Regulation of water vapor in gasification processes

By integrating a high-pressure evaporator to manage water vapor content within gasification processes, the challenges of fouling and inefficient hydrogen production are addressed, resulting in cost-effective and efficient synthesis gas production.

WO2026055436A1 Publication Date: 2026-03-12SUNGAS RENEWABLES INC
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Patent Information

Application Number
PCT/US2025/045048
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-09-05
Filing Date
2025-09-05
Publication Date
2026-03-12

AI Technical Summary

Technical Problem

Existing gasification processes face challenges in managing water vapor content, leading to fouling, plugging, and inefficient hydrogen production, which impact the economics and efficiency of biomass gasification for synthesis gas production.

Method used

The integration of a high-pressure evaporator upstream of the WGS reactor, utilizing available heat and material sources within the process to regulate water vapor content, thereby enhancing hydrogen production through the water-gas shift reaction.

Benefits of technology

This approach reduces capital and operating costs, minimizes water consumption and waste, and improves hydrogen enrichment, making the process more efficient and economically viable.

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Abstract

Gasification processes are disclosed, which can implement one or more strategies for heating and humidifying the gasifier effluent, as needed for effective hydrogen enrichment through the water-gas shift (WGS) reaction that converts H2O. Particular aspects, in carrying out these strategies, relate to the use of an evaporator upstream of a WGS reactor and operating at a comparable pressure (e.g., at least about 10 bar, at least about 20 bar, or at least about 30 bar, such as in a range from about 30 bar to about 100 bar). Such high-pressure evaporator may provide sufficient water vapor content, for effective generation of H2 via the WGS reaction, as needed for downstream uses. Advantageously, heat and / or material (e.g., condensate) sources may be available within the process itself, and integrated to meet at least some of the operational demands of the evaporator.
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