Chain-type carrier mounting apparatus for wastewater treatment device

Abstract

A chain-type carrier mounting apparatus for a wastewater treatment device, aiming to solve the technical problem of requiring large-scale machinery and substantial labor for the mounting and replacement of biofilm carriers in existing wastewater treatment processes. The apparatus comprises a movable plate (1) and a counterweight (14). The movable plate (1) is movable leftward and rightward to accurately select a target carrier, completing the mounting and removal of a single row of carriers. The counterweight (14) can offset the dead weight of the carriers, reducing the resistance of a rotating shaft (6) and a crank handle (8), facilitating operation by workers. The apparatus has a simple and compact structure, is adjustable on the basis of the sizes and shapes of different biochemical tanks, and is applicable to wastewater treatment plants of various scales. Key components of the apparatus are made of corrosion-resistant materials and designed for easy disassembly and cleaning, significantly reducing the difficulty and costs of routine maintenance. By means of rational design, the apparatus operates stably and can work without failure for a long time, ensuring the continuity and safety of the wastewater treatment process.

Description

A chain-type packing installation device for sewage treatment equipment Technical Field

[0001] This invention relates to a packing material installation device for wastewater treatment equipment. Background Technology

[0002] With the intensification of industrialization and urbanization in my country, the wastewater treatment industry has received widespread attention and become an indispensable part of social development and progress. At the same time, the wastewater treatment industry is closely related to ecological environmental protection and is crucial for building a green China. After decades of development, the activated sludge process has become the preferred treatment process for urban wastewater treatment plants, and various process forms have emerged. However, in low-temperature environments, the activity of enzymes involved in biochemical reactions is inhibited, and the metabolic rate of microorganisms slows down, leading to reduced treatment efficiency and the risk of effluent exceeding standards. To address the poor treatment effect of the activated sludge process at low temperatures, researchers have proposed methods such as extending sludge age, adding functional bacterial agents, and adding biological packing materials. These methods have played a certain role in the actual operation of wastewater treatment plants. Among them, adding biological packing materials can provide attachment and growth sites for microorganisms, extend sludge age, and promote the interaction between microorganisms and packing materials, thereby improving the system's treatment efficiency. Therefore, various types of biological packing materials have been developed and widely used.

[0003] Currently, biological packing materials are added or installed in two ways: fluidized and fixed. Flow-type installations require strict control over the flow pattern and operation of the biological treatment tank and are prone to loss with the effluent, thus they are mostly used in laboratories or small-scale pilot plants. Fixed installations avoid the problems of uneven distribution and easy loss of packing materials, making them the preferred installation method for biological packing materials in wastewater treatment plants. However, biological packing materials require regular maintenance during operation and replacement after their service life expires. This not only increases the workload of operators but also increases the operation and maintenance costs of wastewater treatment plants. Currently, the installation, maintenance, and replacement of biological packing materials require the use of heavy machinery and a significant amount of manpower. Summary of the Invention

[0004] The present invention aims to solve the technical problem that the installation and replacement of biological packing materials in the current sewage treatment process requires the use of large machinery and consumes a lot of manpower, and provides a chain-type packing material installation device for sewage treatment equipment.

[0005] The chain-type packing installation device for sewage treatment equipment of the present invention consists of a moving plate 1, a first sliding shaft 2, a second sliding shaft 3, a chain 4, a sprocket 5, a rotating shaft 6, a housing 7, a throttle 8, a first connecting block 9, a second connecting block 10, a third sliding shaft 11, a fourth sliding shaft 12, a base 13, a counterweight 14, a mounting plate 15, a collar 16, a fixing component 17, a bearing, a crossbeam 19, and a limiting block 20.

[0006] The outer shell 7 has a hollow middle section, in which multiple horizontal beams 19 are evenly arranged vertically. A rotating shaft 6 is horizontally arranged near the top of the hollow middle section of the outer shell 7. A sprocket 5 is fixed at each end of the rotating shaft 6. A chain 4 is wound around each sprocket 5. A handle 8 is arranged on the outside of the outer shell 7 and is fixed to the rotating shaft 6. A bearing is installed at the contact position between the rotating shaft 6 and the frame of the outer shell 7, and the rotating shaft 6 is connected to the outer shell 7 through the bearing. The two ends of the chain 4 are fixed to the first connecting block 9 and the second connecting block 10, respectively. The two first connecting blocks 9 are symmetrically fixed to the upper surface of the counterweight 14, and the two second connecting blocks 10 are symmetrically fixed to the upper surface of the mounting plate 15.

[0007] Two vertical third sliding shafts 11 are symmetrically fixed in the hollow middle part of the outer casing 7, and two vertical fourth sliding shafts 12 are also symmetrically fixed; two first sliding holes 18 are symmetrically provided on the mounting plate 15, and the two first sliding holes 18 are respectively fitted onto the two third sliding shafts 11 for sliding movement; two second sliding holes are symmetrically provided on the counterweight 14, and the two second sliding holes are respectively fitted onto the two fourth sliding shafts 12 for sliding movement;

[0008] Two bases 13 are symmetrically fixed at the bottom of the outer shell 1, and a limiting block 20 is fixed on the base 13. The limiting block 20 is located below the mounting plate 15 and is used to limit the lower part of the mounting plate 15.

[0009] The movable plate 1 is an L-shaped plate, which is composed of a vertical plate 1-2 and a horizontal plate 1-3 fixed vertically. A horizontal groove 1-1 is provided on the horizontal plate 1-3 for filling the filler. Two collars 16 are provided on the back of the vertical plate 1-2. A horizontal second sliding shaft 3 and two horizontal first sliding shafts 2 are fixed on the front of the mounting plate 15, with the second sliding shaft 3 located above the first sliding shafts 2. The two collars 16 are respectively fitted onto the two first sliding shafts 2 and are slidably connected. The top of the vertical plate 1-2 is fitted onto the second sliding shaft 3 and is slidably connected. Four fixing components 17 are evenly arranged on the outer side of the outer shell 7.

[0010] The method of use and working principle of the chain packing installation device for sewage treatment equipment of the present invention are as follows:

[0011] The outer casing 7 is fixed to the wall of the biological tank by four fixing components 17, which increases the stability of operation. The throttle 8 is located above the liquid surface. The moving plate 1 is arranged on the mounting plate 15 by the first sliding shaft 2 and the second sliding shaft 3 and can move horizontally on the mounting plate 15. The moving plate 1 moves left and right to select the packing to be raised or lowered. The packing is placed in the horizontal groove 1-1. The mounting plate 15 and the counterweight 14 are respectively connected to the two ends of the chain 4.

[0012] Two sprockets 5 are fixed on the rotating shaft 6 and rotate with the rotating shaft 6. A bearing is installed at the contact position between the rotating shaft 6 and the outer casing 7. When the handle 8 is turned manually, the handle 8 drives the rotating shaft 6 to rotate. The rotation of the sprockets 5 drives the chain 4 to move along two vertical paths, which can raise or lower the mounting plate 15 loaded with packing. The counterweight 14 moves in the opposite direction to the mounting plate 15 to reduce the resistance encountered by the target packing during the raising and lowering process, thus saving effort. The mounting plate 15 is limited by the outer casing 7 when it is at its highest position and by the limiting block 20 when it is at its lowest position.

[0013] The chain-type packing installation device for wastewater treatment equipment of the present invention can remove old packing from the biological treatment tank and can also send new packing into the tank.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] ①The movable plate 1 of the present invention can move left and right to accurately select the target packing, complete the installation and disassembly of a single row of packing, and improve work efficiency;

[0016] ②The counterweight 14 of the present invention can offset the self-weight of the packing, reduce the resistance of the rotating shaft 6 and the handle 8, and facilitate worker operation;

[0017] ③The device of the present invention has a simple and compact structure, which can be adjusted according to the size and shape of different biological tanks, and is suitable for sewage treatment plants of various sizes;

[0018] ④ The key components of the device of this invention are all made of corrosion-resistant materials, and the design facilitates disassembly and cleaning, greatly reducing the difficulty and cost of daily maintenance;

[0019] ⑤ Through reasonable design, the device operates stably and can work without failure for a long time, ensuring the continuity and safety of the sewage treatment process. Attached Figure Description

[0020] Figure 1 is a schematic diagram of the chain packing installation device for the sewage treatment equipment according to specific embodiment one;

[0021] Figure 2 is a partially enlarged schematic diagram of the mounting plate 15 and its vicinity in Figure 1;

[0022] Figure 3 is an enlarged schematic diagram of region A in Figure 2;

[0023] Figure 4 is a magnified view of the upper part of Figure 1;

[0024] Figure 5 is an enlarged schematic diagram of region B in Figure 4. Detailed Implementation

[0025] Specific Implementation Method 1: This implementation method is a chain-type packing installation device for sewage treatment equipment, as shown in Figures 1-5. Specifically, it consists of a moving plate 1, a first sliding shaft 2, a second sliding shaft 3, a chain 4, a sprocket 5, a rotating shaft 6, a housing 7, a handle 8, a first connecting block 9, a second connecting block 10, a third sliding shaft 11, a fourth sliding shaft 12, a base 13, a counterweight 14, a mounting plate 15, a collar 16, a fixing component 17, a bearing, a crossbeam 19, and a limiting block 20.

[0026] The outer shell 7 has a hollow middle section, in which multiple horizontal beams 19 are evenly arranged vertically. A rotating shaft 6 is horizontally arranged near the top of the hollow middle section of the outer shell 7. A sprocket 5 is fixed at each end of the rotating shaft 6. A chain 4 is wound around each sprocket 5. A handle 8 is arranged on the outside of the outer shell 7 and is fixed to the rotating shaft 6. A bearing is installed at the contact position between the rotating shaft 6 and the frame of the outer shell 7, and the rotating shaft 6 is connected to the outer shell 7 through the bearing. The two ends of the chain 4 are fixed to the first connecting block 9 and the second connecting block 10, respectively. The two first connecting blocks 9 are symmetrically fixed to the upper surface of the counterweight 14, and the two second connecting blocks 10 are symmetrically fixed to the upper surface of the mounting plate 15.

[0027] Two vertical third sliding shafts 11 are symmetrically fixed in the hollow middle part of the outer casing 7, and two vertical fourth sliding shafts 12 are also symmetrically fixed; two first sliding holes 18 are symmetrically provided on the mounting plate 15, and the two first sliding holes 18 are respectively fitted onto the two third sliding shafts 11 for sliding movement; two second sliding holes are symmetrically provided on the counterweight 14, and the two second sliding holes are respectively fitted onto the two fourth sliding shafts 12 for sliding movement;

[0028] Two bases 13 are symmetrically fixed at the bottom of the outer shell 1, and a limiting block 20 is fixed on the base 13. The limiting block 20 is located below the mounting plate 15 and is used to limit the lower part of the mounting plate 15.

[0029] The movable plate 1 is an L-shaped plate, which is composed of a vertical plate 1-2 and a horizontal plate 1-3 fixed vertically. A horizontal groove 1-1 is provided on the horizontal plate 1-3 for filling the filler. Two collars 16 are provided on the back of the vertical plate 1-2. A horizontal second sliding shaft 3 and two horizontal first sliding shafts 2 are fixed on the front of the mounting plate 15, with the second sliding shaft 3 located above the first sliding shafts 2. The two collars 16 are respectively fitted onto the two first sliding shafts 2 and are slidably connected. The top of the vertical plate 1-2 is fitted onto the second sliding shaft 3 and is slidably connected. Four fixing components 17 are evenly arranged on the outer side of the outer shell 7.

[0030] The usage method and working principle of the chain-type packing installation device for wastewater treatment equipment in this embodiment are as follows:

[0031] The outer casing 7 is fixed to the wall of the biological tank by four fixing components 17, which increases the stability of operation. The throttle 8 is located above the liquid surface. The moving plate 1 is arranged on the mounting plate 15 by the first sliding shaft 2 and the second sliding shaft 3 and can move horizontally on the mounting plate 15. The moving plate 1 moves left and right to select the packing to be raised or lowered. The packing is placed in the horizontal groove 1-1. The mounting plate 15 and the counterweight 14 are respectively connected to the two ends of the chain 4.

[0032] Two sprockets 5 are fixed on the rotating shaft 6 and rotate with the rotating shaft 6. A bearing is installed at the contact position between the rotating shaft 6 and the outer casing 7. When the handle 8 is turned manually, the handle 8 drives the rotating shaft 6 to rotate. The rotation of the sprockets 5 drives the chain 4 to move along two vertical paths, which can raise or lower the mounting plate 15 loaded with packing. The counterweight 14 moves in the opposite direction to the mounting plate 15 to reduce the resistance encountered by the target packing during the raising and lowering process, thus saving effort. The mounting plate 15 is limited by the outer casing 7 when it is at its highest position and by the limiting block 20 when it is at its lowest position.

[0033] The chain-type packing installation device for the wastewater treatment equipment of this embodiment can remove the old packing material from the biological treatment tank and also send new packing material into the tank.

[0034] Compared with the prior art, this embodiment has the following beneficial effects:

[0035] ①The movable plate 1 of the present invention can move left and right to accurately select the target packing, complete the installation and disassembly of a single row of packing, and improve work efficiency;

[0036] ②The counterweight 14 of the present invention can offset the self-weight of the packing, reduce the resistance of the rotating shaft 6 and the handle 8, and facilitate worker operation;

[0037] ③The device of the present invention has a simple and compact structure, which can be adjusted according to the size and shape of different biological tanks, and is suitable for sewage treatment plants of various sizes;

[0038] ④ The key components of the device of this invention are all made of corrosion-resistant materials, and the design facilitates disassembly and cleaning, greatly reducing the difficulty and cost of daily maintenance;

[0039] ⑤ Through reasonable design, the device operates stably and can work without failure for a long time, ensuring the continuity and safety of the sewage treatment process.

[0040] Specific Implementation Method Two: This implementation method differs from Specific Implementation Method One in that the movable plate 1 is made of a corrosion-resistant material. Everything else is the same as in Specific Implementation Method One.

[0041] Specific Implementation Method Three: This implementation method differs from Specific Implementation Method One or Two in that the first sliding shaft 2 and the second sliding shaft 3 are both made of corrosion-resistant materials. Everything else is the same as in Specific Implementation Method One or Two.

[0042] Specific Implementation Method Four: This implementation method differs from Specific Implementation Methods One to Three in that the chain 4 and the outer shell 7 are both made of corrosion-resistant materials. Everything else is the same as in Specific Implementation Methods One to Three.

[0043] Specific Implementation Method Five: This implementation method differs from Specific Implementation Method Four in that the first connecting block 9 and the second connecting block 10 are both made of corrosion-resistant materials. Everything else is the same as in Specific Implementation Method Four.

[0044] Specific Implementation Method Six: This implementation method differs from Specific Implementation Method Five in that the third sliding shaft 11 and the fourth sliding shaft 12 are both made of corrosion-resistant materials. Everything else is the same as in Specific Implementation Method Five.

[0045] Specific Implementation Method Seven: This implementation method differs from Specific Implementation Method Six in that the base 13 and the limiting block 20 are both made of corrosion-resistant materials. Everything else is the same as in Specific Implementation Method Six.

[0046] Specific Implementation Method Eight: This implementation method differs from Specific Implementation Method Seven in that the counterweight 14 and the mounting plate 15 are both made of corrosion-resistant materials. Everything else is the same as in Specific Implementation Method Seven.

[0047] Specific Implementation Method Nine: This implementation method differs from Specific Implementation Method Eight in that the crossbeam 19 is made of a corrosion-resistant material. Everything else is the same as in Specific Implementation Method Eight.

[0048] Specific Implementation Method Ten: This implementation method differs from Specific Implementation Method Nine in that the corrosion-resistant material is 304 stainless steel or epoxy fiberglass. Everything else is the same as in Specific Implementation Method Nine.

Claims

1. A chain-type packing installation device for sewage treatment equipment, characterized in that... It is composed of a movable plate (1), a first sliding shaft (2), a second sliding shaft (3), a chain (4), a sprocket (5), a rotating shaft (6), a housing (7), a throttle (8), a first connecting block (9), a second connecting block (10), a third sliding shaft (11), a fourth sliding shaft (12), a base (13), a counterweight (14), a mounting plate (15), a collar (16), a fixing assembly (17), a bearing, a crossbeam (19), and a limiting block (20); The outer shell (7) has a hollow middle section, and multiple horizontal beams (19) are evenly arranged in the vertical direction in the hollow middle section; a rotating shaft (6) is horizontally arranged near the top of the hollow middle section of the outer shell (7), and a sprocket (5) is fixed at both ends of the rotating shaft (6). The sprocket (5) is located in the hollow middle section of the outer shell (7), and a chain (4) is wound on each sprocket (5); a handle (8) is arranged on the outside of the outer shell (7) and the handle (8) is fixed to the rotating shaft (6). A bearing is installed at the position in contact with the rotating shaft (6) inside the frame of the outer shell (7), and the rotating shaft (6) is connected to the outer shell (7) through the bearing; the two ends of the chain (4) are fixed to the first connecting block (9) and the second connecting block (10) respectively. The two first connecting blocks (9) are symmetrically fixed on the upper surface of the counterweight (14), and the two second connecting blocks (10) are symmetrically fixed on the upper surface of the mounting plate (15). Two vertical third sliding shafts (11) are symmetrically fixed in the hollow middle part of the outer shell (7), and two vertical fourth sliding shafts (12) are also symmetrically fixed; two first sliding holes (18) are symmetrically arranged on the mounting plate (15), and the two first sliding holes (18) are respectively fitted onto the two third sliding shafts (11) for sliding movement; two second sliding holes are symmetrically arranged on the counterweight (14), and the two second sliding holes are respectively fitted onto the two fourth sliding shafts (12) for sliding movement; Two bases (13) are symmetrically fixed at the bottom of the outer shell (1), and a limiting block (20) is fixed on the base (13). The limiting block (20) is located below the mounting plate (15) to limit the lower part of the mounting plate (15). The movable plate (1) is an L-shaped plate, which is composed of a vertical plate (1-2) and a horizontal plate (1-3) fixed vertically. A horizontal groove (1-1) is provided on the horizontal plate (1-3) for filling the filler. Two collars (16) are provided on the back of the vertical plate (1-2). A horizontal second sliding shaft (3) and two horizontal first sliding shafts (2) are fixed on the front of the mounting plate (15). The second sliding shaft (3) is located above the first sliding shaft (2). The two collars (16) are respectively fitted on the two first sliding shafts (2) and are slidably connected. The top of the vertical plate (1-2) is fitted on the second sliding shaft (3) and is slidably connected. Four fixing components (17) are evenly arranged on the outer side of the outer shell (7).

2. The chain-type packing installation device for sewage treatment equipment according to claim 1, characterized in that... The movable plate (1) is made of corrosion-resistant material.

3. The chain-type packing installation device for sewage treatment equipment according to claim 2, characterized in that... The first sliding shaft (2) and the second sliding shaft (3) are both made of corrosion-resistant materials.

4. The chain-type packing installation device for sewage treatment equipment according to claim 3, characterized in that... The chain (4) and the outer shell (7) are both made of corrosion-resistant materials.

5. A chain-type packing installation device for sewage treatment equipment according to claim 4, characterized in that... The first connecting block (9) and the second connecting block (10) are both made of corrosion-resistant materials.

6. A chain-type packing installation device for sewage treatment equipment according to claim 5, characterized in that... The third sliding shaft (11) and the fourth sliding shaft (12) are both made of corrosion-resistant materials.

7. A chain-type packing installation device for sewage treatment equipment according to claim 6, characterized in that... The base (13) and the limiting block (20) are both made of corrosion-resistant materials.

8. A chain-type packing installation device for sewage treatment equipment according to claim 7, characterized in that... The counterweight (14) and mounting plate (15) are both made of corrosion-resistant materials.

9. A chain-type packing installation device for sewage treatment equipment according to claim 8, characterized in that... The beam (19) is made of corrosion-resistant material.

10. A chain-type packing installation device for sewage treatment equipment according to claim 9, characterized in that... The corrosion-resistant material is 304 stainless steel or epoxy fiberglass.

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