Array substrate and display panel
By designing vertical thin-film transistors on the array substrate and changing the channel length direction, the problem of the inability to reduce the size of thin-film transistors was solved, thus achieving the effects of improving the resolution of small-sized display devices and simplifying the fabrication process.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
- Filing Date
- 2024-11-08
- Publication Date
- 2026-05-07
AI Technical Summary
The channel size of existing thin-film transistors cannot be further reduced, making it impossible to meet the high resolution requirements of small-sized display devices.
By designing a vertically structured thin-film transistor on an array substrate, including a first electrode, a first insulating layer, a second electrode, a first active portion, and a first gate, the channel length direction is changed from horizontal to vertical, thereby reducing the size of the transistor.
More transistors can be placed in the same area, improving the resolution of small-sized display devices, simplifying the fabrication process of the array substrate, and reducing the manufacturing cost of the display panel.
Smart Images

Figure CN2024130769_07052026_PF_FP_ABST
Abstract
Description
Array substrate and display panel Technical Field
[0001] This application relates to the field of display, and in particular to an array substrate and a display panel. Background Technology
[0002] As the size of thin-film transistors (TFTs) decreases, their channels also become smaller, leading to decreased stability and increased leakage current. Current ultra-short channel TFTs have channel lengths of approximately 2 to 3 micrometers. The channel size of TFTs is mainly limited by the precision of the exposure machine, preventing further reduction in channel size and thus failing to meet the high-resolution requirements of small-sized display devices. Invention Overview
[0003] This application provides an array substrate and a display panel to improve the problem that the channel size of existing thin-film transistors cannot be reduced.
[0004] To address the above issues, the technical solution provided in this application is as follows:
[0005] This application discloses an array substrate, the array substrate including a pixel region and a non-pixel region, wherein a substrate and a first thin-film transistor disposed on the substrate are provided in the pixel region; wherein the first thin-film transistor includes:
[0006] The first electrode is disposed on one side of the substrate;
[0007] A first insulating layer is disposed on one side of the substrate and covers the first electrode, and a first via corresponding to a portion of the first electrode is formed on the first insulating layer;
[0008] The second electrode is disposed on the side of the first insulating layer away from the substrate;
[0009] A first active part, one end of which is connected to the second electrode, and the other end of which extends along the sidewall of the first via and is connected to the first electrode corresponding to the first via.
[0010] A second insulating layer is disposed on the side of the first insulating layer away from the substrate, and the second insulating layer covers the second active portion;
[0011] A first gate is disposed on the side of the second insulating layer away from the substrate.
[0012] This application also proposes a display panel that includes the aforementioned array substrate. Attached Figure Description
[0013] Figure 1 is a top view of the array substrate provided in an embodiment of this application;
[0014] Figure 2 is a structural diagram of the display panel provided in an embodiment of this application;
[0015] Figure 3 is a first type of film layer diagram of the array substrate provided in the embodiment of this application;
[0016] Figure 4 is a second type of film layer diagram of the array substrate provided in the embodiment of this application;
[0017] Figure 5 is a process diagram of the array substrate provided in the embodiment of this application;
[0018] Figures 6A to 6J are process flow diagrams of the array substrate provided in the embodiments of this application. Embodiments of the present invention
[0019] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application. Furthermore, it should be understood that the specific embodiments described herein are only for illustration and explanation of this application and are not intended to limit this application.
[0020] In the description of this application, it should be understood that the terms "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0021] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, features defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of this application, "multiple" means two or more, and "at least one" can mean one, two, or more, unless otherwise explicitly specified.
[0022] Please refer to Figures 1 to 4. This application proposes a display panel 100. The display panel 100 of this application includes an array substrate 100a and a light-emitting component 100b disposed on one side of the array substrate 100a. The array substrate 100a includes a pixel area AA and a non-pixel area NA. The pixel area AA is provided with a substrate 110 and a first thin-film transistor T1 disposed on the substrate 110. The first thin-film transistor T1 includes a first electrode 141, a first insulating layer IL1, a second electrode 151, a first active portion 144, a second insulating layer IL2, and a first gate 161.
[0023] In this embodiment, the first electrode 141 is disposed on one side of the substrate 110; the first insulating layer IL1 is disposed on one side of the substrate 110 and covers the first electrode 141, and a first via HL1 corresponding to a portion of the first electrode 141 is formed on the first insulating layer IL1; the second electrode 151 is disposed on the side of the first insulating layer IL1 away from the substrate 110; one end of the first active portion 144 is connected to the second electrode 151, and the other end of the first active portion 144 extends along the sidewall of the first via HL1 and is connected to the first electrode 141 corresponding to the first via HL1; the second insulating layer IL2 is disposed on the side of the first insulating layer IL1 away from the substrate 110, and the second insulating layer IL2 covers the second active portion 142; the first gate 161 is disposed on the side of the second insulating layer IL2 away from the substrate 110.
[0024] This application arranges the first electrode 141 and the second electrode 151 connecting the first active part 144 vertically, that is, the longitudinal distance between the first electrode 141 and the second electrode 151 is the channel length of the first active part 144. The channel length of the first active part 144 is changed from horizontal to vertical, which reduces the channel length of the transistor in the pixel area AA, which is equivalent to reducing the size of the transistor. This allows more transistors to be placed in the same area, thereby improving the resolution of small-sized display devices.
[0025] The technical solution of this application will now be described in conjunction with specific embodiments.
[0026] Referring to Figure 1, the non-pixel area NA surrounds the pixel area AA. The area of the display panel 100 corresponding to the pixel area AA is used for display functions, and it contains multiple display units that perform these functions. The area of the display panel 100 corresponding to the non-pixel area NA can be the border area of the display panel 100, and it can contain functional components that assist the display units within the pixel area AA in performing their display functions.
[0027] In this embodiment, multiple pixel driving circuits can be disposed within the pixel region AA, and each pixel driving circuit may include at least one first thin-film transistor T1. A gate driving circuit is disposed within the non-pixel region NA for outputting control signals to the pixel driving circuits within the pixel region AA, and the gate driving circuit may include at least one second thin-film transistor T2.
[0028] In this embodiment, the second thin-film transistor T2 includes a second active portion 142, the material of which is different from that of the first active portion 144; for example, the material of the first active portion 144 in this application can be an oxide semiconductor, and the material of the second active portion 142 can be a polycrystalline silicon semiconductor.
[0029] Please refer to Figure 2. When the display panel 100 is a liquid crystal display panel, the light-emitting component 100b can be a backlight module, and the side of the display panel 100 away from the light-emitting component 100b is the light-emitting side. When the display panel 100 is an organic light-emitting diode display panel, the light-emitting component 100b can be an organic light-emitting diode. When the display panel 100 is a direct-view display panel, the light-emitting component 100b can be MiniLED, MicroLED, etc.
[0030] Referring to Figure 3, the array substrate 100a may include a substrate 110 and an array layer 120 disposed on the substrate 110. The substrate 110 is a single layer, and the substrate 110 is disposed in both the pixel area AA and the non-pixel area NA. The material of the substrate 110 can be a rigid substrate, such as rigid materials such as glass or quartz; the material of the substrate 110 can be a flexible substrate, such as flexible materials such as polyimide.
[0031] Please refer to Figure 3. The array substrate 100a includes a light-shielding layer (not shown) disposed on one side of the substrate 110. The orthographic projection of the first active portion 144 on the substrate 110 is located within the orthographic projection of the light-shielding layer on the substrate 110, so as to avoid the reduction of the device effect of the transistor due to light entering the channel portion. At the same time, the orthographic projection of the second active portion 142 on the substrate 110 can also be located within the orthographic projection of the light-shielding layer on the substrate 110.
[0032] Please refer to Figure 3. The light-shielding layer can be a light-shielding metal or other materials with light-shielding properties, such as molybdenum, aluminum, copper, titanium, or alloys of the above materials or a stack of the above materials.
[0033] Please refer to Figure 3. The array substrate 100a also includes a buffer layer 130 disposed on the side of the light-shielding layer away from the substrate 110. The buffer layer 130 covers the light-shielding layer and is laid in the entire layer of the array substrate 100a. The material of the buffer layer 130 may be a compound composed of nitrogen, silicon and oxygen elements. For example, the material of the buffer layer 130 may be a single layer of silicon oxide, a silicon oxide film, or a stacked structure of silicon oxide, silicon nitride, aluminum oxide, etc. For example, the buffer layer 130 of this application may be a stacked structure of silicon oxide, silicon nitride and silicon oxide.
[0034] Please refer to Figure 3. The array substrate 100a also includes a first active layer 140 disposed on the side of the buffer layer 130 away from the substrate 110. The material of the first active layer 140 can be polycrystalline silicon, which can be formed by amorphous silicon laser annealing crystallization or other crystallization processes.
[0035] In this embodiment, the first active layer 140 may include a first electrode 141 located in the pixel region AA and a second active portion 142 located in the non-pixel region NA. That is, in the process of forming the second active portion 142 of the second thin film transistor T2, the first electrode 141 of the first thin film transistor T1 is formed at the same time. That is, the material of the second active portion 142 is the same as the material of the first electrode 141, and the second active portion 142 and the first electrode 141 are both located on the surface of the same film layer, that is, both are located on the surface of the buffer layer 130.
[0036] In this embodiment, the second active portion 142 includes a second channel 142a and conductor portions 142b disposed on both sides of the second channel 142a. The conductor portions 142b and the first electrode 141 are formed of polycrystalline silicon by ion doping or plasma treatment.
[0037] Please refer to Figure 3. The array substrate 100a also includes a first insulating layer IL1 disposed on the side of the buffer layer 130 away from the substrate 110. The first insulating layer IL1 is laid in the whole layer and covers the second active part 142 and the first electrode 141. At the same time, a first via HL1 is formed on the first insulating layer IL1, and the first via HL1 exposes part of the first electrode 141.
[0038] In this embodiment, the material of the first insulating layer IL1 may be a compound composed of nitrogen, silicon and oxygen. For example, the material of the first insulating layer IL1 may be a single layer of silicon oxide, a silicon oxide film, or a stacked structure of silicon oxide, silicon nitride, aluminum oxide, etc.
[0039] Please refer to Figure 3. The array substrate 100a also includes a first metal layer 150 disposed on the side of the first insulating layer IL1 away from the substrate 110. The material of the first metal layer 150 may include metals such as Cr, W, Ti, Ta, Mo, Al, Cu, or a single-layer or multi-layer metal structure composed of at least two of the above metals. For example, the material of the first metal layer 150 may be Mo, Mo / Al, Mo / Cu, MoTi / Cu, MoTi / Cu / MoTi, Ti / Al / Ti, Ti / Cu / Ti, Mo / Cu / IZO, IZO / Cu / IZO, Mo / Cu / ITO, etc.
[0040] In this embodiment, the first metal layer 150 includes a second electrode 151 located in the pixel region AA and a second gate 152 located in the non-pixel region NA. That is, when the patterning process of the first metal layer 150 is performed, the second electrode 151 of the first thin film transistor T1 and the second gate 152 of the second thin film transistor T2 are formed simultaneously. The material of the second gate 152 is the same as the material of the second electrode 151, and the second gate 152 and the second electrode 151 are both disposed on the surface of the first insulating layer IL1 away from the substrate 110.
[0041] In this embodiment, the second gate 152 corresponds to the channel of the second active portion 142, that is, the second gate 152 can be used as a mask to perform conductive processing on the second active portion 142.
[0042] In this embodiment, the first electrode 141 can be the drain of the first thin-film transistor T1, and the second electrode 151 can be the source of the first thin-film transistor T1.
[0043] Please refer to Figure 3. The array substrate 100a also includes a first active portion 144 located in the pixel area AA. One end of the first active portion 144 is connected to the second electrode 151, and the other end of the first active portion 144 extends along the sidewall of the first via HL1 and is connected to the first electrode 141 corresponding to the first via HL1.
[0044] In this embodiment, the first active part 144 can be formed by physical vapor deposition and patterning through photolithography and etching processes; the material of the first active part 144 can be an oxide semiconductor, such as IGZO, IGTO, Ln-IZO, ITZO, ITGZO, HIZO, IZO (InZnO), ZnO:F, In2O3:Sn, In2O3:Mo, Cd2SnO4, ZnO:Al, TiO2:Nb, Cd-Sn-O or other oxides.
[0045] In this embodiment, the first active portion 144 can fill the first via HL1 so that the first active portion 144 covers the first electrode 141 corresponding to the first via HL1, thereby increasing the contact area between the first active portion 144 and the first electrode 141. The filling here can be understood as the first active portion 144 covering the bottom surface and sidewall of the first via HL1, rather than completely filling the first via HL1. At the same time, the first active portion 144 of this application can also contact the surface of the first insulating layer IL1 on the side of the first via HL1 away from the second electrode 151.
[0046] In this embodiment, since the second active portion 142 of the second thin-film transistor T2 of this application has a conventional channel structure, while the first electrode 141, the first active portion 144, and the second active portion 142 of the first thin-film transistor T1 of this application have a vertical structure, that is, the channel length of the first active portion 144 is changed from horizontal to vertical, reducing the channel length of the first active portion 144, making the channel length of the first active portion 144 smaller than the channel length of the second active portion 142, which is equivalent to reducing the size of the transistor in the pixel area AA, so that more transistors can be set in the same area, thereby improving the resolution of small-sized display devices.
[0047] In this embodiment, the channel length of the first active part 144 can be from 0.3 micrometers to 0.5 micrometers.
[0048] Please refer to Figure 3. The first thin film transistor T1 also includes an extension 143 connected to the first electrode 141. The material of the extension 143 is the same as that of the first electrode 141, and the extension 143 is a semiconductor. The orthogonal projection of the extension 143 on the substrate 110 is located within the orthogonal projection of the second electrode 151 on the substrate 110.
[0049] In this embodiment, since the channel length of the first active portion 144 is the distance between the first electrode 141 and the second electrode 151, in order to reduce the channel length of the first active portion 144, this application increases the amount of non-conductive semiconductor material as much as possible when preparing the first electrode 141. That is, the non-conductive semiconductor material can partially overlap with the second electrode 151. After forming the first via HL1, it is necessary to use the second electrode 151 as a mask to conduct the non-conductive semiconductor material so that the non-conductive semiconductor material forms the first electrode 141 and the extension 143 that overlaps with the second electrode 151.
[0050] The extension 143 of this application reduces the distance between the second electrode 151 and the first electrode 141, thereby reducing the channel length of the first active portion 144 and improving the device performance of the first thin film transistor T1.
[0051] Please refer to Figure 3. The array substrate 100a also includes a second insulating layer IL2 disposed on the side of the first insulating layer IL1 away from the substrate 110. The second insulating layer IL2 is laid in the entire layer and covers the second gate 152 and the first active portion 144.
[0052] In this embodiment, the material of the second insulating layer IL2 may be a compound composed of nitrogen, silicon and oxygen. For example, the material of the second insulating layer IL2 may be a single layer of silicon oxide, a silicon oxide film, or a stacked structure of silicon oxide, silicon nitride, aluminum oxide, etc.
[0053] Referring to Figure 3, the array substrate 100a also includes a second metal layer 160 disposed on the side of the second insulating layer IL2 away from the substrate 110. The material of the second metal layer 160 may include metals such as Cr, W, Ti, Ta, Mo, Al, Cu, or a single-layer or multi-layer metal structure composed of at least two of the above metals; for example, the material of the second metal layer 160 may be Mo, Mo / Al, Mo / Cu, MoTi / Cu, MoTi / Cu / MoTi, Ti / Al / Ti, Ti / Cu / Ti, Mo / Cu / IZO, IZO / Cu / IZO, Mo / Cu / ITO, etc.
[0054] In this embodiment, the second metal layer 160 includes a third electrode 162 located in the non-pixel region NA and a first gate 161 located in the pixel region AA. That is, when the patterning process of the second metal layer 160 is performed, the third electrode 162 of the second thin film transistor T2 and the first gate 161 of the first thin film transistor T1 are formed simultaneously. The material of the third electrode 162 is the same as the material of the first gate 161, and both the third electrode 162 and the first gate 161 are disposed on the surface of the second insulating layer IL2 away from the substrate 110.
[0055] In this embodiment, the third electrode 162 passes through the second via HL2 and is connected to the conductor portion 142b of the second active portion 142. The second via HL2 penetrates the second insulating layer IL2 and a portion of the first insulating layer IL1.
[0056] Please refer to Figure 3. In order to reduce the spacing between the first gate 161 and the first active portion 144 and improve the conduction rate of the first active portion 144, this application can provide a third via HL3 corresponding to the first via HL1 on the second insulating layer IL2. The depth of the third via HL3 is less than the thickness of the second insulating layer IL2. One end of the first gate 161 is attached to the surface of the second insulating layer IL2 away from the substrate 110, and the other end of the first gate 161 extends along the sidewall of the third via HL3 to the bottom surface of the third via HL3.
[0057] In this embodiment, the third via HL3 is configured such that the first gate 161 can extend along the sidewall of the third via HL3 and extend to the bottom surface of the third via HL3 near the first active portion 144. The first gate 161 located on the sidewall of the third via HL3 corresponds to the sidewall of the first active portion 144, reducing the distance between the first gate 161 and the first active portion 144, increasing the turn-on voltage applied to the first active portion 144 by the first gate 161, and improving the conduction rate of the first active portion 144.
[0058] Referring to Figure 3, the orthographic projection of the third via HL3 on the substrate 110 can lie within the orthographic projection of the first via HL1 on the substrate 110, and the area of the orthographic projection of the third via HL3 on the substrate 110 is smaller than the area of the orthographic projection of the first via HL1 on the substrate 110. That is, it is equivalent to the area of the third via HL3 being smaller than the area of the first via HL1, so that the sidewall of the third via HL3 can correspond to the sidewall of the first via HL1, that is, the first active portion 144 on the sidewall of the first via HL1 can correspond to the first gate 161 on the sidewall of the third via HL3, further increasing the turn-on voltage applied to the first active portion 144 by the first gate 161, and increasing the conduction rate of the first active portion 144.
[0059] Please refer to Figure 3. The array substrate 100a also includes a third insulating layer IL3 disposed on the side of the second insulating layer IL2 away from the substrate 110. The third insulating layer IL3 is laid in the entire layer and covers the first gate 161 and the third electrode 162.
[0060] In this embodiment, the material of the third insulating layer IL3 may be a compound composed of nitrogen, silicon and oxygen. For example, the material of the third insulating layer IL3 may be a single layer of silicon oxide, a silicon oxide film, or a stacked structure of silicon oxide, silicon nitride, aluminum oxide, etc.
[0061] Please refer to Figure 3. The array substrate 100a also includes a third metal layer 170 disposed on the side of the third insulating layer IL3 away from the substrate 110. The material of the third metal layer 170 can be the same as the material of the second electrode 151.
[0062] In this embodiment, the third metal layer 170 includes a fourth electrode 171 located in the pixel area AA. The fourth electrode 171 can be electrically connected to the first electrode 141 through a fourth via HL4. The fourth via HL4 penetrates the third insulating layer IL3, the second insulating layer IL2 and part of the first insulating layer IL1. The fourth via HL4 can be located on the side of the third via HL3 away from the second electrode 151, that is, the fourth via HL4 and the first via HL1 do not overlap.
[0063] Please refer to Figure 3. The array substrate 100a also includes a fourth insulating layer IL4 disposed on the side of the third insulating layer IL3 away from the substrate 110. The fourth insulating layer IL4 is laid out in its entirety and covers the fourth electrode 171.
[0064] In this embodiment, the material of the fourth insulating layer IL4 may be a compound composed of nitrogen, silicon and oxygen. For example, the material of the fourth insulating layer IL4 may be a single layer of silicon oxide, a silicon oxide film, or a stacked structure of silicon oxide, silicon nitride, aluminum oxide, etc.
[0065] Please refer to Figure 3. The array substrate 100a also includes a first pixel electrode PE1 disposed on the side of the fourth insulating layer IL4 away from the substrate 110. The first pixel electrode PE1 is located in the pixel area AA, and the first pixel electrode PE1 is electrically connected to the second electrode 151 through the fifth via HL5. The fifth via HL5 passes through the fourth insulating layer IL4, the third insulating layer IL3 and part of the second insulating layer IL2.
[0066] In this embodiment, the material of the first pixel electrode PE1 may include ITO, IZO, ITO / Ag / ITO, IZO / Ag / IZO, Mo / Cu, MoTi / Cu / MoTi, etc.
[0067] In this embodiment, the first electrode 141 can be the drain of the first thin-film transistor T1, and the second electrode 151 can be the source of the first thin-film transistor T1.
[0068] In this embodiment, the third metal layer 170 may further include at least one transmission line for transmitting voltage signals, such as a high potential line, a low potential line, a clock signal line, a start signal line, a data signal line, etc. For example, the data line located in the third metal layer 170 is connected to the fourth electrode 171 to guide the data signal in the data line into the first electrode 141. At the same time, the first active part 144 is turned on, and the data signal is transmitted to the second electrode 151 and guided into the first pixel electrode PE1 through the second electrode 151.
[0069] Based on Figure 3, please refer to Figure 4. The array substrate 100a also includes a planarization layer PLN disposed on the side of the fourth insulating layer IL4 away from the substrate 110. The planarization layer PLN covers the first pixel electrode PE1. The material of the planarization layer PLN includes flexible materials such as polytetrafluoroethylene.
[0070] Please refer to Figure 4. The array substrate 100a also includes a second pixel electrode PE2 disposed on the side of the planarization layer PLN away from the substrate 110. The second pixel electrode PE2 is electrically connected to the first pixel electrode PE1 through a sixth via HL6 on the planarization layer PLN.
[0071] In this embodiment, the material of the second pixel electrode PE2 may include ITO, IZO, ITO / Ag / ITO, IZO / Ag / IZO, Mo / Cu, MoTi / Cu / MoTi, etc.
[0072] Meanwhile, referring to Figure 4, the array substrate 100a also includes a common electrode AE that is in the same layer as the first pixel electrode PE1 and is fabricated in the same process. The common electrode AE and the second pixel electrode PE2 form a driving electric field to drive the liquid crystal deflection in the display panel 100.
[0073] It should be noted that the structures in Figure 4 are only applicable to liquid crystal display panels, while the structures in Figure 3 can be applied to liquid crystal display panels, organic light-emitting diode display panels, MiniLED or MicroLED direct-view display panels, etc.
[0074] Please refer to Figure 5. This application also proposes a method for fabricating an array substrate. Taking the structure in Figure 3 as an example, the method for fabricating the array substrate includes:
[0075] S10. Provide a substrate 110 and form a buffer layer 130 on the substrate 110;
[0076] Please refer to Figure 6A. The material of the substrate 110 can be a rigid substrate 110, such as rigid materials like glass or quartz; or the material of the substrate 110 can be a flexible substrate 110, such as flexible materials like polyimide.
[0077] In this embodiment, a light-shielding layer may also be provided between the substrate 110 and the buffer layer 130. The first active portion 144 of the first thin film transistor T1 in the pixel area AA can be located within the orthogonal projection of the light-shielding layer on the substrate 110, so as to avoid the reduction of the device effect of the transistor due to light entering the channel portion.
[0078] In this embodiment, the buffer layer 130 is laid on the entire array substrate 100a and covers the light-shielding layer. For example, the material of the buffer layer 130 may include a single layer of silicon oxide, a silicon oxide film layer, or a stacked structure of silicon oxide, silicon nitride, aluminum oxide, etc. For example, the buffer layer 130 of this application may be a stacked structure of silicon oxide, silicon nitride, and silicon oxide.
[0079] S20. A semiconductor material layer ACT is formed on the surface of the buffer layer 130 away from the substrate 110, and a first semiconductor pattern ACT1 located in the pixel area AA and a second semiconductor pattern ACT2 located in the non-pixel area NA are formed by patterning.
[0080] Please refer to Figure 6B. The material of the semiconductor material layer ACT can be polycrystalline silicon, which can be formed by amorphous silicon laser annealing crystallization or other crystallization processes.
[0081] S30. A first insulating layer IL1 and a first metal layer 150 are formed on the side of the semiconductor material layer ACT away from the substrate 110. A first metal pattern 150a located in the pixel area AA and a second metal pattern 150b located in the non-pixel area NA are formed by patterning. The first semiconductor pattern ACT1 is conductiveized using the first metal pattern 150a as a mask so that the first semiconductor pattern ACT1 forms a second active part 142. The second semiconductor pattern ACT2 is conductiveized using the second metal pattern 150b as a mask so that the second semiconductor pattern ACT2 not covered by the second metal pattern 150b forms a first electrode 141. The second semiconductor pattern ACT2 covered by the second metal pattern 150b forms an extension 143.
[0082] Please refer to Figure 6C. The second active portion 142 includes a second channel 142a and conductor portions 142b disposed on both sides of the second channel 142a. The conductor portions 142b and the second electrode 151 are formed by polysilicon through ion doping or plasma treatment. The first metal pattern 150a is a second gate 152 corresponding to the second channel 142a.
[0083] In this embodiment, the material of the first insulating layer IL1 may include a single layer of silicon oxide, a silicon oxide film, or a stacked structure of silicon oxide, silicon nitride, aluminum oxide, etc.
[0084] In this embodiment, the material of the first metal layer 150 can be Mo, Mo / Al, Mo / Cu, MoTi / Cu, MoTi / Cu / MoTi, Ti / Al / Ti, Ti / Cu / Ti, Mo / Cu / IZO, IZO / Cu / IZO, Mo / Cu / ITO, etc.
[0085] S40. The second metal pattern 150b and the first insulating layer IL1 are patterned so that the second metal pattern 150b forms the second electrode 151 and the first via HL1 is formed on the first insulating layer IL1. Then, the second semiconductor pattern ACT2 that is not covered by the second electrode 151 is conductiveized using the second electrode 151 as a mask so that a portion of the extension 143 is conductiveized and forms the first electrode 141, as shown in the structure of FIG6D.
[0086] S50, a first active portion 144 is formed on the side of the first insulating layer IL1 away from the substrate 110;
[0087] Please refer to Figure 6E. One end of the first active part 144 is connected to the second electrode 151, and the other end of the first active part 144 extends along the side wall of the first via HL1 and is connected to the first electrode 141 corresponding to the first via HL1.
[0088] In this embodiment, the first active part 144 can be formed by physical vapor deposition and patterning through photolithography and etching processes; the material of the first active part 144 can be an oxide semiconductor, such as IGZO, IGTO, Ln-IZO, ITZO, ITGZO, HIZO, IZO (InZnO), ZnO:F, In2O3:Sn, In2O3:Mo, Cd2SnO4, ZnO:Al, TiO2:Nb, Cd-Sn-O or other oxides.
[0089] In this embodiment, the first active part 144 can fill the first via HL1 so that the first active part 144 covers the first electrode 141 corresponding to the first via HL1, thereby increasing the contact area between the first active part 144 and the first electrode 141; at the same time, the first active part 144 of this application can also contact the surface of the first insulating layer IL1 on the side of the first via HL1 away from the second electrode 151.
[0090] S60, a second insulating layer IL2 is formed on the side of the first insulating layer IL1 away from the substrate 110, and the second insulating layer IL2 is patterned to form a second via HL2 and a third via HL3;
[0091] Please refer to Figure 6F. The second via HL2 penetrates the second insulating layer IL2 and a portion of the first insulating layer IL1, exposing a portion of the conductor portion 142b. The third via HL3 penetrates a portion of the second insulating layer IL2.
[0092] S70, a second metal layer 160 is formed on the side of the second insulating layer IL2 away from the substrate 110, and a first gate 161 located in the pixel region AA and a third electrode 162 located in the non-pixel region NA are formed by patterning.
[0093] Please refer to Figure 6G. The material of the second metal layer 160 can be Mo, Mo / Al, Mo / Cu, MoTi / Cu, MoTi / Cu / MoTi, Ti / Al / Ti, Ti / Cu / Ti, Mo / Cu / IZO, IZO / Cu / IZO, Mo / Cu / ITO, etc.
[0094] In this embodiment, the third electrode 162 passes through the second via HL2 and is connected to the conductor portion 142b of the second active portion 142. One end of the first gate 161 is attached to the surface of the second insulating layer IL2 away from the substrate 110, and the other end of the first gate 161 extends along the sidewall of the third via HL3 to the bottom surface of the third via HL3.
[0095] In this embodiment, the material of the second insulating layer IL2 may include a single layer of silicon oxide, a silicon oxide film, or a stacked structure of silicon oxide, silicon nitride, aluminum oxide, etc.
[0096] S80, a third insulating layer IL3 and a fourth electrode 171 are formed on the surface of the second insulating layer IL2 away from the substrate 110.
[0097] Please refer to Figure 6H. The fourth electrode 171 can be electrically connected to the first electrode 141 through the fourth via HL4. The fourth via HL4 passes through the third insulating layer IL3, the second insulating layer IL2 and part of the first insulating layer IL1. The fourth via HL4 can be located on the side of the third via HL3 away from the second electrode 151, that is, the fourth via HL4 and the first via HL1 do not overlap.
[0098] In this embodiment, the material of the third insulating layer IL3 may include a single layer of silicon oxide, a silicon oxide film, or a stacked structure of silicon oxide, silicon nitride, aluminum oxide, etc.; the material of the third metal layer 170 may be the same as the material of the second metal layer 160.
[0099] S90, A fourth insulating layer IL4 and a first pixel electrode PE1 layer are formed on the surface of the third insulating layer IL3 away from the substrate 110;
[0100] Please refer to Figure 6I. The first pixel electrode PE1 layer includes the first pixel electrode PE1 and a common electrode. The first pixel electrode PE1 passes through the fifth via HL5 and is electrically connected to the second electrode 151. The fifth via HL5 passes through the fourth insulating layer IL4, the third insulating layer IL3 and part of the second insulating layer IL2.
[0101] In this embodiment, the material of the fourth insulating layer IL4 may include a single layer of silicon oxide, a silicon oxide film, or a stacked structure of silicon oxide, silicon nitride, aluminum oxide, etc.
[0102] In this embodiment, the material of the first pixel electrode PE1 layer may include ITO, IZO, ITO / Ag / ITO, IZO / Ag / IZO, Mo / Cu, MoTi / Cu / MoTi, etc.
[0103] Based on step S90, the method for fabricating the array substrate includes:
[0104] S100, a planarization layer PLN and a second pixel electrode PE2 are formed on the surface of the fourth insulating layer IL4 away from the substrate 110.
[0105] Please refer to Figure 6J. A sixth via HL6 is provided on the planarization layer PLN. The first pixel electrode PE1 passes through the sixth via HL6 and is electrically connected to the first pixel electrode PE1.
[0106] In this embodiment, the array substrate 100a also includes a common electrode AE that is in the same layer as the first pixel electrode PE1 and is fabricated in the same process. The common electrode AE and the second pixel electrode PE2 form a driving electric field to drive the liquid crystal in the display panel 100 to deflect.
[0107] In this embodiment, the material of the planarization layer PLN includes flexible materials such as polytetrafluoroethylene.
[0108] In this embodiment, the material of the second pixel electrode PE2 may include ITO, IZO, ITO / Ag / ITO, IZO / Ag / IZO, Mo / Cu, MoTi / Cu / MoTi, etc.
[0109] It should be noted that the structures in Figure 6J are only applicable to liquid crystal display panels, while the structures in Figure 6I can be applied to liquid crystal display panels, organic light-emitting diode display panels, MiniLED or MicroLED direct-view display panels, etc.
[0110] The second active portion 142 of the second thin-film transistor T2 in this application has a conventional channel structure, while the first electrode 141, the first active portion 144, and the second active portion 142 of the first thin-film transistor T1 in this application have a vertical structure. That is, the channel length of the first active portion 144 is changed from horizontal to vertical, which reduces the channel length of the first active portion 144. This makes the channel length of the first active portion 144 smaller than the channel length of the second active portion 142, which is equivalent to reducing the size of the transistor in the pixel area AA. This allows more transistors to be placed in the same area, thereby improving the resolution of small-sized display devices.
[0111] In this embodiment, the channel length of the first active part 144 can be from 0.3 micrometers to 0.5 micrometers.
[0112] Meanwhile, in this application, when fabricating the second active portion of the second thin-film transistor, the first electrode of the first thin-film transistor is also fabricated simultaneously; when fabricating the second gate of the second thin-film transistor, the second electrode of the first thin-film transistor is also fabricated simultaneously; when fabricating the third electrode of the second thin-film transistor, the first gate of the first thin-film transistor is also fabricated simultaneously. That is, this application can utilize three layers of insulation to simultaneously fabricate transistors in the pixel area and non-pixel area, reducing the number of photomasks, simplifying the fabrication process of the array substrate, and reducing the fabrication cost of the display panel.
[0113] This application also proposes a mobile terminal, which includes a terminal body and the aforementioned display panel, the terminal body and the display panel being integrated into one unit. The terminal body may include components such as a circuit board bonded to the display panel, and a cover plate disposed on the display panel. The mobile terminal may include electronic devices such as mobile phones, televisions, and laptops.
[0114] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.
[0115] The technical solutions provided in the embodiments of this application have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the embodiments above are only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions in the embodiments of this application.
Claims
1. An array substrate, wherein, The array substrate includes a pixel region and a non-pixel region. The pixel region contains a substrate and a first thin-film transistor disposed on the substrate. The first thin-film transistor includes: The first electrode is disposed on one side of the substrate; A first insulating layer is disposed on one side of the substrate and covers the first electrode, and a first via corresponding to a portion of the first electrode is formed on the first insulating layer; The second electrode is disposed on the side of the first insulating layer away from the substrate; A first active part, one end of which is connected to the second electrode, and the other end of which extends along the sidewall of the first via and is connected to the first electrode corresponding to the first via. A second insulating layer is disposed on the side of the first insulating layer away from the substrate, and the second insulating layer covers the second active portion; A first gate is disposed on the side of the second insulating layer away from the substrate.
2. The array substrate according to claim 1, wherein, The non-pixel area is provided with the substrate and a second thin-film transistor disposed on the substrate; The second thin-film transistor includes a second active portion, the material of which is different from that of the first active portion.
3. The array substrate according to claim 2, wherein, The material of the second active part is the same as that of the first electrode, and the second active part and the first electrode are both located on the surface of the same film layer.
4. The array substrate according to claim 2, wherein, The channel length of the first active part is less than the channel length of the second active part.
5. The array substrate according to claim 2, wherein, The second thin-film transistor further includes: The first insulating layer covers the second active part; The second gate is disposed on the side of the first insulating layer away from the substrate, and the second gate corresponds to the second active portion; The material of the second gate is the same as that of the second electrode, and both the second gate and the second electrode are disposed on the surface of the first insulating layer away from the substrate.
6. The array substrate according to claim 5, wherein, The second thin-film transistor further includes: The second insulating layer covers the second gate; The third electrode is disposed on the side of the second insulating layer away from the substrate, and the third electrode passes through the second via and is connected to the conductor portion of the second active portion; The material of the third electrode is the same as that of the first gate, and both the third electrode and the first gate are disposed on the surface of the second insulating layer away from the substrate.
7. The array substrate according to claim 2, wherein, The first active part is made of oxide semiconductor, and the second active part is made of polycrystalline silicon semiconductor.
8. The array substrate according to any one of claims 1 to 7, wherein, The first thin-film transistor further includes an extension connected to the first electrode, the extension being made of the same material as the first electrode, and the extension being a semiconductor. Wherein, the orthogonal projection of the extension segment on the substrate lies within the orthogonal projection of the second electrode on the substrate.
9. The array substrate according to any one of claims 1 to 7, wherein, A third via corresponding to the first via is formed on the second insulating layer, and the depth of the third via is less than the thickness of the second insulating layer; Wherein, one end of the first gate overlaps the surface of the second insulating layer away from the substrate, and the other end of the first gate extends along the sidewall of the third via to the bottom surface of the third via.
10. The array substrate according to claim 9, wherein, The orthographic projection of the third via on the substrate lies within the orthographic projection of the first via on the substrate.
11. The array substrate according to claim 10, wherein, The projected area of the third via on the substrate is smaller than the projected area of the first via on the substrate.
12. The array substrate according to claim 9, wherein, The depth of the third via is less than the thickness of the second insulating layer.
13. The array substrate according to any one of claims 1 to 7, wherein, The first active portion fills the first via and covers the first electrode corresponding to the first via.
14. The array substrate according to any one of claims 1 to 7, wherein, The first thin-film transistor further includes: A third insulating layer is disposed on the side of the second insulating layer away from the substrate, and the third insulating line covers the first gate. The fourth electrode is disposed on the side of the third insulating layer away from the substrate, and the fourth electrode is electrically connected to the first electrode through the fourth via. A fourth insulating layer is disposed on the side of the third insulating layer away from the substrate, and the fourth insulating line covers the fourth electrode; The first pixel electrode is disposed on the side of the fourth insulating layer away from the substrate, and the first pixel electrode is electrically connected to the second electrode through the fifth via.
15. The array substrate according to claim 14, wherein, The first thin-film transistor further includes: A planarization layer is disposed on the side of the fourth insulating layer away from the substrate; The second pixel electrode is disposed on the side of the planar layer away from the substrate.
16. A display panel, wherein, The array substrate includes a pixel region and a non-pixel region. The pixel region has a substrate and a first thin-film transistor disposed on the substrate. The first thin-film transistor includes: The first electrode is disposed on one side of the substrate; A first insulating layer is disposed on one side of the substrate and covers the first electrode, and a first via corresponding to a portion of the first electrode is formed on the first insulating layer; The second electrode is disposed on the side of the first insulating layer away from the substrate; A first active part, one end of which is connected to the second electrode, and the other end of which extends along the sidewall of the first via and is connected to the first electrode corresponding to the first via. A second insulating layer is disposed on the side of the first insulating layer away from the substrate, and the second insulating layer covers the second active portion; A first gate is disposed on the side of the second insulating layer away from the substrate.
17. The display panel according to claim 16, wherein, The non-pixel area is provided with the substrate and a second thin-film transistor disposed on the substrate; The second thin-film transistor includes a second active portion, the material of which is different from that of the first active portion.
18. The display panel according to claim 17, wherein, The material of the second active part is the same as that of the first electrode, and the second active part and the first electrode are both located on the surface of the same film layer.
19. The display panel according to claim 17, wherein, The channel length of the first active part is less than the channel length of the second active part.
20. The display panel according to claim 17, wherein, The second thin-film transistor further includes: The first insulating layer covers the second active part; The second gate is disposed on the side of the first insulating layer away from the substrate, and the second gate corresponds to the second active portion; The material of the second gate is the same as that of the second electrode, and both the second gate and the second electrode are disposed on the surface of the first insulating layer away from the substrate.
Citation Information
Patent Citations
Transistor array substrate and electronic device including same
CN112992922A
Array substrate and display panel
CN114005838A
Display panel, preparation method thereof and display device
CN117479663A
Array substrate, display panel and display device
CN118367029A
Electrooptical device and projection type display device
JP2002372926A