Continuous cutting laser processing equipment following the conveyor
By designing a laser processing equipment following conveying device including a frame, up and down moving beam and active roller drive device, the existing laser cutting equipment is solved, and the problem of poor stability and high dynamic corresponding requirements in plate processing is difficult to meet, and stable conveying of the plate and high-precision continuous cutting are achieved.
Patent Information
- Application Number
- CN202010409540.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-14
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2040-05-14
AI Technical Summary
Existing laser cutting equipment has problems such as poor stability and difficult to meet the corresponding requirements of high dynamics in plate processing, resulting in poor cutting quality.
A laser processing equipment following conveyor device including a frame, up and down moving beam and an active roller drive device is designed to realize the synchronous movement of up and down moving beam through belt transmission, ensuring the smooth operation of the belt and the stability of the cutting gap.
It realizes stable conveying of plates and high-precision continuous cutting, improves cutting quality and equipment applicability, and meets the corresponding requirements of high dynamics.
Smart Images

Figure CN111360431B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a conveying device, and more particularly to a conveying device following a laser processing device that can be used to achieve stable conveying and high-precision continuous cutting. Background Art
[0002] Laser cutting is a key equipment for metal sheet processing. Traditional laser cutting is to place the prepared sheet on the cutting area of the laser equipment. The cutting area is currently commonly divided into two types: fixed and mobile. The fixed type generally uses a serrated metal support to place the cutting sheet, which is only suitable for fixed cutting of a single sheet, and the bottom surface of the sheet is easily scratched; the mobile platform is mainly the entire platform that moves with the cutting head. The platform directly affects the stability of the sheet placed on it, resulting in poor cutting quality. In addition, since the entire platform must be driven to be consistent with the motion trajectory of the cutting head, it is difficult to meet the current high dynamic response requirements of laser cutting, reducing the applicability of the machine tool. Summary of the invention
[0003] In view of the deficiencies in the prior art, this solution provides a laser processing equipment following conveying device which has stable performance and can achieve stable conveying and high-precision continuous cutting.
[0004] The technical measures adopted in this scheme are: a continuous cutting laser processing equipment following conveying device, which includes a frame, an upper movable crossbeam which can reciprocate relative to the frame under the drive of an upper crossbeam driving device is arranged on the top surface of the frame, a parallel upper crossbeam left passive roller and an upper crossbeam right passive roller are arranged on the upper movable crossbeam, a plurality of frame passive rollers are arranged on the frame, a lower movable crossbeam which can reciprocate relative to the frame under the drive of a lower crossbeam driving device is also arranged on the bottom surface of the frame, a first active roller and a second active roller arranged up and down and in parallel are arranged on the lower movable crossbeam, two lower crossbeam passive rollers are arranged in parallel on the left and right sides of the first active roller, two lower crossbeam passive rollers are arranged in parallel on the left and right sides of the second active roller, an active roller driving device is arranged on the lower movable crossbeam, and the active roller driving device synchronously drives the first active roller and the second active roller; a belt is wrapped around the frame passive roller, the upper crossbeam left passive roller, the upper crossbeam right passive roller, the lower crossbeam passive roller, the first active roller and the second active roller in a set direction and connects them together.
[0005] The active roller driving device includes an active roller servo motor and an active roller reducer. The output shaft of the active roller reducer is directly connected to the input shaft of the first active roller or the second active roller. An identical synchronous gear is fixed on the input shaft of the first active roller and the second active roller respectively. The two synchronous gears can be meshed together for transmission. The input shaft of one of the active rollers passes through the synchronous gear and is connected to the output shaft of the active roller reducer by a key.
[0006] In order to ensure the stability of transmission, two sets of identical beam driving devices are arranged on the upper movable beam, and each beam driving device is arranged corresponding to a rack.
[0007] The upper movable crossbeam can reciprocate relative to the frame, which means that two parallel guide rails are arranged on the upper surface of the frame, parallel racks are arranged beside each guide rail, and a guide rail slider sliding along the guide rail is arranged on each guide rail, and the upper movable crossbeam is fixed on the guide rail slider, and the upper movable crossbeam slides along the guide rail under the drive of the upper crossbeam driving device. The guide rail is fixed to the frame by screws, the rack is fixed to the frame by screws, the guide rail slider slides along the direction of the guide rail, and the upper movable crossbeam is fixed to the guide rail slider by screws, and moves with the guide rail slider.
[0008] The upper beam driving device includes an upper beam servo motor and an upper beam reducer fixedly arranged on the upper beam, a gear meshing with a rack is fixedly arranged on the output shaft of the upper beam reducer, and the upper beam reducer is driven by the upper beam servo motor. The upper beam servo motor on the upper beam is controlled to ensure that the motion curve is consistent with the cutting head.
[0009] The lower surface of the frame is provided with a lower movable crossbeam which is consistent with the upper movable crossbeam on the upper surface of the frame in connection mode and driving mode. The lower movable crossbeam can reciprocate relative to the frame, which means that two parallel guide rails are provided on the lower surface of the frame on the frame, parallel racks are provided beside each guide rail, and guide rail sliders sliding along the guide rails are provided on each guide rail, and the lower movable crossbeam is fixed on the guide rail sliders, and the lower movable crossbeam slides along the guide rails under the drive of the lower crossbeam driving device. The guide rails are fixed to the frame by screws, the racks are fixed to the frame by screws, the guide rail sliders slide along the direction of the guide rails, and the lower movable crossbeam is fixed to the guide rail sliders by screws, and moves with the guide rail sliders.
[0010] The lower beam driving device includes a lower beam servo motor and a lower beam reducer fixedly arranged on the lower beam, a gear meshing with a rack is fixedly arranged on the output shaft of the lower beam reducer, and the lower beam reducer is driven by the lower beam servo motor. The lower beam servo motor on the lower beam is controlled to ensure that the direction of the controlled movement is opposite to the direction of the upper beam.
[0011] Two guard plates are fixedly arranged at intervals on the upper moving crossbeam between the left passive roller of the upper crossbeam and the right passive roller of the upper crossbeam. In the width direction of the sheet, the cutting gap formed between the two guard plates is consistent with the stroke of the cutting head. In order to ensure the cutting quality, the cutting gap is set to be larger than the moving range of the cutting head in the width direction of the sheet, and larger than the sheet width.
[0012] A symmetrical stop groove is arranged below each bearing mounting hole on the upper crossbeam support frame, and two guard plates are fixedly installed in the stop groove. A cutting gap is ensured between the two guard plates. The cutting gap is designed to be narrow at the top and wide at the bottom to ensure that cutting waste is not splashed. The cutting gap is consistent with the cutting stroke of the cutting head in the width direction, and waste falls along this cutting gap during cutting.
[0013] A slag box mounting hole is provided in the middle of the upper crossbeam support, and a slag box is installed in the slag box mounting hole. A material receiving port is provided at the upper end of the slag box, and the material receiving port corresponds to the cutting gap. A negative pressure dust collector pipe interface is provided at one end of the slag box. Waste slag during cutting falls along the cutting gap and falls into the slag box through the material receiving port for collection. During operation, the slag box and the cutting gap are in a negative pressure state, so that smoke and slag are collected more effectively. The slag box mounting hole is located below the stop groove.
[0014] A mounting surface I and a mounting surface II used in pairs are arranged at one end of the upper surface of the frame, and a mounting surface I and a mounting surface II used in pairs are also arranged at the other end.
[0015] Mounting surfaces III and IV are provided at both ends of the lower surface of the frame and are provided in pairs at positions corresponding to mounting surfaces I and II provided at both ends of the upper surface.
[0016] The same support frames I are respectively arranged on the paired mounting surfaces I at both ends of the upper surface of the frame, and the support frames I are fixed to the mounting surface I by screws. The support frames I are provided with stepped holes I, and the bearings I are installed in the stepped holes I. The two ends of a passive roller of a frame are respectively installed in the bearings I in the support frames I on both sides, and the passive roller of the frame can rotate along the circumferential direction of the bearings I.
[0017] A support frame II is respectively arranged on all the mounting surfaces II, III and IV, and the support frame II is fixed on the mounting surfaces II, III and IV by screws. A stepped hole III is arranged on the support frame II, and the bearing III is installed in the stepped hole III. Both ends of the passive roller of the frame are respectively installed in the bearing III in the support frames II on both sides, and the passive roller of the frame can rotate along the circumferential direction of the bearing III.
[0018] An upper moving crossbeam reducer mounting platform is arranged on the upper moving crossbeam, and stoppers are arranged on both sides of the mounting platform. The transition plate is clamped in the stoppers, and the upper moving crossbeam reducer is fixed on the transition plate, and the transition plate is fixed on the mounting platform. The meshing of the gear and the rack is ensured by adjusting the mounting position of the transition plate in the stoppers.
[0019] Upper crossbeam brackets are respectively arranged on both sides of the upper movable crossbeam, and the upper crossbeam brackets are fixed to the upper movable crossbeam by third screws. Two parallel bearing mounting holes are arranged on the upper end of the upper crossbeam bracket, and bearings IV are respectively mounted in the bearing mounting holes. Both ends of the left passive roller of the upper crossbeam and the right passive roller of the upper crossbeam are respectively mounted on the upper crossbeam support frame by bearings IV, and rotate along the circumferential direction of bearings IV. The left passive roller of the upper crossbeam and the right passive roller of the upper crossbeam are parallel to the frame passive roller on the frame.
[0020] Lower crossbeam brackets are respectively provided on both sides of the lower movable crossbeam, and the lower crossbeam brackets are fixed to the lower movable crossbeam by screws, and a pair of parallel and equal-height first bearing mounting holes are provided at the upper end of the lower crossbeam bracket, and the first bearings are respectively installed in the first bearing mounting holes, and both ends of the passive roller of the first lower crossbeam are respectively installed on the lower crossbeam support frame through the first bearings, and rotate along the circumferential direction of the first bearing; a first active roller mounting position is provided in the middle of the pair of first bearing mounting holes, and the active roller mounting frame is fixed to the first active roller mounting position by screws, and an active roller bearing mounting hole is provided on the active roller mounting frame, and the active roller bearing is installed in the active roller bearing mounting hole, and both ends of the first active roller are respectively installed on the active roller mounting frame through the active roller bearings, and rotate along the circumferential direction of the active roller bearing; A pair of parallel and equal-height second bearing mounting holes are provided at the lower end of the lower crossbeam bracket, the second bearings are respectively mounted in the second bearing mounting holes, the two ends of the second lower crossbeam passive roller are respectively mounted on the lower crossbeam support frame through the second bearings, and rotate along the circumferential direction of the second bearing; a second active roller mounting position is provided in the middle of the pair of second bearing mounting holes, the active roller mounting frame is fixed to the second active roller mounting position by screws, the active roller mounting frame is provided with active roller bearing mounting holes, the active roller bearings are mounted in the active roller bearing mounting holes, the two ends of the second active roller are respectively mounted on the active roller mounting frame through the active roller bearings, and rotate along the circumferential direction of the active roller bearings; the first lower crossbeam passive roller, the first active roller, the second lower crossbeam passive roller, and the second active roller are parallel to the frame passive roller on the frame.
[0021] The first active roller is provided with a first active roller input shaft, a synchronous gear is fixed on the first active roller input shaft by a key, the first active roller input shaft passes through the synchronous gear and is connected with the output hole of the active roller reducer by a key, and a driving roller servo motor is provided at the rear end of the active roller reducer to provide power for the first active roller; the second active roller is provided with a second active roller input shaft, a synchronous gear is fixed on the second active roller input shaft by a key, the first active roller input shaft and the synchronous gear fixed on the second input shaft are the same and can be effectively meshed, the active roller servo motor drives the first active roller through the reducer, and the first active roller drives the second active roller through the meshed synchronous gear, and the angular velocity of the two active rollers is consistent and in opposite directions.
[0022] The frame passive roller, the left passive roller of the upper beam, the right passive roller of the upper beam, the first lower beam passive roller, the first active roller, the second lower beam passive roller and the second active roller are all connected with belts to ensure the operation and reversal of the belts.
[0023] The frame passive rollers are all fixed on the frame and arranged in a four-corner arrangement to form two belt circles, an inner belt circle and an outer belt circle.
[0024] A belt connects the frame passive roller, the left passive roller of the upper beam, the right passive roller of the upper beam, the first lower beam passive roller, the first active roller, the second lower beam passive roller and the second active roller arranged on the frame in series in a certain direction. The belt forms a work surface above the frame. The active roller reducer drives the active roller to rotate, and the active roller drives the belt to move. The work surface formed in this way moves at a certain speed.
[0025] The left passive roller of the upper beam and the right passive roller of the upper beam of the upper moving beam are at both ends of the belt, so when the upper moving beam moves, the length of the entire belt does not change. The two ends of the belt are relatively static, and the cutting area is moving.
[0026] The first lower beam passive roller and the first active roller of the lower beam arranged on the lower moving beam wrap around the inner ring of the belt to form a "J"-shaped wrap; the second lower beam passive roller and the second active roller of the lower beam arranged on the lower moving beam wrap around the outer ring of the belt to form a "J"-shaped wrap; when the lower moving beam moves, the lower moving beam moves with the first active roller, the first lower beam passive roller, the second active roller and the second lower beam passive roller synchronously with the inner ring and the outer ring of the belt, which is equivalent to the lower moving beam dragging the inner ring and the outer ring of the belt, which is consistent with the function of the upper moving beam.
[0027] When the upper moving beam moves in one direction with the cutting gap, the inner and outer rings of the belt move synchronously with the upper moving beam. The lower moving beam is driven to move by controlling the driving motor of the lower moving beam to have the same motion curve (speed, acceleration and distance, etc.) as the upper moving beam but in the opposite direction. In this way, the decrease and increase of the inner and outer rings of the belt under the action of the upper moving beam and the increase and decrease of the lower beam offset each other, and the belt is always relatively stationary relative to the upper and lower moving beams.
[0028] This solution preferably uses a belt to achieve continuous reciprocating motion driven by an upper moving beam and a lower moving beam, but is not limited to this method and can also be achieved by using a double belt or other methods. A continuous cutting laser processing equipment following conveyor device includes a frame, an upper moving beam is arranged on the top surface of the frame and can be reciprocated relative to the frame under the drive of an upper beam driving device, a parallel upper beam left passive roller and an upper beam right passive roller are arranged on the upper moving beam, a plurality of frame passive rollers are arranged on the frame, a lower moving beam is also arranged on the bottom surface of the frame and can be reciprocated relative to the frame under the drive of a lower beam driving device, a first active roller and a second active roller arranged up and down and in parallel are arranged on the lower moving beam, An active roller driving device is arranged on the lower moving crossbeam, and the active roller driving device synchronously drives the first active roller and the second active roller; a belt connects an active roller, the left passive roller of the upper crossbeam and the passive roller of the frame, and another belt connects another active roller, the right passive roller of the upper crossbeam and the remaining passive rollers of the frame, so that the upper moving crossbeam drags one end of the two belts and the lower moving crossbeam drags the other end of the two belts, and reciprocating motion is realized on the frame under the drive of the upper moving crossbeam driving device and the lower moving crossbeam driving device.
[0029] Two active rollers are arranged on the lower moving beam, wherein the two active rollers can be driven by independent drive motors or connected by synchronous belts, synchronous gears, etc. and driven by the same drive motor. On the table of the frame, the width of the belt is adjusted, and an upper moving beam, a lower moving beam and a belt arranged in parallel are added to form two relatively independent moving cutting areas, and the corresponding two cutting heads perform synchronous cutting. Each belt uses the same frame passive device, and two parts corresponding to each belt are arranged on the frame passive roller of the frame passive device and can rotate independently (coaxial double rollers), so that the working platform is consistent and each belt can drive the corresponding parts on the frame passive roller to rotate without interfering with each other. The active roller servo motor is controlled to ensure that the motion curves of each belt are always consistent. Independent drive devices are set at both ends of each belt, so that the cutting area can work independently with the corresponding cutting head, which can be both independent and synchronous. When cutting a sheet of sheet material, adding independent cutting heads and cutting areas can reduce the processing time of the sheet material and improve efficiency.
[0030] The cutting gaps carried by the two moving beams can be seamlessly connected when aligned to form a continuous cutting gap.
[0031] The conveying device of laser processing equipment for continuous cutting comprises a frame, an upper movable crossbeam which can be reciprocated relative to the frame under the drive of an upper crossbeam driving device is arranged in parallel on the top surface of the frame, a parallel upper crossbeam left passive roller and an upper crossbeam right passive roller are arranged on the upper movable crossbeam, a plurality of frame passive rollers are arranged on the frame, a lower movable crossbeam which can be reciprocated relative to the frame under the drive of a lower crossbeam driving device is also arranged in parallel on the bottom surface of the frame, a first active roller and a second active roller arranged in parallel up and down are arranged on the lower movable crossbeam, two lower crossbeam passive rollers are arranged in parallel on the left and right sides of the first active roller, two lower crossbeam passive rollers are arranged in parallel on the left and right sides of the second active roller, an active roller driving device is arranged on the lower movable crossbeam, and the active roller driving device synchronously drives the first active roller and the second active roller; two belts are wrapped around the frame passive roller, the upper crossbeam left passive roller, the upper crossbeam right passive roller, the lower crossbeam passive roller, the first active roller and the second active roller in a set direction and connect them together.
[0032] A continuous cutting laser processing equipment following conveying device, comprising a frame, wherein an upper movable beam which can reciprocate relative to the frame under the drive of an upper beam driving device is arranged in parallel on the top surface of the frame, a parallel upper beam left passive roller and an upper beam right passive roller are arranged on the upper movable beam, a plurality of frame passive rollers are arranged on the frame, a lower movable beam which can reciprocate relative to the frame under the drive of a lower beam driving device is also arranged in parallel on the bottom surface of the frame, and a first active roller and a second active roller arranged in parallel are arranged on the lower movable beam. An active roller is provided with an active roller driving device on the lower moving beam, and the active roller driving device synchronously drives the first active roller and the second active roller; a belt connects an active roller, the left passive roller of the upper beam and the passive roller of the frame, and another belt connects another active roller, the right passive roller of the upper beam and the remaining passive rollers of the frame, so that the upper moving beam drags one end of the two belts and the lower moving beam drags the other end of the two belts, and reciprocating motion is realized on the frame under the drive of the upper moving beam driving device and the lower moving beam driving device.
[0033] The beneficial effects of this solution can be known from the description of the above solution. The upper surface of the belt moves at a certain speed in the same direction. When the coil material is fed infinitely, the speed of the plate is consistent with the transportation speed of the belt, so that the belt and the plate are relatively stationary, avoiding scratches caused by contact; the cutting gap is consistent with the cutting range of the cutting head in the direction of the plate width. As long as the movement curve of the upper moving crossbeam in the movement direction is consistent with the movement curve of the cutting head, the waste slag, smoke and other pollutants formed during laser cutting can fall into the waste box along the cutting gap and be collected centrally, without causing damage to the cut plate and machine tools. The dust collector interface is set at one end of the waste slag box and connected to the dust collector to ensure the negative pressure in the cutting area and collect smoke and waste slag more effectively. The load on the upper moving beam is only the left passive roller of the upper beam and the right passive roller of the upper beam set at both ends of the belt. The load is reduced, but the use function is not reduced. In addition, when following the work, only the periphery of the cutting gap is moving, and other positions also maintain the original state, which does not cause large-scale shaking of the sheet material and reduces the impact on the cutting quality. By controlling the upper moving beam and the lower moving beam to move synchronously and in opposite directions, the belt can be driven to run smoothly. When the moving beam moves in one direction with the cutting gap, the inner and outer rings of the belt move synchronously with the upper moving beam. The lower moving beam is driven to move in the direction that is consistent with the motion curve (speed, acceleration and distance, etc.) of the upper moving beam but in the opposite direction by controlling the driving motor of the lower moving beam. The decrease and increase of the inner and outer rings of the belt under the action of the upper moving beam offset the increase and decrease of the lower beam. The belt is always relatively stationary relative to the upper and lower moving beams. In the actual cutting process, the upper and lower moving beams must be frequently accelerated and decelerated with high dynamics. If the lower moving beam is not increased, the belt will not move. The upper and lower moving beams can completely change this adverse effect. The upper and lower moving beams will not vibrate the sheet during transportation, and will not cause major defects such as cutting waves caused by the vibration of the sheet during cutting. The cutting section is smooth and flat, and the cutting accuracy reaches ±0.08mm, which meets the cutting process requirements; the active roller of the belt is set on the lower moving beam, and the passive rollers set on the other frames and the upper moving beam play the role of steering and support and are all driven by the belt to rotate, which is consistent with the passive belt. When the upper and lower moving beams move, since the active roller is set on the lower moving beam, there is no displacement between the active roller and the belt due to the movement of the moving beam, and only the rotation of the active roller drives the operation of the belt; if the other fixed passive rollers are replaced with active rollers, the belt can also be driven to rotate, but when the belt is driven by the upper and lower moving beams to move down, the belt rotation speed will be superimposed on the speed driven by the upper and lower moving beams, and the movement of the belt is not controlled by the active roller, which will cause additional In order to avoid unfavorable factors such as friction, speed fluctuations, etc., the active roller is set on the lower moving beam, and the moving beam drives the active roller to move. The belt rotation speed does not superimpose the speeds of the upper and lower moving beams. The rotation of the belt is completely controlled by the active roller, and no additional unfavorable factors will be generated, which meets the requirements of cutting and improves the cutting quality. The two active rollers are connected in the middle of the belt through synchronous gears to synchronously drive a belt, so that the belt is evenly stressed, which extends the life of the belt and reduces the influence of the vibration of the belt on the cutting quality. On the table of the frame, the width of the belt is adjusted, and an upper moving beam, a lower moving beam and a belt arranged in parallel are added to form two relatively independent moving cutting areas, corresponding to the two cutting heads for synchronous cutting, which improves the cutting efficiency. In order to improve cutting efficiency and applicability, each belt uses the same frame passive device, and a part corresponding to each belt is arranged on the frame passive roller of the frame passive device and can rotate independently (coaxial double rollers), so that the working platform is consistent, and each belt can drive the corresponding part of the frame passive roller to rotate without interfering with each other, so the working area of each belt is consistent, and each belt can drive the frame passive roller to rotate without interfering with each other, because the active roller can completely control the rotation of the belt, and the driving motor of the belt is controlled to ensure that the movement curve of each belt is always consistent, and independent upper moving beam driving devices and corresponding lower moving beam driving devices are arranged at both ends of each belt, so that the cutting area can be independent of the corresponding The cutting heads work together, both independently and synchronously. When cutting a sheet of material, the independent cutting heads can process simultaneously in their respective cutting areas, which can reduce the processing time of the plate and improve efficiency. The upper moving beam drive device is set below the belt, and the upper moving beam drive device is set above the belt. The gap between the belts is controlled to the minimum range, reducing the suspended support caused by the distance between the belts. The servo drive device that controls the two beams aligns the cutting gaps to form a seamless connection, so that the two cutting gaps are combined into a through cutting gap, and the cutting area of one cutting head can extend to the other cutting gap to work, solving the problem of processing dead zone caused by connection problems when the two cutting heads are cutting synchronously. . BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The present invention will be described in further detail below in conjunction with the accompanying drawings.
[0035] Figure 1 It is an axial side view of the conveying device. Figure 2 Side view of the conveyor with the belt shaft removed. Figure 3 This is the front view of the conveying device. Figure 4 A top view of the conveying device. Figure 5 for Figure 3 View of the conveying device from the E direction. Figure 6 for Figure 3 View of the conveying device from the F direction. Figure 7 This is the axial side view of the upper beam part. Figure 8 This is the main view of the upper beam part. Fig. 9 This is a top view of the upper beam. Fig.10 This is the left view of the upper beam part. Fig.11 This is the axial side view of the lower beam part. Fig.12 This is the main view of the lower beam part. Fig.13 This is a top view of the lower beam. Fig.14 for Fig.12 M-direction view of the lower beam. Fig.15 for Fig.12 N-direction view of the lower beam. Fig.16 for Fig.15 AA section view of the lower beam. Fig.17 for Fig.15 Sectional view of the lower beam section BB. Fig.18 for Fig.15 Sectional view of the lower beam section CC. Fig.19 It is an axial side view of the double conveyor device. Fig. 20 Side view with belt shaft removed for double conveyor. Fig.21 This is the axial side view of the waste slag box. Fig. 22 for Fig.19 Enlarged view of area D in the middle. Fig.23 for Figure 1 , Figure 2 Enlarged view of part I. Fig.24 This is a schematic diagram of Example 3.
[0036] In the figure: 1-support frame Ⅰ; 2-first screw; 3-mounting surface Ⅰ; 4-mounting surface Ⅱ; 5-frame; 6-guide rail; 7-first screw; 8-rack; 9-second screw; 10-upper crossbeam bracket; 11-stop groove; 12-negative pressure dust collector pipe interface; 13-third screw; 14-fourth screw; 15-upper moving crossbeam; 16-stop; 17-guide rail slider; 18-mounting platform; 19-transition plate; 20-support frame Ⅱ; 21- The fifth screw; 22-upper moving beam reducer; 23-mounting surface III; 24-upper moving beam servo motor; 25-frame passive roller; 26-guard plate; 27-cutting gap; 28-active roller reducer; 29-key; 30-first active roller; 31-belt; 32-frame upper surface; 33-output hole; 34-first active roller input shaft; 35-step hole I; 36-bearing I, 37-material receiving port; 38-step hole III; 39-shaft Bearing III; 40- Lower surface of the frame; 41- Mounting surface IV; 42- Gear; 43- Waste slag box; 44- Waste slag box mounting hole; 45- Left passive roller of upper beam; 46- Bearing mounting hole; 47- Bearing IV; 48- Sixth screw; 49- Workbench; 50- Cutting head; 51- Right passive roller of upper beam; 52- Active roller servo motor; 53- Synchronous gear; 54- Lower moving beam; 55- Lower beam bracket; 56- Second active roller input shaft; 5 7-second bearing mounting hole; 58-second bearing; 59-first lower beam passive roller; 60-second lower beam passive roller; 61-first active roller mounting position; 62-active roller mounting frame; 63-active roller bearing mounting hole; 64-active roller bearing; 65--second active roller; 66-second active roller mounting position; 67-first bearing mounting hole; 68-first bearing; 69-through cutting gap; 70-belt inner ring; 71-belt outer ring. DETAILED DESCRIPTION
[0037] like Figure 1 and Figure 2As shown, a follow-up laser cutting area includes a frame 5, an upper movable beam 15 is arranged on the top surface of the frame 5 and can move back and forth relative to the frame 5 under the drive of the upper beam driving device, a parallel upper beam left passive roller 45 and an upper beam right passive roller 51 are arranged on the upper movable beam 15, a plurality of frame passive rollers 25 are arranged on the frame 5, a lower movable beam 54 is also arranged on the bottom surface of the frame 5 and can move back and forth relative to the frame 5 under the drive of the lower beam driving device, and a first active roller 30 and a first active roller 31 arranged in parallel are arranged on the lower movable beam 54. The second active roller 65 has two lower beam passive rollers arranged in parallel on the left and right sides of the first active roller 30, and two lower beam passive rollers are arranged in parallel on the left and right sides of the second active roller 65. An active roller driving device is arranged on the lower movable beam 54, and the active roller driving device synchronously drives the first active roller 30 and the second active roller 65; the belt 31 is wrapped around the frame passive roller 25, the upper beam left passive roller 45, the upper beam right passive roller 51, the lower beam passive roller, the first active roller 30 and the second active roller 65 in a set direction and connects them together.
[0038] like Fig.11 As shown, the active roller driving device includes an active roller servo motor 52 and an active roller reducer 28. The output shaft 33 of the active roller reducer 28 is directly connected to the input shaft of the first active roller 30 or the second active roller 6. An identical synchronous gear 53 is fixed on the input shaft of the first active roller 30 and the second active roller 6 respectively. The two synchronous gears 53 can be meshed together for transmission. The input shaft of one of the active rollers passes through the synchronous gear 53 and is connected to the output shaft 33 of the active roller reducer 28 by a key.
[0039] like Fig.10 As shown, in order to ensure the stability of transmission, two sets of identical beam driving devices are arranged on the upper movable beam 15, and each beam driving device is arranged corresponding to a rack.
[0040] like Figure 2 , Figure 3 As shown, the upper movable crossbeam 15 can reciprocate relative to the frame 5, which means that two parallel guide rails 6 are provided on the upper surface 32 of the frame 5, a parallel rack 8 is provided beside each guide rail 6, a guide rail slider 17 sliding along the guide rail 6 is provided on each guide rail 6, the upper movable crossbeam 15 is fixed on the guide rail slider 17, and the upper movable crossbeam 15 slides along the guide rail 6 under the drive of the upper crossbeam driving device. The guide rail 6 is fixed to the frame 5 by the first screw 7, the rack 8 is fixed to the frame 5 by the second screw 9, the guide rail slider 17 slides along the direction of the guide rail 6, and the upper movable crossbeam 15 is fixed to the guide rail slider 17 by the fourth screw 14, and moves with the guide rail slider 17.
[0041] like Fig. 9 , Fig.10As shown, the upper beam driving device includes an upper beam servo motor 24 and an upper beam reducer 22 fixedly arranged on the upper beam 15, a gear 42 meshing with the rack 8 is fixedly arranged on the output shaft of the upper beam reducer 22, and the upper beam reducer 22 is driven by the upper beam servo motor 24. The upper beam servo motor 24 on the upper beam 15 is controlled to ensure that the motion curve is consistent with the cutting head 50.
[0042] like Figure 3 As shown, the lower surface 40 of the frame is provided with a lower moving crossbeam 54 which is consistent with the upper moving crossbeam 15 of the upper surface 32 of the frame in connection mode and driving mode. The lower moving crossbeam 54 can reciprocate relative to the frame 5, which means that two parallel guide rails 6 are provided on the lower surface 40 of the frame 5, parallel racks 8 are provided beside each guide rail 6, and guide rail sliders 17 sliding along the guide rails 6 are provided on each guide rail 6, and the lower moving crossbeam 54 is fixed on the guide rail sliders 17, and the lower moving crossbeam 54 slides along the guide rails 6 under the drive of the lower crossbeam driving device. The guide rails 6 are fixed to the frame 5 by screws, the racks 8 are fixed to the frame 5 by screws, the guide rail sliders 17 slide along the direction of the guide rails 6, and the lower moving crossbeam 54 is fixed to the guide rail sliders 17 by screws, and moves with the guide rail sliders 17.
[0043] like Fig.11 , Fig.14 As shown, the lower beam driving device includes a lower moving beam servo motor and a lower moving beam reducer fixedly arranged on the lower moving beam 54, a gear meshing with a rack is fixedly arranged on the output shaft of the lower moving beam reducer, and the lower moving beam reducer is driven by the lower moving beam servo motor. The lower moving beam servo motor on the lower moving beam 54 is controlled to ensure that the direction of the controlled movement is opposite to that of the upper moving beam 54.
[0044] like Figure 7 , Fig.10 As shown, two guard plates 26 arranged at intervals are fixedly arranged on the upper movable beam 15 between the left passive roller 45 of the upper beam and the right passive roller 51 of the upper beam. Figure 4 As shown, the X direction is the width direction of the sheet, and the cutting gap 27 formed between the two guard plates 26 is consistent with the stroke of the cutting head 50, both of which are the width of the sheet in the X direction. In order to ensure the cutting quality, the width of the cutting gap 27 in the X-axis direction is set to be larger than the moving range of the cutting head 50 in the X-axis, and both are larger than the width of the sheet.
[0045] like Fig.10As shown, a symmetrical stop groove 11 is provided below each bearing mounting hole 46 on the upper crossbeam support frame 10, and two guard plates 26 are fixedly installed in the stop groove 11. A cutting gap 27 is ensured between the two guard plates 26. The cutting gap 27 is designed to be narrow at the top and wide at the bottom to ensure that cutting waste is not splashed. The cutting gap 27 is consistent with the cutting stroke of the cutting head 50 in the width direction, and waste falls along this cutting gap 27 during cutting.
[0046] like Figure 4 As shown, a slag box mounting hole 44 is provided in the middle of the upper crossbeam support 10, a slag box 43 is installed in the slag box mounting hole 44, and a material receiving opening 37 is provided at the upper end of the slag box 43, and the material receiving opening 37 corresponds to the cutting gap 27. Fig.21 As shown, a negative pressure dust collector pipe interface 12 is provided at one end of the waste slag box 43. The waste slag during cutting falls along the cutting gap 27 and falls into the waste slag box 43 through the material receiving port 37 for collection. During operation, the waste slag box 43 and the cutting gap 27 are in a negative pressure state, so that smoke and waste slag are collected more effectively. Fig.10 As shown, the waste slag box mounting hole 44 is located below the stop groove 11.
[0047] like Figure 2 , Figure 3 As shown, a mounting surface Ⅰ3 and a mounting surface Ⅱ4 used in pairs are provided at one end of the upper surface 32 of the frame, and a mounting surface Ⅰ3 and a mounting surface Ⅱ4 used in pairs are also provided at the other end.
[0048] A mounting surface III23 and a mounting surface IV41 are provided at both ends of the frame lower surface 40 and are provided in pairs at positions corresponding to the mounting surface I3 and the mounting surface II4 provided at both ends of the upper surface.
[0049] The same support frames Ⅰ1 are respectively arranged on the paired mounting surfaces Ⅰ3 at both ends of the upper surface 32 of the frame, and the support frames Ⅰ3 are fixed to the mounting surface Ⅰ3 by the first screw 2. A stepped hole Ⅰ35 is arranged on the support frame Ⅰ1, and the bearing Ⅰ36 is installed in the stepped hole Ⅰ35. Both ends of a frame passive roller 25 are respectively installed in the bearings Ⅰ36 in the support frames Ⅰ1 on both sides, and the frame passive roller 25 can rotate along the circumferential direction of the bearing Ⅰ36.
[0050] A support frame II20 is respectively arranged on all the mounting surfaces II4, III23 and IV41, and the support frame II20 is fixed on the mounting surfaces II4, III23 and IV41 by the fifth screw 21. A stepped hole III38 is arranged on the support frame II20, and the bearing III39 is installed in the stepped hole III38. Both ends of the frame passive roller 25 are respectively installed in the bearing III39 in the support frames II20 on both sides, and the frame passive roller 25 can rotate along the circumferential direction of the bearing III39.
[0051] like Figure 7 , Fig.10 As shown, an upper moving crossbeam reducer 22 mounting platform 18 is provided on the upper moving crossbeam 15, and stoppers 16 are provided on both sides of the mounting platform 18. The transition plate 19 is stuck in the stoppers 16, and the upper moving crossbeam reducer 22 is fixed on the transition plate 19. The transition plate 19 is fixed on the mounting platform 18. By adjusting the installation position of the transition plate 19 in the stoppers 16, the meshing of the gear 42 and the rack 8 is ensured.
[0052] like Figure 8 , Fig. 9 As shown, upper beam brackets 10 are respectively provided on both sides of the upper movable beam 15, and the upper beam brackets 10 are fixed to the upper movable beam 15 by third screws 13. Two parallel bearing mounting holes 46 are provided at the upper end of the upper beam bracket 10, and bearings IV47 are respectively installed in the bearing mounting holes 46. The two ends of the upper beam left passive roller 45 and the upper beam right passive roller 51 are respectively installed on the upper beam support frame 10 through bearings IV47, and rotate along the circumferential direction of bearings IV47. The upper beam left passive roller 45 and the upper beam right passive roller 51 are parallel to the frame passive roller 25 on the frame 5.
[0053] like Fig.11 , Fig.15As shown, lower beam brackets 55 are respectively provided on both sides of the lower movable beam 54, and the lower beam brackets 55 are fixed on the lower movable beam 54 by screws. A pair of parallel and equal-height first bearing mounting holes 67 are provided on the upper end of the lower beam bracket 55, and the first bearings 68 are respectively installed in the first bearing mounting holes 67. Both ends of the first lower beam passive roller 59 are respectively installed on the lower beam support frame 55 through the first bearings 68, and rotate along the circumferential direction of the first bearings 68; a first active roller mounting position 61 is provided in the middle of the pair of first bearing mounting holes 67, and an active roller mounting frame 62 is fixed on the first active roller mounting position 61 by screws, and an active roller bearing mounting hole 63 is provided on the active roller mounting frame 62, and the active roller bearing 64 is installed in the active roller bearing mounting hole 63, and both ends of the first active roller 30 are respectively installed on the active roller mounting frame 62 through the active roller bearings 64, and rotate along the circumferential direction of the active roller bearings 64; A pair of parallel and equal-height second bearing mounting holes 57 are provided at the lower end of the lower crossbeam support 55, and the second bearings 58 are respectively installed in the second bearing mounting holes 57. The two ends of the second lower crossbeam passive roller 60 are respectively installed on the lower crossbeam support frame 55 through the second bearings 58, and rotate along the circumferential direction of the second bearings 58; a second active roller mounting position 66 is provided in the middle of the pair of second bearing mounting holes 57, and the active roller mounting frame 62 is fixed to the second active roller mounting position 66 by screws, and the active roller mounting frame 62 is provided with an active roller bearing mounting hole 63, and the active roller bearing 64 is installed in the active roller bearing mounting hole 63, and the two ends of the second active roller 65 are respectively installed on the active roller mounting frame 62 through the active roller bearing 64, and rotate along the circumferential direction of the active roller bearing 64; the first lower crossbeam passive roller 59, the first active roller 30, the second lower crossbeam passive roller 60, and the second active roller 65 are parallel to the frame passive roller 25 on the frame 5.
[0054] like Fig.18 As shown, the first active roller 30 is provided with a first active roller input shaft 34, a synchronous gear 53 is fixed on the first active roller input shaft 34 by a key, the first active roller input shaft 34 passes through the synchronous gear 53 and is connected to the output hole 33 of the active roller reducer 28 by a key 29, and a driving roller servo motor 52 is provided at the rear end of the active roller reducer 28 to provide power for the first active roller 30; the second active roller 65 is provided with a second active roller input shaft 56, a synchronous gear 53 is fixed on the second active roller input shaft 56 by a key, the first active roller input shaft 34 is the same as the synchronous gear 53 fixed on the second input shaft 56, and can effectively mesh, the active roller servo motor 52 drives the first active roller 30 through the reducer 28, and the first active roller 30 drives the second active roller 65 through the meshing synchronous gear 53, and the angular velocity of the two active rollers is consistent and in opposite directions.
[0055] like Figure 3As shown, the frame passive roller 25, the upper beam left passive roller 45, the upper beam right passive roller 51, the first lower beam passive roller 59, the first active roller 30, the second lower beam passive roller 60, and the second active roller 65 are all connected together by belts to ensure the operation and reversal of the belts. Two lower beam passive rollers are arranged in parallel on the left and right sides of the first active roller 30, namely the first lower beam passive roller 59, and two lower beam passive rollers are arranged in parallel on the left and right sides of the second active roller 65, namely the second lower beam passive roller 60.
[0056] like Figure 3 As shown, the frame passive rollers 25 are all fixed on the frame 5 and arranged in a four-corner arrangement to form two belt circles, an inner belt circle 70 and an outer belt circle 71 .
[0057] like Figure 3 As shown, a belt 31 connects the frame passive roller 25, the left passive roller 45 of the upper beam, the right passive roller 51 of the upper beam, the first lower beam passive roller 59, the first active roller 30, the second lower beam passive roller 60, and the second active roller 65 arranged on the frame 5 in series in a certain direction. The belt 31 forms a work surface 49 above the frame 5. The active roller reducer 28 drives the active roller to rotate, and the active roller drives the belt to move. The work surface formed in this way moves at a certain speed.
[0058] Belt 31 is directional transmission.
[0059] like Figure 3As shown, a pair of first lower beam passive rollers 59 press the belt 31 onto the first active roller 30 to form a large wrap angle, forming a "J"-shaped wrap, which is beneficial to the transmission of the belt 31. For example, the first active roller 30 rotates counterclockwise, and the second active roller 65 is driven to rotate clockwise through the synchronous gear 53, driving the belt 31 to rotate counterclockwise. Starting from the first active roller 30, the belt 31 runs in the left direction through the first frame passive roller 25 of the inner circle, and the running direction of the belt 31 changes by 90°. The belt 31 continues to run upward, and the belt 31 drives the frame passive roller 25 to rotate clockwise; after passing the second frame passive roller 25 of the inner circle, the running direction of the belt 31 changes by 90° again, and the belt 31 moves to the left. The belt 31 runs right, and the belt 31 drives the frame passive roller 25 to rotate clockwise; then after passing the left passive roller 45 of the upper beam, the running direction of the belt 31 changes by 180°, and the belt 31 changes to run to the left, driving the left passive roller 45 of the upper beam to rotate counterclockwise; after passing the third frame passive roller 25, the running direction of the belt 31 changes by 90°, and the belt 31 runs vertically downward, driving the frame passive roller 25 to rotate counterclockwise; after passing the fourth frame passive roller 25 (outer ring), the running direction of the belt 31 changes by 90°, and the belt 31 changes to run to the right, driving the fourth frame passive roller 25 to rotate counterclockwise; after passing the second active roller 65 and a pair of second lower beam passive rollers 60, a pair of second lower beam passive rollers 60 The belt 31 is pressed onto the second active roller 65 to form a large wrap angle, forming a "J"-shaped wrap, which is beneficial to the transmission of the belt 31, driving a pair of second lower beam passive rollers 60 to rotate counterclockwise, and the second active roller 65 to rotate clockwise. The second active roller 65 is also driven by the first active roller 30 to rotate clockwise, so that the force direction of the belt 31 is consistent; the belt 31 continues to run to the right and passes through the fifth frame passive roller 25. The running direction of the belt 31 changes by 90°, and the belt 31 changes to run upward, driving the frame passive roller 25 to rotate counterclockwise; after passing the sixth frame passive roller 25, the running direction of the belt 31 changes by 90°, and the belt 31 changes to run to the left, driving the frame passive roller 25 rotates counterclockwise; then, after passing the right passive roller 51 of the upper beam, the running direction of the belt 31 changes by 180°, and the belt 31 changes to run to the right, driving the right passive roller 51 of the upper beam to rotate counterclockwise; after passing the seventh frame passive roller 25, the running direction of the belt 31 changes by 90° again, and the belt 31 changes to run downward, driving the frame passive roller 25 to rotate clockwise; after passing the eighth frame passive roller 25, the running direction of the belt 31 changes by 90° again, and the belt 31 changes to run to the left, driving the frame passive roller 25 to rotate clockwise; returning to the initial position of the first active roller 30, after passing the first active roller 30, the belt 31 continues to run to the left, and the belt 31 repeats the operation indefinitely in this order.The direction of the upper surface of the workbench 49 of the belt 31 is consistent (from left to right in the example). When the sheet metal comes in this direction, the linear speed of the belt 31 is adjusted to be consistent with the speed of the sheet metal, so that the belt 31 and the sheet metal are relatively static and no friction occurs. The same belt 31 is used for transportation, and the speed of the belts on both sides of the cutting gap 27 is always consistent, and no asynchronism occurs. The two active rollers drive the belt 31 at the same time, and the driving position is almost at the place where the belt length is equally divided, so that the force is evenly applied, the life of the belt is extended, and the vibration of the belt caused by uneven force is reduced.
[0060] like Fig.18 As shown, the present embodiment adopts a synchronous gear 53, but is not limited to this method. For example, a synchronous pulley, etc., can be realized by adjusting the wrapping direction of the belt. The two "J"-shaped wrappings of the first active roller 30 and the second active roller 65 can be changed to an inverse "J"-shaped wrapping to realize synchronous rotation of the two active rollers.
[0061] Movement of the cutting gap 27.
[0062] like Figure 3 As shown, the upper moving beam 15 can reciprocate along the direction of the guide rail 6 under the drive of the upper moving beam servo motor 24, the upper moving beam reducer 22 and the gear 42 installed thereon; the sheet material on the belt 31 is stationary relative to the belt 31, while the upper beam left passive roller 45 and the upper beam right passive roller 51 reciprocate with the upper moving beam 15, and the length of the belt 31 is not changed when the upper moving beam 15 reciprocates, so the movement of the moving beam 15 is relatively independent of the movement of the belt 31; the cutting gap 27 is also installed on the upper moving beam 15, and also reciprocates with the upper moving beam 15. The load of the upper moving beam 15 is only the upper beam left passive roller 45 and the upper beam right passive roller 51, the load is relatively small, and the use function is not reduced. In addition, when following the work, only the belt at the cutting gap 27 is separated from the sheet material downward or contacts the sheet material upward, and other positions also maintain the original state, which will not cause large-scale shaking of the sheet material, reducing the impact on the cutting quality.
[0063] Movement of the lower movable crossbeam 54.
[0064] like Figure 3 As shown, the installation method and driving method of the lower moving beam 54 are the same. When the upper moving beam moves 15, the lower moving beam 54 is controlled to move in the opposite direction, keeping the acceleration, speed and displacement parameters the same, but in the opposite direction. This is easy to achieve in servo control. Figure 3As shown, the inner ring 70 of the belt 31 is wrapped around a pair of first lower beam passive rollers 59 and the first active roller 30, forming a "J"-shaped wrapping, which increases the wrapping angle of the belt 31 and is conducive to the first active roller 30 driving the belt 31 to operate; from the motion characteristics of the belt 31 transmission, it can be seen that the rotation of the belt 31 is completely driven by the active roller, the active roller servo motor 52 controls the active roller to rotate, and the belt 31 rotates accordingly, and the active roller servo motor 52 controls the active roller to stop, and the belt 31 also stops, so this "J"-shaped wrapping structure connects the inner ring 70 of the belt and the first active roller 30 together, and the first active roller 30 moves with the lower moving beam 54, so the movement of the inner ring 70 of the belt can be realized by controlling the lower moving beam 54. The outer ring 71 of the belt is the same as the "J"-shaped wrapping structure of the inner ring 70 of the belt at the active roller, and similarly, the outer ring 71 of the belt also moves synchronously with the lower moving beam 54.
[0065] It can be seen from the movement of the cutting gap 27 and the movement of the lower moving crossbeam 54 that Figure 3 As shown, assuming that the upper moving beam 15 moves to the left by a distance S, and the lower moving beam 54 moves to the right by a distance S with the same parameters, the inner ring 70 and the outer ring 71 of the belt wrapped by the left passive roller 45 of the upper beam move by a distance S respectively; at the same time, the lower moving beam 54 drives the inner ring 70 and the outer ring 71 of the belt to move to the right by a distance S synchronously; the inner ring 70 and the outer ring 71 of the belt wrapped by the right passive roller 51 of the upper beam move to the left by a distance S respectively, and similarly, when moving to the right, it operates in the opposite manner as described above. The addition of the lower moving beam 54 synchronously pulls the inner ring 70 and the outer ring 71 of the belt to move, solves the problem that when the cutting gap 27 and the belt 31 move synchronously, due to the difference between the inner and outer rings, the belt 31 is subjected to uneven force, which makes it difficult to synchronize the belt 31, and the vibration and speed change are uncontrollable.
[0066] The first active roller 30 and the second active roller 65 are arranged on the lower moving beam 54 , and will not affect the rotation of the belt 31 when the upper moving beam 15 and the lower moving beam 54 drive the belt 31 to move.
[0067] like Figure 3 As shown, if the other fixed passive rollers are replaced with active rollers, the belt 31 can also be driven to rotate. However, when the belt 31 is driven by the upper moving beam 15 and the lower moving beam 54 to move downward, the rotation speed of the belt 31 will be superimposed on the speed driven by the upper moving beam 15 and the lower moving beam 54. The movement of the belt 31 is not controlled by the active roller, which will cause additional friction, sudden speed changes and other unfavorable factors. Therefore, the active roller is set on the lower moving beam 54, and the lower moving beam 54 drives the active roller to move. The rotation speed of the belt 31 is not superimposed on the movement speed of the upper moving beam 15 and the lower moving beam 54. The rotation of the belt 31 is completely controlled by the active roller, and no additional unfavorable factors will be generated, thereby meeting the requirements during cutting and improving the cutting quality.
[0068] Laser cutting synchronous process.
[0069] like Figure 3 As shown, during laser cutting, the movement speed of the plate is consistent with the transportation speed of the belt 31, and can be transported uninterruptedly. The upper moving crossbeam 15 drives the cutting gap 27 to run in the same direction as the cutting head 50, ensuring that the cutting gap 27 is always below the cutting head 50 during cutting, and smoke and waste residue will always fall into the cutting gap 27, and finally be collected in the waste residue box 43. In order to facilitate the collection of smoke and dust and prevent the waste residue from splashing, a dust collector interface 12 is provided on the waste residue box 43 to connect with the negative pressure dust collector, ensuring that the bottom of the cutting area is always in a negative pressure state, which is convenient for collecting smoke and waste residue.
[0070] Example 2: This example is prepared in the same manner as Example 1 and will not be described in detail, except that a dual conveying device arrangement is adopted.
[0071] like Fig.19 and 20 As shown, in a continuous cutting laser processing equipment following conveying device, it includes a frame 5, on the top surface of the frame 5, an upper movable beam 15 is arranged in parallel, which can move back and forth relative to the frame 5 under the drive of the upper beam driving device, and a parallel upper beam left passive roller 45 and an upper beam right passive roller 51 are arranged on the upper movable beam 15, and a plurality of frame passive rollers 25 are arranged on the frame 5, and parts corresponding to the belts are arranged on the frame passive rollers 25 and can rotate independently (coaxial double rollers), and a lower movable beam 54 is also arranged in parallel on the bottom surface of the frame 5, which can move back and forth relative to the frame under the drive of the lower beam driving device, and a The first active roller 30 and the second active roller 65 are arranged in parallel up and down, two lower beam passive rollers are arranged in parallel on the left and right sides of the first active roller 30, and two lower beam passive rollers are arranged in parallel on the left and right sides of the second active roller. An active roller driving device is arranged on the lower movable beam 54, and the active roller driving device synchronously drives the first active roller 30 and the second active roller 65; two belts 31 are wrapped around the corresponding parts of the frame passive roller 25 (coaxial double rollers) and the belts in the set direction, the upper beam left passive roller 45, the upper beam right passive roller 51, the lower beam passive roller, the first active roller 30 and the second active roller 65, and connect them together. Two lower beam passive rollers are arranged in parallel on the left and right sides of the first active roller 30, which are the first lower beam passive rollers 59, and two lower beam passive rollers are arranged in parallel on the left and right sides of the second active roller 65, which are the second lower beam passive rollers 60.
[0072] The transmission of the two belts 31 uses a set of frame passive rollers 25. Each frame passive roller 25 is provided with two parts corresponding to the two belts and can rotate independently (coaxial double rollers). This ensures that the working surfaces of the two belts 31 are consistent, and that the two belts 31 drive the corresponding parts of the frame passive rollers 25 to rotate without interfering with each other. The operation of the belts 31 is completely controlled by the active roller servo motor 28, which can easily ensure the synchronization of the two belts 31 and avoid scratches on the plate caused by the asynchronous belts 31. Two sets of non-interfering conveying devices can be installed on a frame 5, each corresponding to a cutting head, to improve the efficiency and applicability of the machine tool.
[0073] Each belt 31 is controlled by a servo motor, which can ensure that the movement curve of the belt 31 is always consistent. Independent moving beam 15 driving devices are set at both ends of each belt 31, so that the cutting area can independently cooperate with the corresponding cutting head 50, and can operate independently and synchronously. When cutting a sheet of sheet material, the independent cutting heads 50 can process at the same time in their respective cutting areas, which can reduce the processing time of the sheet material and improve efficiency.
[0074] The driving device of the movable crossbeam 15 is arranged below the belts 31 , and the gaps between the belts 31 are controlled to be within the minimum range, thereby reducing the suspended support caused by the distance problem between the belts 31 .
[0075] like Fig.19 , Fig. 22 As shown, the servo drive device controlling the two moving beams 15 aligns the cutting gaps 27 to form a seamless connection, so that the two cutting gaps 27 are combined into a through cutting gap 69, and the cutting area of one cutting head 50 can extend to work on the other cutting gap 27, thereby solving the processing dead zone problem caused by the connection problem when the two cutting heads cut synchronously.
[0076] Embodiment 3: The similarities between this embodiment and embodiment 1 are not repeated here, except that the feeding direction (Y direction) adopts a double belt arrangement. Fig.24As shown, a continuous cutting laser processing equipment following conveying device comprises a frame 5, an upper movable beam 15 is arranged on the top surface of the frame 5 and can be reciprocated relative to the frame under the drive of the upper beam driving device, a parallel upper beam left passive roller 45 and an upper beam right passive roller 51 are arranged on the upper movable beam 15, a plurality of frame passive rollers 25 are arranged on the frame 5, a lower movable beam 54 is also arranged on the bottom surface of the frame 5 and can be reciprocated relative to the frame under the drive of the lower beam driving device, and a first active roller 30 and a second active roller 65 arranged in parallel are arranged on the lower movable beam 54. An active roller driving device is provided on the lower moving beam 54, and the active roller driving device synchronously drives the first active roller 30 and the second active roller 65; a belt 31 connects an active roller, the left passive roller 45 of the upper beam and the passive roller 25 of the frame, and another belt 31 connects another active roller, the right passive roller 51 of the upper beam and the remaining passive rollers 25 of the frame, so that the upper moving beam 15 drags one end of the two belts and the lower moving beam 54 drags the other end of the two belts, and reciprocating motion is realized on the frame 5 under the drive of the upper moving beam driving device and the lower moving beam driving device.
[0077] like Fig.24 As shown, a first active roller 30 and a second active roller 65 are arranged on the lower moving beam 54, and the passive roller of the lower beam described in Embodiments 1 and 2 is removed. A belt 31 is wrapped around the first active roller, and the left passive roller of the upper beam is connected together through the frame passive roller 25; another belt 31 is wrapped around the second active roller 65, and the right passive roller of the upper beam is connected together through the frame passive roller 25, so that the two belts 31 can reciprocate on the frame 5 under the synchronous drive of the upper moving beam 15 and the lower moving beam 54.
[0078] The directional transmission of the two belts 31 is as follows Fig.24As shown, the first active roller 30 rotates counterclockwise under the drive of the active roller driving motor 52, starting from the first active roller 30, a belt 31 is driven to rotate counterclockwise here, and the belt 31 runs in the left direction through the first frame passive roller 25 of the inner ring, and the running direction of the belt 31 changes by 90°, and the belt 31 continues to run upward, and the belt 31 drives the frame passive roller 25 to rotate clockwise; after passing the second frame passive roller 25 of the inner ring, the running direction of the belt 31 changes by 90° again, and the belt 31 runs to the right, and the belt 31 drives the frame passive roller 25 to rotate clockwise; then after passing the left passive roller 45 of the upper beam, the belt 31 The running direction changes by 180°, and the belt 31 changes to run to the left, driving the left passive roller 45 of the upper beam to rotate counterclockwise; after passing the third frame passive roller 25, the running direction of the belt 31 changes by 90°, and the belt 31 runs vertically downward, driving the frame passive roller 25 to rotate counterclockwise; after passing the fourth frame passive roller 25 (outer ring), the running direction of the belt 31 changes by 90°, and the belt 31 changes to run to the right, driving the fourth frame passive roller 25 to rotate counterclockwise; returning to the initial position of the first active roller 30, after passing the first active roller 30, the belt 31 continues to run to the left, and the belt 31 repeats the operation indefinitely in this order.
[0079] like Fig.24 As shown, the second active roller 65 rotates counterclockwise under the drive of the active roller driving motor 52, starting from the second active roller 65, driving another belt 31 to rotate counterclockwise here, and the belt 31 runs in the right direction through the first frame passive roller 25 of the outer ring, and the running direction of the belt 31 changes by 90°, and the belt 31 continues to run upward, and the belt 31 drives the frame passive roller 25 to rotate counterclockwise; after passing the second frame passive roller 25 of the inner ring, the running direction of the belt 31 changes by 90° again, and the belt 31 runs to the left, and the belt 31 drives the frame passive roller 25 to rotate counterclockwise; then after passing the right passive roller 51 of the upper beam, the belt 31 The running direction changes by 180°, and the belt 31 changes to run to the right, driving the right passive roller 51 of the upper beam to rotate counterclockwise; after passing the third frame passive roller 25, the running direction of the belt 31 changes by 90°, and the belt 31 runs vertically downward, driving the frame passive roller 25 to rotate clockwise; after passing the fourth frame passive roller 25 (inner ring), the running direction of the belt 31 changes by 90°, and the belt 31 changes to run to the left, driving the fourth frame passive roller 25 to rotate clockwise; returning to the initial position of the second active roller 65, after passing the second active roller 65, the belt 31 continues to run to the right, and the belt 31 repeats the operation indefinitely in this order.
[0080] The first active roller 30 and the second active roller 65 can be connected to a driving roller servo motor 52 respectively to ensure the synchronization of the two belts 31 and the consistency of the linear speed; the first active roller 30 and the second active roller 65 can also be connected to a set of active roller servo motors 52 by means of synchronous pulleys and synchronous gears to ensure the synchronization of the two belts 31.
[0081] Embodiment 4: The similarities between this embodiment and Embodiment 3 are not repeated here. The difference is that an upper movable beam 15 which can reciprocate relative to the frame under the drive of the upper beam driving device is arranged in parallel on the top surface of the frame 5, and a parallel upper beam left passive roller 45 and an upper beam right passive roller 51 are arranged on each upper movable beam 15, and a plurality of frame passive rollers 25 are arranged on the frame 5, and a portion corresponding to each belt is arranged on the frame passive roller 25 and can rotate independently (coaxial double rollers), and a lower movable beam 54 which can reciprocate relative to the frame under the drive of the lower beam driving device is also arranged in parallel on the bottom surface of the frame 5, and a parallel upper movable beam 54 is arranged on each lower movable beam 54 The first active roller 30 and the second active roller 65 are arranged in parallel up and down, and an active roller driving device is provided on the lower moving beam 54, and the active roller driving device synchronously drives the first active roller 30 and the second active roller 65; a belt 31 connects an active roller, the left passive roller 45 of the upper beam and the passive roller 25 of the frame, and another belt connects another active roller, the right passive roller 51 of the upper beam and the remaining passive rollers 25 of the frame, so that the upper moving beam 15 drags one end of the two belts and the lower moving beam 54 drags the other end of the two belts, and reciprocating motion is realized on the frame 5 under the drive of the upper moving beam driving device and the lower moving beam driving device.
Claims
1. A continuous cutting laser processing equipment following a conveying device, which includes a frame, characterized in that The cam is provided with a plurality of frame passive rollers, and a lower moving beam is also provided on the bottom surface of the frame, which can reciprocate relative to the frame under the drive of the upper beam driving device, so as to control the upper moving beam and the lower moving beam to move synchronously and in opposite directions; a first active roller and a second active roller arranged up and down and in parallel are provided on the lower moving beam, two lower beam passive rollers are arranged in parallel on the left and right sides of the first active roller, and two lower beam passive rollers are arranged in parallel on the left and right sides of the second active roller, and an active roller driving device is provided on the lower moving beam, and the active roller driving device synchronously drives the first active roller and the second active roller; a belt is wrapped around the frame passive roller, the upper beam left passive roller, the upper beam right passive roller, the lower beam passive roller, the first active roller and the second active roller in a set direction and connects them together.
2. The continuous cutting laser processing equipment following the conveying device according to claim 1 is characterized in that The active roller driving device includes an active roller servo motor and an active roller reducer. The output shaft of the active roller reducer is directly connected to the input shaft of the first active roller or the second active roller. An identical synchronous gear is fixed on the input shaft of the first active roller and the second active roller respectively. The two synchronous gears can be meshed together for transmission. The input shaft of one of the active rollers passes through the synchronous gear and is connected to the output shaft of the active roller reducer by a key.
3. The continuous cutting laser processing equipment following the conveying device according to claim 1 is characterized in that Two sets of identical beam driving devices are arranged on the upper movable beam, and each beam driving device is arranged corresponding to a rack.
4. The continuous cutting laser processing equipment following the conveying device according to claim 1 is characterized in that The upper beam driving device includes an upper beam servo motor and an upper beam reducer fixedly arranged on the upper beam, a gear meshing with a rack is fixedly arranged on the output shaft of the upper beam reducer, and the upper beam reducer is driven by the upper beam servo motor.
5. The continuous cutting laser processing equipment following conveying device according to claim 1 is characterized in that The lower crossbeam driving device includes a lower moving crossbeam servo motor and a lower moving crossbeam reducer fixedly arranged on the lower moving crossbeam, a gear meshing with a rack is fixedly arranged on the output shaft of the lower moving crossbeam reducer, and the lower moving crossbeam reducer is driven by the lower moving crossbeam servo motor; the lower moving crossbeam servo motor on the lower moving crossbeam is controlled to ensure that the direction of the controlled movement is opposite to the direction of the upper moving crossbeam.
6. The continuous cutting laser processing equipment following conveying device according to claim 1 is characterized in that Two guard plates arranged at intervals are fixedly provided on the upper movable crossbeam between the left passive roller of the upper crossbeam and the right passive roller of the upper crossbeam; a cutting gap is ensured between the two guard plates, and the cutting gap is designed to be narrow at the top and wide at the bottom. In the width direction of the sheet, the cutting gap formed between the two guard plates is larger than the cutting head stroke.
7. The continuous cutting laser processing equipment following conveying device according to claim 1 is characterized in that Upper crossbeam brackets are respectively provided on both sides of the upper movable crossbeam, and symmetrical stop grooves are provided below each bearing mounting hole on the upper crossbeam bracket, and two guard plates are fixedly installed in the stop grooves; a waste slag box mounting hole is provided in the middle of the upper crossbeam bracket, and the waste slag box is installed in the waste slag box mounting hole, and a material receiving port is provided at the upper end of the waste slag box, and the material receiving port corresponds to the cutting gap, and the waste slag box mounting hole is located below the stop groove.
8. A continuous cutting laser processing equipment following a conveying device, which includes a frame, characterized in that An upper movable crossbeam is arranged on the top surface of the frame and can be reciprocated relative to the frame under the drive of the upper crossbeam driving device. A parallel upper crossbeam left passive roller and an upper crossbeam right passive roller are arranged on the upper movable crossbeam. A plurality of frame passive rollers are arranged on the frame. A lower movable crossbeam is also arranged on the bottom surface of the frame and can be reciprocated relative to the frame under the drive of the lower crossbeam driving device to control the upper movable crossbeam and the lower movable crossbeam to move synchronously and in opposite directions. A first active roller and a second active roller arranged in parallel up and down are arranged on the lower movable crossbeam. An active roller driving device is arranged on the movable crossbeam, and the active roller driving device synchronously drives the first active roller and the second active roller; a belt connects an active roller, the left passive roller of the upper crossbeam and the passive roller of the frame, and another belt connects another active roller, the right passive roller of the upper crossbeam and the remaining passive rollers of the frame, so that the upper movable crossbeam drags one end of the two belts and the lower movable crossbeam drags the other end of the two belts, and reciprocating motion is realized on the frame under the drive of the upper movable crossbeam driving device and the lower movable crossbeam driving device.
9. A continuous cutting laser processing equipment following the conveying device, which includes a frame, characterized in that The top surface of the frame is provided with an upper movable crossbeam which can reciprocate relative to the frame under the drive of the upper crossbeam driving device, and an upper movable crossbeam is provided with a parallel left passive roller of the upper crossbeam and a right passive roller of the upper crossbeam, and a plurality of frame passive rollers are provided on the frame, and a lower movable crossbeam is also provided on the bottom surface of the frame, which can reciprocate relative to the frame under the drive of the lower crossbeam driving device, and control the upper movable crossbeam and the lower movable crossbeam to move synchronously and in opposite directions; a first active roller and a second active roller arranged up and down and in parallel are provided on the lower movable crossbeam, two lower crossbeam passive rollers are provided in parallel on the left and right sides of the first active roller, and two lower crossbeam passive rollers are provided in parallel on the left and right sides of the second active roller, and an active roller driving device is provided on the lower movable crossbeam, and the active roller driving device synchronously drives the first active roller and the second active roller; two belts are wrapped around the frame passive roller, the upper crossbeam left passive roller, the upper crossbeam right passive roller, the lower crossbeam passive roller, the first active roller and the second active roller in a set direction and connect them together.
10. A continuous cutting laser processing equipment following the conveying device, which includes a frame, characterized in that The upper movable beam which can reciprocate relative to the frame under the drive of the upper beam driving device is arranged in parallel on the top surface of the frame, and a parallel upper beam left passive roller and an upper beam right passive roller are arranged on the upper movable beam, and a plurality of frame passive rollers are arranged on the frame, and a lower movable beam which can reciprocate relative to the frame under the drive of the lower beam driving device is also arranged in parallel on the bottom surface of the frame, and the upper movable beam and the lower movable beam are controlled to move synchronously and in opposite directions; a first active roller and a second active roller arranged in parallel up and down are arranged on the lower movable beam, An active roller driving device is arranged on the lower moving crossbeam, and the active roller driving device synchronously drives the first active roller and the second active roller; a belt connects an active roller, the left passive roller of the upper crossbeam and the passive roller of the frame, and another belt connects another active roller, the right passive roller of the upper crossbeam and the remaining passive rollers of the frame, so that the upper moving crossbeam drags one end of the two belts and the lower moving crossbeam drags the other end of the two belts, and reciprocating motion is realized on the frame under the drive of the upper moving crossbeam driving device and the lower moving crossbeam driving device.
Citation Information
Patent Citations
Dynamic laser cutting system
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Servo cutting platform of laser cutting device and laser cutting device
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The laser processing equipment for continuous cutting follows conveying device
CN212169377U