A zinc-nickel battery negative electrode material and preparation method and negative electrode

Abstract

The present invention relates to the technical field of batteries, and provides a negative electrode material for a zinc-nickel battery, a preparation method and a negative electrode. The negative electrode material for the zinc-nickel battery includes an active substance, a surfactant, a binder, an additive and a dispersant, and the active substance is a sulfur-doped carbon-coated calcium zincate crystal. The present invention improves the negative electrode material of the zinc-nickel battery, uses sulfur-doped carbon-coated calcium zincate crystals as the active substance, and adds some surfactants, which can effectively improve the dissolution and deposition of zincate, thereby reducing the influence of inactivated zinc particles generated during self-discharge, preventing the influence of dissolved oxygen generated by overcharging of the positive electrode on self-discharge, and improving the service life and efficiency of the electrode.

Description

Technical Field

[0001] The present invention relates to the technical field of batteries, and in particular to a negative electrode material for a zinc-nickel battery, a preparation method thereof, and a negative electrode. Background Art

[0002] Zinc-nickel batteries have the advantages of high safety, no combustion and explosion, environmental protection and economy, and high mass-to-energy ratio, making them one of the more popular batteries in the current new energy industry. Compared with existing secondary alkaline batteries, the mass-to-energy density of zinc-nickel batteries can reach 80-120Wh / kg, which is much higher than lead-acid batteries and cadmium-nickel batteries. In addition, zinc-nickel batteries are non-toxic and pollution-free, which has great advantages over existing nickel-cadmium batteries; and compared with existing lithium-ion batteries, they are highly safe, non-combustible and non-explosive, and can be used in fields with higher safety requirements. In addition, zinc, as the main material of the battery's negative electrode, is inexpensive, which reduces the manufacturing cost of the battery. Finally, zinc-nickel batteries have excellent high-rate performance, can be charged and discharged with large currents, and have good low-temperature performance, making them one of the most promising batteries in the field of power batteries.

[0003] However, the service life of zinc-nickel batteries is relatively short, which has become a major problem that has long restricted the development of zinc-nickel batteries. The reasons for the short life of zinc-nickel batteries include defects in positive and negative electrode materials, electrolytes, diaphragms, battery structure, assembly process, etc. The key factor lies in the selection of positive and negative electrode materials. The metal zinc negative electrode of the zinc-nickel battery will react with water to cause self-discharge, resulting in the release of hydrogen and causing battery safety issues; in particular, the zinc negative electrode is prone to deformation, dendrites, corrosion and passivation, resulting in large self-discharge of zinc-nickel batteries, which is one of the main problems that have long restricted the development of zinc-nickel batteries. Summary of the invention

[0004] In view of the shortcomings of the prior art, the technical problem to be solved by the present invention is how to suppress the self-discharge of zinc-nickel batteries and extend the service life of the batteries.

[0005] In order to solve the above technical problems, the first aspect of the present invention provides a zinc-nickel battery negative electrode material, including an active substance, a surfactant, a binder, an additive and a dispersant, wherein the active substance is sulfur-doped carbon-coated calcium zincate crystals.

[0006] Furthermore, the raw material mass ratio of the negative electrode material is active substance: surfactant: binder: additive: dispersant = (5-7): (0.05-0.25): (0.5-1): (0.01-2): (2-3). When the mass ratio of each material is within the mass ratio range, the negative electrode material with the best performance can be obtained. The surfactant is combined with the sulfur-doped carbon-coated calcium zincate crystals to effectively improve the dissolution and deposition of zincate, thereby improving the service life and efficiency of the electrode.

[0007] Furthermore, the surfactant is selected from one or more of the following: polyethylene glycol, polyvinyl pyrrolidone, cyclodextrin, sodium polyacrylate, polysorbate-80, hexadecyltrimethylammonium bromide, sodium dodecylbenzenesulfonate, ethylenediamine, ether and sodium stannate. Surfactant molecules are adsorbed on the zinc surface, increasing the charge overpotential, changing the zinc deposition morphology, and reducing the specific surface area of ​​zinc.

[0008] Furthermore, the raw materials of the sulfur-doped carbon-coated calcium zincate crystals include zinc oxide, hydrophilic calcium hydroxide, a carbon source, a sulfur-containing compound and deionized water, and the mass ratio of each raw material is zinc oxide: hydrophilic calcium hydroxide: carbon source: sulfur-containing compound: deionized water = 1: (0.01-0.5): (0.1-0.5): (0.01-0.5): (0.5-2). When the mass ratio of each material is within this ratio range, it is ensured that calcium zincate crystals can be generated and a sulfur-doped carbon coating layer is formed on the surface of the calcium zincate crystals.

[0009] Furthermore, the carbon source is selected from one or more of the following: glucose, sucrose, fructose and starch. The carbon source is an aldehyde compound that is easily soluble in water, provides carbon elements, and forms a carbon coating structure on the surface of the calcium zincate crystal.

[0010] Further, the sulfur-containing compound material is selected from one or more of the following: thiourea, L-cysteine, L-histidine, thioacetic acid and methionine. The sulfur-containing compound is a soluble sulfide that can be effectively dispersed in an aqueous solution, and the sulfur-containing compound is used to provide the sulfur element required for doping.

[0011] Furthermore, the particle size of the hydrophilic calcium hydroxide is 50-200 nm. The particle size of the hydrophilic calcium hydroxide is limited so that the hydrophilic calcium hydroxide of this particle size can be effectively miscible with zinc oxide during the preparation of the precursor, thereby increasing the stability of the precursor.

[0012] Furthermore, the additive is selected from one or more of the following: yttrium oxide, erbium oxide, calcium hydroxide, calcium carbonate, zinc oxide, calcium fluoride and calcium tungstate. The additive can inhibit hydrogen and oxygen evolution and reduce self-discharge.

[0013] Furthermore, the binder is PTFE emulsion, and the dispersant is deionized water.

[0014] The second aspect of the present invention provides a method for preparing the above-mentioned zinc-nickel battery negative electrode material, comprising the following steps:

[0015] S1. Add grinding media to a ball mill, weigh zinc oxide, hydrophilic calcium hydroxide and deionized water, add them to the ball mill and mix them to form a precursor slurry; the reaction formula of zinc oxide and calcium hydroxide in an alkaline solution is as follows: Ca(OH) 2 +2Zn(OH) 2+2H 2 O→Ca(OH) 2 ·2Zn(OH) 2 ·2H 2 O;

[0016] S2, weighing a carbon source and a sulfur-containing compound, adding them to the precursor slurry, and continuing ball milling to form a mixed slurry;

[0017] S3, placing the mixed slurry into a spray dryer for spray drying to obtain a dry raw material powder;

[0018] S4, placing the raw material powder in a calcining furnace, heating it to a set temperature under the protection of an inert gas, calcining it at the temperature, and cooling it to room temperature to obtain active material sulfur-doped carbon-coated calcium zincate crystals;

[0019] S5. Weigh the active material, surfactant, binder, additive, and dispersant, and mix them to obtain a negative electrode material.

[0020] Furthermore, in step S4, the calcination temperature is 700-1000° C., and the holding time is 2-6 hours.

[0021] Furthermore, the grinding media in step S1 includes five sizes of zirconia balls, and the mass ratio of the zirconia balls of each size is 10 mm diameter zirconia ball: 5 mm diameter zirconia ball: 2 mm diameter zirconia ball: 1 mm diameter zirconia ball: 0.5 mm diameter zirconia ball = 1: (1-2): (1-3): (4-7): (5-10). Zirconia balls have the advantages of high strength, high toughness, good wear resistance, high temperature resistance, and corrosion resistance, and have little dispersion and pollution to the ground material. Mixing the zirconia balls according to a certain diameter and weight ratio can control the particle size of the material within the required range.

[0022] Furthermore, in step S1 and step S2, the rotation speed of the ball mill is 5-50 rad / min, and the ball milling time is 15-60 min. The raw materials are processed in the ball mill, which not only allows the materials to be fully mixed, facilitates the adjustment of the material viscosity to make it more suitable for the feed processing of the spray dryer, but also the materials after ball milling have high uniformity, more uniform particle size, and larger specific surface area, so that the sulfur-doped carbon coating layer can be more evenly covered on the surface of the calcium zincate crystal particles during the spray drying process.

[0023] Furthermore, in step S3, the feed temperature of the slurry entering the spray dryer is 160-300°C, the discharge temperature is 60-160°C, the feed rate is 1-5L / h, and the centrifugal disk speed of the spray dryer is 3000-5000rad / min. The spray dryer can complete drying and granulation at the same time, and the surface area of ​​the feed liquid is greatly increased after atomization. By controlling the feed temperature, discharge temperature and feed rate of the slurry entering the spray dryer, a raw material powder with uniform particle size, good fluidity, good solubility, high product purity and good quality can be obtained.

[0024] A fourth aspect of the present invention provides a zinc-nickel battery negative electrode, comprising a current collector and the negative electrode material described above, wherein the negative electrode material is coated on the current collector.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] (1) The present invention improves the negative electrode material of the zinc-nickel battery, uses sulfur-doped carbon-coated calcium zincate crystals as the active material, and adds some surfactants, which can effectively improve the dissolution and deposition of zincate, thereby reducing the influence of inactivated zinc particles generated during self-discharge, preventing the influence of dissolved oxygen generated by positive electrode overcharge on self-discharge, and improving the service life and efficiency of the electrode.

[0027] (2) Adding ionic surfactants can form a mixed potential with zinc, forming a protective film that hinders the contact between zinc and solution oxygen, water, electrolytes, etc. in the electrolyte; the molecular micelles arranged at the gas-liquid interface can also prevent oxygen in the air from dissolving into the electrolyte. That is, the formed protective film can effectively prevent the inactivated zinc particles from entering the solution. Even if they enter the solution, they can be wrapped by the molecular micelles and are not easy to trigger micro-short circuits.

[0028] (3) The solubility of sulfur-doped carbon-coated calcium zincate crystals in alkaline electrolyte is much lower than that of zinc oxide, thereby reducing the concentration of zincate in the electrolyte. During the charging process of the battery, the dendrite growth of the zinc negative electrode is effectively inhibited, thereby effectively improving the performance of the zinc-nickel battery and extending the cycle life of the zinc-nickel battery; the sulfur and carbon in the active material have the ability to adsorb zinc, which can inhibit the dissolution of zincate ions; sulfur-doped carbon can effectively improve the electrolyte wettability of carbon-coated calcium zincate crystals, which is beneficial to improving the hydroxide ion conduction in the electrode and facilitating the high current charging and discharging of zinc-nickel batteries; the doped sulfur will also coordinate with sulfur-philic elements such as Sn, Sb, and Bi in the electrolyte to form metal coordination polymers, optimize the composition, structure and thickness of the carbon coating layer, improve the specific capacity of the electrode material, increase the hydrogen escape potential of the electrode material, and further improve the charging and discharging efficiency.

[0029] (3) The preparation method of the negative electrode material of zinc-nickel battery of the present invention firstly adopts a ball mill to ball mill the raw materials so that the raw materials can be fully mixed. During spray drying, zinc oxide and calcium zincate are rapidly generated into calcium zincate crystals. With the centrifugal atomization of spray drying, the particles are smaller and the specific surface area is larger. The formed calcium zincate crystal particles are highly uniform and are coated with a layer of sulfur-doped carbon on the outside. After high-temperature sintering, a conductive carbon layer is formed on the outside, which increases the conductivity of calcium zincate. The calcium zincate crystals formed in the early stage can remain intact after high-temperature sintering. After being used as electrode active substances, they combine with water in the electrolyte to form a stable calcium zincate compound again. This material not only improves the conductivity of the electrode, but also the formation of calcium zincate is beneficial to improving the dissolution of the zinc negative electrode and increasing the cycle life of the electrode. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 A flow chart of the preparation process of the negative electrode material of a zinc-nickel battery provided in an embodiment of the present invention;

[0031] Figure 2 This is a scanning electron microscope image of the active material prepared in Example 1 of the present invention;

[0032] Figure 3 This is a scanning electron microscope image of calcium zincate crystals. DETAILED DESCRIPTION

[0033] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. It should be noted that the following embodiments are only used to illustrate the implementation method and typical parameters of the present invention, and are not used to limit the parameter range described in the present invention. Reasonable changes derived therefrom are still within the scope of protection of the claims of the present invention.

[0034] It should be noted that the endpoints and any values ​​of the ranges disclosed in this article are not limited to the precise ranges or values, and these ranges or values ​​should be understood to include values ​​close to these ranges or values. For numerical ranges, the endpoint values ​​of each range, the endpoint values ​​of each range and the individual point values, and the individual point values ​​can be combined with each other to obtain one or more new numerical ranges, and these numerical ranges should be regarded as specifically disclosed in this article.

[0035] A specific embodiment of the present invention provides a zinc-nickel battery negative electrode, which includes a current collector and a negative electrode material coated on the current collector.

[0036] The negative electrode material comprises an active substance, a surfactant, a binder, an additive and a dispersant. The negative electrode active substance is sulfur-doped carbon-coated calcium zincate crystals, which are prepared by reacting zinc oxide, hydrophilic calcium hydroxide, a carbon source, a sulfur-containing compound and deionized water.

[0037] In a specific embodiment, the mass ratio of raw materials of the negative electrode material is active substance: surfactant: binder: additive: dispersant = (5-7): (0.05-0.25): (0.5-1): (0.01-2): (2-3).

[0038] In a specific embodiment, the surfactant is an ionic surfactant, such as polyethylene glycol (PEG), polyvinyl pyrrolidone (PVP), cyclodextrin, sodium polyacrylate, polysorbate 80 (Tween 80), cetyltrimethylammonium bromide (CTAB), sodium dodecylbenzenesulfonate (SDBS), ethylenediamine, ether, sodium stannate, etc.; the additive is used to inhibit the effect of hydrogen evolution and oxygen evolution, and can be yttrium oxide, erbium oxide, calcium hydroxide, calcium carbonate, zinc oxide, calcium fluoride, calcium tungstate, etc.; the binder is 60% PTFE emulsion; and the dispersant is deionized water.

[0039] In a specific embodiment, the mass ratio of raw materials of the negative electrode active material is zinc oxide: hydrophilic calcium hydroxide: carbon source: sulfur-containing compound: deionized water = 1: (0.01-0.5): (0.1-0.5): (0.01-0.5): (0.5-2).

[0040] Among them, the carbon source is an aldehyde compound that is easily soluble in water, such as glucose, sucrose, fructose, starch, etc.; the sulfur-containing compound is thiourea, L-cysteine, L-histidine, thioacetic acid, methionine, etc. that are easily soluble in water. Preferably, the particle size of the hydrophilic calcium hydroxide is 50-200nm.

[0041] The preparation method of the above-mentioned zinc-nickel battery negative electrode material is as follows Figure 1 As shown, the following steps are included:

[0042] S1. Add grinding media to a ball mill, weigh zinc oxide, hydrophilic calcium hydroxide and deionized water, add them to the ball mill and mix them to form a precursor slurry. The reaction formula of zinc oxide and calcium hydroxide in an alkaline solution is as follows: Ca(OH) 2 +2Zn(OH) 2 +2H 2 O→Ca(OH) 2 ·2Zn(OH) 2 ·2H 2 O. Zinc oxide and calcium hydroxide react chemically in an alkaline solution to generate calcium zincate, which is insoluble in alkali. The solubility of calcium zincate in alkaline electrolyte is much lower than that of zinc oxide, thereby reducing the concentration of zincate in the electrolyte. During the charging process of the battery, the dendrite growth of the zinc negative electrode is effectively inhibited, which can effectively improve the performance of the zinc-nickel battery and thus extend the cycle life of the zinc-nickel battery.

[0043] S2, weighing a carbon source and a sulfur-containing compound, adding them to the precursor slurry obtained in step S1, and continuing ball milling to form a mixed slurry. The carbon source and the sulfur-containing compound are prepolymerized in water to obtain a water-soluble prepolymer.

[0044] In steps S1 and S2, the speed of the ball mill is 5-50 rad / min, and the ball milling time is 15-60 min. The viscosity of the slurry can be regulated by controlling the speed and time of the ball mill to make it more suitable for the feed processing of the spray dryer. Five different sizes of zirconia balls are added to the ball mill as grinding media, and the mass ratio of zirconia balls of each size is 10 mm diameter zirconia balls: 5 mm diameter zirconia balls: 2 mm diameter zirconia balls: 1 mm diameter zirconia balls: 0.5 mm diameter zirconia balls = 1: (1-2): (1-3): (4-7): (5-10). The material after ball milling has high uniformity, more uniform particle size, and larger specific surface area.

[0045] S3, the slurry obtained in step S2 is mixed and placed in a spray dryer for spray drying, the feed temperature is 160-300°C, the discharge temperature is 60-160°C, the feed rate is 1-5L / h, and the centrifugal disk speed of the spray dryer is 3000-5000rad / min, to obtain a dry raw material powder. During spray drying, zinc oxide and calcium zincate are rapidly generated into calcium zincate crystals, and with the centrifugal atomization of spray drying, the particles are smaller and the specific surface area is larger. The formed calcium zincate crystal particles have high uniformity, and the sulfur-doped carbon coating layer is evenly covered on the surface of the calcium zincate crystals.

[0046] S4, placing the raw material powder obtained in step S3 in a calcining furnace, passing an inert gas under the condition of less than 100 ° C, detecting the oxygen content in the furnace body ≤ 100ppm, and then starting to heat up. The inert gas is a mixed gas composed of one or two of nitrogen and argon. The temperature is raised to a set temperature under the protection of the inert gas, and the temperature is kept and roasted. The roasting temperature is 700-1000 ° C, the heat preservation time is 2-6h, and the sulfur-doped carbon-coated calcium zincate crystals are obtained. During the calcination process, the urea-formaldehyde prepolymer is deeply polymerized and carbonized to obtain a functionalized carbon coating layer. Sulfur doping in the carbon layer will also increase the hydrogen escape overpotential and improve the charge and discharge efficiency.

[0047] S5. Weigh the active material, surfactant, binder, additive, and dispersant, and mix them to obtain the negative electrode material. The surfactant can cooperate with the active material to effectively improve the dissolution and deposition of zincate, thereby reducing the self-discharge phenomenon and improving the service life and efficiency of the electrode.

[0048] The present invention will be described in detail below through specific embodiments.

[0049] Example 1

[0050] The method for preparing a negative electrode of a zinc-nickel battery comprises the following steps:

[0051] Add zirconia balls as grinding media into the ball mill. The mass ratio of zirconia balls of various sizes is 10 mm diameter zirconia balls: 5 mm diameter zirconia balls: 2 mm diameter zirconia balls: 1 mm diameter zirconia balls: 0.5 mm diameter zirconia balls = 1:2:3:5:5. Weigh 1 kg of zinc oxide, 0.5 kg of hydrophilic calcium hydroxide and 2 kg of deionized water, add them into the ball mill, set the ball mill speed to 25 rad / min, and the ball milling time to 30 min. After ball milling and mixing, a precursor slurry is formed.

[0052] 0.5 kg of glucose and 0.1 kg of thiourea were added to the precursor slurry, and the ball mill speed was set to 50 rad / min and the ball milling time was 45 min to form a mixed slurry.

[0053] The obtained mixed slurry was placed in a spray dryer for spray drying. The feed rate of the spray dryer was set to 1 L / h, the feed temperature of the spray dryer was set to 200°C, the discharge temperature was set to 90°C, and the centrifugal disk speed of the spray dryer was set to 3000 rad / min. After spray drying, a dry raw material powder was obtained.

[0054] The obtained dry raw material powder was placed in a calcining furnace, heated to 800°C under nitrogen protection, and calcined for 4 hours. After the temperature in the furnace cooled to room temperature, the material was taken out to obtain the active material sulfur-doped carbon-coated calcium zincate crystals. The scanning electron microscope image is shown as follows Figure 2 As shown, Figure 3 Compared with the calcium zincate crystals that have not been coated, it can be seen that the surface of the calcium zincate crystals has a uniform coating layer, and the surface becomes rough, and the specific surface area becomes larger. The sulfur-doped carbon coating layer can effectively improve the electrolyte wettability of the calcium zincate crystals, improve the hydroxide ion conduction in the electrode, and help the high current charge and discharge of the zinc-nickel battery. In addition, the formed sulfur-doped carbon coating layer has good conductivity, increases the conductivity of calcium zincate, and makes it easier for calcium zincate to combine with water in the electrolyte to form a stable calcium zincate compound, which not only improves the conductivity of the electrode, but also the formation of calcium zincate is beneficial to reduce the dissolution of the zinc negative electrode and improve the cycle life of the electrode.

[0055] Weigh 600 g of the prepared active material, 5 g of polysorbate 80, 5 g of polyethylene glycol, 100 g of yttrium oxide, 100 g of calcium carbonate, 100 g of 60% PTFE emulsion, and 200 g of deionized water, and mix them to obtain a negative electrode material.

[0056] The negative electrode material is paddled and sheeted to obtain the negative electrode of the zinc-nickel battery.

[0057] Example 2

[0058] The method for preparing a negative electrode of a zinc-nickel battery comprises the following steps:

[0059] Add zirconia balls as grinding media into the ball mill. The mass ratio of zirconia balls of various sizes is 10 mm diameter zirconia balls: 5 mm diameter zirconia balls: 2 mm diameter zirconia balls: 1 mm diameter zirconia balls: 0.5 mm diameter zirconia balls = 1:2:3:5:10. Weigh 1 kg of zinc oxide, 0.1 kg of hydrophilic calcium hydroxide and 1.5 kg of deionized water, add them into the ball mill, set the ball mill speed to 30 rad / min, and the ball milling time to 60 min. After ball milling and mixing, a precursor slurry is formed.

[0060] 0.4 kg of fructose and 0.15 kg of thioacetic acid were added to the precursor slurry, and the ball mill speed was set to 20 rad / min and the ball milling time was 30 min to form a mixed slurry.

[0061] The obtained mixed slurry was placed in a spray dryer for spray drying. The feed rate of the spray dryer was set to 1 L / h, the feed temperature of the spray dryer was set to 180°C, the discharge temperature was set to 100°C, and the centrifugal disk speed of the spray dryer was set to 3500 rad / min. After spray drying, a dry raw material powder was obtained.

[0062] The obtained dry raw material powder is placed in a calcining furnace, heated to 1000° C. under argon protection, and calcined for 2 hours. After the temperature in the furnace is cooled to room temperature, the material taken out is sulfur-doped carbon-coated calcium zincate crystals.

[0063] 700 g of the prepared active material, 8 g of ethylenediamine, 150 g of zinc oxide, 50 g of calcium tungstate, 100 g of 60% PTFE emulsion, and 280 g of deionized water were weighed and mixed to obtain a negative electrode material.

[0064] The negative electrode material is paddled and sheeted to obtain the negative electrode of the zinc-nickel battery.

[0065] Example 3

[0066] The method for preparing a negative electrode of a zinc-nickel battery comprises the following steps:

[0067] Add zirconia balls as grinding media into the ball mill. The mass ratio of zirconia balls of various sizes is 10 mm diameter zirconia balls: 5 mm diameter zirconia balls: 2 mm diameter zirconia balls: 1 mm diameter zirconia balls: 0.5 mm diameter zirconia balls = 1:1:3:6:7. Weigh 1 kg of zinc oxide, 0.1 kg of hydrophilic calcium hydroxide and 1.5 kg of deionized water, add them into the ball mill, set the ball mill speed to 30 rad / min, and the ball milling time to 60 min. After ball milling and mixing, a precursor slurry is formed.

[0068] 0.4 kg of sucrose and 0.15 kg of thioacetic acid were added to the precursor slurry, and the ball mill speed was set to 25 rad / min and the ball milling time was 40 min to form a mixed slurry.

[0069] The obtained mixed slurry was placed in a spray dryer for spray drying. The feed rate of the spray dryer was set to 2 L / h, the feed temperature of the spray dryer was set to 200°C, the discharge temperature was set to 90°C, and the centrifugal disk speed of the spray dryer was set to 4000 rad / min. After spray drying, a dry raw material powder was obtained.

[0070] The obtained dry raw material powder is placed in a calcining furnace, heated to 900°C under nitrogen protection, and calcined for 3 hours. After the temperature in the furnace is cooled to room temperature, the material taken out is sulfur-doped carbon-coated calcium zincate crystals.

[0071] 600 g of the prepared active material, 6 g of sodium dodecylbenzene sulfonate, 6 g of L-histidine, 100 g of erbium oxide, 100 g of 60% PTFE emulsion, and 230 g of deionized water were weighed and mixed to obtain a negative electrode material.

[0072] The negative electrode material is paddled and sheeted to obtain the negative electrode of the zinc-nickel battery.

[0073] Example 4

[0074] The method for preparing a negative electrode of a zinc-nickel battery comprises the following steps:

[0075] Add zirconia balls as grinding media into the ball mill. The mass ratio of zirconia balls of various sizes is 10 mm diameter zirconia balls: 5 mm diameter zirconia balls: 2 mm diameter zirconia balls: 1 mm diameter zirconia balls: 0.5 mm diameter zirconia balls = 1:1.5:2.5:5:8. Weigh 1 kg of zinc oxide, 0.25 kg of hydrophilic calcium hydroxide and 1.8 kg of deionized water, add them into the ball mill, set the ball mill speed to 5 rad / min, and the ball milling time to 60 min. After ball milling and mixing, a precursor slurry is formed.

[0076] 0.25 kg of starch and 0.25 kg of L-cysteine ​​were added to the precursor slurry, and the ball mill speed was set to 35 rad / min and the ball milling time was set to 35 min to form a mixed slurry.

[0077] The obtained mixed slurry was placed in a spray dryer for spray drying. The feed rate of the spray dryer was set to 4 L / h, the feed temperature of the spray dryer was set to 200°C, the discharge temperature was set to 90°C, and the centrifugal disk speed of the spray dryer was set to 4000 rad / min. After spray drying, a dry raw material powder was obtained.

[0078] The obtained dry raw material powder is placed in a calcining furnace, heated to 850°C under nitrogen protection, and calcined for 5 hours. After the temperature in the furnace is cooled to room temperature, the material taken out is sulfur-doped carbon-coated calcium zincate crystals.

[0079] Weigh 650 g of the prepared active material, 10 g of polyvinyl pyrrolidone, 5 g of cyclodextrin, 50 g of calcium fluoride, 50 g of 60% PTFE emulsion, and 250 g of deionized water, and mix them to obtain a negative electrode material.

[0080] The negative electrode material is paddled and sheeted to obtain the negative electrode of the zinc-nickel battery.

[0081] Example 5

[0082] The method for preparing a negative electrode of a zinc-nickel battery comprises the following steps:

[0083] Add zirconia balls as grinding media into the ball mill. The mass ratio of zirconia balls of various sizes is 10 mm diameter zirconia balls: 5 mm diameter zirconia balls: 2 mm diameter zirconia balls: 1 mm diameter zirconia balls: 0.5 mm diameter zirconia balls = 1:2:3:7:8. Weigh 1 kg of zinc oxide, 0.35 kg of hydrophilic calcium hydroxide and 0.8 kg of deionized water, add them into the ball mill, set the ball mill speed to 40 rad / min, and the ball milling time to 40 min. After ball milling and mixing, a precursor slurry is formed.

[0084] 0.4 kg of sucrose and 0.2 kg of L-histidine were added to the precursor slurry, and the ball mill speed was set to 25 rad / min and the ball milling time was 25 min to form a mixed slurry.

[0085] The obtained mixed slurry was placed in a spray dryer for spray drying. The feed rate of the spray dryer was set to 3.5 L / h, the feed temperature of the spray dryer was set to 160°C, the discharge temperature was set to 60°C, and the centrifugal disk speed of the spray dryer was set to 3000 rad / min. After spray drying, a dry raw material powder was obtained.

[0086] The obtained dry raw material powder is placed in a calcining furnace, heated to 720° C. under argon protection, and calcined for 2.5 hours. After the temperature in the furnace is cooled to room temperature, the material taken out is sulfur-doped carbon-coated calcium zincate crystals.

[0087] 500 g of the prepared active material, 3 g of ether, 10 g of sodium stannate, 20 g of calcium hydroxide, 80 g of 60% PTFE emulsion, and 300 g of deionized water were weighed and mixed to obtain a negative electrode material.

[0088] The negative electrode material is paddled and sheeted to obtain the negative electrode of the zinc-nickel battery.

[0089] Example 6

[0090] The method for preparing a negative electrode of a zinc-nickel battery comprises the following steps:

[0091] Add zirconia balls as grinding media into the ball mill. The mass ratio of zirconia balls of various sizes is 10 mm diameter zirconia balls: 5 mm diameter zirconia balls: 2 mm diameter zirconia balls: 1 mm diameter zirconia balls: 0.5 mm diameter zirconia balls = 1:1:1:6:5. Weigh 1 kg of zinc oxide, 0.15 kg of hydrophilic calcium hydroxide and 1.6 kg of deionized water, add them into the ball mill, set the ball mill speed to 30 rad / min, and the ball milling time to 20 min. After ball milling and mixing, a precursor slurry is formed.

[0092] 0.5 kg of glucose and 0.5 kg of thiourea were added to the precursor slurry, and the ball mill speed was set to 30 rad / min and the ball milling time was 15 min to form a mixed slurry.

[0093] The obtained mixed slurry was placed in a spray dryer for spray drying. The feed rate of the spray dryer was set to 5 L / h, the feed temperature of the spray dryer was set to 220°C, the discharge temperature was set to 110°C, and the centrifugal disk speed of the spray dryer was set to 3300 rad / min. After spray drying, a dry raw material powder was obtained.

[0094] The obtained dry raw material powder is placed in a calcining furnace, heated to 870°C under nitrogen protection, and calcined for 5.5 hours. After the temperature in the furnace is cooled to room temperature, the material taken out is sulfur-doped carbon-coated calcium zincate crystals.

[0095] 620 g of the prepared active material, 10 g of hexadecyltrimethylammonium bromide, 100 g of yttrium oxide, 100 g of 60% PTFE emulsion, and 200 g of deionized water were weighed and mixed to obtain a negative electrode material.

[0096] The negative electrode material is paddled and sheeted to obtain the negative electrode of the zinc-nickel battery.

[0097] Comparative Example 1

[0098] Calcium zincate crystals were used as negative electrode active materials, and 600 g of active materials, 5 g of polysorbate-80, 5 g of polyethylene glycol, 100 g of yttrium oxide, 100 g of calcium carbonate, 100 g of 60% PTFE emulsion, and 200 g of deionized water were weighed and mixed to obtain negative electrode materials. The negative electrode materials were paddled to obtain negative electrodes for zinc-nickel batteries.

[0099] A single cell battery of 1.6V / 8Ah was made with the negative electrodes of Comparative Example 1 and Example 1, and the battery capacity was tested. For the battery made with Comparative Example 1 as the negative electrode, the discharge capacity of the battery began to decay after the number of cycles exceeded 150 times, and after about 360 cycles, the discharge capacity decayed from 8Ah to 6Ah, and the discharge capacity still remained 75%. For the single cell battery made with Example 1 as the negative electrode material, the discharge capacity of the single cell battery began to decay after the number of cycles exceeded 700 times, and after about 750 cycles, the discharge capacity decayed from 8Ah to 6.8Ah.

[0100] Comparative Example 2

[0101] The sulfur-doped carbon-coated calcium zincate crystals prepared in Example 1 were used as negative electrode active materials, 600 g of the prepared active materials, 100 g of yttrium oxide, 100 g of calcium carbonate, 100 g of 60% PTFE emulsion, and 200 g of deionized water were weighed and mixed to obtain negative electrode materials. The negative electrode materials were paddled to obtain negative electrodes for zinc-nickel batteries.

[0102] A single cell battery of 1.6V / 8Ah was made with the negative electrodes of Comparative Example 1 and Example 2, and was left to stand for 28 days. The self-discharge was tested every 7 days. The test results are shown in Table 1 below.

[0103] time 0d 7d 14d 21d 28d Example 1 Capacitance (Ah) 8 7.8 7.3 7.1 6.8 Comparative Example 2 Capacitance (Ah) 8 5.8 4.5 2.6 1.5 Example 1 Capacity retention rate (%) 100 97.5 91.3 88.8 85.0 Comparative Example 2 Capacity Retention Rate (%) 100 72.5 56.3 32.5 18.8

[0104] Table 1 Single cell battery self-discharge test results

[0105] The above results show that after adding a certain amount of surfactant to the negative electrode material, the self-discharge efficiency of the battery can be effectively improved, and the capacity retention rate is above 85% after storage for 28 days. Therefore, the technical solution of the present invention can effectively improve the market competitiveness of zinc-nickel batteries.

[0106] Although the present invention is disclosed as above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the scope defined by the claims.

Claims

1. A zinc-nickel battery negative electrode material, It is characterized in that The invention comprises an active substance, a surfactant, a binder, an additive and a dispersant. The active substance is sulfur-doped carbon-coated calcium zincate crystals. The surfactant is selected from one or more of the following: polyethylene glycol, polyvinyl pyrrolidone, sodium polyacrylate, polysorbate-80, hexadecyltrimethylammonium bromide and sodium dodecylbenzene sulfonate.

2. The zinc-nickel battery negative electrode material according to claim 1, It is characterized in that The raw material mass ratio of the negative electrode material is active substance: surfactant: binder: additive: dispersant = (5-7): (0.05-0.25): (0.5-1): (0.01-2): (2-3).

3. The zinc-nickel battery negative electrode material according to claim 1 or 2, It is characterized in that The raw materials of the sulfur-doped carbon-coated calcium zincate crystals include zinc oxide, hydrophilic calcium hydroxide, a carbon source, a sulfur-containing compound and deionized water, and the mass ratio of the raw materials is zinc oxide: hydrophilic calcium hydroxide: carbon source: sulfur-containing compound: deionized water = 1: (0.01-0.5): (0.1-0.5): (0.01-0.5): (0.5-2).

4. The zinc-nickel battery negative electrode material according to claim 3, It is characterized in that The carbon source is selected from one or more of the following: glucose, sucrose, fructose and starch, and the sulfur-containing compound material is selected from one or more of the following: thiourea, L-cysteine, thioglycolic acid and methionine.

5. The zinc-nickel battery negative electrode material according to claim 3, It is characterized in that The particle size of the hydrophilic calcium hydroxide is 50-200 nm.

6. The zinc-nickel battery negative electrode material according to claim 1 or 2, It is characterized in that The additive is selected from one or more of the following: yttrium oxide, erbium oxide, calcium hydroxide, calcium carbonate, zinc oxide, calcium fluoride and calcium tungstate.

7. The zinc-nickel battery negative electrode material according to claim 1 or 2, It is characterized in that The binder is PTFE emulsion, and the dispersant is deionized water.

8. A method for preparing a negative electrode material for a zinc-nickel battery according to any one of claims 1 to 7, It is characterized in that The following steps are involved: S1. Add grinding media into a ball mill, weigh zinc oxide, hydrophilic calcium hydroxide and deionized water, add them into the ball mill, and mix them by ball milling to form a precursor slurry; S2, weighing a carbon source and a sulfur-containing compound, adding them to the precursor slurry, and continuing ball milling to form a mixed slurry; S3, placing the mixed slurry into a spray dryer for spray drying to obtain a dry raw material powder; S4, placing the raw material powder in a calcining furnace, heating it to a set temperature under the protection of an inert gas, calcining it at the temperature, and cooling it to room temperature to obtain active material sulfur-doped carbon-coated calcium zincate crystals; S5. Weigh the active material, surfactant, binder, additive, and dispersant, and mix them to obtain a negative electrode material.

9. A zinc-nickel battery negative electrode, It is characterized in that It comprises a current collector and the negative electrode material as claimed in any one of claims 1 to 7, wherein the negative electrode material is coated on the current collector.

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