End-type automatic grouting equipment

By designing an end-type automated grouting equipment, grouting directly from the end of the honeycomb ceramic carrier is solved, and the problem of low manual splicing efficiency and difficult to guarantee consistency in the existing technology is solved, and efficient and automated carrier splicing and grouting effects are achieved. .

CN113510041BActive Publication Date: 2025-02-07凯龙蓝烽新材料科技有限公司
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Patent Information

Application Number
CN202110794862.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-14
Publication Date
2025-02-07
Estimated Expiration
2041-07-14

AI Technical Summary

Technical Problem

In the prior art, the splicing method of silicon carbide DPF carrier mainly relies on manual labor, and the efficiency is low and the consistency of the splicing process cannot be guaranteed.

Method used

An end-type automatic grouting equipment was designed. Through a servo motor, grouting device and grouting pipeline, the slurry is directly injected into the end of the honeycomb ceramic carrier, and the slurry is achieved by combining the slurry plate and the slurry hole. Distribute and discharge air in the grouting mold.

Benefits of technology

This equipment can effectively enhance the grouting effect, reduce slurry overflow, and can automatically splice multiple honeycomb ceramic carriers together, improving splicing efficiency and consistency.

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Abstract

An end-type automatic grouting device includes an equipment base, on which a servo motor, a grouting device and a grouting pipe are arranged, the servo motor is connected to the grouting device, one end of the grouting pipe is connected to the grouting device, a grouting feeder with an upward opening is arranged on the grouting pipe, and the other end of the grouting pipe is connected to a grouting inlet of a grouting mold, and a grouting guide plate and a plurality of evenly arranged honeycomb ceramic carriers are arranged in the grouting mold. The grouting device directly grouts from the end of the honeycomb ceramic carrier, thereby enhancing the grouting effect, and the entire grouting process is not easy to overflow, and multiple honeycomb ceramic carriers can be effectively spliced ​​together.
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Description

Technical Field

[0001] The invention belongs to the field of grouting equipment, and in particular relates to end-type automatic grouting equipment. Background Art

[0002] At present, the catalyst carrier commonly used in automobile exhaust particulate matter purifiers at home and abroad is the particulate filter (DPF), which is mainly divided into cordierite DPF and silicon carbide DPF. Among them, the silicon carbide DPF carrier adopts a split structure, that is, a certain number of silicon carbide single strips are bonded into a whole with a special inorganic adhesive to eliminate the internal stress of the product caused by drastic temperature changes during use. However, the commonly used splicing method is manual splicing, which is extremely inefficient and the consistency of the splicing process cannot be guaranteed. Summary of the invention

[0003] The purpose of the present invention is to solve the deficiencies of the prior art and provide an end-type automatic grouting device.

[0004] An end-type automated grouting equipment includes an equipment base, on which a servo motor, a grouting device and a grouting pipe are provided. The servo motor is connected to the grouting device via a coupling, one end of the grouting pipe is connected to the grouting device, a grouting feeder with an upward opening is provided on the grouting pipe, and the other end of the grouting pipe is connected to a slurry inlet of a grouting mold. A slurry guide plate and a plurality of evenly arranged honeycomb ceramic carriers are provided in the grouting mold, the slurry guide plate is vertically placed at the slurry inlet, a plurality of slurry guide holes are provided on the slurry guide plate, an auxiliary pad is provided between two adjacent honeycomb ceramic carriers, a common gap is provided between four adjacent honeycomb ceramic carriers distributed in a circle, and the position of the common gap corresponds to the position of the slurry guide hole.

[0005] Preferably, the grouting device and the grouting pipe are installed on the equipment base through a grouting device bracket and a grouting pipe bracket respectively.

[0006] Preferably, the grouting device support and the grouting pipe support are connected to the equipment base by bolt connection.

[0007] Preferably, the slurry feeder is in the shape of a funnel.

[0008] Preferably, the connection between the grouting pipe and the grouting inlet of the grouting mold is a bolt connection, and a sealing gasket is also provided between the grouting pipe and the grouting mold.

[0009] Preferably, the grouting mold includes an upper shell, a lower shell, a left end plate and a right end plate forming a square frame, the upper shell and the lower shell are both V-shaped structures, a plurality of pressure gauges are provided on the end of the upper shell, and the slurry inlet is opened in the middle of the left end plate.

[0010] Preferably, the upper shell, the lower shell and the left end plate, the right end plate are connected by bolts.

[0011] Beneficial effects: The present invention discloses an end-type automated grouting device, which directly injects grout from the end of the honeycomb ceramic carrier, thereby enhancing the grouting effect. Furthermore, the entire grouting process is not prone to overflow, and a plurality of honeycomb ceramic carriers can be effectively spliced ​​together. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the end-type automated grouting equipment;

[0013] Figure 2 It is a structural schematic diagram of a grouting mold;

[0014] Figure 3 It is a schematic diagram of the structure of the slurry guide plate in the grouting mold;

[0015] Figure 4 It is a schematic diagram of the internal structure of the grouting mold;

[0016] In the figure: 1, equipment base 11, grouting device bracket 12, grouting pipe bracket 2, servo motor 3, grouting device 4, grouting pipe 5, coupling 6, grouting device 7, grouting mold 71, grouting inlet 72, grouting guide plate 721, grouting hole 73, honeycomb ceramic carrier 74, auxiliary pad 75, upper shell 76, lower shell 77, left end plate 78, right end plate 8, sealing gasket 9, pressure gauge DETAILED DESCRIPTION

[0017] In order to deepen the understanding of the present invention, the present invention is further described in detail below in conjunction with embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.

[0018] like Figures 1 to 4 As shown, an end-type automatic grouting equipment includes an equipment base 1, on which a servo motor 2, a grouting device 3 and a grouting pipe 4 are provided. The servo motor 2 is connected to the grouting device 3 via a coupling 5. One end of the grouting pipe 4 is connected to the grouting device 3. The grouting pipe 4 is provided with a slurry feeder 6 with an upward opening, and the other end of the grouting pipe 4 is connected to a slurry inlet 71 of a grouting mold 7. A slurry guide plate 72 and a plurality of evenly arranged honeycomb ceramic carriers 73 are provided in the grouting mold 7. The slurry guide plate 72 is vertically placed at the slurry inlet 71, and a plurality of slurry guide holes 721 are provided on the slurry guide plate 72. An auxiliary pad 74 is provided between two adjacent honeycomb ceramic carriers 73, and a common gap is provided between four adjacent honeycomb ceramic carriers 73 distributed in a circle, and the position of the common gap corresponds to the position of the slurry guide hole 721.

[0019] In this embodiment, the grouting device 3 and the grouting pipe 4 are respectively installed on the equipment base 1 through the grouting device bracket 11 and the grouting pipe bracket 12, and the connection between the grouting device bracket 11 and the grouting pipe bracket 12 and the equipment base 1 is bolted connection.

[0020] In this embodiment, the slurry feeder 6 is in the shape of a funnel.

[0021] In this embodiment, the connection between the grouting pipe 4 and the grouting inlet 71 of the grouting mold 7 is bolted, and a sealing gasket 8 is provided between the grouting pipe 4 and the grouting mold 7 .

[0022] In this embodiment, the grouting mold 7 includes an upper shell 75, a lower shell 76, a left end plate 77 and a right end plate 78 forming a square frame. The upper shell 75 and the lower shell 76 are both V-shaped structures. Several pressure gauges 9 are provided on the end of the upper shell 75, and the slurry inlet 71 is opened in the middle of the left end plate 77.

[0023] In this embodiment, the upper shell 75, the lower shell 76, the left end plate 77, and the right end plate 78 are all connected by bolts.

[0024] Working conditions: Figures 1 to 4 As shown, the grouting device 3 injects the slurry in the slurry feeder 6 from the slurry inlet 71 into the grouting mold 7 through the grouting pipe 4. The slurry entering the grouting mold 7 contacts the slurry guide plate 72 and flows from the slurry guide hole 721 on the slurry guide plate 72 to the end of the honeycomb ceramic carrier 72 in the grouting mold 7. Then, due to the fluidity of the slurry itself, the slurry will gradually diffuse from the end of the honeycomb ceramic carrier 72 to the gap between adjacent honeycomb ceramic carriers 72. At this time, the air in the grouting mold 7 is discharged. When the value of the pressure gauge 9 reaches the reference value, it indicates that the entire grouting process is completed.

[0025] The grouting equipment directly injects grout from the end of the honeycomb ceramic carrier, thereby enhancing the grouting effect. Furthermore, the entire grouting process is not prone to grout overflow, and multiple honeycomb ceramic carriers can be effectively spliced ​​together.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An end-type automated grouting equipment, characterized in that: The device comprises an equipment base, on which a servo motor, a grouting device and a grouting pipe are arranged, wherein the servo motor is connected to the grouting device via a coupling, one end of the grouting pipe is connected to the grouting device, a grouting feeder with an upward opening is arranged on the grouting pipe, and the other end of the grouting pipe is connected to a grouting inlet of a grouting mold, wherein a slurry guide plate and a plurality of evenly arranged honeycomb ceramic carriers are arranged in the grouting mold, wherein the slurry guide plate is vertically placed at the slurry inlet, a plurality of slurry guide holes are arranged on the slurry guide plate, an auxiliary pad is arranged between two adjacent honeycomb ceramic carriers, and a common gap is arranged between four adjacent honeycomb ceramic carriers distributed in a circle, and the position of the common gap corresponds to the position of the slurry guide hole; The grouting mold includes an upper shell, a lower shell, a left end plate and a right end plate forming a square frame. Both the upper shell and the lower shell are V-shaped structures. A plurality of pressure gauges are arranged on the end of the upper shell. The grouting port is opened in the middle of the left end plate. The grouting device and the grouting pipeline are respectively installed on the equipment base through the grouting device bracket and the grouting pipeline bracket. The apex of the V-shaped structure of the upper shell is at the highest point, and the slurry flow gap formed between the honeycomb ceramic carriers is parallel to the two sides of the upper shell.

2. The end-type automated grouting equipment according to claim 1, characterized in that: The connection between the grouting device bracket and the grouting pipe bracket and the equipment base is bolted.

3. The end-type automated grouting equipment according to claim 1, characterized in that: The slurry feeder is in the shape of a funnel.

4. The end-type automated grouting equipment according to claim 1, characterized in that: The connection between the grouting pipe and the grouting inlet of the grouting mold is bolted, and a sealing gasket is also provided between the grouting pipe and the grouting mold.

5. The end-type automated grouting equipment according to claim 1, characterized in that: The connection modes between the upper shell, the lower shell and the left end plate and the right end plate are all bolt connections.

Citation Information

Patent Citations

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  • End type automatic grouting equipment

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