Quick-release electrostatic centrifugal shower head
The design of the quick-release electrostatic centrifugal nozzle solves the problem of combining electrostatic spraying with centrifugal nozzles in aerial plant protection spraying, enabling the effective application of electrostatic spraying technology and rapid replacement of the rotary table, thereby improving pesticide spraying effect and operational efficiency.
Patent Information
- Application Number
- CN202310787524.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-28
- Publication Date
- 2026-07-10
- Estimated Expiration
- 2043-06-28
AI Technical Summary
In agricultural aerial spraying, how to effectively combine electrostatic spraying technology with high-speed rotating centrifugal nozzles, and quickly and conveniently change turntables of different shapes to adapt to the particle size requirements of different crops, thereby improving pesticide spraying effect and operational efficiency.
A quick-release electrostatic centrifugal nozzle was designed, which adopts an integrated motor and quick-release centrifugal disc structure. The quick insertion and removal are achieved through the cooperation of concave holes and convex blocks. Combined with electrostatic sleeve and electrode structure, electrostatic spraying and aviation centrifugal nozzle are combined, and droplets of different particle sizes are generated by quick-release centrifugal discs of different shapes.
It achieves an effective combination of electrostatic spraying technology and aerospace centrifugal nozzles, improving pesticide droplet deposition rate, ensuring spraying quality and safety, and allowing for quick replacement of the turntable structure to adapt to the particle size requirements of different crops, thereby improving operational efficiency.
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Figure CN116786291B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of agricultural aviation electrostatic spraying technology, specifically a quick-release electrostatic centrifugal nozzle. Background Technology
[0002] Plant protection spraying is a primary method for preventing agricultural pests and diseases. Spraying effectiveness impacts pesticide utilization, crop yield, and environmental safety. In recent years, aerial centrifugal nozzles have become increasingly widely used in aerial spraying, such as in agricultural drone operations. However, significant droplet drift during aerial spraying leads to lower pesticide utilization. Electrostatic spraying is a highly effective method for improving spraying quality, significantly increasing pesticide droplet deposition. However, combining electrostatic spraying with aerial plant protection presents a challenge. Specifically, for centrifugal nozzles with high-speed rotating structures, connecting the rotating structure to a power source and ensuring effective droplet charging is a technical problem that needs to be solved. Furthermore, the optimal biocontrol particle size varies for different crops. In other words, different growth stages and crop types require different particle sizes to achieve better pesticide application results. Different particle sizes also affect droplet concentration. Centrifugal discs with different shapes and structures can produce particles of different sizes. How to quickly and easily change the disc structure affects the efficiency of plant protection spraying operations and the effect of pesticide spraying. Summary of the Invention
[0003] To address the aforementioned technical problems, this invention proposes a quick-release electrostatic centrifugal nozzle; it combines electrostatic spraying technology with aerospace plant protection centrifugal nozzles, and enables rapid and convenient adjustment of particle size for different crops.
[0004] The present invention achieves the above-mentioned technical objectives through the following means.
[0005] A quick-release electrostatic centrifugal nozzle is characterized by comprising an integrated motor, an electrostatic sleeve, a quick-release centrifugal disc, and an inlet pipe.
[0006] The motor output end of the integrated motor has a recessed hole, which can be quickly plugged in and unplugged to cooperate with the protrusion on the quick-release centrifugal turntable. The connection between the protrusion and the recessed hole is reinforced with a spring for vibration reduction. The quick-release structure formed by the protrusion and the recessed hole can quickly replace centrifugal turntables with different structures to adapt to different particle size requirements.
[0007] The recessed hole at the output end of the integrated motor is rectangular, with a width of not less than 3mm and not more than 5mm.
[0008] The integrated motor has a wire hole inside, with a width of not less than 4mm and not more than 10mm. The distance between the outermost edge of the wire hole and the outer edge of the integrated motor depends on the material of the nozzle. For example, when the housing material of the integrated motor is polytetrafluoroethylene, the distance between the outermost edge of the wire hole and the outer edge of the integrated motor is 3-4mm; when the housing material of the integrated motor is iron, the distance between the outermost edge of the wire hole and the outer edge of the integrated motor is 1-2mm.
[0009] The quick-release centrifugal turntable has a ring-shaped confluence column around its protrusion structure to accelerate the flow of sprayed liquid toward the quick-release centrifugal turntable; quick-release centrifugal turntables with different shapes and structures will produce droplets of different sizes. The shape and structure features of quick-release centrifugal turntables include, but are not limited to, smooth circular plate, circular plate with corrugated edge, circular plate with guide groove, bowl-shaped plate, disc-shaped plate, etc.
[0010] The inlet pipe is L-shaped and passes through an integrated motor from top to bottom, delivering the sprayed liquid into the electrostatic sleeve.
[0011] The electrostatic sleeve is located between the integrated motor and the quick-release centrifugal turntable, and includes an upper electrode cover, an electrode, and a lower electrode cover. The upper electrode cover is fastened to the integrated motor by fastening bolts made of insulating material. The lower electrode cover is fixedly connected to the upper motor cover by threaded connection. The electrode is placed in the groove between the upper and lower electrode covers and fixed in the electrostatic sleeve. The wire connects the electrode to the high-voltage power supply through the wire hole. The position of the wire hole is consistent with the position of the wire hole on the upper electrode cover, and the width of the wire hole is not less than 4mm and not more than 10mm.
[0012] The inlet pipe outlet is longer at the top and shorter at the bottom, guiding the sprayed liquid downwards into the electrostatic sleeve and flowing towards the quick-release centrifugal nozzle.
[0013] The upper electrode cover has a protruding structure near the motor output end to prevent the sprayed liquid from contacting the motor output end.
[0014] The upper electrode cover has an arc-shaped structure inside, and the liquid sprayed from the inlet pipe flows quickly through the arc-shaped structure to the quick-release centrifugal turntable.
[0015] The upper electrode cover has a wire hole, the position of which is consistent with the position of the wire hole in the integrated motor, and the width of the wire hole is not less than 4mm and not more than 10mm.
[0016] The electrode thickness is not less than 1 mm and not more than 10 mm.
[0017] The rotation direction of the upper and lower electrode cover threads is opposite to the rotation direction of the motor.
[0018] Compared with the prior art, the quick-release electrostatic centrifugal nozzle of the present invention has the following advantages: 1. It applies electrostatic spraying technology to the aerospace plant protection centrifugal nozzle, realizing the combination of electrostatic spraying and aerospace centrifugal nozzle technology, improving the pesticide spraying effect and agricultural operation quality, and the electrodes are not exposed to the air, ensuring the safety of electrostatic use; 2. It realizes the quick replacement of the centrifugal disc of the centrifugal nozzle, and quickly and conveniently adjusts the particle size for different crops. Attached Figure Description
[0019] Figure 1 This is a cross-sectional view of the quick-release electrostatic centrifugal nozzle described in this invention;
[0020] Figure 1 In the middle, 1. Integrated motor; 2. Liquid inlet pipe; 3. Electrostatic sleeve; 4. Electrode; 5. Arc-shaped structure; 6. Concave hole; 7. Spring; 8. Protrusion; 9. Annular manifold; 10. Quick-release centrifugal turntable; 11. Lower electrode cover; 12. Upper electrode cover; 13. Wire hole; 14. Motor output end. Detailed Implementation
[0021] The technical solutions of the present invention will be further described below with reference to the accompanying drawings, but the present invention is not limited to these embodiments;
[0022] like Figure 1As shown, a quick-release electrostatic centrifugal nozzle is characterized by comprising an integrated motor 1, an electrostatic sleeve 3, a quick-release centrifugal disc 10, and an inlet pipe 2; the motor output end 14 of the integrated motor 1 has a recessed hole 6, which is rectangular and has a width of not less than 3mm and not more than 5mm; it can be quickly plugged in and unplugged in conjunction with a protrusion 8 on the quick-release centrifugal disc 10; the quick-plug connection is provided with a spring 7 for vibration damping and reinforcement; the quick-release structure composed of the protrusion and the recessed hole allows for quick replacement of centrifugal discs with different structures to adapt to different particle size requirements; the protrusion 8 of the quick-release centrifugal disc 10... The structure has a ring-shaped confluence column 9 around its periphery to accelerate the flow of the sprayed liquid to the quick-release centrifugal turntable 10. The quick-release centrifugal turntable 10 has structural features including, but not limited to, a smooth circular plate, a circular plate with corrugated edges, a circular plate with guide grooves, a bowl-shaped plate, a disc-shaped plate, etc. The inlet pipe 2 is L-shaped, passing from top to bottom through the integrated motor 1, delivering the sprayed liquid into the electrostatic sleeve 3. The outlet of the inlet pipe 2 is longer at the top and shorter at the bottom, guiding the sprayed liquid downwards into the electrostatic sleeve 3, flowing towards the quick-release centrifugal nozzle 10, and preventing the sprayed liquid from contacting the motor output end. The electrostatic sleeve 3 is located within the integrated motor... Between the 1 and the quick-release centrifugal turntable 10, there is an upper electrode cover 12, an electrode 4, and a lower electrode cover 11. The upper electrode cover 12 is fastened to the integrated motor 1 by fastening bolts made of insulating material. The electrode is placed in the groove between the upper and lower electrode covers and is fixed in the electrostatic sleeve 3 by the upper electrode cover 12 and the lower electrode cover 11 being threaded together. The wire connects the electrode 4 to the high-voltage power supply through the wire hole 13. The position of the wire hole 13 is consistent with the position of the wire hole on the upper electrode cover, and the width of the wire hole 13 is not less than 4mm and not more than 10mm. The upper electrode cover 12 A protruding structure is provided at the upper part near the motor output end 14; the upper electrode cover 12 has an arc-shaped structure 5 inside, through which the sprayed liquid entering from the liquid inlet pipe 2 flows quickly to the quick-release centrifugal turntable 10; the upper electrode cover 12 has a wire hole 13, the position of which is consistent with the position of the wire hole 13 of the integrated motor 1, and the width of the wire hole 13 is not less than 4mm and not more than 10mm; the thickness of the electrode 4 is not less than 1mm and not more than 10mm; the thread rotation direction of the upper electrode cover 12 and the lower electrode cover 11 is opposite to the transmission direction of the motor output end 14.
[0023] The integrated motor 1 provides power to the quick-release centrifugal nozzle of the present invention, and drives the quick-release centrifugal turntable 10 to rotate through the power output end 14 of the motor. The power output end 14 of the integrated motor and the quick-release centrifugal turntable 10 are connected by a quick-release structure. A spring 7 is provided between the concave hole 6 and the protrusion 8. When the quick-release centrifugal turntable 10 needs to be replaced, the quick-release centrifugal turntable 10 is pushed inward, and the spring 7 is compressed. Since the protrusion 8 of the quick-release centrifugal turntable is an arc shape that is narrow at the front and wide at the back, after pushing it inward, the quick-release centrifugal turntable 10 can be rotated until the motor output end 14 is no longer in the concave hole 6, and then it can be quickly pulled out. The replacement of the quick-release centrifugal turntable 10 is completed by inserting the protrusion 8 of another quick-release centrifugal turntable 10 into the concave hole 6 of the motor output end 14.
[0024] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of the present invention. Any modifications and alterations made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.
Claims
1. A quick-release electrostatic centrifugal nozzle, characterized in that, The quick-release electrostatic centrifugal nozzle includes an integrated motor, an electrostatic sleeve, a quick-release centrifugal turntable, and an inlet pipe. The integrated motor has a recessed hole at its output end. The recessed hole is rectangular and can be quickly plugged in and disconnected when it cooperates with the protrusion on the quick-release centrifugal turntable. The protrusion structure has a ring-shaped flow column around its periphery to accelerate the flow of liquid towards the quick-release centrifugal turntable. The protrusion is an arc shape that is narrow at the front and wide at the back. A spring is provided at the connection between the protrusion and the recessed hole for vibration reduction and reinforcement. The quick-release structure formed by the protrusion and the recessed hole can quickly replace centrifugal turntables with different structures to adapt to different particle size requirements. The electrostatic sleeve is located between the integrated motor and the quick-release centrifugal turntable, and includes an upper electrode cover, an electrode, and a lower electrode cover. The upper electrode cover has a protruding structure near the motor output end to prevent the sprayed liquid from contacting the motor output end. The upper electrode cover has an arc-shaped structure inside, through which the sprayed liquid entering from the inlet pipe flows quickly to the quick-release centrifugal turntable. The upper electrode cover is fastened to the integrated motor by fastening bolts made of insulating material. The lower electrode cover is fixedly connected to the upper electrode cover by threaded connection. The electrode is placed in the groove between the upper and lower electrode covers and fixed in the electrostatic sleeve. The integrated motor has wire holes inside; the wires connect the electrodes to the high-voltage power supply through the wire holes. The inlet pipe is L-shaped, with the outlet being longer at the top and shorter at the bottom. It guides the sprayed liquid downward into the electrostatic sleeve, flows to the quick-release centrifugal nozzle, and passes through the integrated motor from top to bottom, delivering the sprayed liquid into the electrostatic sleeve.
2. The quick-release electrostatic centrifugal nozzle as described in claim 1, characterized in that, The width of the recessed hole at the output end of the integrated motor shall not be less than 3 mm and not more than 5 mm.
3. The quick-release electrostatic centrifugal nozzle as described in claim 1, characterized in that, The wire hole width is not less than 4mm and not more than 10mm, and the position of the wire hole is consistent with the position of the wire hole on the upper electrode cover; the distance between the outermost edge of the wire hole and the outer edge of the integrated motor depends on the material of the nozzle.
4. A quick-release electrostatic centrifugal nozzle as described in claim 3, characterized in that, When the housing material of the integrated motor is polytetrafluoroethylene, the outermost edge of the wire hole is 3~4 mm away from the outer edge of the integrated motor. When the housing material of the integrated motor is iron, the outermost edge of the wire hole is 1~2 mm away from the outer edge of the integrated motor.
5. A quick-release electrostatic centrifugal nozzle as described in claim 1, characterized in that, Quick-release centrifugal discs with different shapes and structures can produce droplets of different sizes. The shape and structure characteristics of quick-release centrifugal discs are smooth circular flat plates, circular flat plates with corrugated edges, circular flat plates with guide grooves, bowl-shaped flat plates, or disc-shaped flat plates.
6. A quick-release electrostatic centrifugal nozzle as described in claim 1, characterized in that, The electrode thickness is not less than 1 mm and not more than 10 mm.
7. A quick-release electrostatic centrifugal nozzle as described in claim 1, characterized in that, The rotation direction of the upper and lower electrode cover threads is opposite to the rotation direction of the motor.
Citation Information
Patent Citations
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CN104399613A
Spraying device and unmanned aerial vehicle
CN109195444A