33 - T C G D k d C T ° C e u i n n e i i 1 S 6 M G E B a gh 0 0 c 0 l i g e b I i n [ J] s am rch e e s r n h k e e i m 0 h m ° es s a t s w n zg e n i sp ell e V t n to a l ik - 1 el s c ie 1 er ß b a g v o inli z e [ P ev i n k ra R n a s i s k e d h l l a : f F t e o i e n 2 B a be ] o v o n rts - 3 4 r u p s s tä si t n e tz 0 h c h ö l, n ät b e i un g 2 26 7 N , e 5 7 1 6V5 8 in 3 6 1 2 2 73 J 8 6 1 V5 , 5 a 1 6 52 60 1 08N 1 1 V ,3 e in 82 09 3 2 7 4 J a 5 2 1 0 V5 , 0 5 4 4 6 0 20 35 ,5 J a 6 293 5 6 0 9 J a 5 5 1 V0 , 4 10 56 6 0 9 5 4 1 0V0 ,3 J a 9 6 7 2 2 5 23 ,5 J a 4 2 1 V 9 0 58 6 00 5 ,8 J a 5 40 1 0 V 6 9 6 00 50 ,4 J a 2 25 1 07 1 0 6 00 51 ,3 J a 6 34 2 At 8 1 1 6 0 52 J 5 7 6 V 0 ,7 a 7 2 1 2 6 00 48 ,8 J a 2 54 1 09 1 3 6 00 37 ,5 J a 3 36 1 07 1 4 6 00 5 ,8 J a 5 25 1 0 V 4 1 5 6 00 11 V,4 J a 5 001 02 1 6 2024PF30063-Abroad - 34 -The data in Table 1 show that the inventive component B2, in combination with the inventive component C2 (inventive example 5), achieves more advantageous chemical resistance and improved mechanical properties (total puncture energies) than the prior art component B1 in combination with the inventive component C2 (comparative example V3). The melt viscosity, tracking resistance, and mechanical properties are also improved by the use of component C2 compared to a composition without component C2 (comparative example V4). Inventive example 10 shows that a combination of the also inventive component B3 with component C2 in a proportion of 0.025 parts by weight also fulfills the objective. Without component C2, the objective is not fulfilled (comparative example V6).The prior art describes the use of component C1 to improve mechanical properties. However, a combination of component B3 with component C1, in the lower weight fractions known from the prior art (0.0005, Comparative Example V7), cannot fulfill this objective, nor can the component C2 according to the invention in these lower weight fractions (Comparative Example V9). Increasing the weight fraction of C1 to 0.025 also fails to achieve the objective, as although the mechanical properties are improved, the tracking resistance decreases (Comparative Example V8). Components containing methacrylic acid-guided structural units are also disclosed in the prior art (components B4 and B5).However, in combination with the inventive component C2, these components do not achieve the objective of achieving improved melt viscosity and satisfactory gloss levels compared to polycarbonate (V1 and V2) (comparative examples V11 and V12). Inventive examples 13 and 14 show that structurally analogous and inventive components C3 and C4 also achieve the objective, whereas comparative examples V15 and V16, using structurally analogous but non-inventive components C5 and C6 respectively, do not achieve the objective with regard to mechanical properties.
[0004] 2024PF30063-Abroad - 35 - C 3 D i i C [ P S v GECBBBBBAZB TT0 I i ° u n n n n C r h c o l i 2 9 8 7 3 6 2 u e ab c e e m a s ] h mna n g e s a i s e V [ h r N s h R ] t oß a lb a v p s i k e 6 0 z g n ö a l l z e ° v ra s m p d c h m i l e l l e 2a e : Mo n l , i enb is k b f n P e t e se C a x 2 im 4 k es o i n tz / E a h e i t n än sitä M u t l d t n hy k 1 es r s g len a B ig f k 0 0 w - M tr u ei t 0 i n e - c h s - k 1 e l th y 6 0 40 6 ,7 J a 2 0 18 9 2 , T G la c 02 1 9 ee 1 ry 5 0 0 i lew .7 - la t-C 6 0 5 07,5 J a 2 4 1 0 605 , 0T G o p o 2 2 9 e 1 l 58 ei lew . 8 y - m e r - 60 5 4 J 28 10 , G F 00T o 5 9 ee 1 r m 0 , 1 a 5 7 2 5 5 i lew 9 .- m a T s s e 6 0 0 J 2 2 1 0 G 50 ,0 1 9 ei l e n w 1 u0 ,4 a 5 7 25 0 0 e . - 0 nd i h T G r e 60 4 1 9 0 , 2 ee , w E 0 13 J a 7 3708 2 i l 50 0 e 2 .- 0 ig en s c 6 0 T G ha 00 4 0,2 J a 1 4699 , 03 250 70 ei le e w 2 f 1 te . n - 6 4 2 1 0, 0T G 0 0 8 ,7 J a 0 9 0 6 2 1 50 9 0 ei le e w 2 . 2 - 6 0 4 , 1 1 0 T G0 4 5 J a 9404 ,0 25 1 0 9 0 ei le e w 2 . 3- 6 4 0 T G00 0 ,6 J a 1 32 1 08 ,0 25 2 0 8 0 ei le e w 2 . 4 - 6 T G00 38 ,8 J a 1 12 9 1 0,0 25 3 0 7 0 ei le e w 2 . 5 - 6 0 3 G 5 ,7 J a 3 6005 0 T 0 1 , 01 1 0 9 0 ei le e w 2 . 6 - 6 0 45 , 2 0 T G0 1 5 J a 1306 , 01 2 0 8 0 ei le e w 2 . 7 -2024PF30063-Abroad - 36 -The data in Table 2 show that the objective is also achieved with a structurally analogous component, B6, with the same monomer content of methyl acrylate and the same melt flow index, but not produced in a tubular reactor (inventive example 17). The gloss level, while still within the desired minimum range, is somewhat lower and therefore less advantageous than with component B3. Inventive examples 18–21 show that the technical objective is achieved with a large proportion of component B, based on a total of 100 parts by weight of components A and B. However, the mechanical properties become less advantageous with increasing weight fractions of component B with respect to the total energies in the puncture test. Conversely, the melt viscosity decreases with increasing proportion of component B, resulting in improved melt flowability.A structurally analogous component B7, with the same proportion of methyl acrylate and also produced in a tubular reactor, fulfills the objective with a higher melt flow index of 7 g / 10 min. Components B8 and B9, with a higher methyl acrylate content, fulfill the objective (Examples 23-25 according to the invention), although their mechanical properties are less advantageous than in Example 10 using component B3. However, the melt viscosity is lower. Examples 26 and 27 according to the invention show that the objective is still fulfilled even with a lower weight fraction of component C of 0.01 parts by weight.
Claims
2024PF30063-Abroad - 37 - Claims 1. Composition comprising A) a polymer selected from the group consisting of polycarbonates, polyesters and polyester carbonates, B) a copolymer comprising structural units derived from at least one olefin and comprising structural units derived from a (meth)acrylic acid alkyl ester, C) a salt according to formula (9) where X represents phosphorus or nitrogen, R1 represents C1-C 10Alkyl, R2, R3, and R4 each independently represent C1-C10 alkyl, benzyl, or C6-C12 aryl, An- either represents an anion of a mono- or polyhydric carboxylic acid with n = 1, 2, or 3, or a hydroxide ion, and wherein component C is used in an amount of 0.001 to 1 part by weight, based on a total of 100 parts by weight of components A and B.
2. Composition according to claim 1, characterized in that component A has a mean molecular weight Mw, measured by gel permeation chromatography at room temperature in methylene chloride with bisphenol A-based polycarbonate as a standard, of at least 15,000 g / mol.
3. Composition according to any one of the preceding claims, characterized in that component B has a proportion of structural units derived from a (meth)acrylic acid alkyl ester of 2 to 40% by weight. 2024PF30063-Abroad - 38 -4. Composition according to any one of claims 1 to 3, characterized in that component B has a melt mass flow rate of 0.5 to 40 g / 10 min at 190 °C and 2.16 kg, determined according to DIN EN ISO 1133-1:2022-10.
5. Composition according to any one of the preceding claims, characterized in that component B contains structural units derived from methyl acrylate.
6. Composition according to any one of the preceding claims, characterized in that, in component C, R1, R2, R3, and R4 each represent C1-C10 alkyl.
7. Composition according to any one of the preceding claims, characterized in that, in component C, the A n-8. A composition according to any one of the preceding claims, characterized in that component C is tetra-n-butylphosphonium acetate or the acetic acid complex of tetra-n-butylphosphonium acetate.
9. A composition according to any one of the preceding claims, characterized in that component A is an aromatic polycarbonate containing structural units derived from bisphenol A.
10. A composition according to any one of the preceding claims, characterized in that component B is used in an amount of 0.5 to 50 parts by weight, based on a total of 100 parts by weight of components A and B.
11. A composition according to any one of the preceding claims, optionally further comprising as component D polymer additives and / or other polymeric blend partners different from components A and B, wherein the composition contains the following proportions of components A to D: 50 to 99.5 parts by weight.-Parts of component A, 0.5 to 50 parts by weight of component B, 0.001 to 0.1 parts by weight of component C and 0 to 35 parts by weight of component D, and where all parts by weight are based on a total of 100 parts by weight of components A and B. 2024PF30063-Abroad - 39 - 12. Method for producing a thermoplastic molding compound from a composition comprising: A) a polymer selected from the group consisting of polycarbonates, polyesters and polyester carbonates; B) a copolymer containing structural units derived from an olefin and containing structural units derived from a (meth)acrylic acid alkyl ester; C) a salt according to formula (9) where X represents phosphorus or nitrogen, R1 represents C1-C 10Alkyl, R2, R3 and R4 each independently represent C1-C10 alkyl, benzyl or C6-C12 aryl, An- either represents an anion of a mono- or polyvalent carboxylic acid with n = 1, 2 or 3 or a hydroxide ion, wherein component C, based on a total of 100 parts by weight of components A and B, is used in an amount of 0.001 parts by weight to 1 part by weight, comprising the steps a) melting the composition and mixing the components contained therein at a temperature in the range of 200°C to 350°C and b) solidifying the composition by cooling the composition, 13. process according to claim 12, characterized in that process step a) is carried out in a continuous twin-screw extruder with a residence time in the range of 15 seconds to 1 minute. 14.Thermoplastic molding compound produced from a composition according to one of claims 1 to 11 or by a method according to one of the preceding claims 12 to 13, and molded bodies containing the molding compound. 2024PF30063-Abroad - 40 - 15. Use of a salt according to formula (9) where X represents phosphorus or nitrogen, R1 represents C1-C10 alkyl, R2, R3 and R4 each independently represent C1-C10 alkyl, benzyl or C6-C12 aryl, An- represents either an anion of a mono- or polyvalent carboxylic acid with n = 1, 2 or 3 or a hydroxide ion, in compositions containing A) a polymer selected from the group consisting of polycarbonates, polyesters and polyester carbonates, B) a copolymer containing structural units derived from an olefin and containing structural units derived from at least one (meth)acrylic acid alkyl ester for improving the melt flowability of thermoplastic molding compounds produced therefrom and for improving the multiaxial ductility of molded parts made from such compositions or from thermoplastic molding compounds produced therefrom, wherein component C, based on a total of 100 parts by weight of components A and B, is present in an amount of 0.001 parts by weight to 1 Weighted parts are used.
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