Solid electrolyte, method for producing solid electrolyte, and power storage element
A solid electrolyte with lithium, phosphorus, tin, sulfur, and bromine/iodine composition addresses heat resistance and hydrogen sulfide issues, ensuring high ionic conductivity and effective energy storage performance.
Patent Information
- Application Number
- PCT/JP2025/030643
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-08-29
- Filing Date
- 2025-08-29
- Publication Date
- 2026-03-05
AI Technical Summary
Conventional sulfide solid electrolytes face issues with low heat resistance, phase transitions to low ionic conductivity phases at high temperatures, and generation of hydrogen sulfide when exposed to water, limiting their effectiveness and productivity.
A solid electrolyte composition comprising lithium, phosphorus, tin, sulfur, and bromine or iodine, with specific molar ratios, is developed to enhance heat resistance and suppress hydrogen sulfide generation, using a heat treatment process that allows for broader temperature ranges without precise control.
The electrolyte maintains high ionic conductivity and resistance to hydrogen sulfide generation even at high temperatures, improving the performance and productivity of energy storage devices.
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Figure JP2025030643_05032026_PF_FP_ABST
Abstract
Description
Solid electrolyte, method for producing solid electrolyte, and energy storage element
[0001] The present invention relates to a solid electrolyte, a method for producing the solid electrolyte, and an electric storage element.
[0002] Due to their high energy density, non-aqueous electrolyte secondary batteries, typified by lithium ion secondary batteries, are widely used in electronic devices such as personal computers and communication terminals, automobiles, etc. Non-aqueous electrolyte secondary batteries generally include an electrode assembly having a pair of electrodes and a separator, a non-aqueous electrolyte, and a container that accommodates the electrode assembly and the non-aqueous electrolyte, and are configured to charge and discharge by transferring charge-transporting ions between the electrodes. Other non-aqueous electrolyte storage elements besides non-aqueous electrolyte secondary batteries include capacitors such as lithium ion capacitors and electric double layer capacitors.
[0003] In recent years, there have been proposed energy storage elements using solid electrolytes such as sulfide solid electrolytes as the non-aqueous electrolyte, instead of non-aqueous electrolyte solutions in which electrolyte salts are dissolved in liquids such as organic solvents. 3 P.S. 4 ) a (Li 4 SnS 4 ) b (LiX) c (wherein a>0; b>0; c>0; a+b+c=1.0; 2.0≦a / b≦9.0; c / (a+b)≧0.20, and X represents Cl, Br, or I) is described.
[0004] WO 2024 / 204581
[0005] When producing a solid electrolyte having a predetermined composition, a heat treatment may be performed to precipitate a phase with high ionic conductivity, thereby obtaining a solid electrolyte with high ionic conductivity. However, when such a solid electrolyte is exposed to a temperature higher than the temperature at which the high ionic conductivity phase precipitates, the high ionic conductivity phase may undergo a phase transition to a phase with low ionic conductivity, etc. In the case of a solid electrolyte with low heat resistance and prone to phase transition, heat treatment with precise temperature control is required to prevent phase transition to a phase with low ionic conductivity, resulting in low productivity. In addition, high heat resistance of the solid electrolyte is desirable in order to enable the use of an energy storage device even in a high-temperature environment.
[0006] Furthermore, conventional sulfide solid electrolytes have the problem of generating hydrogen sulfide when they come into contact with water in a gas. The inventors have confirmed that even the sulfide solid electrolyte having the composition of Patent Document 1 does not have sufficient water resistance, and frequently generates hydrogen sulfide when it comes into contact with water in a gas. It is not easy for a sulfide solid electrolyte to have both sufficient ionic conductivity and high water resistance that suppresses the generation of hydrogen sulfide.
[0007] An object of the present invention is to provide a solid electrolyte having high heat resistance, a method for producing such a solid electrolyte, and an energy storage element using such a solid electrolyte.
[0008] An object of the present invention is to provide a solid electrolyte having sufficient ionic conductivity and suppressed generation of hydrogen sulfide, a method for producing such a solid electrolyte, and an energy storage element using such a solid electrolyte.
[0009] A solid electrolyte according to one aspect of the present invention contains lithium, phosphorus, tin, sulfur, and an element X, wherein the element X is bromine and iodine, the molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and the tin is 0.15 or more and 0.45 or less, the molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and the tin is 3.70 or more and 4.10 or less, and the molar ratio (X / (P+Sn)) of the content of the element X to the total content of the phosphorus and the tin is 0.10 or more and 1.00 or less.
[0010] A solid electrolyte according to another aspect of the present invention contains lithium, phosphorus, tin, sulfur, and an element X, wherein the element X is at least one of bromine and iodine, the molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and the tin is 0.15 or more and 0.45 or less, and the molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and the tin is 3.75 or more and less than 4.00.
[0011] A method for producing a solid electrolyte according to another aspect of the present invention includes heat treating a material for producing a solid electrolyte, the material for producing a solid electrolyte containing lithium, phosphorus, tin, sulfur, and an element X, where the element X is bromine and iodine, the molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and the tin in the material for producing a solid electrolyte being 0.15 to 0.45, the molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and the tin in the material for producing a solid electrolyte being 3.70 to 4.10, and the molar ratio (X / (P+Sn)) of the content of the element X to the total content of the phosphorus and the tin in the material for producing a solid electrolyte being 0.10 to 1.00.
[0012] A method for producing a solid electrolyte according to another aspect of the present invention includes heat treating a material for producing a solid electrolyte, wherein the material for producing a solid electrolyte contains lithium, phosphorus, tin, sulfur, and an element X, wherein the element X is at least one of bromine and iodine, and the molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and the tin in the material for producing a solid electrolyte is 0.15 or more and 0.45 or less, and the molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and the tin in the material for producing a solid electrolyte is 3.75 or more and less than 4.00.
[0013] An electric storage device according to another aspect of the present invention contains the solid electrolyte according to any one of the aspects of the present invention.
[0014] According to any one aspect of the present invention, it is possible to provide a solid electrolyte having high heat resistance, a method for producing such a solid electrolyte, and an energy storage element using such a solid electrolyte.
[0015] Furthermore, according to any one aspect of the present invention, it is possible to provide a solid electrolyte having sufficient ionic conductivity and suppressing generation of hydrogen sulfide, a method for producing such a solid electrolyte, and an energy storage element using such a solid electrolyte.
[0016] FIG. 1 is a schematic cross-sectional view showing an all-solid-state battery that is one embodiment of the energy storage element of the present invention. FIG. 2 is a schematic diagram showing an energy storage device including energy storage elements according to several embodiments of the present invention. FIG. 3 is an X-ray diffraction diagram of each solid electrolyte of Reference Example 1-1, Comparative Example 1-1, and Examples 1-1 to 1-5. FIG. 4 is an X-ray diffraction diagram of each solid electrolyte of Examples 1-2, 1-6, and 1-7. FIG. 5 is an X-ray diffraction diagram of each solid electrolyte of Examples 1-8, 1-2, and 1-9. FIG. 6 is an X-ray diffraction diagram of each solid electrolyte of Comparative Example 2-1 and Examples 2-1, 2-3, and 2-5. FIG. 7 is an X-ray diffraction diagram of each solid electrolyte of Comparative Examples 2-2 and 2-3 and Examples 2-4, 2-6, and 2-7. FIG. 8 is an X-ray diffraction diagram of each solid electrolyte of Examples 2-1 and 2-2.
[0017] First, an outline of the solid electrolyte, the method for producing the solid electrolyte, and the energy storage device disclosed in this specification will be described.
[0018] [1] A solid electrolyte according to one aspect of the present invention contains lithium, phosphorus, tin, sulfur, and an element X, wherein the element X is bromine and iodine, and wherein a molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and the tin is 0.15 or more and 0.45 or less, a molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and the tin is 3.70 or more and 4.10 or less, and a molar ratio (X / (P+Sn)) of the content of the element X to the total content of the phosphorus and the tin is 0.10 or more and 1.00 or less.
[0019] The solid electrolyte described in [1] above has high heat resistance. That is, it maintains sufficient ionic conductivity even after exposure to a high-temperature (e.g., 310°C) environment. Although the reason for this is unclear, the following reasons are presumed. In the solid electrolyte described in [1] above, a portion of the pentavalent phosphorus element is substituted with tetravalent tin element at an appropriate ratio, the sulfur element content is appropriate, and iodine element is contained, etc., which facilitate precipitation of a phase with high ionic conductivity and provide sufficient ionic conductivity. Furthermore, the inclusion of bromine element in the solid electrolyte is thought to enhance heat resistance, making it less likely for a phase transition to a phase with low ionic conductivity to occur even when exposed to a high-temperature environment. For these reasons, it is presumed that the solid electrolyte described in [1] above has high heat resistance and maintains sufficient ionic conductivity even after exposure to a high-temperature environment.
[0020] The quantitative determination of each element contained in the solid electrolyte is carried out by the following method. Lithium, phosphorus, tin, sulfur, halogens (element X and other halogens), and other elements (elements other than lithium, phosphorus, tin, sulfur, and halogens) are quantified by inductively coupled plasma atomic emission spectrometry (ICP-AES). However, among the other elements, hydrogen and oxygen are quantified by inert gas fusion-infrared absorption spectrometry. Among the other elements, nitrogen is quantified by inert gas fusion-thermal conductivity spectrometry. Among the other elements, carbon is quantified by combustion-infrared absorption spectrometry. Note that, when it is difficult to measure each element using the above-mentioned methods, other methods that are thought to produce equivalent measurement results can be used.
[0021] [2] In the solid electrolyte described in [1] above, in an X-ray diffraction pattern using CuKα radiation, a diffraction peak A may be present in a range of a diffraction angle 2θ of 20.1°±0.3°, and a diffraction peak B may be present in a range of a diffraction angle 2θ of 29.4°±0.3°.
[0022] The crystalline phase characterized by the diffraction peak A and the diffraction peak B is a conventionally known sulfide solid electrolyte LGPS (Li 10 GeP 2 S 12 LGPS is a crystalline phase similar to the phase of LGPS. LGPS is a phase with high ionic conductivity, and it is believed that the solid electrolyte described in [2] above has sufficient ionic conductivity and higher heat resistance even after being exposed to a high-temperature environment due to the precipitation of such a phase.
[0023] X-ray diffraction patterns using CuKα radiation are obtained by powder X-ray diffraction measurement according to the following procedure. The solid electrolyte powder to be measured is filled into an airtight X-ray diffraction sample holder under an argon atmosphere with a dew point of -50°C or less. Powder X-ray diffraction measurement is performed using an X-ray diffractometer (Rigaku's "MiniFlex II"). The radiation source is CuKα radiation, the tube voltage is 30 kV, and the tube current is 15 mA. Diffracted X-rays are passed through a 30 μm-thick Kβ filter and detected by a high-speed one-dimensional detector (model number: D / teX Ultra 2). The sampling width is 0.01°, the scan speed is 5° / min, the divergence slit width is 0.625°, the receiving slit width is 13 mm (open), and the scattering slit width is 8 mm. In addition, when it is difficult to perform measurements using the above-mentioned measuring device, other models that are considered to produce equivalent measurement results can be used. The same applies to other measuring devices in this specification. The method for calculating the intensity of each diffraction peak from powder X-ray diffraction measurement data is as follows. Using Rigaku's software PDXL, calculated data is obtained from the X-ray diffraction measurement data by automatic reading, and the diffraction peak intensities are read. In the automatic reading process, smoothing, background processing, background refinement, Kα2 removal, and automatic fitting are performed to obtain calculated data.
[0024] [3] In the solid electrolyte described in [2] above, in the X-ray diffraction diagram, there is no diffraction peak in the range of a diffraction angle 2θ of 20.9°±0.3°, or there is a diffraction peak C in the range of a diffraction angle 2θ of 20.9°±0.3° and the intensity I of the diffraction peak B is B The intensity I of the diffraction peak C relative to C Ratio I C / I B is 10.00 or less, and has no diffraction peak within the diffraction angle 2θ range of 27.8°±0.3°, or has a diffraction peak D within the diffraction angle 2θ range of 27.8°±0.3° and an intensity I of the diffraction peak B B The intensity I of the diffraction peak D relative to D Ratio I D / I Bmay be 10.00 or less.
[0025] The diffraction peaks C and D correspond to a phase with low ionic conductivity that precipitates upon heat treatment at a relatively high temperature. The solid electrolyte described in [3] above has relatively little of this phase with low ionic conductivity. Therefore, the solid electrolyte described in [3] above has higher heat resistance and maintains sufficient ionic conductivity even after exposure to a high-temperature environment.
[0026] [4] In the solid electrolyte according to the above [2] or [3], the intensity I of the diffraction peak B B The intensity I of the diffraction peak A relative to A Ratio I A / I B may be 0.70 or less.
[0027] The solid electrolyte described in the above [4] has higher heat resistance and maintains sufficient ionic conductivity even after being exposed to a high-temperature environment.
[0028] [5] In the solid electrolyte according to any one of [1] to [4] above, a molar ratio (Br / (P+Sn)) of the content of the bromine element to the total content of the phosphorus element and the tin element may be 0.10 or more and 0.60 or less.
[0029] The solid electrolyte described in the above [5] has an appropriate content of bromine element, which is thought to be able to enhance heat resistance, and therefore has higher heat resistance and sufficient ionic conductivity even after exposure to a high-temperature environment.
[0030] [6] The solid electrolyte according to any one of the above [1] to [5] may be represented by the composition formula of the following formula (1): Li a (P 1-b Sn b ) S c X d Z e ... (1) (In formula (1), X is the element X. Z is at least one element other than Li, P, Sn, S, and X. a, b, c, d, and e satisfy 3.20≦a≦4.00, 0.15≦b≦0.45, 3.70≦c≦4.10, 0.10≦d≦1.00, and 0.00≦e≦0.50, respectively.)
[0031] The solid electrolyte described in the above [6] has higher heat resistance and maintains sufficient ionic conductivity even after being exposed to a high-temperature environment.
[0032] [7] In the solid electrolyte according to any one of [1] to [6] above, the ionic conductivity at 25°C after heating to 310°C and maintaining the temperature for 2 hours may be 0.8 mS / cm or more.
[0033] The solid electrolyte described in [7] above has higher heat resistance and maintains sufficient ionic conductivity even after being exposed to a high-temperature environment.
[0034] The ionic conductivity of the solid electrolyte is determined by measuring AC impedance using the following method. In an argon atmosphere with a dew point of −50°C or less, 120 mg of sample powder of the solid electrolyte is placed in a powder molding machine with an inner diameter of 10 mm, and then uniaxially pressed at 10 MPa to 100 MPa using a hydraulic press. If it is difficult to prepare 120 mg of sample powder, less than 120 mg of sample powder may be placed. In this case, a powder molding machine with an inner diameter of less than 10 mm may be used. After releasing the pressure, 120 mg of SUS316L powder is placed on the top surface of the sample as a current collector, and then uniaxially pressed again at 10 MPa to 100 MPa using a hydraulic press. The SUS316L powder used has a mesh size of less than 100 mesh / inch. Next, 120 mg of SUS316L powder was placed on the underside of the sample as a current collector, and the sample was then uniaxially pressed at 360 MPa for 5 minutes to obtain a pellet for ionic conductivity measurement. This pellet for ionic conductivity measurement was inserted into a Hohsen HS cell, and AC impedance measurements were performed at a predetermined temperature. The results were plotted as a Nyquist plot. For solid electrolytes in which no arc component was observed in the Nyquist plot, the value on the real axis at the measurement point on the highest frequency side was taken as the resistance R. For solid electrolytes in which an arc component was observed in the Nyquist plot, the value on the real axis at the end point on the low frequency side of the arc was taken as the resistance R. The measurement conditions were an applied voltage amplitude of 20 mV, a frequency range of 1 MHz to 100 mHz, and a measurement temperature of 25°C. Furthermore, 240 mg of SUS316L powder was uniaxially pressed at 360 MPa for 5 minutes to obtain a SUS current collector pellet. Thereafter, the thicknesses of the pellet for measuring ionic conductivity and the SUS current collector pellet are measured using a micrometer, and then the thickness of the SUS current collector pellet is subtracted from the thickness of the pellet for measuring ionic conductivity to calculate the thickness L of the solid electrolyte sample. 25 (mS / cm) is a function of the resistance R (Ω), the thickness L (cm) of the solid electrolyte sample, and the area A (cm) of the solid electrolyte sample. 2 ) and calculate it by the following formula (A): 25 =1000L / (RA)...(A)
[0035] The temperature increase to 310°C and the two-hour holding period are carried out in an argon atmosphere with a dew point of -50°C or lower.
[0036] [8] In the solid electrolyte according to any one of [1] to [7] above, a molar ratio (Li / (P+Sn)) of the content of the lithium element to the total content of the phosphorus element and the tin element may be 3.20 or more and 4.00 or less.
[0037] [9] In the solid electrolyte according to any one of [1] to [8] above, a molar ratio (I / (P+Sn)) of the content of the iodine element to the total content of the phosphorus element and the tin element may be 0.05 or more and 0.60 or less.
[0038]
[10] In the solid electrolyte according to any one of [1] to [9] above, the molar ratio (Br / X) of the content of the bromine element to the content of the element X may be 0.45 or more and 0.80 or less.
[0039]
[11] In the solid electrolyte according to any one of [1] to
[10] above, a molar ratio (I / (P+Sn)) of the content of the iodine element to the total content of the phosphorus element and the tin element may be 0.05 or more and 0.28 or less.
[0040]
[12] In the solid electrolyte according to the above
[10] or
[11] , the molar ratio (Sn / (P+Sn)) of the content of the tin element to the total content of the phosphorus element and the tin element may be 0.15 or more and 0.35 or less.
[0041]
[13] In the solid electrolyte according to the above
[12] , the molar ratio (X / (P+Sn)) of the content of the element X to the total content of the phosphorus element and the tin element may be 0.10 or more and 0.65 or less.
[0042]
[14] In the solid electrolyte according to the above
[13] , the molar ratio of the content of the bromine element to the content of the element X (Br / X) may be 0.51 or more and 0.80 or less.
[0043]
[15] In the solid electrolyte according to the above
[13] or
[14] , the molar ratio (I / (P+Sn)) of the content of the iodine element to the total content of the phosphorus element and the tin element may be 0.05 or more and 0.23 or less.
[0044]
[16] In the solid electrolyte according to any one of [1] to
[15] above, a molar ratio (Z / (P+Sn)) of a content of an element Z other than the lithium element, the phosphorus element, the tin element, the sulfur element, and the element X to a total content of the phosphorus element and the tin element may be 0.00 or more and 0.50 or less.
[0045]
[17] In the solid electrolyte according to any one of [1] to
[16] above, the ionic conductivity at 25° C. may be 0.8 mS / cm or more.
[0046] The solid electrolyte according to any one of the above [8] to
[17] is also a preferred embodiment of the present invention, and has higher heat resistance and sufficient ionic conductivity even after being exposed to a high-temperature environment.
[0047]
[18] A solid electrolyte according to another aspect of the present invention contains lithium, phosphorus, tin, sulfur, and an element X, wherein the element X is at least one of bromine and iodine, a molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and the tin is 0.15 or more and 0.45 or less, and a molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and the tin is 3.75 or more and less than 4.00.
[0048] The solid electrolyte described in
[18] above has sufficient ionic conductivity and suppresses the generation of hydrogen sulfide. While the reason for this is unclear, the following reason is presumed. The solid electrolyte described in
[18] above has sufficient ionic conductivity due to, for example, a moderate substitution of a portion of pentavalent phosphorus with tetravalent tin and the inclusion of at least one of bromine and iodine. Furthermore, in conventional sulfide solid electrolytes, the presence of isolated sulfur elements is thought to be a factor in the tendency for hydrogen sulfide to be generated. In contrast, in the solid electrolyte described in
[18] above, the molar ratio of the sulfur content to the total content of phosphorus and tin (S / (P+Sn)) is less than 4.00, resulting in fewer isolated sulfur elements. Therefore, the solid electrolyte described in
[18] above is thought to have high water resistance and suppress the generation of hydrogen sulfide when it comes into contact with water in a gaseous state.
[0049]
[19] In the solid electrolyte described in
[18] above, in an X-ray diffraction pattern using CuKα radiation, a diffraction peak A may be present in a range of a diffraction angle 2θ of 20.1°±0.3°, and a diffraction peak B may be present in a range of a diffraction angle 2θ of 29.4°±0.3°.
[0050] The crystalline phase characterized by the diffraction peak A and the diffraction peak B is a conventionally known sulfide solid electrolyte LGPS (Li 10 GeP 2 S 12 ) is a crystalline phase similar to the phase of LGPS. LGPS is a phase with high ionic conductivity, and the solid electrolyte described in
[19] above is thought to have higher ionic conductivity due to the precipitation of such a phase. Furthermore, the solid electrolyte described in
[19] above can be produced at a relatively low heat treatment temperature compared to LGPS, and has other advantages such as excellent productivity.
[0051]
[20] In the solid electrolyte according to
[19] above, the molar ratio (I / X) of the content of the iodine element to the content of the element X is 0.90 or more, and in the X-ray diffraction pattern, there is no diffraction peak in the range of a diffraction angle 2θ of 20.9°±0.3°, or there is a diffraction peak C in the range of a diffraction angle 2θ of 20.9°±0.3° and an intensity I of the diffraction peak A is 0.90 or more. A The intensity I of the diffraction peak C relative to C Ratio I C / I A may be 10.0 or less.
[0052] The solid electrolyte described in
[20] above is in a form in which the element X is mainly iodine element, and has higher ionic conductivity and more suppressed generation of hydrogen sulfide. The reason for this is not clear, but the following reason is presumed. When the element X is mainly iodine element in the solid electrolyte described in
[19] above, the crystalline phase characterized by the diffraction peak C is a Li crystalline phase having low ionic conductivity that precipitates by heat treatment at a relatively high temperature (for example, 240° C.). 4 P.S. 4 It is believed that the Li phase contains a crystalline phase similar to the LGPS phase described above. 4 P.S. 4 When the solid electrolyte described in
[20] above undergoes a phase transition to the I phase, impurities such as lithium sulfide are generated, and the presence of such impurities can be a factor in the generation of hydrogen sulfide. 4 P.S. 4 It is believed that the absence or relatively small amount of I phase further suppresses the generation of hydrogen sulfide. 4 P.S. 4 It is believed that the ionic conductivity is higher because there is a sufficient amount of crystalline phase similar to the LGPS phase compared to the I phase.
[0053]
[21] In the solid electrolyte according to
[19] , the element X may contain both the bromine element and the iodine element, and the X-ray diffraction pattern may further include a diffraction peak E within a diffraction angle 2θ range of 23.0°±0.3° and a diffraction peak E within a diffraction angle 2θ range of 23.8°±0.3°.
[0054] In the solid electrolyte described in the above
[21] , the element X contains both bromine and iodine, and the generation of hydrogen sulfide is further suppressed. Although the reason for this is unclear, the following reason is presumed. When the element X contains both bromine and iodine in the solid electrolyte described in the above
[19] , the above-mentioned Li 4 P.S. 4 A phase different from the I phase and characterized by the diffraction peaks E and F (hereinafter also referred to as "C phase") is more likely to precipitate. When the crystalline phase similar to the LGPS phase undergoes a phase transition to the C phase, impurities such as lithium sulfide that were present together with the crystalline phase similar to the LGPS phase are consumed. In this case, impurities that may be a cause of hydrogen sulfide generation are reduced, making it difficult for hydrogen sulfide to be generated. It is believed that the solid electrolyte described in
[21] above has a C phase, which further suppresses the generation of hydrogen sulfide.
[0055]
[22] The solid electrolyte according to any one of the above
[18] to
[21] may be represented by the composition formula of the following formula (2): Li a (P 1-b Sn b ) S c X d Z e ... (2) (In formula (2), X is element X. Z is at least one element other than Li, P, Sn, S, and X. a, b, c, d, and e satisfy 3.20≦a≦3.80, 0.15≦b≦0.45, 3.75≦c<4.00, 0.10≦d≦1.00, and 0.00≦e≦0.50, respectively.)
[0056] The solid electrolyte described in the above
[22] has higher ionic conductivity and is more effectively inhibited from generating hydrogen sulfide.
[0057]
[23] In the solid electrolyte according to any one of
[18] to
[22] above, the ionic conductivity at 25°C may be 0.8 mS / cm or more.
[0058] The solid electrolyte described in the above
[23] has sufficient ionic conductivity.
[0059]
[24] In the solid electrolyte according to any one of the above
[18] to
[23] , the element X may contain a bromine element.
[0060]
[25] In the solid electrolyte according to any one of the above
[18] to
[24] , the element X may contain iodine element.
[0061]
[26] In the solid electrolyte according to any one of the above
[18] to
[25] , the element X may contain both bromine and iodine.
[0062]
[27] In the solid electrolyte according to any one of
[18] to
[26] above, a molar ratio (Li / (P+Sn)) of the content of the lithium element to the total content of the phosphorus element and the tin element may be 3.20 or more and 3.80 or less.
[0063]
[28] In the solid electrolyte according to any one of
[18] to
[27] above, a molar ratio (X / (P+Sn)) of the content of the element X to the total content of the phosphorus element and the tin element may be 0.10 or more and 1.00 or less.
[0064]
[29] In the solid electrolyte according to any one of
[18] to
[28] above, a molar ratio (Br / (P+Sn)) of the content of the bromine element to the total content of the phosphorus element and the tin element may be 0.05 or more and 0.60 or less.
[0065]
[30] In the solid electrolyte according to any one of
[18] to
[29] above, a molar ratio (I / (P+Sn)) of the content of the iodine element to the total content of the phosphorus element and the tin element may be 0.05 or more and 0.80 or less.
[0066]
[31] In the solid electrolyte according to any one of
[18] to
[30] above, a molar ratio (Z / (P+Sn)) of the content of an element Z other than the lithium element, the phosphorus element, the tin element, the sulfur element, and the element X to the total content of the phosphorus element and the tin element may be 0.00 or more and 0.50 or less.
[0067]
[32] In the solid electrolyte according to any one of
[19] to
[31] above, in the X-ray diffraction diagram, there is no diffraction peak in the range of a diffraction angle 2θ of 20.9°±0.3°, or there is a diffraction peak C in the range of a diffraction angle 2θ of 20.9°±0.3° and the intensity I of the diffraction peak A is A The intensity I of the diffraction peak C relative to C Ratio I C / I A may be 10.0 or less.
[0068]
[33] The solid electrolyte according to any one of
[19] to
[31] above may further have a diffraction peak C in the range of a diffraction angle 2θ of 20.9°±0.3° and a diffraction peak D in the range of a diffraction angle 2θ of 27.8°±0.3° in the X-ray diffraction pattern.
[0069]
[34] The solid electrolyte according to any one of
[19] to
[33] above may further have a diffraction peak E in the diffraction angle 2θ range of 23.0°±0.3° and a diffraction peak F in the diffraction angle 2θ range of 23.8°±0.3° in the X-ray diffraction pattern.
[0070] The solid electrolyte according to any one of the above
[24] to
[34] is also a suitable embodiment of the present invention.
[0071]
[35] A method for producing a solid electrolyte according to another aspect of the present invention includes heat treating a material for producing a solid electrolyte, wherein the material for producing a solid electrolyte contains lithium, phosphorus, tin, sulfur, and an element X, wherein the element X is bromine and iodine, and wherein a molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and the tin in the material for producing a solid electrolyte is 0.15 to 0.45, a molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and the tin in the material for producing a solid electrolyte is 3.70 to 4.10, and a molar ratio (X / (P+Sn)) of the content of the element X to the total content of the phosphorus and the tin in the material for producing a solid electrolyte is 0.10 to 1.00.
[0072] According to the method for producing a solid electrolyte described in the above
[35] , a solid electrolyte having high heat resistance can be produced. Furthermore, the method for producing a solid electrolyte described in the above
[35] can obtain a solid electrolyte having sufficient ionic conductivity without precise temperature control during heat treatment, and thus has high productivity.
[0073]
[36] In the method for producing a solid electrolyte according to the above
[35] , the heat treatment may be performed by raising the temperature to a maximum heat treatment temperature set in a temperature range of 300°C or more and 400°C or less and maintaining the temperature.
[0074] According to the method for producing a solid electrolyte described in
[36] above, a solid electrolyte having higher heat resistance and sufficient ionic conductivity can be produced without precise temperature control during heat treatment.
[0075]
[37] A method for producing a solid electrolyte according to another aspect of the present invention includes heat treating a material for producing a solid electrolyte, wherein the material for producing a solid electrolyte contains lithium, phosphorus, tin, sulfur, and an element X, wherein the element X is at least one of bromine and iodine, and wherein a molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and the tin in the material for producing a solid electrolyte is 0.15 or more and 0.45 or less, and a molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and the tin in the material for producing a solid electrolyte is 3.75 or more and less than 4.00.
[0076] According to the method for producing a solid electrolyte described in the above
[37] , a solid electrolyte having sufficient ionic conductivity and suppressing the generation of hydrogen sulfide can be produced.
[0077]
[38] In the method for producing a solid electrolyte according to the above
[37] , the heat treatment may be performed by raising the temperature to a maximum heat treatment temperature set in a temperature range of 150°C or higher and 390°C or lower and maintaining the temperature.
[0078] According to the method for producing a solid electrolyte described in the above
[38] , a solid electrolyte having higher ionic conductivity and in which the generation of hydrogen sulfide is further suppressed can be produced.
[0079]
[39] An energy storage device according to another embodiment of the present invention includes the solid electrolyte according to any one of [1] to
[17] above.
[0080] The electric storage element according to the above
[39] contains a solid electrolyte having high heat resistance. Therefore, the electric storage element according to the above
[39] has high productivity and good charge / discharge performance even in a high-temperature environment.
[0081]
[40] An energy storage device according to another embodiment of the present invention includes the solid electrolyte according to any one of
[18] to
[34] above.
[0082] The electric storage element according to the above
[40] contains a solid electrolyte having sufficient ionic conductivity and suppressing the generation of hydrogen sulfide, and therefore has good charge / discharge performance.
[0083] A solid electrolyte, a method for manufacturing a solid electrolyte, an electricity storage element, a method for manufacturing an electricity storage element, an electricity storage device, and other embodiments according to one embodiment of the present invention will be described in detail below.
[0084] It should be noted that the lower limit and upper limit of each numerical range described in the embodiments of the present invention can be combined in any way. Unless otherwise specified, the lower limit and upper limit of a numerical range include the lower limit and upper limit. That is, when the lower limit is A, it means that the range is equal to or greater than A. Similarly, when the upper limit is B, it means that the range is equal to or less than B. Unless otherwise specified, the lower limit and upper limit of each numerical range are values in a discharged state.
[0085] <Solid Electrolyte (A)> (Composition) The solid electrolyte (A) according to the first embodiment of the present invention contains lithium, phosphorus, tin, sulfur, and element X. In the first embodiment, element X is bromine and iodine. That is, the solid electrolyte (A) contains lithium, phosphorus, tin, sulfur, bromine, and iodine, and element X consists of bromine and iodine. The solid electrolyte (A) has high heat resistance and maintains sufficient ionic conductivity even after exposure to a high-temperature environment. Note that the solid electrolyte refers to an electrolyte that remains solid at 25°C under a nitrogen atmosphere. The solid electrolyte (A) preferably has lithium ion conductivity. The solid electrolyte (A) may be a sulfide solid electrolyte.
[0086] With respect to the constituent elements of the solid electrolyte (A), the lower limit of the molar ratio (Li / (P+Sn)) of the content of lithium element to the total content of phosphorus element and tin element is preferably 3.20, more preferably 3.30, and even more preferably 3.40, 3.45, or 3.50. When the molar ratio (Li / (P+Sn)) is not less than the above lower limit, the heat resistance of the solid electrolyte (A) can be further improved. The upper limit of the molar ratio (Li / (P+Sn)) is preferably 4.00, more preferably 3.90, still more preferably 3.80, and may be 3.70, 3.60, or 3.50. When the molar ratio (Li / (P+Sn)) is not more than the above upper limit, the heat resistance of the solid electrolyte (A) can be further improved.
[0087] In the first embodiment, the lower limit of the molar ratio (Sn / (P+Sn)) of the content of tin to the total content of phosphorus and tin is 0.15, preferably 0.20, and more preferably 0.25. By setting the molar ratio (Sn / (P+Sn)) to the above lower limit or more, it is possible to further improve the heat resistance of the solid electrolyte (A). The lower limit of the molar ratio (Sn / (P+Sn)) may be 0.30, 0.35, or 0.40. The upper limit of the molar ratio (Sn / (P+Sn)) is 0.45, preferably 0.40, more preferably 0.35, and even more preferably 0.32 or 0.30. By setting the molar ratio (Sn / (P+Sn)) to the above upper limit or less, it is possible to further improve the heat resistance of the solid electrolyte (A).
[0088] In the first embodiment, the lower limit of the molar ratio (S / (P+Sn)) of the content of sulfur element to the total content of phosphorus element and tin element is 3.70, preferably 3.75, more preferably 3.80, even more preferably 3.82, and even more preferably 3.85. The upper limit of the molar ratio (S / (P+Sn)) is 4.10, preferably 4.05, more preferably 4.00, even more preferably 3.95, and even more preferably 3.90 or 3.85. By setting the molar ratio (S / (P+Sn)) in the above range, it is possible to further improve the heat resistance of the solid electrolyte (A).
[0089] In the first embodiment, the lower limit of the molar ratio (X / (P+Sn)) of the content of element X to the total content of element phosphorus and element tin is 0.10, preferably 0.20, more preferably 0.30, even more preferably 0.40, and even more preferably 0.50. The upper limit of the molar ratio (X / (P+Sn)) is 1.00, preferably 0.90, more preferably 0.80, even more preferably 0.70, and even more preferably 0.65, 0.60, 0.55, or 0.50. By setting the molar ratio (X / (P+Sn)) in the above range, it is possible to further improve the heat resistance of the solid electrolyte (A).
[0090] The solid electrolyte (A) can exhibit the effect of high heat resistance due to the inclusion of bromine element, etc.
[0091] In the first embodiment, the lower limit of the molar ratio (Br / (P+Sn)) of the content of elemental bromine to the total content of elemental phosphorus and elemental tin is preferably 0.10, more preferably 0.15, still more preferably 0.20, and even more preferably 0.25. The upper limit of the molar ratio (Br / (P+Sn)) is preferably 0.60, more preferably 0.50, still more preferably 0.40, and even more preferably 0.35. When the molar ratio (Br / (P+Sn)) is within the above range, the heat resistance of the solid electrolyte (A) can be further improved, etc.
[0092] In the first embodiment, the lower limit of the molar ratio (Br / X) of the content of bromine element to the content of element X may be 0.20, 0.30, or 0.40, but is preferably 0.45, more preferably 0.50, even more preferably 0.51, and even more preferably 0.55. The upper limit of the molar ratio (Br / X) is preferably 0.80, more preferably 0.70, and even more preferably 0.65. When the molar ratio (Br / X) is within the above range, the heat resistance of the solid electrolyte (A) can be further improved.
[0093] In the first embodiment, the lower limit of the molar ratio (I / (P+Sn)) of the content of iodine element to the total content of phosphorus element and tin element is preferably 0.05, more preferably 0.10, and even more preferably 0.20. When the molar ratio (I / (P+Sn)) is equal to or greater than the above lower limit, the ionic conductivity of the solid electrolyte (A) tends to be increased. Note that the reason for this is unclear, but it is presumed that the sufficient content of iodine element, which has a large ionic radius, causes a moderate distortion in the crystal structure, making it easier for lithium ions to move. The upper limit of the molar ratio (I / (P+Sn)) is preferably 0.60, more preferably 0.50, and even more preferably 0.40, and may be 0.30, 0.28, 0.25, 0.23, or 0.20. When the molar ratio (I / (P+Sn)) is equal to or less than the above lower limit, the heat resistance of the solid electrolyte (A) can be further improved. Although the reason for this is not clear, it is speculated that when the amount of iodine element, which has a large ionic radius, is relatively small, distortion of the crystal structure is small, making it difficult for a phase transition to occur to a phase with high ionic conductivity even in a high-temperature environment.
[0094] The solid electrolyte (A) may further contain an element Z other than lithium, phosphorus, tin, sulfur, and element X. The other element Z may be one type or two or more types. However, the upper limit of the molar ratio (Z / (P+Sn)) of the content of the other element Z to the total content of phosphorus and tin is preferably 0.50, more preferably 0.40, and even more preferably 0.30, 0.20, 0.10, 0.05, or 0.01. When the solid electrolyte (A) does not contain the other element Z or the content of the other element Z is low, the essential elements can function effectively, and the heat resistance of the solid electrolyte (A) is further improved. The molar ratio (Z / (P+Sn)) of the content of the other element Z to the total content of phosphorus and tin may be less than 0.01 or may be 0.00. The lower limit of the molar ratio (Z / (P+Sn)) may be 0.00.
[0095] The solid electrolyte (A) and the solid electrolyte (B) described later may be substantially free of chlorine as another element Z. The upper limit of the molar ratio (Cl / (P+Sn)) of the content of chlorine to the total content of phosphorus and tin is preferably 0.05, more preferably 0.02, and even more preferably 0.01. The molar ratio (Cl / (P+Sn)) may be less than 0.01 or may be 0.00.
[0096] The solid electrolyte (A) and the solid electrolyte (B) described later may be substantially free of fluorine as another element Z. The upper limit of the molar ratio (F / (P+Sn)) of the content of fluorine to the total content of phosphorus and tin is preferably 0.05, more preferably 0.02, and even more preferably 0.01. The molar ratio (F / (P+Sn)) may be less than 0.01 or may be 0.00.
[0097] The solid electrolyte (A) and the solid electrolyte (B) described later may be substantially free of nitrogen as the other element Z. Furthermore, the solid electrolyte (A) and the solid electrolyte (B) described later may contain nitrogen as the other element Z. The upper limit of the molar ratio (N / (P+Sn)) of the content of nitrogen to the total content of phosphorus and tin may be 0.50, or may be 0.40, 0.30, 0.20, 0.10, or 0.05. The lower limit of the molar ratio (N / (P+Sn)) may be 0.00, or may be 0.01, 0.02, or 0.05.
[0098] The solid electrolyte (A) and the solid electrolyte (B) described later may be substantially free of oxygen as the other element Z. Furthermore, the solid electrolyte (A) and the solid electrolyte (B) described later may contain oxygen as the other element Z. The upper limit of the molar ratio (O / (P+Sn)) of the content of oxygen to the total content of phosphorus and tin may be 0.50, or may be 0.40, 0.30, 0.20, or 0.10. The lower limit of the molar ratio (O / (P+Sn)) may be 0.00, or may be 0.01, 0.02, or 0.05.
[0099] The solid electrolyte (A) is preferably represented by the composition formula of the following formula (1): Li a (P 1-b Sn b ) S c X d Z e ... (1) In formula (1), X is the element X. Z is at least one element other than Li, P, Sn, S, and X. a, b, c, d, and e satisfy 3.20≦a≦4.00, 0.15≦b≦0.45, 3.70≦c≦4.10, 0.10≦d≦1.00, and 0.00≦e≦0.50, respectively.
[0100] When the solid electrolyte (A) has an elemental composition represented by the above formula (1), the heat resistance of the solid electrolyte (A) is further improved. The preferred ranges of a, b, c, d, and e in the above formula (1) are the same as the preferred ranges of the molar ratios of the contents of each element relative to the total content of phosphorus and tin in the solid electrolyte (A). That is, the preferred range of a is the same as the preferred range of the molar ratio (Li / (P+Sn)) described above, the preferred range of b is the same as the preferred range of the molar ratio (Sn / (P+Sn)) described above, the preferred range of c is the same as the preferred range of the molar ratio (S / (P+Sn)) described above, the preferred range of d is the same as the preferred range of the molar ratio (X / (P+Sn)) described above, and the preferred range of e is the same as the preferred range of the molar ratio (Z / (P+Sn)) described above. The preferred ranges of the other contents in the solid electrolyte represented by the above formula (1) are also the same as the preferred ranges described above.
[0101] (Crystalline Structure) The solid electrolyte (A) according to the first embodiment of the present invention is preferably a crystalline solid electrolyte. The crystalline solid electrolyte refers to a solid electrolyte in which a peak derived from the solid electrolyte is observed in an X-ray diffraction pattern. The solid electrolyte (A) preferably has a diffraction peak A in the range of a diffraction angle 2θ of 20.1°±0.3° and a diffraction peak B in the range of a diffraction angle 2θ of 29.4°±0.3° in an X-ray diffraction diagram using CuKα radiation. The crystalline phase characterized by the diffraction peak A and the diffraction peak B is similar to that of LGPS (Li 10 GeP 2 S12 When the solid electrolyte (A) has such a crystalline phase, it has higher heat resistance and can have more sufficient ionic conductivity even when exposed to a high-temperature environment.
[0102] In the first embodiment, in the X-ray diffraction pattern, the intensity I of the diffraction peak B B Intensity of diffraction peak A relative to I A Ratio I A / I B The upper limit of the ratio I is preferably 0.70, and more preferably 0.60, 0.50 or 0.40. A / I B The lower limit may be, for example, 0.03, or may be 0.05, 0.10, 0.15, 0.20, 0.25, or 0.30.
[0103] In the first embodiment, in the X-ray diffraction pattern, there is no diffraction peak in the range of a diffraction angle 2θ of 20.9°±0.3°, or there is a diffraction peak C in the range of a diffraction angle 2θ of 20.9°±0.3° and the intensity I of the diffraction peak B is B Intensity of diffraction peak C relative to I C Ratio I C / I B Preferably, the intensity I of the diffraction peak B is 10.00 or less. The diffraction peak C and the diffraction peak D described later correspond to a phase with low ionic conductivity that precipitates upon heat treatment at a relatively high temperature. In the above X-ray diffraction pattern, there is no diffraction peak in the range of a diffraction angle 2θ of 20.9°±0.3°, or there is a diffraction peak C in the range of a diffraction angle 2θ of 20.9°±0.3° and the intensity I of the diffraction peak B is 10.00 or less. B Intensity of diffraction peak C relative to I C Ratio I C / I B When the ratio I is 10.00 or less, the heat resistance of the solid electrolyte (A) can be further improved. C / I B The upper limit is more preferably 8.00, 6.00, 4.00, 2.00, 1.00, 0.80, 0.60, 0.40, 0.30, 0.20 or 0.10.
[0104] In the first embodiment, in the X-ray diffraction pattern, there is no diffraction peak in the range of a diffraction angle 2θ of 27.8°±0.3°, or there is a diffraction peak D in the range of a diffraction angle 2θ of 27.8°±0.3° and an intensity I of a diffraction peak B B Intensity I of diffraction peak D D Ratio I D / I B The diffraction peak D may be 10.00 or less. As described above, the diffraction peak D also corresponds to a phase with low ionic conductivity that precipitates by heat treatment at a relatively high temperature. In the above X-ray diffraction pattern, there is no diffraction peak in the range of the diffraction angle 2θ of 27.8°±0.3°, or there is a diffraction peak D in the range of the diffraction angle 2θ of 27.8°±0.3° and the intensity I of the diffraction peak B is B Intensity I of diffraction peak D D Ratio I D / I B When the ratio I is 10.00 or less, the heat resistance of the solid electrolyte (A) can be further improved. D / I B The upper limit of the above range is more preferably 8.00, 6.00, 4.00, 2.00, 1.00, 0.80, 0.60, 0.40, 0.30, or 0.20.
[0105] In the first embodiment, of all the diffraction peaks present in the X-ray diffraction diagram in the range of diffraction angles 2θ from 10.0° to 40.0°, it is preferable that any one of diffraction peaks A, B, and D is the highest diffraction peak, and it is more preferable that diffraction peak B is the highest diffraction peak. Furthermore, it is even more preferable that of all the diffraction peaks present in the X-ray diffraction diagram in the range of diffraction angles 2θ from 10.0° to 40.0°, diffraction peak B is the highest diffraction peak and diffraction peak A is the second highest diffraction peak. In such a case, the heat resistance of the solid electrolyte (A) tends to be further improved.
[0106] (Physical properties, applications, etc.) The lower limit of the ionic conductivity of the solid electrolyte (A) at 25 ° C. is preferably 0.8 mS / cm, more preferably 0.9 mS / cm, and even more preferably 1.0 mS / cm, 1.5 mS / cm, 2.0 mS / cm, 2.5 mS / cm, 3.0 mS / cm, 3.5 mS / cm, 4.0 mS / cm, or 4.5 mS / cm. When the ionic conductivity of the solid electrolyte (A) at 25 ° C. is equal to or greater than the lower limit, the charge / discharge performance of a storage element including the solid electrolyte (A) can be improved. The upper limit of the ionic conductivity is not particularly limited, but may be, for example, 10 mS / cm, 8.0 mS / cm, 7.0 mS / cm, 6.0 mS / cm, or 5.0 mS / cm.
[0107] The lower limit of the ionic conductivity of the solid electrolyte (A) at 25°C after heating to 310°C and maintaining it for 2 hours is preferably 0.8 mS / cm, more preferably 0.9 mS / cm, and even more preferably 1.0 mS / cm, 1.5 mS / cm, 2.0 mS / cm, 2.5 mS / cm, 3.0 mS / cm, 3.5 mS / cm, 4.0 mS / cm, or 4.5 mS / cm. When the ionic conductivity of the solid electrolyte (A) at 25°C after heating to 310°C and maintaining it for 2 hours is equal to or higher than the lower limit, the solid electrolyte (A) has particularly sufficient heat resistance. The upper limit of the ionic conductivity is not particularly limited, and may be, for example, 10 mS / cm, 8.0 mS / cm, 7.0 mS / cm, 6.0 mS / cm, or 5.0 mS / cm.
[0108] <Solid Electrolyte (B)> (Composition) The solid electrolyte (B) according to a second embodiment of the present invention contains lithium, phosphorus, tin, sulfur, and element X. In the second embodiment, the element X is at least one of bromine and iodine. The solid electrolyte (B) has sufficient ionic conductivity. Furthermore, the solid electrolyte (B) has high water resistance, and generation of hydrogen sulfide is suppressed when the solid electrolyte (B) comes into contact with water in a gas. The solid electrolyte (B) preferably has lithium ion conductivity. The solid electrolyte (B) may be a sulfide solid electrolyte.
[0109] With respect to the constituent elements of the solid electrolyte (B), the lower limit of the molar ratio (Li / (P+Sn)) of the content of lithium element to the total content of phosphorus element and tin element is preferably 3.20, more preferably 3.30, even more preferably 3.40, and even more preferably 3.45 or 3.50. When the molar ratio (Li / (P+Sn)) is not less than the above lower limit, the ionic conductivity of the solid electrolyte (B) can be further increased. The upper limit of the molar ratio (Li / (P+Sn)) is preferably 3.80, more preferably 3.70, even more preferably 3.60, and even more preferably 3.55 or 3.50. When the molar ratio (Li / (P+Sn)) is not more than the above upper limit, the generation of hydrogen sulfide in the solid electrolyte (B) can be further suppressed.
[0110] In the second embodiment, the lower limit of the molar ratio (Sn / (P+Sn)) of the content of tin to the total content of phosphorus and tin is 0.15, preferably 0.20. By setting the molar ratio (Sn / (P+Sn)) to the above lower limit or more, the solid electrolyte (B) can have sufficient ionic conductivity and can suppress the generation of hydrogen sulfide, for example. The lower limit of the molar ratio (Sn / (P+Sn)) may be 0.25, 0.30, 0.35, or 0.40. By increasing the molar ratio (Sn / (P+Sn)), the generation of hydrogen sulfide in the solid electrolyte (B) tends to be further suppressed. The upper limit of the molar ratio (Sn / (P+Sn)) is 0.45, and preferably 0.40. By setting the molar ratio (Sn / (P+Sn)) to the above upper limit or less, the solid electrolyte (B) can have sufficient ionic conductivity and can suppress the generation of hydrogen sulfide. From the viewpoint of further increasing the ionic conductivity of the solid electrolyte (B), the upper limit of the molar ratio (Sn / (P+Sn)) is more preferably 0.35, and even more preferably 0.30.
[0111] In the second embodiment, the molar ratio (S / (P+Sn)) of the content of elemental sulfur to the total content of elemental phosphorus and elemental tin is 3.75 or more and less than 4.00, and preferably 3.80 or more and 3.95 or less. By setting the molar ratio (S / (P+Sn)) in the above range, the solid electrolyte (B) can have sufficient ionic conductivity and can suppress the generation of hydrogen sulfide. From the viewpoint of further increasing the ionic conductivity of the solid electrolyte (B), the lower limit of the molar ratio (S / (P+Sn)) is more preferably 3.82, and even more preferably 3.85. The upper limit of the molar ratio (S / (P+Sn)) may be 3.90, 3.85, or 3.80. By lowering the molar ratio (S / (P+Sn)), the generation of hydrogen sulfide in the solid electrolyte (B) tends to be further suppressed.
[0112] In the second embodiment, the lower limit of the molar ratio (X / (P+Sn)) of the content of element X to the total content of element phosphorus and element tin is preferably 0.10, more preferably 0.20, even more preferably 0.30, and even more preferably 0.40 or 0.50. The upper limit of the molar ratio (X / (P+Sn)) is preferably 1.00, more preferably 0.90, even more preferably 0.80, and even more preferably 0.70, 0.60, or 0.50. By setting the molar ratio (X / (P+Sn)) in the above range, it is possible to further increase the ionic conductivity of the solid electrolyte (B) and further suppress the generation of hydrogen sulfide, for example.
[0113] In the second embodiment, the element X may include a bromine element. The element X may include an iodine element. The element X may include both a bromine element and an iodine element.
[0114] In the second embodiment, the lower limit of the molar ratio (Br / (P+Sn)) of the content of elemental bromine to the total content of elemental phosphorus and elemental tin may be 0.00, but is preferably 0.05, more preferably 0.10, and even more preferably 0.20. The upper limit of the molar ratio (Br / (P+Sn)) is preferably 0.60, more preferably 0.50, and even more preferably 0.40. When the molar ratio (Br / (P+Sn)) is within the above range, the ionic conductivity of the solid electrolyte (B) can be further increased, and the generation of hydrogen sulfide can be further suppressed.
[0115] In the second embodiment, the lower limit of the molar ratio (Br / X) of the content of element bromine to the content of element X may be 0.00, or may be 0.10, 0.20, 0.30, 0.40, 0.50, or 0.60. The upper limit of the molar ratio (Br / X) may be 1.00, or may be 0.90, 0.80, 0.70, 0.60, 0.50, 0.40, 0.30, 0.20, 0.10, 0.05, 0.01, or 0.00.
[0116] In the second embodiment, the lower limit of the molar ratio (I / (P+Sn)) of the content of iodine element to the total content of phosphorus element and tin element may be 0.00, but is preferably 0.05, more preferably 0.10, and even more preferably 0.20, and may be 0.30, 0.40, or 0.50. When the molar ratio (I / (P+Sn)) is equal to or greater than the above lower limit, the ionic conductivity of the solid electrolyte (B) can be further increased. Note that the reason for this is unclear, but it is presumed that the sufficient content of iodine element, which has a large ionic radius, causes a moderate distortion in the crystal structure, making it easier for lithium ions to move. The upper limit of the molar ratio (I / (P+Sn)) is preferably 0.80, more preferably 0.60, and even more preferably 0.50, and may be 0.40, 0.30, or 0.20.
[0117] In the second embodiment, the lower limit of the molar ratio (I / X) of the content of iodine element to the content of element X may be 0.00, or may be 0.10, 0.20, 0.30, 0.40, 0.50, 0.60, 0.70, 0.80, 0.90, 0.95, 0.99, or 1.00. The upper limit of the molar ratio (I / X) may be 1.00, or may be 0.90, 0.80, 0.70, 0.60, 0.50, or 0.40.
[0118] The solid electrolyte (B) may further contain an element Z other than lithium, phosphorus, tin, sulfur, and element X. The other element Z may be one type or two or more types. However, the upper limit of the molar ratio (Z / (P+Sn)) of the content of the other element Z to the total content of phosphorus and tin is preferably 0.50, more preferably 0.40, and even more preferably 0.30, 0.20, 0.10, 0.05, or 0.01. When the solid electrolyte (B) does not contain the other element Z or the content of the other element Z is low, the essential elements can function effectively, and the ionic conductivity of the solid electrolyte (B) is further increased, and the generation of hydrogen sulfide is further suppressed. The molar ratio (Z / (P+Sn)) of the content of the other element Z to the total content of phosphorus and tin may be less than 0.01 or may be 0.00. The lower limit of the molar ratio (Z / (P+Sn)) may be 0.00.
[0119] The solid electrolyte (B) is preferably represented by the composition formula of the following formula (2): Li a (P 1-b Sn b ) S c X d Z e ... (2) In formula (2), X is the element X. Z is at least one element other than Li, P, Sn, S, and X. a, b, c, d, and e satisfy 3.20≦a≦3.80, 0.15≦b≦0.45, 3.75≦c<4.00, 0.10≦d≦1.00, and 0.00≦e≦0.50, respectively.
[0120] When the solid electrolyte (B) has the element composition represented by the above formula (2), the ionic conductivity of the solid electrolyte (B) is further increased, and the generation of hydrogen sulfide is further suppressed. The preferred ranges of a, b, c, d, and e in the above formula (2) are the same as the preferred ranges of the molar ratios of the contents of each element relative to the total content of phosphorus and tin in the solid electrolyte (B). That is, the preferred range of a is the same as the preferred range of the molar ratio (Li / (P+Sn)) described above, the preferred range of b is the same as the preferred range of the molar ratio (Sn / (P+Sn)) described above, the preferred range of c is the same as the preferred range of the molar ratio (S / (P+Sn)) described above, the preferred range of d is the same as the preferred range of the molar ratio (X / (P+Sn)) described above, and the preferred range of e is the same as the preferred range of the molar ratio (Z / (P+Sn)) described above. The preferred ranges of the other contents in the solid electrolyte represented by the above formula (2) are also the same as the preferred ranges described above.
[0121] (Crystalline Structure) The solid electrolyte (B) according to the second embodiment of the present invention is preferably a crystalline solid electrolyte. In an X-ray diffraction pattern using CuKα radiation, the solid electrolyte (B) preferably has a diffraction peak A in the range of a diffraction angle 2θ of 20.1°±0.3° and a diffraction peak B in the range of a diffraction angle 2θ of 29.4°±0.3°. The crystalline phase characterized by the diffraction peak A and the diffraction peak B is similar to that of LGPS (Li 10 GeP 2 S 12 When the solid electrolyte (B) has such a crystalline phase, it is possible to further increase the ionic conductivity.
[0122] In one embodiment of the solid electrolyte (B), in the X-ray diffraction pattern, there is no diffraction peak in the range of a diffraction angle 2θ of 20.9°±0.3°, or there is a diffraction peak C in the range of a diffraction angle 2θ of 20.9°±0.3° and the intensity of the diffraction peak A is A Intensity of diffraction peak C relative to I C Ratio I C / I Amay be 10.0 or less. This embodiment is particularly preferred when the lower limit of the molar ratio (I / X) of the content of element iodine to the content of element X is 0.90, 0.95, 0.99, or 1.00. In such a case, the element X is mainly iodine, and the ionic conductivity of the solid electrolyte (B) can be further increased, and the generation of hydrogen sulfide can be further suppressed. In this embodiment, the solid electrolyte (B) may contain only element iodine as a halogen element.
[0123] In another embodiment of the solid electrolyte (B), the X-ray diffraction pattern may further include a diffraction peak C in the range of a diffraction angle 2θ of 20.9°±0.3° and a diffraction peak D in the range of a diffraction angle 2θ of 27.8°±0.3°. The crystalline phase characterized by the diffraction peaks C and D is Li precipitated by a heat treatment at a relatively high temperature. 4 P.S. 4 The solid electrolyte (B) is in the Li phase. 4 P.S. 4 It may also contain an I phase.
[0124] In the second embodiment, when the diffraction peak C is present in the range of the diffraction angle 2θ of 20.9°±0.3° in the X-ray diffraction pattern, the intensity I of the diffraction peak A is A Intensity of diffraction peak C relative to I C Ratio I C / I A The upper limit of the ratio I may be 10.0, 8.0, 6.0, 4.0, 2.0, 1.0, or 0.5. C / I A The lower limit of may be 0.0 or 0.1. In the X-ray diffraction pattern, there may be no diffraction peak in the range of diffraction angle 2θ of 20.9°±0.3°.
[0125] In the second embodiment, when the diffraction peak D is present in the range of the diffraction angle 2θ of 27.8°±0.3° in the X-ray diffraction pattern, the intensity I of the diffraction peak A is A Intensity I of diffraction peak D D Ratio I D / I AThe upper limit of the ratio I may be 10.0, 8.0, 6.0, 4.0, 2.0, 1.0, or 0.5. D / I A The lower limit of may be 0.0 or 0.1. In the X-ray diffraction pattern, there may be no diffraction peak in the range of diffraction angle 2θ of 27.8°±0.3°.
[0126] In a second embodiment, the X-ray diffraction pattern may further include a diffraction peak E within a diffraction angle 2θ range of 23.0°±0.3° and a diffraction peak F within a diffraction angle 2θ range of 23.8°±0.3°. The phase characterized by the diffraction peaks E and F is the C phase described above. This embodiment is particularly preferred when the element X contains both bromine and iodine. In such a case, the element X contains both bromine and iodine, which can further suppress the generation of hydrogen sulfide from the solid electrolyte. In this embodiment, the solid electrolyte may contain only bromine and iodine as halogen elements. In this embodiment, the molar ratio (I / X) of the content of iodine to the content of element X may be less than 0.90.
[0127] In the second embodiment, of all the diffraction peaks present in the X-ray diffraction diagram in the range of a diffraction angle 2θ of 10.0° to 40.0°, it is preferable that any one of diffraction peaks A, B, C, and D is the highest diffraction peak; diffraction peak A or B may be the highest diffraction peak, or diffraction peak B may be the highest diffraction peak. Of all the diffraction peaks present in the range of a diffraction angle 2θ of 10.0° to 40.0°, diffraction peak B may be the highest diffraction peak and diffraction peak A may be the second highest diffraction peak. In such a case, the ionic conductivity of the solid electrolyte (B) tends to be further increased.
[0128] In the second embodiment, of all the diffraction peaks present in the range of diffraction angles 2θ from 10.0° to 40.0° in the X-ray diffraction pattern, diffraction peak C or diffraction peak D may be the highest peak.
[0129] (Physical properties, applications, etc.) The lower limit of the ionic conductivity of the solid electrolyte (B) at 25 ° C. is preferably 0.8 mS / cm, more preferably 0.9 mS / cm, and even more preferably 1.0 mS / cm, 1.5 mS / cm, 2.0 mS / cm, 2.5 mS / cm, 3.0 mS / cm, 3.5 mS / cm, 4.0 mS / cm, or 4.5 mS / cm. When the ionic conductivity of the solid electrolyte (B) at 25 ° C. is equal to or greater than the lower limit, the charge / discharge performance of a storage element including the solid electrolyte (B) can be improved. The upper limit of the ionic conductivity is not particularly limited, but may be, for example, 10 mS / cm, 8.0 mS / cm, 7.0 mS / cm, 6.0 mS / cm, or 5.0 mS / cm.
[0130] The shapes of the solid electrolyte (A) and the solid electrolyte (B) are not particularly limited and are usually granular, lumpy, or the like. The solid electrolyte and the solid electrolyte (B) can be suitably used as non-aqueous electrolytes in storage elements such as lithium ion secondary batteries, particularly lithium ion storage elements. In particular, they can be particularly suitably used as non-aqueous electrolytes in all-solid-state batteries. The solid electrolyte (A) and the solid electrolyte (B) can be used in any of the positive electrode, separator, negative electrode, and the like of the storage element.
[0131] <Method (A) for Producing Solid Electrolyte> The method (A) for producing a solid electrolyte according to the third embodiment of the present invention comprises heat-treating a material (A) for producing a solid electrolyte.
[0132] In a third embodiment, the material for producing a solid electrolyte (A) contains lithium, phosphorus, tin, sulfur, and an element X, where the element X is bromine and iodine, and the molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and the tin in the material for producing a solid electrolyte is 0.15 or more and 0.45 or less, the molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and the tin in the material for producing a solid electrolyte is 3.70 or more and 4.10 or less, and the molar ratio (X / (P+Sn)) of the content of the element X to the total content of the phosphorus and the tin in the material for producing a solid electrolyte is 0.10 or more and 1.00 or less.
[0133] The specific elemental composition and the preferred elemental composition of the material (A) for producing a solid electrolyte in the third embodiment are the same as the specific elemental composition and the preferred elemental composition of the solid electrolyte (A) according to the first embodiment of the present invention described above.
[0134] The material (A) for producing a solid electrolyte in the third embodiment is usually a mixture of two or more compounds or simple substances (hereinafter also referred to as compounds, etc.) containing at least one element from the group of elements consisting of lithium, phosphorus, tin, sulfur, and element X. Any of the compounds, etc. contained in the material (A) for producing a solid electrolyte may contain lithium, phosphorus, tin, sulfur, and element X. One compound may contain two or more elements from the group of elements consisting of lithium, phosphorus, tin, sulfur, and element X. The material (A) for producing a solid electrolyte may also contain a compound, etc. that does not contain any of lithium, phosphorus, tin, sulfur, and element X.
[0135] Examples of compounds containing lithium include Li 2 S., Li. 2 O, Li 3 N., Li. 2 CO 3 , metallic lithium, LiBr, LiI, etc. Among these, Li 2S, LiBr and LiI are preferred. The lithium element-containing compounds may be used alone or in combination of two or more.
[0136] Examples of compounds containing phosphorus include P 2 S 3 , P 2 S 5 , P 2 O 5 , P 3 N 5 Among these, P 2 S 3 and P 2 S 5 is preferred, and P 2 S 5 The phosphorus-containing compound may be used alone or in combination of two or more.
[0137] Examples of compounds containing tin include SnS and SnS 2 , SnO 2 Among these, SnS 2 The tin-containing compounds may be used alone or in combination of two or more.
[0138] Examples of compounds containing sulfur include Li 2 S, P 2 S 3 , P 2 S 5 , Al 2 S 3 , MgS, SiS, SiS 2 , SnS, SnS 2 Among these, Li 2 S, P 2 S 3 , P 2 S 5 and SnS 2 The sulfur-containing compounds may be used alone or in combination of two or more.
[0139] Examples of compounds containing element X include LiBr, Br 2 compounds containing bromine such as LiI, I2 Among these, LiI and LiBr are preferred. The compound containing the element X may be used alone or in combination of two or more.
[0140] For example, in one embodiment, the material (A) for producing a solid electrolyte is Li 2 S and P 2 S 5 and SnS 2 and a mixture of LiI and LiBr.
[0141] The material (A) for producing a solid electrolyte may be a mixture of two or more compounds containing at least one element selected from the group consisting of lithium, phosphorus, tin, sulfur, and element X, which has been subjected to a treatment such as mechanical milling.
[0142] Mechanical milling may be either dry or wet, but wet milling is preferred because it allows for more uniform mixing of raw material compounds, etc. Examples of mechanical milling include container-driven mills, media agitation mills, milling using high-speed rotary grinders, roller mills, jet mills, etc. Examples of container-driven mills include rotary mills, vibration mills, planetary mills, etc. Examples of media agitation mills include attritors, bead mills, etc. Examples of milling using high-speed rotary grinders include hammer mills, pin mills, etc. Among these, container-driven mills are preferred, and planetary mills are particularly preferred.
[0143] The material (A) for producing a solid electrolyte that has been subjected to a process such as mechanical milling may have a crystalline structure, but is preferably a so-called sulfide glass. The term "sulfide glass" refers to a sulfide solid electrolyte that includes an amorphous structure. When the material (A) for producing a solid electrolyte is sulfide glass, Li 2 A solid electrolyte can be obtained in which each element is highly dispersed and there is little crystal phase such as S that is less stable to moisture.
[0144] In the method (A) for producing a solid electrolyte according to the third embodiment, the heat treatment may be, for example, a process of raising the temperature to a maximum heat treatment temperature set in a temperature range of 200°C to 400°C and maintaining the temperature thereat, or a process of raising the temperature to a maximum heat treatment temperature set in a temperature range of 300°C to 400°C and maintaining the temperature thereat. In the production method (A), a solid electrolyte having high heat resistance is obtained by heating the material (A) for producing a solid electrolyte to a maximum heat treatment temperature set in the above temperature range and maintaining the temperature thereat. The heat treatment may be performed under a reduced pressure atmosphere or an inert gas atmosphere. The lower limit of the maximum heat treatment temperature is preferably 230°C, and may be 250°C or 280°C. The upper limit of the maximum heat treatment temperature may be 370°C, 350°C, or 330°C. The time for maintaining the maximum heat treatment temperature is preferably 1 hour to 24 hours, and more preferably 2 hours to 12 hours. The upper limit of the time for maintaining the maximum heat treatment temperature may be 10 hours or 5 hours.
[0145] The solid electrolyte obtained by the above-described method (A) for producing a solid electrolyte may also be one embodiment of the present invention.
[0146] <Method (B) for Producing a Solid Electrolyte> The method (B) for producing a solid electrolyte according to the fourth embodiment of the present invention comprises heat-treating the material (B) for producing a solid electrolyte.
[0147] In a fourth embodiment, the solid electrolyte production material (B) contains lithium, phosphorus, tin, sulfur, and an element X, where the element X is at least one of bromine and iodine, the molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and tin in the solid electrolyte production material (B) is 0.15 or more and 0.45 or less, and the molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and tin in the solid electrolyte production material (B) is 3.75 or more and less than 4.00.
[0148] The specific elemental composition and the preferred elemental composition of the solid electrolyte production material (B) in the fourth embodiment are the same as the specific elemental composition and the preferred elemental composition of the solid electrolyte (B) according to the second embodiment of the present invention described above.
[0149] The solid electrolyte production material (B) in the fourth embodiment is usually a mixture of two or more compounds or simple substances (hereinafter also referred to as compounds, etc.) containing at least one element from the group of elements consisting of lithium, phosphorus, tin, sulfur, and element X. Any of the compounds, etc. contained in the solid electrolyte production material (B) may contain lithium, phosphorus, tin, sulfur, and element X. One compound may contain two or more elements from the group of elements consisting of lithium, phosphorus, tin, sulfur, and element X. The solid electrolyte production material (B) may also contain a compound, etc. that does not contain any of lithium, phosphorus, tin, sulfur, and element X.
[0150] As each compound and the like used in the material (B) for producing a solid electrolyte in the fourth embodiment, the same compounds as those used in the material (A) for producing a solid electrolyte in the third embodiment can be used.
[0151] In the fourth embodiment, similarly to the third embodiment, the material (B) for producing a solid electrolyte may be a mixture of two or more compounds containing at least one element selected from the group consisting of lithium, phosphorus, tin, sulfur, and element X, which has been subjected to a treatment such as mechanical milling.
[0152] In the solid electrolyte manufacturing method (B) according to the fourth embodiment, the heat treatment is preferably performed by raising the temperature to a maximum heat treatment temperature set in a temperature range of 150°C to 390°C and maintaining the temperature. In this manufacturing method (B), the material for solid electrolyte manufacturing (B) is subjected to heat treatment by raising the temperature to a maximum heat treatment temperature set in the above temperature range and maintaining the temperature, thereby obtaining a solid electrolyte having sufficient ionic conductivity and suppressing the generation of hydrogen sulfide. The heat treatment may be performed under a reduced pressure atmosphere or an inert gas atmosphere. The lower limit of the maximum heat treatment temperature may be 170°C, 190°C, 210°C, 230°C, 250°C, 270°C, 290°C, 300°C, or 310°C. The upper limit of the maximum heat treatment temperature may be 370°C, 350°C, 330°C, 310°C, 290°C, 270°C, 230°C, or 210°C. The time for which the film is held at the maximum heat treatment temperature is preferably from 1 hour to 24 hours, more preferably from 2 hours to 12 hours, and the upper limit of the time for which the film is held at the maximum heat treatment temperature may be 10 hours or 5 hours.
[0153] The solid electrolyte obtained by the above-described method (B) for producing a solid electrolyte may also be one embodiment of the present invention.
[0154] <Electricity storage element> An electric storage element according to a fifth embodiment of the present invention includes a positive electrode, a negative electrode, a separator, and a container that houses these. The separator is a layer that is interposed between the positive electrode and the negative electrode and electrically insulates the positive electrode from the negative electrode. A solid electrolyte, which is a non-aqueous electrolyte, is contained in at least one of the positive electrode, the negative electrode, and the separator. The electric storage element may be a secondary battery, or may be an all-solid-state electric storage element or an all-solid-state battery.
[0155] An energy storage element 1 shown in FIG. 1 , which is one embodiment of the present invention, is an all-solid-state battery, i.e., a secondary battery in which a positive electrode 2 and a negative electrode 3 are disposed with a separator 4 interposed therebetween. The positive electrode 2 includes a positive electrode substrate 5 and a positive electrode active material layer 6, with the positive electrode substrate 5 being the outermost layer of the positive electrode 2. The negative electrode 3 includes a negative electrode substrate 7 and a negative electrode active material layer 8, with the negative electrode substrate 7 being the outermost layer of the negative electrode 2. In the energy storage element 1 shown in FIG. 1 , the negative electrode active material layer 8, the separator 4, the positive electrode active material layer 6, and the positive electrode substrate 5 are stacked in this order on the negative electrode substrate 7. An intermediate layer may be provided between the positive electrode substrate 5 and the positive electrode active material layer 6. Similarly, an intermediate layer may be provided between the negative electrode substrate 7 and the negative electrode active material layer 8. The energy storage element according to one embodiment of the present invention may further include other components, such as a container. Other components, such as a container, are omitted from the energy storage element 1 shown in FIG. 1 .
[0156] The energy storage element 1 contains the solid electrolyte (A) according to the first embodiment of the present invention or the solid electrolyte (B) according to the second embodiment of the present invention in at least one of the positive electrode 2, the negative electrode 3, and the separator 4. Hereinafter, the solid electrolyte (A) according to the first embodiment of the present invention and the solid electrolyte (B) according to the second embodiment of the present invention will be collectively referred to as the solid electrolyte according to one embodiment of the present invention. More specifically, the solid electrolyte according to one embodiment of the present invention is contained in at least one of the positive electrode active material layer 6, the negative electrode active material layer 8, and the separator 4. When the energy storage element 1 contains the solid electrolyte (A) according to the first embodiment of the present invention, which has high heat resistance, productivity is high and charge / discharge performance is good even in high-temperature environments. When the energy storage element 1 contains the solid electrolyte (B) according to the second embodiment of the present invention, which has sufficient ionic conductivity and suppresses the generation of hydrogen sulfide, charge / discharge performance is good.
[0157] The energy storage element 1 may be configured to use a solid electrolyte other than the solid electrolyte according to one embodiment of the present invention. Examples of other solid electrolytes include sulfide solid electrolytes other than the solid electrolyte according to one embodiment of the present invention, oxide solid electrolytes, dry polymer electrolytes, gel polymer electrolytes, and pseudo-solid electrolytes, with sulfide solid electrolytes being preferred. The solid electrolyte may be a crystalline solid electrolyte or an amorphous solid electrolyte. An amorphous solid electrolyte refers to a solid electrolyte whose X-ray diffraction pattern exhibits a halo pattern in which substantially no peaks other than those derived from the raw materials are observed. Furthermore, a single layer in the energy storage element 1 may contain multiple different solid electrolytes, or each layer may contain a different solid electrolyte.
[0158] The sulfide solid electrolyte preferably contains at least sulfur element and further contains lithium element. The sulfide solid electrolyte preferably has lithium ion conductivity. The sulfide solid electrolyte preferably also contains phosphorus element and preferably further contains a halogen element. The sulfide solid electrolyte preferably contains at least one of bromine element and iodine element as the halogen element.
[0159] When the sulfide solid electrolyte is a crystalline solid electrolyte, its crystal structure may be an argyrodite crystal structure, Li 3 P.S. 4 Crystal structure, Li 4 P 2 S 6 Crystal structure, Li 7 P 3 S 11 Crystal structure, Li 10 GeP 2 S 12 Examples of the sulfide solid electrolyte include those having a crystalline structure such as a thio-lisicon type crystalline structure, an anti-fluorite type crystalline structure, and the like.
[0160] Examples of sulfide solid electrolytes other than the solid electrolyte according to one embodiment of the present invention include Li 2 S-P 2 S 5 , Li 2 S-P 2 S 5- LiI, Li 2 S-P 2 S 5 -LiCl, Li 2 S-P 2 S 5 - LiBr, Li 2 S-P 2 S 5 -Li 2 O, Li 2 S-P 2 S 5 -Li 2 O-LiI, Li 2 S-P 2 S 5 -Li 3 N., Li. 2 S-SiS 2 , Li 2 S-SiS 2 - LiI, Li 2 S-SiS 2 - LiBr, Li 2 S-SiS 2 -LiCl, Li 2 S-SiS 2 -B 2 S 3 - LiI, Li 2 S-SiS 2 -P 2 S 5 - LiI, Li 2 S-B 2 S 3 , Li 2 S-P 2 S 5 -Z m S 2n (where m and n are positive numbers, and Z is Ge, Zn, or Ga.), Li 2 S-GeS 2 , Li 2 S-SiS 2 -Li 3 P.O. 4 , Li 2 S-SiS 2 -Li x MO y (where x and y are positive numbers, and M is one of P, Si, Ge, B, Al, Ga, and In.), Li 10 GeP 2 S 12 etc.
[0161] The energy storage element according to one embodiment of the present invention may further include, for example, a positive electrode lead, a positive electrode external terminal, a negative electrode lead, and a negative electrode external terminal. The positive electrode lead and the negative electrode lead are housed in a container. The positive electrode external terminal and the negative electrode external terminal are provided outside the container. The positive electrode is electrically connected to the positive electrode external terminal via the positive electrode lead. The negative electrode is electrically connected to the negative electrode external terminal via the negative electrode lead.
[0162] Hereinafter, main components constituting an energy storage element according to one embodiment of the present invention will be described in detail, mainly in the case where the energy storage element is an all-solid-state battery, but this is not intended to limit the application of the present invention.
[0163] (Positive electrode) As described above, the positive electrode has a positive electrode substrate and a positive electrode active material layer laminated on the positive electrode substrate directly or via an intermediate layer. Usually, the positive electrode has a portion where the positive electrode substrate is exposed. This exposed portion of the positive electrode substrate is usually connected to the above-mentioned positive electrode lead. The positive electrode may have a shape such as a sheet, plate, or strip.
[0164] The thickness of the positive electrode is appropriately set depending on the application of the energy storage element. The average thickness of the positive electrode may be, for example, 30 μm or more and 1,000 μm or less. The lower limit of the average thickness of the positive electrode may be 50 μm, 100 μm, or 200 μm. The upper limit of the average thickness of the positive electrode may be 500 μm, 400 μm, 300 μm, 200 μm, or 100 μm. The average thickness of the positive electrode is the average thickness of the portion where the positive electrode active material layer is laminated directly or via an intermediate layer on the positive electrode substrate. In the case where both the portion where the positive electrode active material layer is laminated on both sides of the positive electrode substrate and the portion where the positive electrode active material layer is laminated on only one side of the positive electrode substrate exist, the average thickness of the portion where the positive electrode active material layer is laminated on both sides of the positive electrode substrate is taken as the average thickness. In addition, in this specification, "average thickness" means the average value of thicknesses measured at any five positions.
[0165] The positive electrode substrate has electrical conductivity. In this specification, "having electrical conductivity" means that the volume resistivity is 10 -2The volume resistivity is a value measured in accordance with JIS-H-0505 (1975). On the other hand, in this specification, "not having electrical conductivity" or "having (electrical) insulation" means that the volume resistivity is 10 7 It means that the resistance is Ω·cm or more.
[0166] Examples of materials for the positive electrode substrate include metals such as aluminum, titanium, iron, and alloys thereof (stainless steel, etc.). Among these, aluminum or an aluminum alloy is preferred from the viewpoints of potential resistance, high electronic conductivity, and cost.
[0167] The positive electrode substrate has a shape such as a sheet, plate, or strip. Examples of the positive electrode substrate include foil, vapor-deposited film, mesh, and porous material, and foil is preferred. The positive electrode substrate may be, for example, aluminum foil or aluminum alloy foil.
[0168] The average thickness of the positive electrode substrate may be, for example, 3 μm or more and 50 μm or less. The lower limit of the average thickness of the positive electrode substrate may be 5 μm, 8 μm, 10 μm, or 15 μm. The upper limit of the average thickness of the positive electrode substrate may be 40 μm, 30 μm, 20 μm, or 15 μm.
[0169] The intermediate layer is a layer disposed between the positive electrode substrate and the positive electrode active material layer. The intermediate layer contains, for example, a conductive agent and a binder. When the intermediate layer contains a conductive agent, the contact resistance between the positive electrode substrate and the positive electrode active material layer can be reduced. Examples of the conductive agent and binder used in the intermediate layer include the same conductive agent and binder used in the positive electrode active material layer described below.
[0170] The positive electrode active material layer includes a positive electrode active material. The positive electrode active material layer may include optional components such as a solid electrolyte, a conductive agent, a binder, a thickener, and a filler as needed. The positive electrode active material layer may be formed from a positive electrode mixture including a positive electrode active material and other optional components. When the positive electrode active material layer includes a solid electrolyte, the positive electrode active material layer may be formed by coating and drying a composition including the above-mentioned components and an organic solvent. As in the energy storage element 1 of FIG. 1, the positive electrode active material layer may be provided on only one side of a positive electrode substrate having a shape such as a sheet. In another embodiment, the positive electrode active material layer may be provided on both sides of the positive electrode substrate.
[0171] As the positive electrode active material, a known positive electrode active material can be used. A material capable of absorbing and releasing lithium ions is typically used as the positive electrode active material for a lithium ion secondary battery. Examples of the positive electrode active material include lithium transition metal composite oxides, polyanion compounds, chalcogen compounds, sulfur-based materials, and lithium oxide. One or more positive electrode active materials can be used.
[0172] Examples of the transition metal element contained in the lithium transition metal composite oxide include nickel, cobalt, and manganese. The lithium transition metal composite oxide may also contain a typical metal element such as aluminum. Examples of the lithium transition metal composite oxide include α-NaFeO 2 Examples of the lithium transition metal composite oxide include a lithium transition metal composite oxide having a crystalline structure and a lithium transition metal composite oxide having a spinel crystalline structure.
[0173] α-NaFeO 2 As the lithium transition metal composite oxide having a crystalline structure, Li 1+α Ma 1-α O 2 (Ma is a metal element other than lithium containing one or more transition metal elements, where 0≦α<1.) Ma preferably contains one or more of Ni, Co, and Mn. The total content of Ni, Co, and Mn relative to Ma ((Ni+Co+Mn) / Ma) is preferably 90 mol% or more, and more preferably 98 mol% or more.
[0174] Examples of lithium transition metal composite oxides having a spinel crystal structure include Li β Mb 2 O 4 (Mb is a metal element other than lithium containing one or more transition metal elements, and β is 0<β≦1.2). Mb preferably contains Mn. The content of Mn relative to Mb (Mn / Mb) is preferably 50 mol % or more, and more preferably 80 mol % or more.
[0175] The polyanion compound is a compound composed of a polyanion (i.e., a polyvalent oxoacid anion) and a cation. The polyanion compound preferably contains a lithium cation and a transition metal cation as the cation. Examples of the polyanion compound include LiFePO 4 , LiMnPO 4 , LiMn x Fe 1-x P.O. 4 (0<x<1), LiNiPO 4 , LiCoPO 4 , Li 3 V 2 (P.O. 4 ) 3 , Li 2 MnSiO 4 , Li 2 CoPO 4 The surfaces of the particles of the polyanionic compound may be coated with other materials (for example, carbon materials described below).
[0176] Examples of the chalcogen compound include titanium disulfide, molybdenum disulfide, and molybdenum dioxide.
[0177] Examples of sulfur-based materials include elemental sulfur, metal sulfides such as lithium sulfide, organic disulfide compounds, and organic sulfur compounds such as carbon sulfide compounds.
[0178] The atoms or polyanions in these materials serving as the positive electrode active material may be partially substituted with atoms or anion species of other elements, and the surfaces of these materials may be coated with other materials.
[0179] The positive electrode active material is usually particulate. The average particle size of the positive electrode active material is preferably, for example, 0.1 μm or more and 20 μm or less. By setting the average particle size of the positive electrode active material to the above-mentioned lower limit or more, the positive electrode active material is easily manufactured or handled. By setting the average particle size of the positive electrode active material to the above-mentioned upper limit or less, the electronic conductivity of the positive electrode active material layer is improved. When a composite of the positive electrode active material and another material is used, the average particle size of the composite is taken as the average particle size of the positive electrode active material. The term "average particle size" refers to the value (D50) at which the volume-based cumulative distribution calculated in accordance with JIS-Z-8819-2 (2001) is 50% based on the particle size distribution measured by laser diffraction / scattering in accordance with JIS-Z-8825 (2013) for a diluted solution obtained by diluting particles with a solvent. For example, known methods using a pulverizer, a classifier, or the like can be used to obtain particles of the positive electrode active material and the negative electrode active material described below with a predetermined particle size.
[0180] The content of the positive electrode active material in the positive electrode active material layer is preferably 50% by mass or more and 99% by mass or less, more preferably 70% by mass or more and 98% by mass or less, and may be 80% by mass or more and 95% by mass or less. By setting the content of the positive electrode active material within the above range, both high energy density and manufacturability of the positive electrode active material layer can be achieved.
[0181] In the positive electrode active material layer, the solid electrolyte may form a composite with the positive electrode active material. Such a composite may further contain other components (e.g., a conductive agent) in addition to the solid electrolyte and the positive electrode active material.
[0182] When the positive electrode active material layer contains a solid electrolyte, the content of the solid electrolyte in the positive electrode active material layer is preferably 5% by mass or more and 50% by mass or less, may be 10% by mass or more and 40% by mass or less, or may be 15% by mass or more and 30% by mass or less.
[0183] When the solid electrolyte according to one embodiment of the present invention is used in the positive electrode active material layer, the content of the solid electrolyte according to one embodiment of the present invention relative to the total solid electrolyte in the positive electrode active material layer is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 90% by mass or more, and even more preferably substantially 100% by mass. When the solid electrolyte according to one embodiment of the present invention is used in the positive electrode active material layer, the content of the solid electrolyte according to one embodiment of the present invention in the positive electrode active material layer is preferably 5% by mass or more and 90% by mass or less, and more preferably 20% by mass or more and 70% by mass or less.
[0184] The conductive agent is usually a component made of a material having electrical conductivity. Even when the volume resistivity of the conductive agent cannot be measured directly, it is possible to measure the volume resistivity by measuring the volume resistivity of the conductive agent when the volume resistivity is 10 -2 Conductive agents are materials known to have a resistivity of Ω·cm or less. Examples of conductive agents include carbon materials, metals, and conductive ceramics. Carbon materials are materials whose primary constituent element is carbon. The primary constituent element refers to the element with the highest content by mass. For example, the carbon content in the carbon material may be 80% by mass or more, 90% by mass or more, 95% by mass, 99% by mass, or 99.9% by mass or more. The carbon material is preferably a carbon material other than an uncarbonized polymer compound. Examples of carbon materials include graphite, non-graphitic carbon, and graphene-based carbon. Examples of non-graphitic carbon include carbon nanofibers, pitch-based carbon fibers, and carbon black. Examples of carbon black include furnace black, acetylene black, and ketjen black. Examples of graphene-based carbon include graphene, carbon nanotubes (CNTs), and fullerenes. The conductive agent may be in the form of a powder or fiber. The conductive agent may be one or more of these materials. For example, a composite of carbon black and CNT may be used.
[0185] The content of the conductive agent in the positive electrode active material layer is preferably 0.1% by mass to 10% by mass, more preferably 1% by mass to 9% by mass, and even more preferably 3% by mass to 8% by mass. The upper limit of the content of the conductive agent may be 5%, 4%, or 3% by mass. By setting the content of the conductive agent within the above range, it is possible to increase the energy density of the energy storage element, etc.
[0186] Examples of the binder include a water-based binder and an organic solvent-based binder.
[0187] The aqueous binder is a binder that dissolves or disperses in water. The aqueous binder may be a binder that dissolves or disperses 1 part by mass or more in 100 parts by mass of water at 20° C. Examples of aqueous binders include polyethylene oxide, polypropylene oxide, polyvinyl alcohol, polyacrylic acid, polymethacrylic acid, polytetrafluoroethylene, styrene-butadiene rubber, polyethylene, polypropylene, nitrile-butadiene rubber, and cellulose.
[0188] The organic solvent-based binder is a binder that dissolves or disperses in an organic solvent. The organic solvent-based binder may be a binder that dissolves or disperses at 1 part by mass or more in 100 parts by mass of an organic solvent at 20°C. When a positive electrode active material layer is formed using a positive electrode mixture paste whose dispersion medium is an organic solvent or a mixed solvent mainly containing an organic solvent, an organic solvent-based binder (a polymer material that is soluble or dispersible in an organic solvent) can be used. Examples of organic solvent-based binders include polyvinylidene fluoride, a copolymer of vinylidene fluoride and hexafluoropropylene, a copolymer of ethylene and vinyl alcohol, polyacrylonitrile, polyphosphazene, polysiloxane, polyvinyl acetate, polymethyl methacrylate, polystyrene, polycarbonate, polyamide, polyimide, polyamideimide, a crosslinked polymer of cellulose and chitosan pyrrolidone carboxylate, and chitosan derivatives.
[0189] The binder may be a fluororesin (polytetrafluoroethylene, polyvinylidene fluoride, etc.), a polyolefin (polyethylene, polypropylene, etc.), an elastomer (ethylene propylene diene rubber, styrene butadiene rubber, fluororubber, etc.), a polysaccharide polymer (cellulose, chitosan derivatives, etc.), etc. One or more types of binders can be used.
[0190] The content of the binder in the positive electrode active material layer is preferably 0.1% by mass to 10% by mass, more preferably 1% by mass to 9% by mass, and more preferably 3% by mass to 8% by mass. The upper limit of the binder content may be 5%, 4%, or 3% by mass. By setting the binder content within the above range, it is possible to stably hold the positive electrode active material. The technology disclosed herein can also be implemented in an embodiment in which the positive electrode active material layer does not contain a binder.
[0191] Examples of thickeners include polysaccharide polymers such as carboxymethyl cellulose and methyl cellulose. When the thickener has a functional group that reacts with lithium or the like, the functional group may be deactivated in advance by methylation or the like. The thickener may function as a binder. One or more types of thickeners may be used. When the positive electrode active material layer contains a thickener, the content of the thickener in the positive electrode active material layer is preferably 0.1% by mass or more and 8% by mass or less, more preferably 5% by mass or less, and even more preferably 2% by mass or less. The technology disclosed herein may also be implemented in an embodiment in which the positive electrode active material layer does not contain a thickener.
[0192] The filler is not particularly limited. The filler may be a component other than the positive electrode active material, solid electrolyte, conductive agent, binder, and thickener, and may be intentionally added. The filler may be added to fill gaps in the positive electrode active material layer, or may be added for other purposes. The filler may be an organic substance such as polyolefin, or an inorganic substance such as an inorganic oxide, hydroxide, or carbonate. One or more fillers may be used. When the positive electrode active material layer contains a filler, the content of the filler in the positive electrode active material layer may be 0.1% by mass or more and 8% by mass or less, typically 5% by mass or less is preferred, and 2% by mass or less is more preferred. The technology disclosed herein may also be implemented in an embodiment in which the positive electrode active material layer does not contain a filler.
[0193] The positive electrode active material layer may further contain other components in addition to the positive electrode active material, solid electrolyte, conductive agent, binder, thickener, and filler. These other components include those unintentionally generated in the positive electrode active material layer. The positive electrode active material layer may also contain unintentionally contained impurities as the other components, as long as the effects of the present invention are achieved. The upper limit of the content of the other components in the positive electrode active material layer may be 10% by mass, 5%, 2%, 1%, 0.1%, or 0.01% by mass. The upper limit of the content of the unintentionally generated components in the positive electrode active material layer may be 10% by mass, 5%, 2%, 1%, 0.1%, or 0.01% by mass. The upper limit of the content of the unintentionally contained impurities in the positive electrode active material layer may be 10% by mass, 5%, 2%, 1%, 0.1%, or 0.01% by mass.
[0194] The thickness of the positive electrode active material layer is appropriately set depending on the type of positive electrode active material, the application of the energy storage device, and the like. The average thickness of the positive electrode active material layer laminated on one surface of the positive electrode substrate may be, for example, 5 μm or more and 1,000 μm or less. The lower limit of the average thickness of the positive electrode active material layer may be 10 μm, 20 μm, 30 μm, 40 μm, 50 μm, 60 μm, or 100 μm. The upper limit of the average thickness of the positive electrode active material layer may be 800 μm, 500 μm, 200 μm, 100 μm, 80 μm, 60 μm, or 40 μm. The mass per unit area of the positive electrode active material layer laminated on one surface of the positive electrode substrate may be, for example, 4 mg / cm. 2 100mg / cm or more 2 The lower limit of the mass per unit area of the positive electrode active material layer may be 6 mg / cm or less. 2 , 8 mg / cm 2 or 10 mg / cm 2 The upper limit of the mass per unit area of the positive electrode active material layer may be 50 mg / cm 2 , 20 mg / cm 2 , 15 mg / cm 2 , 12 mg / cm 2 or 10 mg / cm 2 may be.
[0195] (Negative electrode) As described above, the negative electrode has a negative electrode substrate and a negative electrode active material layer laminated on the negative electrode substrate directly or via an intermediate layer. Usually, the negative electrode has a portion where the negative electrode substrate is exposed. This portion where the negative electrode substrate is exposed is usually connected to the above-mentioned negative electrode lead. The negative electrode may have a shape such as a sheet, plate, or strip.
[0196] The thickness of the negative electrode is appropriately set depending on the application of the energy storage element, etc. The average thickness of the negative electrode may be, for example, 30 μm or more and 1,000 μm or less. The lower limit of the average thickness of the negative electrode may be 50 μm, 100 μm, or 200 μm. The upper limit of the average thickness of the negative electrode may be 500 μm, 400 μm, 300 μm, 200 μm, or 100 μm. The average thickness of the negative electrode is the average thickness of a portion where the negative electrode active material layer is laminated on the negative electrode substrate directly or via an intermediate layer. When there are both a portion where the negative electrode active material layer is laminated on both sides of the negative electrode substrate and a portion where the negative electrode active material layer is laminated on only one side of the negative electrode substrate, the average thickness of the portion where the negative electrode active material layer is laminated on both sides of the negative electrode substrate is taken as the average thickness.
[0197] The negative electrode substrate is conductive. Examples of materials for the negative electrode substrate include metals such as copper, nickel, iron, and alloys thereof (e.g., stainless steel), and carbon materials. Among these, copper or copper alloys are preferred.
[0198] The negative electrode substrate has a shape such as a sheet, plate, or strip. Examples of the form of the negative electrode substrate include foil, vapor-deposited film, mesh, and porous material, and foil is preferred. The negative electrode substrate may be, for example, copper foil or copper alloy foil.
[0199] The average thickness of the negative electrode substrate may be, for example, 2 μm or more and 35 μm or less. The lower limit of the average thickness of the negative electrode substrate may be 3 μm, 4 μm, 5 μm, or 10 μm. The upper limit of the average thickness of the negative electrode substrate may be 30 μm, 20 μm, 15 μm, or 10 μm.
[0200] The structure of the intermediate layer of the negative electrode is not particularly limited, and can be selected from the structures exemplified for the intermediate layer of the positive electrode, for example.
[0201] The negative electrode active material layer includes a negative electrode active material. The negative electrode active material layer may optionally include optional components such as a solid electrolyte, a conductive agent, a binder, a thickener, and a filler. The solid electrolyte may be selected from the materials exemplified above. The optional components such as a conductive agent, a binder, a thickener, and a filler may be selected from the materials exemplified for the positive electrode. The negative electrode active material layer may be formed from a negative electrode mixture including a negative electrode active material and other optional components. When the negative electrode active material layer includes a solid electrolyte, the negative electrode active material layer may be formed by coating and drying a composition including the above-described components and an organic solvent. As in the energy storage element 1 of FIG. 1, the negative electrode active material layer may be provided on only one side of a negative electrode substrate having a shape such as a sheet. In another embodiment, the negative electrode active material layer may be provided on both sides of the negative electrode substrate.
[0202] As the negative electrode active material, a known negative electrode active material can be used. A material capable of absorbing and releasing lithium ions is usually used as the negative electrode active material for a lithium ion secondary battery. Examples of the negative electrode active material include metallic lithium; metals or semimetals such as silicon and tin; metal oxides or semimetal oxides such as silicon oxide, titanium oxide, and tin oxide; Li 4 Ti 5 O 12 , LiTiO 2、 TiNb 2 O 7 Examples of the negative electrode active material include titanium-containing oxides such as those mentioned above; polyphosphate compounds; silicon carbide; and carbon materials such as graphite and non-graphitic carbon. The surface of the graphite may be coated with another material such as non-graphitic carbon. One or more negative electrode active materials may be used.
[0203] "Graphite" refers to a graphite material that has an average lattice spacing (d 002 ) is 0.33 nm or more and less than 0.34 nm. Examples of graphite include natural graphite and artificial graphite.
[0204] "Non-graphitic carbon" refers to a carbon material that has an average lattice spacing (d 002) is 0.34 nm or more and 0.42 nm or less. Non-graphitizable carbon includes non-graphitizable carbon and graphitizable carbon. "Non-graphitizable carbon" refers to a carbon material having the above d 002 The term "easily graphitizable carbon" refers to a carbon material having a particle size of 0.36 nm or more and 0.42 nm or less. 002 The term "carbon material" refers to a carbon material having a particle size of 0.34 nm or more and less than 0.36 nm.
[0205] Here, the "discharged state" of the carbon material refers to a state in which the carbon material, which is the negative electrode active material, is discharged so that lithium ions that can be absorbed and released during charging and discharging are sufficiently released from the carbon material. For example, this refers to a state in which the open circuit voltage of a half cell using a negative electrode containing a carbon material as the negative electrode active material as the working electrode and metallic lithium as the counter electrode is 0.7 V or higher.
[0206] The negative electrode active material may be particulate. The average particle size of the negative electrode active material may be, for example, 1 nm or more and 100 μm or less. When the negative electrode active material is a carbon material, a titanium-containing oxide, a polyphosphate compound, or the like, the average particle size may be 1 μm or more and 100 μm or less. When the negative electrode active material is Si, Sn, Si oxide, Sn oxide, or the like, the average particle size may be 1 nm or more and 1 μm or less. By setting the average particle size of the negative electrode active material to be equal to or greater than the above lower limit, the production or handling of the negative electrode active material becomes easier. By setting the average particle size of the negative electrode active material to be equal to or less than the above upper limit, the electronic conductivity of the negative electrode active material layer is improved.
[0207] The content of the negative electrode active material in the negative electrode active material layer is, for example, preferably 60% by mass to 99% by mass, more preferably 90% by mass to 98% by mass. By setting the content of the negative electrode active material within this range, both high energy density and manufacturability of the negative electrode active material layer can be achieved.
[0208] When the negative electrode active material is a metal such as metallic lithium, the negative electrode active material layer may be in the form of a foil. The metallic lithium may exist as pure metallic lithium consisting essentially of elemental lithium, or may exist as a lithium alloy containing other metal elements. When the negative electrode active material is a metal such as metallic lithium, the content of elemental lithium in the negative electrode active material layer may be 90% by mass or more, 99% by mass or more, or even 100% by mass.
[0209] When the negative electrode active material layer contains a conductive agent, the content of the conductive agent in the negative electrode active material layer is preferably 1% by mass or more and 10% by mass or less, and more preferably 3% by mass or more and 9% by mass or less. The content of the conductive agent in the negative electrode active material layer may be 5% by mass or less, or may be 2% by mass or less. The technology disclosed herein may also be implemented in an embodiment in which the negative electrode active material layer does not contain a conductive agent.
[0210] When the negative electrode active material layer contains a solid electrolyte, the content of the solid electrolyte is preferably 5% by mass or more and 90% by mass or less, may be 10% by mass or more and 70% by mass or less, or may be 20% by mass or more and 50% by mass or less.
[0211] When the solid electrolyte according to one embodiment of the present invention is used in the negative electrode active material layer, the content of the solid electrolyte according to one embodiment of the present invention relative to the total solid electrolyte in the negative electrode active material layer is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 90% by mass or more, and even more preferably substantially 100% by mass. When the solid electrolyte according to one embodiment of the present invention is used in the negative electrode active material layer, the content of the solid electrolyte according to one embodiment of the present invention in the negative electrode active material layer is preferably 5% by mass or more and 90% by mass or less, and more preferably 20% by mass or more and 70% by mass or less.
[0212] In the negative electrode active material layer, the solid electrolyte may form a complex with the negative electrode active material. Such a complex may further contain other components (e.g., a conductive agent) in addition to the solid electrolyte and the negative electrode active material.
[0213] When the negative electrode active material layer contains a binder, the content of the binder in the negative electrode active material layer is preferably 0.1 mass% to 10 mass%, more preferably 0.5 mass% to 8 mass%. The content of the binder in the negative electrode active material layer may be 5 mass% or less, or may be 2 mass% or less. The technology disclosed herein may also be implemented in an embodiment in which the negative electrode active material layer does not contain a binder.
[0214] When the negative electrode active material layer contains a thickener, the content of the thickener in the negative electrode active material layer is preferably 0.1% by mass or more and 10% by mass or less, and more preferably 0.5% by mass or more and 8% by mass or less. The content of the thickener in the negative electrode active material layer may be 5% by mass or less, or may be 2% by mass or less. The technology disclosed herein may also be implemented in an embodiment in which the negative electrode active material layer does not contain a thickener.
[0215] The filler in the negative electrode active material layer may be a component other than the negative electrode active material, solid electrolyte, conductive agent, binder, and thickener, and may be an intentionally contained component. The filler may be contained as a component to fill gaps in the negative electrode active material layer, or may be contained for another purpose. When the negative electrode active material layer contains a filler, the content of the filler in the negative electrode active material layer may be 0.1% by mass or more and 8% by mass or less, and typically 5% by mass or less is preferred, and 2% by mass or less is more preferred. The technology disclosed herein may also be implemented in an embodiment in which the negative electrode active material layer does not contain a filler.
[0216] The negative electrode active material layer may further contain other components in addition to the negative electrode active material, solid electrolyte, conductive agent, binder, thickener, and filler. These other components include those unintentionally present in the negative electrode active material layer. The negative electrode active material layer may also contain unintentionally contained impurities as the other components, as long as the effects of the present invention are achieved. The upper limit of the content of the other components in the negative electrode active material layer may be 10% by mass, 5%, 2%, 1%, 0.1%, or 0.01% by mass. The upper limit of the content of the unintentionally contained components in the negative electrode active material layer may be 10% by mass, 5%, 2%, 1%, 0.1%, or 0.01% by mass. The upper limit of the content of the unintentionally contained impurities in the negative electrode active material layer may be 10% by mass, 5%, 2%, 1%, 0.1%, or 0.01% by mass.
[0217] The thickness of the negative electrode active material layer is appropriately set depending on the type of negative electrode active material, the application of the energy storage device, and the like. The average thickness of the negative electrode active material layer laminated on one surface of the negative electrode substrate may be, for example, 5 μm or more and 1,000 μm or less. The lower limit of the average thickness of the negative electrode active material layer may be 10 μm, 20 μm, 30 μm, 40 μm, 50 μm, 60 μm, or 100 μm. The upper limit of the average thickness of the negative electrode active material layer may be 800 μm, 500 μm, 200 μm, 100 μm, 80 μm, 60 μm, or 40 μm. The mass per unit area of the negative electrode active material layer laminated on one surface of the negative electrode substrate may be, for example, 2 mg / cm. 2 50mg / cm or more 2 The lower limit of the mass per unit area of the negative electrode active material layer may be 3 mg / cm or less. 2 , 4 mg / cm 2 , 5 mg / cm 2 or 6 mg / cm 2 The upper limit of the mass per unit area of the negative electrode active material layer may be 30 mg / cm 2 , 20 mg / cm 2 , 15 mg / cm 2 , 12 mg / cm 2 or 10 mg / cm 2 may be.
[0218] (Isolation Layer) The isolation layer usually contains a solid electrolyte. The solid electrolyte contained in the isolation layer may be the solid electrolyte according to one embodiment of the present invention, or may be a solid electrolyte other than the solid electrolyte according to one embodiment of the present invention. However, it is preferable to use the solid electrolyte according to one embodiment of the present invention. The other solid electrolyte may be selected from the materials exemplified above. The content of the solid electrolyte in the isolation layer is preferably 70% by mass or more and 100% by mass or less. The content of the solid electrolyte in the isolation layer may be 90% by mass or more, 99% by mass or more, or 100% by mass.
[0219] When the solid electrolyte according to one embodiment of the present invention is used in the separator, the content of the solid electrolyte according to one embodiment of the present invention relative to the total solid electrolyte in the separator is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 90% by mass or more, and even more preferably substantially 100% by mass. When the solid electrolyte according to one embodiment of the present invention is used in the separator, the content of the solid electrolyte according to one embodiment of the present invention in the separator is preferably 70% by mass or more, more preferably 90% by mass or more, even more preferably 99% by mass or more, and even more preferably substantially 100% by mass.
[0220] The isolation layer may contain an additive (e.g., Li 3 P.O. 4 The separator may contain optional components such as a phosphate compound, an oxide, a halogen compound, etc.), a binder, a thickener, a filler, etc. The optional components such as the binder, the thickener, the filler, etc. can be selected from the materials exemplified for the positive electrode. When the separator contains a solid electrolyte and a binder, the separator may be formed by coating and drying a composition containing the above-mentioned components and an organic solvent.
[0221] The average thickness of the separator is preferably 1 μm or more and 100 μm or less, more preferably 2 μm or more and 50 μm or less, and even more preferably 3 μm or more and 20 μm or less. By setting the average thickness of the separator to be equal to or greater than the lower limit, it is possible to insulate the positive electrode and the negative electrode with high reliability. By setting the average thickness of the separator to be equal to or less than the upper limit, it is possible to increase the energy density of the energy storage element.
[0222] (Container) The container accommodates the positive electrode, negative electrode, etc. in its internal space. Materials for the container include metal materials such as aluminum and stainless steel, and resin materials, with metal materials being preferred from the viewpoint of strength, etc. Composite materials of metal materials and resin materials can also be used.
[0223] The shape of the container is not particularly limited, and may be cylindrical, rectangular (square), disk-like, etc. The container may also be in the shape of a sheet formed from a metal-resin composite film.
[0224] (Shape, Use, etc. of Energy Storage Element) The shape of the energy storage element according to one embodiment of the present invention is not particularly limited. The energy storage element may be, for example, a cylindrical battery, a prismatic battery, a flat battery, a coin battery, a button battery, or the like.
[0225] The use of the energy storage element according to one embodiment of the present invention is not particularly limited, and the energy storage element can be used, for example, as a power source for automobiles such as electric vehicles, hybrid vehicles, and plug-in hybrid vehicles, a power source for electronic devices such as personal computers and communication terminals, a power source for power storage, and the like.
[0226] The energy storage element according to one embodiment of the present invention may be used singly or in multiples. When the required output and the required voltage are small, the energy storage element may be used singly. On the other hand, when at least one of the required output and the required voltage is large, the energy storage element may be used as an energy storage device combined with other energy storage elements. In an energy storage device in which multiple energy storage elements are combined, at least one of the energy storage elements included in the energy storage device may be the energy storage element according to one embodiment of the present invention. The energy storage device will be described in detail later.
[0227] In an energy storage element according to one embodiment of the present invention, for example, the container may be constrained so as to maintain a constant thickness, or may not be constrained in this manner. Furthermore, the container may be constrained so as to apply a constant load to the container. When the container is constrained, expansion of the container due to charge / discharge cycles, etc., may be suppressed, and deterioration of charge / discharge performance may be suppressed. When the container is constrained, a load may or may not be applied to the positive and negative electrodes in the container. For example, a constraining member that performs such constraining may be provided in the energy storage element or the energy storage device.
[0228] <Method for manufacturing energy storage element> The energy storage element according to one embodiment of the present invention can be manufactured by a known method, for example, the method for manufacturing the energy storage element includes preparing a positive electrode mixture, preparing a separator material, preparing a negative electrode mixture, and stacking the positive electrode, the separator, and the negative electrode.
[0229] Preparing a positive electrode mixture may mean producing a positive electrode mixture. The method for preparing the positive electrode mixture is not particularly limited and can be appropriately selected depending on the purpose. For example, the positive electrode mixture can be prepared by mixing a positive electrode active material and a solid electrolyte using a mechanical milling method or the like. It is also possible to produce a composite of a positive electrode active material and a solid electrolyte in advance, and then mix the obtained composite with other components.
[0230] Preparing an isolation layer material may mean producing an isolation layer material. A solid electrolyte as an isolation layer material can be produced by a conventionally known method. For example, it can be obtained by treating a predetermined material by mechanical milling. The isolation layer material may also be produced by heating a predetermined material to a melting temperature or higher by melt-quenching, melt-mixing the two at a predetermined ratio, and then quenching. Other methods for producing an isolation layer material include, for example, a solid-phase method in which the material is sintered under reduced pressure, a liquid-phase method such as solution deposition, a vapor-phase method (PLD), or a method in which the material is sintered in an argon atmosphere after treatment by mechanical milling.
[0231] Preparing the negative electrode mixture may be preparing a negative electrode mixture. The specific method for preparing the negative electrode mixture is the same as that for the positive electrode mixture. When a metal such as metallic lithium is used as the negative electrode active material, a metal foil that will become the negative electrode active material layer may be prepared instead of preparing the negative electrode mixture.
[0232] By stacking a positive electrode, a separator, and a negative electrode, for example, a positive electrode having a positive electrode substrate and a positive electrode active material layer, a separator, and a negative electrode having a negative electrode substrate and a negative electrode active material layer are stacked. In this process, the positive electrode, the separator, and the negative electrode may be formed sequentially in this order, or vice versa; the order of forming each layer is not particularly important. For example, the positive electrode is formed by pressure molding a positive electrode substrate and a positive electrode mixture, the separator is formed by pressure molding an separator material, and the negative electrode is formed by pressure molding a negative electrode substrate and a negative electrode mixture. The positive electrode, the separator, and the negative electrode may be stacked by pressure molding the positive electrode substrate, the positive electrode mixture, the separator material, the negative electrode mixture, and the negative electrode substrate all at once. The positive electrode and the negative electrode may be formed in advance, and then pressure molded and stacked with the separator. The positive electrode active material layer may be formed by coating and drying a paste-like positive electrode mixture. Similarly, the separator layer may be provided by applying and drying a paste of separator-forming material, and the negative electrode active material layer may be provided by applying and drying a paste of negative electrode mixture.
[0233] When the positive electrode active material layer, separator layer, and negative electrode active material layer contain a solid electrolyte, examples of organic solvents used in forming the positive electrode active material layer, separator layer, and negative electrode active material layer include aliphatic hydrocarbons (hexane, heptane, octane, decane, dodecane, etc.), alicyclic hydrocarbons (cyclohexane, cycloheptane, cyclooctane, cyclodecane, etc.), aromatic hydrocarbons (toluene, xylene, mesitylene, naphthalene, tetralin, etc.), ketones (3-pentanone, 4-heptanone, methylhexyl ketone, diisobutyl ketone, etc.), esters (butyl acetate, butyl butyrate, methyl butanoate, butyl pentanoate, butyl hexanoate, pentyl butyrate, pentyl pentanoate, pentyl hexanoate, hexyl butyrate, hexyl pentanoate, hexyl hexanoate, etc.), and ethers (dibutyl ether, tetrahydrofuran, anisole, etc.). One or more organic solvents can be used. The organic solvent is preferably a non-polar solvent. The non-polar solvent preferably has a dielectric constant of less than 5. By using such an organic solvent, it is possible to suppress the reaction between the organic solvent and the solid electrolyte.
[0234] 2 includes a plurality of energy storage units 20. Each energy storage unit 20 includes a plurality of electrically connected energy storage elements 1. The energy storage device 30 may include a bus bar (not shown) that electrically connects the plurality of energy storage elements 1, a bus bar (not shown) that electrically connects the plurality of energy storage units 20, and the like. The energy storage unit 20 or the energy storage device 30 may include a state monitoring device (not shown) that monitors the state of one or more energy storage elements 1.
[0235] <Other Embodiments> The solid electrolyte, the method for manufacturing the solid electrolyte, and the energy storage element of the present invention are not limited to the above-described embodiments, and various modifications may be made without departing from the spirit of the present invention. For example, the configuration of one embodiment can be added to the configuration of another embodiment, and part of the configuration of one embodiment can be replaced with the configuration of another embodiment or well-known technology. Furthermore, part of the configuration of one embodiment can be deleted. Also, well-known technology can be added to the configuration of one embodiment.
[0236] In the above embodiment, the electric storage element is used as a chargeable and dischargeable secondary battery, but the electric storage element may be of any type, shape, size, capacity, etc. The present invention can also be applied to various secondary batteries, electric double layer capacitors, lithium ion capacitors, and other capacitors.
[0237] For example, the energy storage element according to the present invention may include layers other than the positive electrode, separator, and negative electrode. The present invention can also be applied to an energy storage element including a bipolar electrode. The energy storage element according to the present invention may also include a liquid. Examples of such an energy storage element include an energy storage element in which voids in the positive electrode active material layer 6, separator 4, negative electrode active material layer 8, etc. in the above-described energy storage element 1 are filled with a nonaqueous electrolyte solution containing an ionic liquid or the like.
[0238] The present invention will be described in more detail below with reference to examples, but the present invention is not limited to the following examples.
[0239] [Example 1-1] Li was added in a glove box with an argon atmosphere having a dew point of −50° C. or less. 2 S (99.98%, Aldrich), P 2 S 5 (99%, manufactured by Aldrich), SnS 2 (99.9%, manufactured by Kojundo Chemical Laboratory), LiBr (99.999%, manufactured by Aldrich), and LiI (99.999%, manufactured by Aldrich) were weighed to a molar ratio of 57.69: 15.38: 7.69: 11.54: 7.69, and then mixed in a mortar to prepare a mixture containing lithium, phosphorus, tin, sulfur, and element X (bromine and iodine) as constituent elements. The mixture was placed in a sealed 80 mL zirconia pot containing 160 g of zirconia balls with a diameter of 4 mm. Mechanical milling was performed for 45 hours at an orbital rotation speed of 510 rpm using a planetary ball mill (manufactured by FRITSCH, model number Premium line PL-7), and a material for producing a solid electrolyte was obtained. The material for producing the solid electrolyte was heat-treated by heating it to a maximum heat treatment temperature HT set at 310° C. and maintaining it for 2 hours, thereby obtaining a solid electrolyte of Example 1-1.
[0240] [Examples 1-2 to 1-10, Reference Example 1-1, and Comparative Example 1-1] The compounds used as raw materials and the amounts (molar ratios) thereof were adjusted to give the composition ratios of the solid electrolytes shown in Table 1. The maximum heat treatment temperature HT was also set to be as shown in Table 1. Except for these points, the solid electrolytes of Examples 1-2 to 1-10, Reference Example 1-1, and Comparative Example 1-1 were obtained in the same manner as in Example 1-1.
[0241] With respect to the constituent elements of each solid electrolyte of the Examples, Reference Examples, and Comparative Examples described in Table 1, Table 1 shows the molar ratio of the lithium content to the total content of phosphorus and tin (Li / (P+Sn)), the molar ratio of the sulfur content to the total content of phosphorus and tin (S / (P+Sn)), the molar ratio of the bromine content to the total content of phosphorus and tin (Br / (P+Sn)), the molar ratio of the iodine content to the total content of phosphorus and tin (I / (P+Sn)), the molar ratio of the element X content to the total content of phosphorus and tin (X / (P+Sn)), the molar ratio of the phosphorus content to the total content of phosphorus and tin (P / (P+Sn)), and the molar ratio of the tin content to the total content of phosphorus and tin (Sn / (P+Sn)). It should be noted that each of the solid electrolytes in the Examples, Reference Examples, and Comparative Examples listed in Table 1 is considered to contain substantially no elements other than lithium, phosphorus, tin, sulfur, and element X (bromine and iodine). That is, for example, the composition formula of the solid electrolyte in Example 1-1 is Li 3.50 (P 0.80 Sn 0.20 ) S 3.90 Br 0.30 I 0.20 is.
[0242] (X-ray Diffraction Measurement) Powder X-ray diffraction measurement was performed using the method described above for each solid electrolyte of the Examples, Reference Examples, and Comparative Examples listed in Table 1, and X-ray diffraction patterns were obtained. Figure 3 shows X-ray diffraction patterns for each solid electrolyte of Reference Example 1-1, Comparative Example 1-1, and Examples 1-1 to 1-5. Figure 4 shows X-ray diffraction patterns for each solid electrolyte of Examples 1-2, 1-6, and 1-7. Figure 5 shows X-ray diffraction patterns for each solid electrolyte of Examples 1-8, 1-2, and 1-9.
[0243] Table 1 shows the intensity I of the diffraction peak B (diffraction peak with a diffraction angle 2θ in the range of 29.4°±0.3°) for each solid electrolyte. B Intensity I of diffraction peak A (diffraction peak in the range of diffraction angle 2θ 20.1°±0.3°) A Ratio I A / I B , the intensity of diffraction peak B I B Intensity I of the diffraction peak C (diffraction peak in the range of diffraction angle 2θ of 20.9°±0.3°) C Ratio I C / I B , and the intensity I of the diffraction peak B B Intensity I of the diffraction peak D (diffraction peak in the range of diffraction angle 2θ 27.8°±0.3°) D Ratio I D / I B In Table 1, "I C / I B "-" in the "I" column indicates that the diffraction peak C was not present. D / I B "-" in the "" column indicates that the diffraction peak B was not present.
[0244] [Evaluation] (Measurement of Ionic Conductivity) The ionic conductivity (σ) at 25°C of each of the solid electrolytes of the Examples, Reference Examples, and Comparative Examples shown in Table 1 was measured. 25 The AC impedance of each of the samples was measured by the method described above using a Bio-Logic VMP-300. The results of the measurements are shown in Table 1.
[0245]
[0246] As shown in Table 1, the solid electrolytes of Examples 1-1 to 1-10, in which the molar ratio (Sn / (P+Sn)) was 0.15 or more and 0.45 or less, the molar ratio (S / (P+Sn)) was 3.70 or more and 4.10 or less, and the molar ratio (X / (P+Sn)) was 0.10 or more and 1.00 or less, had an ionic conductivity (σ 25 These solid electrolytes were subjected to a heat treatment in which the maximum heat treatment temperature HT was raised to 310° C. and maintained for 2 hours, but the ionic conductivity (σ 25Among the solid electrolytes of the respective examples, the solid electrolytes of the embodiments described in [8] to
[15] above had an ionic conductivity (σ 25 On the other hand, the solid electrolyte of Comparative Example 1-1 was subjected to a heat treatment in which the maximum heat treatment temperature HT was increased to 310° C. and maintained for 2 hours, and as a result, the ionic conductivity (σ 25 From the X-ray diffraction patterns of Reference Example 1-1 and Comparative Example 1-1, it is considered that the solid electrolyte of Comparative Example 1-1 underwent the above-mentioned heat treatment, causing a transition from a phase with high ionic conductivity corresponding to diffraction peaks A and B to a phase with low ionic conductivity corresponding to diffraction peaks C and D.
[0247] [Example 2-1] Li was added to a glove box in an argon atmosphere with a dew point of −50° C. or less. 2 S (99.98%, manufactured by Kojundo Kagaku Kenkyusho), P 2 S 5 (99%, manufactured by Aldrich), SnS 2 LiI (99.9%, manufactured by Materion) and LiI (99.999%, manufactured by Aldrich) were weighed out to a molar ratio of 57.14:14.29:9.52:19.05, and then mixed in a mortar to prepare a mixture containing lithium, phosphorus, tin, sulfur, and element X (iodine) as constituent elements. The mixture was placed in a sealed 80 mL zirconia pot containing 160 g of zirconia balls with a diameter of 4 mm. Mechanical milling was performed for 45 hours at an orbital rotation speed of 510 rpm using a planetary ball mill (manufactured by FRITSCH, model number Premium line PL-7) to obtain a material for producing a solid electrolyte. The material for producing the solid electrolyte was heat-treated by heating it to the maximum heat treatment temperature HT set at 200 ° C and maintaining it for 2 hours, thereby obtaining the solid electrolyte of Example 2-1.
[0248] [Examples 2-2 to 2-7, Comparative Examples 2-1 to 2-3] The compounds used as raw materials and the amounts (molar ratios) thereof were adjusted to obtain the composition ratios of the solid electrolytes as shown in Table 2. The maximum heat treatment temperature HT was set as shown in Table 2. Except for these points, the solid electrolytes of Examples 2-2 to 2-7 and Comparative Examples 2-1 to 2-3 were obtained in the same manner as in Example 2-1. Note that, in order to produce a solid electrolyte containing bromine element, Li 2 S, P 2 S 5 , SnS 2 In addition to LiI, LiBr (99.999%, Aldrich) was used.
[0249] With respect to the constituent elements of each solid electrolyte of the Examples and Comparative Examples listed in Table 2, the molar ratio of the lithium content to the total content of the phosphorus and tin elements (Li / (P+Sn)), the molar ratio of the sulfur content to the total content of the phosphorus and tin elements (S / (P+Sn)), the molar ratio of the bromine content to the total content of the phosphorus and tin elements (Br / (P+Sn)), the molar ratio of the iodine content to the total content of the phosphorus and tin elements (I / (P+Sn)), the molar ratio of the phosphorus content to the total content of the phosphorus and tin elements (P / (P+Sn)), and the molar ratio of the tin content to the total content of the phosphorus and tin elements (Sn / (P+Sn)) are shown in Table 2. Note that in each solid electrolyte of the Examples and Comparative Examples listed in Table 2, it can be considered that elements other than lithium, phosphorus, tin, sulfur, and element X (bromine and iodine) are not substantially contained. That is, for example, the composition formula of the solid electrolyte of Example 2-1 is Li 3.50 (P 0.75 Sn 0.25 ) S 3.88 I 0.50 is.
[0250] (X-ray Diffraction Measurement) For each of the solid electrolytes of the Examples and Comparative Examples listed in Table 2, powder X-ray diffraction measurement was performed using the method described above, and X-ray diffraction patterns were obtained. FIG. 6 shows X-ray diffraction patterns for each of the solid electrolytes of Comparative Example 2-1 and Examples 2-1, 2-3, and 2-5 (solid electrolytes heat-treated at a maximum heat treatment temperature HT of 200°C or 240°C). FIG. 7 shows X-ray diffraction patterns for each of the solid electrolytes of Comparative Examples 2-2 and 2-3 and Examples 2-4, 2-6, and 2-7 (solid electrolytes heat-treated at a maximum heat treatment temperature HT of 310°C). FIG. 8 shows X-ray diffraction patterns for each of the solid electrolytes of Examples 2-1 and 2-2. Each of the solid electrolytes of Examples 2-1 to 2-7 had a diffraction peak A in the range of a diffraction angle 2θ of 20.1°±0.3° and a diffraction peak B in the range of a diffraction angle 2θ of 29.4°±0.3°.
[0251] [Evaluation] (Ionic Conductivity Measurement) The ionic conductivity (σ) at 25°C of each of the solid electrolytes of the Examples and Comparative Examples shown in Table 2 was measured. 25 The AC impedance of each of the samples was measured by the method described above using a Bio-Logic VMP-300. The results of the measurements are shown in Table 2.
[0252] (Amount of Hydrogen Sulfide Generated) For each of the solid electrolytes of Examples and Comparative Examples listed in Table 2, hydrogen sulfide (H 2 The amount of generated CO₂ was measured. A desiccator was placed in a dry box with a dry air atmosphere at a dew point of −35°C. Then, the solid electrolyte powder (300 mg) was placed in a sealed desiccator (effective volume 2300 cm). 3 ) for 100 minutes, and the hydrogen sulfide measurement was performed using a hydrogen sulfide measuring instrument (ToxiRAE Pro (H 2 The amount of hydrogen sulfide generated was measured using the ion exchanger S). The measurement results are shown in Table 2.
[0253]
[0254] As shown in Table 2, the solid electrolytes of Examples 2-1 to 2-7, in which the molar ratio (Sn / (P+Sn)) was 0.15 or more and 0.45 or less and the molar ratio (S / (P+Sn)) was 3.75 or more and less than 4.00, had an ionic conductivity (σ 25) was 0.8 mS / cm or more, and the amount of hydrogen sulfide generated was 40 ppm or less. It should be noted that, from the results of Examples 2-1 and 2-2, when the molar ratio (I / X) of the iodine content to the element X content was 0.90 or more, the amount of hydrogen sulfide generated was further reduced by lowering the maximum heat treatment temperature HT during heat treatment. From the X-ray diffraction diagram in FIG. 8 and the like, it is believed that when the molar ratio (I / X) of the iodine content to the element X content was 0.90 or more, the generation of hydrogen sulfide is further suppressed if a crystalline phase characterized by diffraction peaks A and B is sufficiently present. From the results of Examples 2-3 to 2-6, when element X contained both bromine and iodine, the amount of hydrogen sulfide generated was further reduced by increasing the maximum heat treatment temperature HT during heat treatment. 7, in Examples 2-4, 2-6, and 2-7 in which element X contained both bromine and iodine and the maximum heat treatment temperature HT was 310°C, a diffraction peak E was observed in the diffraction angle 2θ range of 23.0°±0.3° and a diffraction peak F was observed in the diffraction angle 2θ range of 23.8°±0.3°, confirming that a C phase was precipitated. When element X contained both bromine and iodine, the precipitation of a C phase is thought to further suppress the generation of hydrogen sulfide.
[0255] The present invention can be applied to power storage elements used as power sources for electronic devices such as personal computers and communication terminals, automobiles, industrial equipment, and the like.
[0256] REFERENCE SIGNS LIST 1 Energy storage element 2 Positive electrode 3 Negative electrode 4 Separator layer 5 Positive electrode substrate 6 Positive electrode active material layer 7 Negative electrode substrate 8 Negative electrode active material layer 20 Energy storage unit 30 Energy storage device
Claims
1. A solid electrolyte comprising lithium, phosphorus, tin, sulfur, and element X, wherein the element X is bromine and iodine, the molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and tin is 0.15 or more and 0.45 or less, the molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and tin is 3.70 or more and 4.10 or less, and the molar ratio (X / (P+Sn)) of the content of the element X to the total content of the phosphorus and tin is 0.10 or more and 1.00 or less.
2. The solid electrolyte according to claim 1, which has, in an X-ray diffraction pattern using CuKα radiation, a diffraction peak A in the range of a diffraction angle 2θ of 20.1°±0.3° and a diffraction peak B in the range of a diffraction angle 2θ of 29.4°±0.3°.
3. In the X-ray diffraction pattern, there is no diffraction peak in the range of a diffraction angle 2θ of 20.9°±0.3°, or there is a diffraction peak C in the range of a diffraction angle 2θ of 20.9°±0.3° and the intensity of the diffraction peak B is B The intensity I of the diffraction peak C relative to C Ratio I C / I B is 10.00 or less, and has no diffraction peak within the diffraction angle 2θ range of 27.8°±0.3°, or has a diffraction peak D within the diffraction angle 2θ range of 27.8°±0.3° and an intensity I of the diffraction peak B B The intensity I of the diffraction peak D relative to D Ratio I D / I B The solid electrolyte according to claim 2, wherein the σ is 10.00 or less.
4. Intensity I of the above diffraction peak B B The intensity I of the diffraction peak A relative to A Ratio I A / I B The solid electrolyte according to claim 2 or 3, wherein the σ is 0.70 or less.
5. The solid electrolyte according to claim 1 or 2, wherein the molar ratio of the content of said bromine element to the total content of said phosphorus element and said tin element (Br / (P+Sn)) is 0.10 or more and 0.60 or less.
6. The solid electrolyte according to claim 1 or 2, which is represented by the following composition formula (1): Li a (P 1-b Sn b ) S c X d Z e ... (1) (In formula (1), X is the element X. Z is at least one element other than Li, P, Sn, S, and X. a, b, c, d, and e satisfy 3.20≦a≦4.00, 0.15≦b≦0.45, 3.70≦c≦4.10, 0.10≦d≦1.00, and 0.00≦e≦0.50, respectively.) 7. A solid electrolyte according to claim 1 or 2, which has an ionic conductivity of 0.8 mS / cm or more at 25°C after being heated to 310°C and maintained at that temperature for 2 hours.
8. A solid electrolyte comprising lithium, phosphorus, tin, sulfur, and element X, wherein the element X is at least one of bromine and iodine, the molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and tin is 0.15 or more and 0.45 or less, and the molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and tin is 3.75 or more and less than 4.
00.
9. The solid electrolyte according to claim 8, which has, in an X-ray diffraction pattern using CuKα radiation, a diffraction peak A in the range of a diffraction angle 2θ of 20.1°±0.3° and a diffraction peak B in the range of a diffraction angle 2θ of 29.4°±0.3°.
10. The molar ratio (I / X) of the content of the iodine element to the content of the element X is 0.90 or more, and in the X-ray diffraction pattern, there is no diffraction peak in the range of a diffraction angle 2θ of 20.9°±0.3°, or there is a diffraction peak C in the range of a diffraction angle 2θ of 20.9°±0.3° and the intensity of the diffraction peak A is A The intensity I of the diffraction peak C relative to C Ratio I C / I A The solid electrolyte according to claim 9, wherein the σ is 10.0 or less.
11. The solid electrolyte according to claim 9, wherein the element X includes both the bromine element and the iodine element, and the X-ray diffraction pattern further has a diffraction peak E in a diffraction angle 2θ range of 23.0°±0.3° and a diffraction peak F in a diffraction angle 2θ range of 23.8°±0.3°.
12. The solid electrolyte according to claim 8 or 9, which is represented by the following composition formula (2): Li a (P 1-b Sn b ) S c X d Z e ... (2) (In formula (2), X is element X. Z is at least one element other than Li, P, Sn, S, and X. a, b, c, d, and e satisfy 3.20≦a≦3.80, 0.15≦b≦0.45, 3.75≦c<4.00, 0.10≦d≦1.00, and 0.00≦e≦0.50, respectively.) 13. The solid electrolyte according to claim 8 or 9, having an ionic conductivity of 0.8 mS / cm or more at 25°C.
14. A method for producing a solid electrolyte, comprising heat treating a material for producing a solid electrolyte, wherein the material for producing a solid electrolyte contains lithium, phosphorus, tin, sulfur, and element X, and the element X is bromine and iodine, the molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and tin in the material for producing a solid electrolyte is 0.15 or more and 0.45 or less, the molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and tin in the material for producing a solid electrolyte is 3.70 or more and 4.10 or less, and the molar ratio (X / (P+Sn)) of the content of the element X to the total content of the phosphorus and tin in the material for producing a solid electrolyte is 0.10 or more and 1.00 or less.
15. The method for producing a solid electrolyte according to claim 14, wherein the heat treatment is performed by raising the temperature to a maximum heat treatment temperature set in the temperature range of 300°C to 400°C and maintaining the temperature thereat.
16. A method for producing a solid electrolyte, comprising heat treating a material for producing a solid electrolyte, wherein the material for producing a solid electrolyte contains lithium, phosphorus, tin, sulfur, and element X, and the element X is at least one of bromine and iodine, the molar ratio (Sn / (P+Sn)) of the content of the tin to the total content of the phosphorus and tin in the material for producing a solid electrolyte is 0.15 or more and 0.45 or less, and the molar ratio (S / (P+Sn)) of the content of the sulfur to the total content of the phosphorus and tin in the material for producing a solid electrolyte is 3.75 or more and less than 4.
00.
17. The method for producing a solid electrolyte according to claim 16, wherein the heat treatment is performed by raising the temperature to a maximum heat treatment temperature set in the temperature range of 150°C to 390°C and maintaining the temperature thereat.
18. An electric storage element containing the solid electrolyte according to claim 1 or claim 8.
Citation Information
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