Manufacturing method of a lens element with embedded fonctional diffusive structure

The manufacturing method uses additive manufacturing to embed a diffusive structure in lenses, addressing complexity and compatibility issues, enabling accurate near vision correction and standard process compliance.

WO2026114783A1PCT designated stage Publication Date: 2026-06-04ESSILOR INTERNATIONAL(COMPAGNIE GENERALE D OPTIQUE)

Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
ESSILOR INTERNATIONAL(COMPAGNIE GENERALE D OPTIQUE)
Filing Date
2025-11-21
Publication Date
2026-06-04

AI Technical Summary

Technical Problem

Existing lens manufacturing processes face challenges in producing complex corrective lenses for myopia and hyperopia due to high complexity and the need to comply with surfacing, coating, and edging processes, while conventional lenses often fail to correct near vision inaccuracies.

Method used

A manufacturing method involving additive manufacturing to create a functional diffusive structure with securing elements, which is embedded in the lens element, allowing it to withstand subsequent surfacing, coating, and edging processes, and includes features like color filters and light diffusion patterns.

Benefits of technology

The method enables the production of versatile lenses with complex diffusive structures that can correct myopia and hyperopia, reduce progression, and enhance near vision accuracy, while maintaining compatibility with standard manufacturing processes.

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Abstract

The disclosure relates to a manufacturing method of a lens element (1) comprising the steps of a - producing a functional diffusive structure (5) configured to attenuate at least one eye discomfort; b - forming at least three securing elements (7) to fit the functional diffusive structure (5) to a mould; c - mounting the functional diffusive structure (5) in the mould via the securing elements (7); and d - moulding the lens 5element (1) by filling the mould to embed the functional diffusive structure (5) in the lens element (1).
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