Control system for amount of liquid of atomizer
Through the design of the drive mechanism and control circuit, the automatic oil filling function of the electronic atomizer was realized, solving the problems of oil leakage and seepage, improving ease of use and reducing waste, and enhancing the user experience.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-04-02
AI Technical Summary
Traditional electronic atomizers suffer from problems such as oil leakage and seepage, and lack an automatic refill function, resulting in limited use and the need for single-use.
A vapor chamber oil volume control system was designed. The system uses a drive mechanism to move the sealing plug up and down, controlling the connection and disconnection between the oil storage tank and the working oil tank to achieve automatic oil filling. The system includes a push rod solenoid valve, connecting rod, return spring and solenoid control. Combined with an MCU module and a gyroscope accelerometer sensor, the system enables the opening and closing of the sealing plug.
It effectively prevents oil leakage or spillage during transportation or under high temperature conditions, realizes automatic oil filling function, improves the convenience of use and reduces waste, and enhances the user experience.
Smart Images

Figure CN2025089791_02042026_PF_FP_ABST
Abstract
Description
An atomizer oil quantity control system TECHNICAL FIELD
[0001] The present application relates to the technical field of atomizers, and particularly relates to an atomizer oil quantity control system. BACKGROUND
[0002] A traditional electronic atomizer stores tobacco tar in a bright oil tank, and a heating core is directly soaked in the oil tank. When the product is placed in a high-temperature vehicle, the gas in the oil tank expands at high temperature, and under the action of external atmospheric pressure, oil leakage and oil seepage problems occur. This problem is currently a pain point in the electronic atomizer industry. Moreover, the oil quantity of the atomizer is generally one-time oil injection or an open type oil injection mode, and the use process is relatively limited, without an automatic oil injection function, which leads to the phenomenon that the atomization device is used only once. SUMMARY
[0003] The present application provides an atomizer oil quantity control system, which aims to solve the problems of oil leakage, oil seepage and lack of automatic oil injection function in existing atomizers.
[0004] The present application provides an atomizer oil quantity control system, which comprises a shell, an oil storage tank, a working oil tank, an atomization chamber, a heating wire, an oil storage cotton, a sealing plug and a driving mechanism arranged in the shell. The heating wire and the oil storage cotton are assembled in the atomization chamber, the oil storage cotton wraps the heating wire, the oil storage cotton is in contact with the working oil tank, the oil storage tank and the working oil tank are communicated through an oil injection hole, the sealing plug is matched with the oil injection hole, and the driving mechanism drives the sealing plug to move up and down to open or close the oil injection hole.
[0005] As a further improvement of the present application, the driving mechanism comprises a top rod electromagnetic valve, a connecting rod and a reset spring. The top rod electromagnetic valve comprises an electromagnet and a top rod arranged in the electromagnet and capable of stretching and retracting. The top rod is connected with one end of the connecting rod, the other end of the connecting rod passes through the oil injection hole and is connected with the sealing plug, the connecting rod is provided with a limiting snap ring, and the reset spring is sleeved on the connecting rod and connected between the limiting snap ring and the oil injection hole at both ends.
[0006] As a further improvement of the present application, the oil quantity control system of the atomizer further comprises a mainboard arranged in the shell, wherein the mainboard is provided with an MCU module and a solenoid control module, a solenoid is wound on the electromagnet, the MCU module comprises a chip U2, the solenoid control module of the electromagnet comprises a MOS tube Q2, a voltage stabilizing diode D1, a resistor R13 and a resistor R15, the source of the MOS tube Q2 is connected to one end of the solenoid and the negative electrode of the voltage stabilizing diode D1 respectively, the other end of the solenoid and the positive electrode of the voltage stabilizing diode D1 are grounded, the drain of the MOS tube Q2 is connected to one end of the resistor R13 and the BAT+ port respectively, the gate of the MOS tube Q2 is connected to the other end of the resistor R13 and one end of the resistor R15 respectively, and the other end of the resistor R15 is connected to the PWM2 pin of the chip U2.
[0007] As a further improvement of the present application, the oil quantity control system of the atomizer further comprises a microphone for sensing the airflow, wherein the microphone is in communication with the atomizing chamber, and the MCU module further comprises a resistor R16, the MIC Out pin of the chip U2, the resistor R16 and the microphone are connected in series.
[0008] As a further improvement of the present application, the process of the MCU module controlling the opening and closing of the oil injection hole is as follows:
[0009] a1. When the atomizer is not used, the PWM2 pin of the chip U2 outputs a high level, the MOS tube Q2 is in an off state, the solenoid is powered off, the electromagnet loses magnetic force, and the reset spring drives the sealing plug to move downward to close the oil injection hole;
[0010] a2. When the atomizer is used, the microphone triggers a signal, the chip U2 starts to count the usage time, and when the usage time set by the chip U2 is reached, the chip U2 outputs a low level through the PWM2 pin, the MOS tube Q2 is in a conducting state, the solenoid is powered on, the electromagnet generates upward magnetic force, and the sealing plug is pushed to open the oil injection hole through the top rod and the connecting rod;
[0011] a3. The chip U2 starts to count the opening time of the sealing plug, and when the opening time set by the chip U2 is reached, the PWM2 pin of the chip U2 switches to output a high level, the MOS tube Q2 is in an off state, the solenoid is powered off, the electromagnet loses magnetic force, and the reset spring drives the sealing plug to move downward to close the oil injection hole.
[0012] As a further improvement of the application, the mainboard further comprises a heating wire control module, the heating wire control module comprises a MOS tube Q1, a resistor R9, a resistor R10 and a resistor R12, one end of the resistor R10 and one end of the heating wire are respectively connected to the source of the MOS tube Q1, the other end of the heating wire is grounded, the other end of the resistor R10 is connected to the VDCDC_READ pin of the chip U2, the drain of the MOS tube Q1 is respectively connected to one end of the resistor R9 and the BAT+ port, the gate of the MOS tube Q1 is respectively connected to the other end of the resistor R9 and one end of the resistor R12, and the other end of the resistor R12 is connected to the PWM1 pin of the chip U2.
[0013] As a further improvement of the application, the oil amount control system of the atomizer further comprises a battery arranged in the shell, the positive electrode of the battery is connected to the BAT+ port, and the negative electrode of the battery is grounded.
[0014] As a further improvement of the application, the oil amount control system of the atomizer further comprises a charging interface, and the mainboard further comprises a charging module, the charging module comprises a chip U1, the 4th pin of the chip U1 is connected to the charging interface, the 5th pin of the chip U1 is connected to the 5V READ pin of the chip U2, the 1st pin of the chip U1 is connected to the C CHECK pin of the chip U2, and the 3rd pin of the chip U1 is connected to the BAT+ port.
[0015] As a further improvement of the application, the mainboard further comprises a gyroscope acceleration sensor module, the gyroscope acceleration sensor module comprises a chip U3, and the 12th pin, the 2nd pin, the 5th pin and the 6th pin of the chip U3 are respectively connected to the SCL pin, the SDA pin, the INT1 pin and the INT2 pin of the chip U2.
[0016] As a further improvement of the application, the process of controlling the opening and closing of the oil injection hole by the gyroscope acceleration sensor module is as follows:
[0017] b1. When the chip U3 detects that the inclination angle of the atomizer is greater than the set inclination angle, the chip U3 sends an inclination signal to the chip U2 through the SCL pin, the SDA pin, the INT1 pin and the INT2 pin, the PWM2 pin of the chip U2 outputs a high level, the MOS tube Q2 is in an open state, the solenoid is powered off, the electromagnetic body loses magnetic force, and the reset spring drives the sealing plug to move downward to close the oil injection hole;
[0018] b2. When the electronic atomizer is vertically placed or the inclination angle is less than the set inclination angle, the chip U3 stops sending a signal to the chip U2.
[0019] As a further improvement of the application, the other end of the connecting rod is provided with a reverse buckle, the sealing plug is provided with a reverse buckle hole, and the reverse buckle is clamped into the reverse buckle hole.
[0020] As a further improvement of the present application, a sealing bracket for the connecting rod is further arranged between the oil injection hole and the ejector rod electromagnetic valve, and at least one sealing ring is arranged on the upper end of the sealing bracket to cover the connecting rod, and the reset spring is connected between the sealing bracket and the limiting snap ring.
[0021] As a further improvement of the present application, a sealing slope is arranged on the inner wall of one end of the oil injection hole close to the oil storage chamber, and a sealing cone is arranged on the lower end of the sealing plug to match the sealing slope.
[0022] As a further improvement of the present application, the sealing plug is provided with an umbrella edge extending to the side, which covers the oil injection hole when the oil injection hole is closed.
[0023] As a further improvement of the present application, the shell comprises an upper oil storage shell and an atomization bracket, the upper oil storage shell is sealingly connected with the atomization bracket, the oil storage chamber is arranged in the upper oil storage shell, the working oil chamber and the atomization chamber are arranged in the atomization bracket, and the oil injection hole is arranged on the atomization bracket.
[0024] As a further improvement of the present application, the atomizer oil quantity control system further comprises a first sealing glue and a first suction nozzle, the atomization bracket is provided with a first central air pipe, the sealing glue is sealingly connected with the upper oil storage shell, the first sealing glue is provided with a suction hole, the two ends of the first central air pipe are respectively connected with the atomization chamber and the bottom of the suction hole, and the top of the suction hole is connected with the first suction nozzle.
[0025] As a further improvement of the present application, the atomizer oil quantity control system further comprises a second sealing glue, the upper oil storage shell is provided with a second suction nozzle and a second central air pipe, the upper end of the second central air pipe is connected with the second suction nozzle, the atomization bracket is provided with an atomization hole connected with the atomization chamber, the second sealing glue is provided with a suction hole, and the two ends of the second sealing glue are respectively connected with the atomization hole and the second central air pipe.
[0026] As a further improvement of the present application, the atomizer oil quantity control system further comprises a sealing bottom shell, a microphone and oil absorption cotton, the sealing bottom shell is connected to the atomization bracket and seals the bottom of the atomization chamber, and the microphone and the oil absorption cotton are connected to the sealing bottom shell.
[0027] The present application has the beneficial effect that the sealing and opening of the oil injection hole are realized by driving the sealing plug to move up and down by the driving mechanism, so as to control the on-off between the oil storage chamber and the working oil chamber, and then the automatic oil injection is realized by controlling the opening and closing of the oil storage chamber, so as to prevent the oil leakage or overflow in the transportation or high temperature state. BRIEF DESCRIPTION OF DRAWINGS
[0028] Fig. 1 is a whole structure diagram of the atomizer oil quantity control system of the present application;
[0029] Figure 2 is an internal structure diagram of the first structure of the oil control system of the atomizer of the present application;
[0030] Figure 3 is an exploded view of the first structure of the oil control system of the atomizer of the present application;
[0031] Figure 4 is a structural exploded view of the connecting rod and the sealing plug of the present application;
[0032] Figure 5 is a structural cross-sectional view of the first structure of the oil control system of the atomizer of the present application in the closed state of the oil injection hole;
[0033] Figure 6 is a structural cross-sectional view of the first structure of the oil control system of the atomizer of the present application in the open state of the oil injection hole;
[0034] Figure 7 is a structural cross-sectional view of the second structure of the oil control system of the atomizer of the present application;
[0035] Figure 8 is a structural view of the second structure of the sealing plug of the present application;
[0036] Figure 9 is a circuit structure diagram of the MCU module of the present application;
[0037] Figure 10 is a circuit structure diagram of the solenoid control module of the present application;
[0038] Figure 11 is a circuit structure diagram of the heating wire control module of the present application;
[0039] Figure 12 is a circuit structure diagram of the charging module of the present application;
[0040] Figure 13 is a circuit structure diagram of the gyroscopic acceleration sensor module of the present application;
[0041] Figure 14 is a working flow chart of the oil control system of the atomizer of the present application. DETAILED DESCRIPTION
[0042] In order to make the purpose, technical solutions and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and examples.
[0043] As shown in Figures 1 to 8, the oil control system of the atomizer of the present application comprises a housing and an oil storage compartment 21, a working oil compartment 31, an atomizing chamber 32, a heating wire 34, an oil storage cotton 35, a sealing plug 4 and a driving mechanism 5 arranged in the housing. The heating wire 34 and the oil storage cotton 35 are assembled in the atomizing chamber 32, the oil storage cotton 35 wraps the heating wire 34, the oil storage cotton 35 is in contact with the working oil compartment 31, the oil storage compartment 21 and the working oil compartment 31 are communicated through an oil injection hole 33, the sealing plug 4 is adapted to the oil injection hole 33, and the driving mechanism 5 drives the sealing plug 4 to move up and down to open or close the oil injection hole 33.
[0044] The oil storage tank is divided into two parts, the oil storage tank 21 (open oil tank) and the working oil tank 31, a sealing plug 4 is arranged at the joint of the oil storage tank 21 and the working oil tank 31, and the oil storage tank 21 is closed during use through a switch, so that the oil leakage and seepage problems under negative pressure or high temperature can be effectively solved.
[0045] The driving mechanism 5 comprises a top rod electromagnetic valve 51, a connecting rod 54 and a reset spring 55, the top rod electromagnetic valve 51 comprises an electromagnet 52 and a top rod 53 arranged in the electromagnet 52 and capable of being extended and retracted, the top rod 53 is connected with one end of the connecting rod 54, the other end of the connecting rod 54 passes through the oil injection hole 33 and is connected with the sealing plug 4, the connecting rod 54 is provided with a limiting snap ring 56, and the reset spring 55 is sleeved on the connecting rod 54 and connected between the limiting snap ring 56 and the oil injection hole 33.
[0046] The connecting rod 54 is provided with the top rod electromagnetic valve 51 on the lower side, and the top rod 53 of the top rod electromagnetic valve 51 is opposite to the lower side of the connecting rod 54. When oil injection is needed, the electromagnet 52 solenoid is started by the circuit, the electromagnet 52 drives the top rod 53 to push the connecting rod 54 upward against the elastic force of the reset spring 55, pushes away the sealing plug 4, opens the oil injection hole 33, and starts oil injection. When the electromagnet 52 solenoid is closed, the magnetic force of the electromagnet 52 disappears, and the top rod 53 is reset. The connecting rod 54 drives the sealing plug 4 to return to the initial sealing state under the elastic force of the reset spring 55.
[0047] The stroke of the top rod 53 of the top rod electromagnetic valve 51 moving upward is greater than 1.5 mm, and the diameter of the oil injection hole 33 is greater than 4 mm, so that the oil injection effect is ensured.
[0048] As shown in FIG. 4, the other end of the connecting rod 54 is provided with a reverse buckle 57, the sealing plug 4 is provided with a reverse buckle hole 41, and the reverse buckle 57 is clamped into the reverse buckle hole 41. The sealing plug 4 and the connecting rod 54 are connected through the reverse buckle 57, one end of the connecting rod 54 is designed as a reverse buckle 57 structure and is arranged in the reverse buckle hole 41 of the sealing plug 4, so as to drive the sealing plug 4 to move up and down.
[0049] The sealing support 6 for the connecting rod 54 to pass through is further arranged between the oil injection hole 33 and the top rod electromagnetic valve 51, at least one sealing ring 61 is arranged on the upper end of the sealing support 6 and sleeved on the connecting rod 54, and the reset spring 55 is connected between the sealing support 6 and the limiting snap ring 56.
[0050] The sealing plug 4 extends into the inside of the oil storage chamber 21 at one end and is connected to the connecting rod 54 at the other end. The connecting rod 54 passes through at least one sealing ring 61 in the middle, which can ensure that the connecting rod 54 is always sealed when it moves up and down, ensuring that it does not leak oil. The lower end of the connecting rod 54 is provided with a limit snap ring 56, and a return spring 55 is arranged between the limit snap ring 56 and the sealing support 6. During assembly, the return spring 55 is pre-pressed, and under the pressure of the return spring 55, the connecting rod 54 pulls down the sealing plug 4, and the sealing plug 4 is tightly attached to the oil injection hole 33, thereby achieving a sealing effect. This design is a normally closed design, that is, under the action of the return spring 55, the oil injection hole 33 of the oil storage chamber 21 is always sealed.
[0051] The inner wall of the oil injection hole 33 near one end of the oil storage chamber 21 is provided with a sealing slope 36, and the lower end of the sealing plug 4 is provided with a sealing cone surface 42 matched with the sealing slope 36. There is a silica gel sealing plug 4 at the oil injection hole 33, and the circumference is designed as a slope. The circumference of the oil injection hole 33 of the oil storage chamber 21 is also a slope, and when the two slopes are in close contact, a sealing effect can be achieved. The sealing plug 4 is made of soft material such as silica gel or TPE, which can achieve better sealing effect.
[0052] As a further improvement of the structure of the sealing plug 4, as shown in FIGS. 7 and 8, the sealing plug 4 is provided with an umbrella edge 43 extending to the side, which covers the oil injection hole 33 when the oil injection hole 33 is closed. The umbrella edge 43 is made of soft material, which will be lifted away from the oil injection hole 33 when the oil injection hole 33 is opened. When the oil injection hole 33 is closed, the umbrella edge 43 will be reset under the action of the return spring 55, and at the same time, the umbrella edge 43 will cover the top of the oil injection hole 33, thereby sealing the oil injection hole 33.
[0053] The shell includes an oil chamber upper shell 2, an atomization support 3, the oil chamber upper shell 2 is sealingly connected with the atomization support 3, the oil storage chamber 21 is arranged in the oil chamber upper shell 2, the working oil chamber 31 and the atomization chamber 32 are arranged in the atomization support 3, and the oil injection hole 33 is arranged on the atomization support 3. The working oil chamber 31 can store 1-5 ml of e-liquid, which is used for normal use of the electronic atomizer. The oil storage chamber 21 stores 5-20 ml of e-liquid. The oil storage chamber 21 includes the oil chamber upper shell 2, a central air pipe 37, and the atomization support 3. The atomization support 3 is provided with an oil injection hole 33, and a sealing plug 4 is arranged in the middle of the oil injection hole 33 to seal the oil storage chamber 21.
[0054] The shell further includes a shell 1, and the oil chamber upper shell 2, the atomization support 3, the main board 7, the battery 71, and the top rod electromagnetic valve 51 are all arranged in the shell 1. The shell 1 is used for aesthetic effect and is convenient for handheld use.
[0055] As shown in FIG. 5 and FIG. 6, as a form of the atomizer nozzle structure, the atomizer oil quantity control system further comprises a first sealing glue 82, a first nozzle 81, the atomizer support 3 is provided with a first central air pipe 37, the first sealing glue 82 is sealingly connected with the oil tank upper shell 2, the first sealing glue 82 is provided with a suction hole, the two ends of the first central air pipe 37 are respectively communicated with the atomization chamber 32 and the bottom of the suction hole, and the top of the suction hole is communicated with the first nozzle 81. The first sealing glue 82 not only plays a role of sealing the top of the oil storage tank 21, but also serves as a communication piece between the first central air pipe 37 and the first nozzle 81, so that the atomization chamber 32 and the first nozzle 81 are in air flow communication.
[0056] As shown in FIG. 7 and FIG. 8, as another form of the atomizer nozzle structure, the atomizer oil quantity control system further comprises a second sealing glue 83, the oil tank upper shell 2 is provided with a second nozzle 22 and a second central air pipe 23, the upper end of the second central air pipe 23 is communicated with the second nozzle 22, the atomizer support is provided with an atomization hole 38 communicated with the atomization chamber 32, the second sealing glue 83 is provided with a suction hole, and the two ends of the second sealing glue 83 are respectively connected with the atomization hole 38 and the second central air pipe 23. The second nozzle 22 and the second central air pipe 23 are integrally formed with the oil tank upper shell 2, the outer wall of the second central air pipe 23 and the inner wall of the oil tank upper shell 2 jointly form the oil storage tank 21, and the inner wall of the second central air pipe 23 is communicated with the second nozzle 22, the second sealing glue 83 and the atomization hole 38, so that the atomization chamber 32, the second central air pipe 23 and the second nozzle 22 form an air flow communication channel.
[0057] The atomizer oil quantity control system further comprises a sealing bottom shell 9 and a microphone 91, the sealing bottom shell 9 is connected to the atomizer support 3 and seals the bottom of the atomization chamber 32, and the microphone 91 is connected to the sealing bottom shell 9. The sealing bottom shell 9 can seal the bottom of the atomization chamber 32, and the microphone 91 serves as an air hole for sensing the air flow entering the atomization chamber 32 when inhaling. The sealing bottom shell 9 can be further provided with an oil absorption cotton 92 for absorbing the atomized oil seeping from the atomization chamber 32 to prevent the atomized oil from leaking to the electronic components below.
[0058] Under normal circumstances, the sealing plug 4 is stretched under the elastic force of the reset spring 55, and the oil injection hole 33 is in a closed state, so as to ensure that the oil storage tank 21 does not leak oil during production, packaging, transportation and normal use. When the oil in the oil storage cotton 35 is consumed, the circuit recognizes and then opens the electromagnet 52. At this time, the top rod 53 of the electromagnet 52 pushes the top rod 53 against the elastic force of the reset spring 55, pushes away the sealing plug 4, and the oil in the oil storage tank 21 enters the working oil tank 31 from the oil injection hole 33 to replenish the oil for the oil storage cotton 35. After the oil replenishment is completed, the electromagnet 52 is powered off, the top rod 53 is reset, the sealing plug 4 is reset under the force of the reset spring 55, and the initial sealing state is restored. During the use cycle of the whole product, the above actions will be repeated for multiple times until all the oil in the oil storage tank 21 is consumed.
[0059] When the atomizer is working, the solenoid control circuit can automatically open the magnet body valve when the oil injection time is reached. After the valve is opened once, the fixed oil injection amount is reached, and the solenoid 52 valve is closed by the automatic control circuit. Through the turn-by-turn working mode of the solenoid of the solenoid 52, the solenoid 52 valve closing and opening mode, the opening and closing of the oil storage tank 21 are automatically controlled, so that the oil in the oil storage tank 21 is injected into the working oil tank 31, and the inside of the atomizing chamber 32 is continuously injected with oil. Different working modes can be achieved through the solenoid 52 valve to meet the needs of different groups of people.
[0060] As shown in FIGS. 9 and 10, the atomizer oil control system further includes a mainboard 7 arranged in the shell, the mainboard 7 is provided with an MCU module and a solenoid control module, the solenoid 52 is wound with a solenoid, the MCU module includes a chip U2, the solenoid control module of the solenoid 52 includes a MOS tube Q2, a voltage stabilizing diode D1, a resistor R13 and a resistor R15, the source of the MOS tube Q2 is connected with one end of the solenoid M1 and the negative electrode of the voltage stabilizing diode D1 respectively, the other end of the solenoid M1 and the positive electrode of the voltage stabilizing diode D1 are grounded, the drain of the MOS tube Q2 is connected with one end of the resistor R13 and the BAT+ port respectively, the gate of the MOS tube Q2 is connected with the other end of the resistor R13 and one end of the resistor R15 respectively, and the other end of the resistor R15 is connected with the PWM2 pin of the chip U2.
[0061] When the PWM2 receives the low level sent by the chip U2, the MOS tube Q2 is in a conductive state, that is, the solenoid M1 of the solenoid 52 is powered on, the solenoid 52 generates a magnetic force to lift the sealing plug 4 upward, so that the oil injection hole 33 is in an open state; when the PWM2 receives the high level sent by the chip U2, the MOS tube Q2 is in a disconnected state, that is, the solenoid M1 of the solenoid 52 is in a power-off state, the magnetic force of the solenoid 52 disappears, and the sealing plug 4 is pulled downward under the elastic force of the reset spring 55, so that the oil injection hole 33 is in a closed state. The voltage stabilizing diode D1 is added to prevent the solenoid switch of the solenoid 52 from generating a sharp voltage.
[0062] As shown in FIG. 9, the atomizer oil control system further includes a microphone 91 for sensing airflow, the microphone 91 is in communication with the atomizing chamber 32, and the MCU module further includes a resistor R16, the MIC Out pin of the chip U2, the resistor R16 and the microphone 91 are connected in series. When the user inhales through the mouthpiece, the microphone 91 will generate a change in air pressure, at which time the microphone 91 will sense a signal and output the signal to the chip U2 through the MIC Out pin. The chip U2 controls the power-on or power-off of the heating wire 34 according to the signal of the microphone 91. In FIG. 7, MIC1 represents the microphone 91.
[0063] The process of the MCU module controlling the opening or closing of the oil injection hole 33 is as follows:
[0064] a1. When the atomizer is not in use, the PWM2 pin of the chip U2 outputs a high level, the MOS tube Q2 is in the off state, the solenoid is powered off, the electromagnet 52 loses magnetic force, and the reset spring 55 drives the sealing plug 4 to move downward to close the oil injection hole 33;
[0065] a2. When the atomizer is in use, the microphone 91 triggers a signal, and the chip U2 starts to count the use time. When the use time set by the chip U2 is reached, the chip U2 outputs a low level through the PWM2 pin, the MOS tube Q2 is in the on state, the solenoid is powered on, the electromagnet 52 generates an upward magnetic force, and the sealing plug 4 is pushed open by the oil injection hole 33 through the top rod 53 and the connecting rod 54.
[0066] a3. When the sealing plug 4 is opened, the chip U2 starts to count the opening time. When the opening time set by the chip U2 is reached, the PWM2 pin of the chip U2 switches to output a high level, the MOS tube Q2 is in the off state, the solenoid is powered off, the electromagnet 52 loses magnetic force, and the reset spring 55 drives the sealing plug 4 to move downward to close the oil injection hole 33.
[0067] The electronic atomizer is internally designed with a mainboard 7. The MCU module in the mainboard 7 controls the user's smoking time through software algorithm, and calculates and counts the user's smoking time. After 50-80s of smoking, the circuit controls the electromagnetic valve to open the sealing plug 4, allowing the oil to enter the oil supplement warehouse for oil supplement. The electromagnetic valve is opened for 10-20s and then closed to stop oil supplement to prevent excessive oil supplement from leaking. 50-80s is the set time to open the oil injection hole 33. This time refers to the user inhaling through the mouthpiece, and the microphone 91 senses the change in air pressure to start counting. When 50-80s is reached, the heating wire 34 can just consume the oil in the oil storage cotton 35 and the working oil warehouse 31, so it is most suitable to open the sealing plug 4 to supplement the oil after reaching this time. According to the oil injection speed, the working oil warehouse 31 and the oil storage cotton 35 can be filled in about 10-20s, so the oil injection hole 33 is closed after reaching the time 。
[0068] As shown in FIG. 11, the mainboard 7 further comprises a heating wire control module, which comprises a MOS tube Q1, a resistor R9, a resistor R10 and a resistor R12. The source of the MOS tube Q1 is connected to one end of the resistor R10 and one end of the heating wire 34 respectively, the other end of the heating wire 34 is grounded, the other end of the resistor R10 is connected to the VDCDC_READ pin of the chip U2, the drain of the MOS tube Q1 is connected to the other end of the resistor R9 and the BAT+ port respectively, the gate of the MOS tube Q1 is connected to the other end of the resistor R9 and one end of the resistor R12 respectively, and the other end of the resistor R12 is connected to the PWM1 pin of the chip U2. BAT2 in FIG. 8 represents the battery 71. The VDCDC_READ of the chip U2 is used to detect the output of the MOS tube Q1, and the chip U2 controls the opening or closing of the MOS tube Q1 through the PWM1, so as to power on or power off the heating wire 34. F1 in FIG. 9 represents the heating wire 34.
[0069] The atomizer oil control system further comprises a battery 71 arranged in the shell, the positive electrode of the battery 71 is connected to the BAT+ port, and the negative electrode of the battery 71 is grounded. The battery 71 supplies power to the heating wire 34, the solenoid 52 solenoid and the MCU module through the BAT+ port.
[0070] In order to achieve better control effect, the working frequency and the power-on time length of the solenoid 52 solenoid are related to the power of the heating wire 34, the oil storage capacity of the oil storage cotton 35 and the like, so it is necessary to adjust the working frequency and the time length of the solenoid 52 solenoid reasonably according to different designs and actual applications, so as to ensure that the heating wire 34 does not dry burning, and the oil storage capacity of the oil storage cotton 35 is sufficient, and the oil leakage phenomenon caused by excessive oil injection is avoided.
[0071] As shown in FIG. 12, the atomizer oil control system further comprises a charging interface 72, and the mainboard 7 further comprises a charging module, which comprises a chip U1. The 4th pin of the chip U1 is connected to the charging interface 72, the 5th pin of the chip U1 is connected to the 5V READ pin of the chip U2, the 1st pin of the chip U1 is connected to the C CHECK pin of the chip U2, and the 3rd pin of the chip U1 is connected to the BAT+ port. J1 in FIG. 10 represents the charging interface 72.
[0072] As shown in FIG. 13, the mainboard 7 further comprises a gyroscope acceleration sensor module, which comprises a chip U3. The 12th pin, the 2nd pin, the 5th pin and the 6th pin of the chip U3 are connected to the SCL pin, the SDA pin, the INT1 pin and the INT2 pin of the chip U2 respectively.
[0073] The process of controlling the opening or closing of the oil injection hole by the gyroscope acceleration sensor module is as follows:
[0074] b1. When the chip U3 detects that the inclination angle of the atomizer is greater than the set inclination angle, the chip U3 sends an inclination signal to the chip U2 through the SCL, SDA, INT1 and INT2 pins, the PWM2 pin of the chip U2 outputs a high level, the MOS tube Q2 is in an off state, the solenoid is powered off, the electromagnet 52 loses magnetic force, and the reset spring 55 drives the sealing plug 4 to move downward to close the oil injection hole 33.
[0075] b2. When the electronic atomizer is placed vertically or the inclination angle is less than the set inclination angle, the chip U3 stops sending signals to the chip U2.
[0076] The gyroscopic detection device chip U3 is added, the chip U3 is connected with the MCU for communication through the SCL, SDA, INT1 and INT2, when the chip U3 detects that the inclination angle of the electronic cigarette is too large, the MOS tube Q2 is disconnected, and the sealing plug 4 is lowered, that is, the oil injection hole 33 is closed. Because when the electronic atomizer is placed vertically or the mouthpiece is downward, the oil injection hole 33 is opened, and the tobacco tar cannot be injected into the oil storage cotton 35, only when the electronic atomizer is placed vertically or the inclination angle is not large (for example, the set angle is less than 45°), the oil injection hole 33 is opened, and the atomized oil can be injected into the oil storage cotton 35.
[0077] As shown in FIG. 14, the judgment process of the opening and closing of the oil injection hole 33 of the present application is as follows:
[0078] S1. The MCU module detects whether the heating wire 34 stops working through the VDCDC_READ of the chip U2, if the heating wire 34 is still in the working state, the process is ended, if the heating wire 34 has stopped working, S2 is executed;
[0079] S2. It is judged whether the time for opening the oil injection hole 33 is reached, if the time is not reached, the MOS tube Q2 is kept in the off state, and the process is ended, if the time is reached, S3 is executed;
[0080] S3. It is judged whether the inclination angle of the gyroscope is greater than the set value, if the set value is not reached, the MOS tube Q2 is kept in the off state, and the process is ended, if the set value is reached, the MOS tube Q2 is switched to the on state;
[0081] S4. It is judged whether the oil injection is completed, that is, whether the oil injection time reaches the set time, if the set time is not reached, S3 is executed, if the set time is reached, the MOS tube Q2 is disconnected, and the process is ended.
[0082] The specific circuit signal process in the above judgment process is as follows:
[0083] (1) Circuit state when oil filling hole 33 is closed: When heating wire 34 is working, heating wire 34 is working when pin 1 of chip U2 of MCU module receives the trigger signal of microphone 91MIC1, and controls the opening of MOS transistor Q1 through PWM1 to supply power to heating wire 34. VDCDC_READ of chip U2 is used to detect the output of MOS transistor Q1. The solenoid controller system outputs a high level through the PWM2 pin of circuit chip U2, and MOS transistor Q2 is in the off state. At this time, solenoid M1 is not energized, that is, electromagnet 52 has no magnetic force, and sealing plug 4 is in contact with oil filling hole 33 under the elastic force of reset spring 55, and oil filling hole 33 is in the closed state.
[0084] (2) Circuit state when oil filling hole 33 is open: When the heating wire 34 stops working, the microphone 91MIC1 trigger signal stops, thus turning off MOS transistor Q1. The MCU module performs detection. When it detects that the working time of the heating wire 34 has reached the set time, which is set by the software of the MCU module, the chip U2 of the MCU module outputs a low level through pin PWM2, and MOS transistor Q2 is in the conducting state. At this time, solenoid M1 is energized, and electromagnet 52 generates an upward magnetic force. Under the action of the magnetic force, the top rod, connecting rod 54, and sealing plug 4 are lifted upward together, and oil filling hole 33 is opened, so that the oil in oil reservoir 21 flows to working oil reservoir 31, providing oil to oil storage cotton 35. When the oil filling time reaches the set value, pin PWM2 of chip U2 provides a high level again, MOS transistor Q2 is in the off state, electromagnet 52 has no magnetic force, and sealing plug 4 returns oil filling hole 33 to the closed state under the elastic force of return spring 55.
[0085] This invention integrates the electromagnet solenoid with the main body of the atomizing product. During use, the solenoid valve's opening and closing is smooth and gentle, resulting in better overall performance and minimal noise, minimizing user disturbance. Furthermore, the use of a solenoid valve effectively locks the oil within the sealed oil reservoir 21, preventing leaks caused by environmental factors. By controlling the oil inlet with the solenoid valve solenoid, the amount of oil dispensed can be precisely and periodically controlled, significantly improving performance and providing a superior user experience. It also reduces waste from insufficient oil filling, minimizing environmental pollution.
[0086] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the scope of protection of the present invention.
Claims
1. An atomizer oil quantity control system characterized by, The device comprises a shell, an oil storage chamber, a working oil chamber, an atomization chamber, a heating wire, an oil storage cotton, a sealing plug, and a driving mechanism.
2. The atomizer oil control system of claim 1, wherein, The driving mechanism comprises a top rod electromagnetic valve, a connecting rod, and a reset spring.
3. The atomizer oil quantity control system of claim 2, wherein, The device further comprises a main board in the shell, which comprises an MCU module and a solenoid control module.
4. The atomizer oil control system of claim 3, wherein, The device further comprises a microphone for sensing airflow, which is in communication with the atomization chamber.
5. The atomizer oil control system of claim 4, wherein, The MCU module further comprises a resistor R16, and the MIC Out pin of the chip U2, the resistor R16, and the microphone are connected in series. The process of the MCU module controlling the opening and closing of the oil injection hole is as follows: a1. When the atomizer is not used, the PWM2 pin of the chip U2 outputs a high level, the MOS tube Q2 is in an open state, the solenoid is powered off, the electromagnet loses magnetic force, and the reset spring drives the sealing plug to move downward to close the oil injection hole; a2. When the atomizer is used, the microphone triggers a signal, the chip U2 starts to count the usage time, and when the usage time reaches the set time of the chip U2, the chip U2 outputs a low level through the PWM2 pin, the MOS tube Q2 is in a conducting state, the solenoid is powered on, the electromagnet generates upward magnetic force, and the sealing plug is pushed to open the oil injection hole through the top rod and the connecting rod; a3. The chip U2 starts to count the opening time of the sealing plug, and when the opening time reaches the set time of the chip U2, the PWM2 pin of the chip U2 switches to output a high level, the MOS tube Q2 is in an open state, the solenoid is powered off, the electromagnet loses magnetic force, and the reset spring drives the sealing plug to move downward to close the oil injection hole.
6. The atomizer oil control system of claim 3, wherein, The mainboard further comprises a heating wire control module, the heating wire control module comprises a MOS tube Q1, a resistor R9, a resistor R10 and a resistor R12, one end of the MOS tube Q1 is connected with one end of the resistor R10 and one end of a heating wire respectively, the other end of the heating wire is grounded, the other end of the resistor R10 is connected with a VDCDC_READ pin of a chip U2, the drain of the MOS tube Q1 is connected with one end of the resistor R9 and a BAT+ port respectively, the gate of the MOS tube Q1 is connected with the other end of the resistor R9 and one end of the resistor R12 respectively, and the other end of the resistor R12 is connected with a PWM1 pin of the chip U2.
7. The atomizer oil control system of claim 3 or 6, wherein, The mainboard further comprises a battery arranged in the shell, a positive electrode of the battery is connected with the BAT+ port, and a negative electrode of the battery is grounded.
8. The atomizer oil control system of claim 7, wherein, The mainboard further comprises a charging interface and a charging module, the charging module comprises a chip U1, the fourth pin of the chip U1 is connected with the charging interface, the fifth pin of the chip U1 is connected with a 5V READ pin of the chip U2, the first pin of the chip U1 is connected with a C CHECK pin of the chip U2, and the third pin of the chip U1 is connected with the BAT+ port.
9. The atomizer oil control system of claim 3, wherein, The mainboard further comprises a gyroscope acceleration sensor module, the gyroscope acceleration sensor module comprises a chip U3, and the twelfth pin, the second pin, the fifth pin and the sixth pin of the chip U3 are connected with a SCL pin, a SDA pin, an INT1 pin and an INT2 pin of the chip U2 respectively.
10. The atomizer oil control system of claim 9, wherein, The process of controlling the oil injection hole to be opened or closed by the gyroscope acceleration sensor module is as follows: b1. When the chip U3 detects that the inclination angle of the atomizer is greater than the set inclination angle, the chip U3 sends an inclination signal to the chip U2 through the SCL pin, the SDA pin, the INT1 pin and the INT2 pin, the PWM2 pin of the chip U2 outputs a high level, the MOS tube Q2 is in an off state, the solenoid is powered off, the electromagnet loses magnetic force, and the reset spring drives the sealing plug to move downward to close the oil injection hole; b2. When the electronic atomizer is vertically placed or the inclination angle is less than the set inclination angle, the chip U3 stops sending signals to the chip U2.
11. The atomizer oil control system of claim 2, wherein, The other end of the connecting rod is provided with a reverse buckle, the sealing plug is provided with a reverse buckle hole, and the reverse buckle is clamped into the reverse buckle hole.
12. The atomizer oil control system of claim 2, wherein, The oil injection hole and the top rod electromagnetic valve are further provided with a sealing support for the connecting rod to pass through, the upper end of the sealing support is provided with at least one sealing ring sleeved on the connecting rod, and the reset spring is connected between the sealing support and the limiting snap ring.
13. The atomizer oil control system of claim 1, wherein, The inner wall of one end of the oil injection hole close to the oil storage compartment is provided with a sealing inclined surface, and the lower end of the sealing plug is provided with a sealing conical surface matched with the sealing inclined surface.
14. The atomizer oil control system of claim 1, wherein, The sealing plug is provided with an umbrella edge extending to the side, and the umbrella edge covers the oil injection hole when the oil injection hole is closed.
15. The atomizer oil control system of claim 1, wherein, The shell comprises an oil compartment upper shell and an atomization support, the oil compartment upper shell and the atomization support are sealingly connected, the oil storage compartment is arranged in the oil compartment upper shell, the working oil compartment and the atomization chamber are arranged in the atomization support, and the oil injection hole is arranged on the atomization support.
16. The atomizer oil control system of claim 15, wherein, Also include the first sealant, the first suction, the atomization support is provided with the first center tube, the sealant is sealed with the upper shell of the oil storehouse, the first sealant is provided with suction hole, the both ends of the first center tube respectively communicate the atomization chamber and the bottom of the suction hole, the top of the suction hole communicates the first suction.
17. The atomizer oil level control system of claim 15, wherein, Also include the second sealant, the upper shell of the oil storehouse is provided with the second suction, the second center tube, the upper end of the second center tube communicates the second suction, the atomization support is provided with the atomization hole which communicates with the atomization chamber, the second sealant is provided with suction hole, the both ends of the second sealant are connected respectively and communicate the atomization hole and the second center tube.
18. The atomizer oil level control system of claim 15, wherein, Also include the sealed bottom shell, the microphone, the oil absorption cotton, the sealed bottom shell is connected on the atomization support and seals the bottom of the atomization chamber, the microphone, the oil absorption cotton are connected on the sealed bottom shell.
Citation Information
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