A plate rolling machine capable of self-adjusting the curvature of a plate

By introducing adjustment frame, compression mechanism and transmission mechanism into the plate rolling machine, the automatic adjustment of the bending degree of the plate is achieved, which solves the problem that the existing plate rolling machine cannot adjust the bending degree of the plate, and improves the applicability and reliability of the equipment .

CN118768428BActive Publication Date: 2024-12-13JIANGSU LONGXU HEAVY IND TECHNOLOGY CO LTD

Patent Information

Application Number
CN202411241435.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2024-12-13
Estimated Expiration
2044-09-05

AI Technical Summary

Technical Problem

When the existing plate rolling machine is operating, the position between the working rollers is fixed, resulting in the inability to adjust the curvature of the plate and cannot be suitable for plate processing of different specifications.

Method used

A plate rolling machine that self-adjusts the curl of the plate is designed. By setting up an adjustment frame, a pressing mechanism, a transmission mechanism and a motor in the limit box and the adjustment mechanism, the automatic adjustment of the bending of the plate is achieved, including on the limit box. Install the adjusting motor and the working motor, ensure the rotation of the working roller through the drive pulley and belt transmission mechanism, and realize the angle change of the adjustment frame through the adjustment screw shaft and the clamping frame.

Benefits of technology

It realizes rapid adjustment of the bending degree of the plate, broadens the applicability of the plate rolling machine, and improves the practical reliability of the equipment, and can adapt to the processing needs of different specifications of the plate.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118768428B_ABST
    Figure CN118768428B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of plate processing, and discloses a plate rolling machine capable of self-adjusting the curling degree of a plate, comprising a plate rolling seat, a limit box symmetrically installed on the upper end of the plate rolling seat, a limit shaft rotatably installed between the lower ends of the limit boxes, an adjustment frame symmetrically installed at both ends of the limit shaft, and a clamping mechanism for limiting the feeding and discharging of the plate is arranged on the adjustment frame; an adjustment mechanism is arranged inside the limit box, the adjustment mechanism comprises a limit block slidably arranged inside the limit box, a working shaft is rotatably installed between the limit blocks, and the adjustment mechanism also comprises an adjustment component for changing the position between the adjustment frames; a transmission mechanism for driving the working roller to rotate is arranged on one of the limit boxes. The present invention, by arranging guide rollers and a plurality of balancing rollers between the adjustment frames, and with the cooperation of the clamping mechanism, the head and tail positions of the plate in the plate rolling process can be limited, and with the cooperation of the working roller, the purpose of rapid plate rolling of the plate is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of plate processing, and in particular to a plate rolling machine capable of self-adjusting the curling degree of a plate. Background Art

[0002] Plate rolling machine is a kind of equipment that uses working rollers to bend the plate into shape. It can form parts of different shapes such as cylindrical parts and conical parts. It is a very important processing equipment. The working principle of the plate rolling machine is to use external forces such as hydraulic pressure and mechanical force to move the working rollers, so as to press or roll the plate into shape. According to the rotation and position changes of working rollers of different shapes, oval parts, arc parts, cylindrical parts and other parts can be processed.

[0003] However, in the existing plate rolling machine, the positions between the working rollers are fixed during the plate rolling operation, so that the curvature of the plate cannot be adjusted during the plate rolling operation, and the plate rolling machine cannot be used for processing plates of different specifications. Therefore, further improvement is needed. Summary of the invention

[0004] The object of the present invention is to provide a plate rolling machine capable of self-adjusting the curling degree of a plate, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A plate rolling machine with self-adjusting plate curling degree comprises a plate rolling seat, a limit box is symmetrically installed on the upper end of the plate rolling seat, a limit shaft is rotatably installed between the lower ends of the limit box, and an adjustment frame is symmetrically installed at both ends of the limit shaft, and a clamping mechanism for limiting the feeding and discharging of the plate is arranged on the adjustment frame;

[0007] The limit box is provided with an adjustment mechanism inside, the adjustment mechanism includes a limit block slidably arranged inside the limit box, a working shaft is rotatably installed between the limit blocks, a working roller is fixedly installed on the working shaft, and the adjustment mechanism also includes an adjustment component for changing the position between the adjustment frames;

[0008] A transmission mechanism for driving the working roll to rotate is arranged on one of the limit boxes.

[0009] As an improved solution of the present invention: the clamping mechanism includes a plurality of balancing rollers rotatably installed between adjusting frames, the adjusting frames are provided with adjusting grooves, adjusting blocks are slidably installed inside the adjusting grooves, balancing frames are installed between the adjusting blocks, guide plates are symmetrically fixedly installed at both ends of the balancing frames, guide rollers are rotatably installed between the guide plates, and the clamping mechanism also includes a clamping assembly.

[0010] As an improved solution of the present invention: the clamping assembly includes a clamping shaft slidably arranged at both ends of the balancing frame, the bottom of the clamping shaft cooperates with a plurality of clamping holes arranged at the upper side of the adjusting frame, a clamping block is fixedly installed on the top of the clamping shaft, and a clamping spring is sleeved on the outer side of the clamping shaft between the clamping block and the balancing frame.

[0011] As an improved solution of the present invention: the adjustment component includes an adjustment screw shaft vertically rotatably installed inside the limit box, the adjustment screw shaft and the limit block cooperate with each other through a threaded structure, and the limit block has clamping plates symmetrically fixedly installed at both ends, the clamping plate is hingedly installed with a clamping frame through a clamping groove set on the side wall of the limit box, and the clamping frame is hingedly installed on the adjustment frame at one end away from the clamping plate.

[0012] As an improved solution of the present invention: an adjusting motor is fixedly mounted on the upper end of the limit box, the output end of the adjusting motor is connected to the adjusting screw shaft, and the side wall of the limit box is also provided with a working groove that cooperates with the working shaft.

[0013] As an improved solution of the present invention: the transmission mechanism includes a working motor fixed at the side wall of the limit box, the output end of the working motor is connected to a transmission shaft, a transmission pulley is fixedly installed on the end of the transmission shaft, the outer side of the transmission pulley is connected to an intermediate pulley via a transmission belt, the intermediate pulley is coaxially fixed with a connecting pulley, the outer side of the connecting pulley is installed with a working pulley via a working belt, the working pulley is fixed on the working shaft, and the transmission mechanism also includes a transmission frame assembly.

[0014] As an improved solution of the present invention: the transmission frame assembly includes a transmission frame hingedly installed on the transmission shaft and a working frame hingedly installed on the working shaft. The working frame and the other end of the transmission frame are hingedly cooperated with each other, and a connecting pulley and an intermediate pulley are coaxially installed at the hinge position.

[0015] As an improved solution of the present invention: the working motor and the regulating motor are both double-steering stepping motors.

[0016] As an improved solution of the present invention: the adjustment block is arranged in an L-shaped structure.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. By arranging guide rollers and multiple balancing rollers between the adjustment frames, and with the cooperation of the clamping mechanism, the head and tail positions of the plate during the rolling process can be limited, and with the cooperation of the working rollers, the purpose of rapid rolling of the plate is achieved;

[0019] 2. By setting an adjustment mechanism on the limit box and cooperating with the transmission mechanism, the angular position between the adjustment frames can be changed, and the curvature of the plate during the rolling process can be automatically adjusted, further broadening the applicability of the rolling machine. At the same time, the position change of the working roller does not affect its own rotation, greatly improving the practical reliability of the rolling machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall front view structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the overall side view structure of the present invention;

[0022] Figure 3 It is a schematic diagram of the top view of the structure of the adjustment frame in the present invention;

[0023] Figure 4 It is a bottom view structural schematic diagram of the adjustment frame in the present invention;

[0024] Figure 5 It is a schematic diagram of the installation structure of the limit box in the present invention;

[0025] Figure 6 It is a schematic diagram of the structure of the regulating mechanism in the present invention;

[0026] Figure 7 for Figure 3 A is a schematic diagram of the partially enlarged structure of the middle part;

[0027] Figure 8 It is a structural schematic diagram of the transmission mechanism in the present invention.

[0028] In the figure: 1. plate rolling seat; 2. limit box; 3. adjusting motor; 4. working motor; 5. working roller; 6. working shaft; 7. limit shaft; 8. adjusting frame; 9. balancing roller; 10. balancing frame; 11. guide roller; 12. adjusting groove; 13. adjusting block; 14. clamping hole; 15. clamping shaft; 16. clamping block; 17. clamping spring; 18. guide plate; 19. transmission shaft; 20. transmission frame; 21. transmission pulley; 22. working frame; 23. working belt; 24. transmission belt; 25. intermediate pulley; 26. connecting pulley; 27. working pulley; 28. working groove; 29. ​​adjusting screw shaft; 30. limit block; 31. clamping plate; 32. clamping frame; 33. clamping groove. DETAILED DESCRIPTION

[0029] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0032] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0033] See also Figures 1 to 8 In an embodiment of the present invention, a plate rolling machine with self-adjusting plate curling degree comprises a plate rolling seat 1, a limit box 2 is symmetrically installed on the upper end of the plate rolling seat 1, and the interior of the limit box 2 is a hollow box structure design, a limit shaft 7 is rotatably installed between the lower ends of the limit box 2, and an adjusting frame 8 is symmetrically installed at both ends of the limit shaft 7, and a clamping mechanism for limiting the feeding and discharging of the plate is arranged on the adjusting frame 8, so as to maintain a certain bending curvature of the plate when entering and exiting the plate rolling machine, and an adjusting mechanism is arranged inside the limit box 2, and the adjusting mechanism comprises a limit block 30 slidably arranged inside the limit box 2, and a working shaft 6 is rotatably installed between the limit blocks 30, and a working roller 5 is fixedly installed on the working shaft 6, and the adjusting mechanism also comprises an adjusting component for changing the position between the adjusting frames 8, so as to change the position of the plate when feeding and discharging, and finally adjust the bending degree of the plate rolling, and a transmission mechanism for driving the working roller 5 to rotate is arranged on one of the limit boxes 2, so as to provide a bending power source for the plate rolling action.

[0034] In one case of this embodiment, the clamping mechanism includes a plurality of balancing rollers 9 rotatably installed between adjustment frames 8, the adjustment frames 8 are provided with adjustment grooves 12, adjustment blocks 13 are slidably installed inside the adjustment grooves 12, balancing frames 10 are installed between the adjustment blocks 13, guide plates 18 are symmetrically fixedly installed at both ends of the balancing frames 10, guide rollers 11 are rotatably installed between the guide plates 18, and the clamping mechanism also includes a clamping assembly.

[0035] Among them, the clamping assembly includes a clamping shaft 15 slidably arranged at both ends of the balancing frame 10, the bottom of the clamping shaft 15 cooperates with a plurality of clamping holes 14 arranged on the upper side of the adjusting frame 8, and a clamping block 16 is fixedly installed on the top of the clamping shaft 15, and a clamping spring 17 is sleeved on the outer side of the clamping shaft 15 between the clamping block 16 and the balancing frame 10.

[0036] The working principle of the above-mentioned clamping mechanism is: when rolling the plate, the staff needs to pass the plate through the gap between the balance roller 9 and the guide roller 11, and then move the adjustment block 13 in the adjustment groove 12 as needed, and use the cooperation between the clamping shaft 15 and the clamping spring 17 to press the clamping shaft 15 into the clamping hole 14 at the corresponding position, so as to achieve the subsequent rolling processing of plates with different curvatures. The whole operation process is quick and convenient, and it is worthy of popularization and use.

[0037] In addition, in order to quickly adjust the angular position between the adjustment frames 8, in this embodiment, the adjustment assembly includes an adjustment screw shaft 29 vertically rotatably installed inside the limit box 2, and the adjustment screw shaft 29 and the limit block 30 cooperate with each other through a threaded structure. The limit block 30 has symmetrically fixedly installed clamping plates 31 at both ends, and the clamping plate 31 is hingedly installed with a clamping frame 32 through a clamping groove 33 set on the side wall of the limit box 2. The clamping frame 32 is hingedly installed on the adjustment frame 8 at one end away from the clamping plate 31.

[0038] At the same time, in order to ensure the normal power input of the adjustment mechanism, an adjustment motor 3 is fixedly installed on the upper end of the limit box 2, and the output end of the adjustment motor 3 is connected to the adjustment screw shaft 29. The side wall of the limit box 2 is also provided with a working groove 28 that cooperates with the working shaft 6.

[0039] The working principle of the above-mentioned adjustment component is: start the adjustment motor 3 to make the adjustment screw shaft 29 rotate, and then with the cooperation of the threaded structure, it is converted into an up and down linear movement of the limit block 30 inside the limit box 2. During the movement of the limit block 30, on the one hand, the position of the working roller 5 will also change accordingly, and on the other hand, with the cooperation of the clamping plate 31 and the clamping frame 32, the angle between the symmetrically arranged adjustment frames 8 will also change accordingly. When it is necessary to increase the rolling angle between the plates, the limit block 30 is moved downward, and at the same time, the two groups of adjustment frames 8 are also spread out to increase the rolling angle, finally realizing a rapid change in the bending degree of the plate rolling. When it is necessary to reduce the bending degree of the plate rolling, the adjustment motor 3 is started to reverse, and then the adjustment screw shaft 29 is rotated in the opposite direction.

[0040] In addition, in order to ensure that the working roller 5 can still maintain the self-rotation movement in the working state when the upper and lower positions change, in this embodiment, the transmission mechanism includes a working motor 4 fixed on the side wall of the limit box 2, and the output end of the working motor 4 is connected to the transmission shaft 19, and a transmission pulley 21 is fixedly installed on the end of the transmission shaft 19. The outer side of the transmission pulley 21 is connected to an intermediate pulley 25 through a transmission belt 24, and the intermediate pulley 25 is coaxially fixed with a connecting pulley 26. A working pulley 27 is installed on the outer side of the connecting pulley 26 through a working belt 23, and the working pulley 27 is fixed on the working shaft 6. The transmission mechanism also includes a transmission frame assembly.

[0041] In order to limit the positions of the above-mentioned multiple pulleys, in this embodiment, the transmission frame assembly includes a transmission frame 20 hingedly mounted on the transmission shaft 19 and a working frame 22 hingedly mounted on the working shaft 6. The working frame 22 and the other end of the transmission frame 20 are hingedly matched with each other, and a connecting pulley 26 and an intermediate pulley 25 are coaxially installed at the hinge position.

[0042] The working principle of the above-mentioned transmission mechanism is: in the process of the working motor 4 driving the transmission shaft 19 to rotate, the working shaft 6 is rotated through the cooperation between the above-mentioned multiple sets of pulleys. Even if the upper and lower positions of the working shaft 6 change, under the position restriction between the working frame 22 and the transmission frame 20, the torque of the transmission shaft 19 will still be transmitted to the working shaft 6.

[0043] In addition, in order to ensure the applicability of the plate rolling machine in plate rolling work, in this embodiment, the working motor 4 and the adjusting motor 3 are both double-steering stepping motors, so that the working roller 5 and the limit block 30 can move in both directions.

[0044] In addition, in order to ensure the effective position movement of the entire balancing frame 10 , in this embodiment, the adjustment block 13 is configured as an L-shaped structure, so that the installation connection of the balancing frame 10 can be better achieved.

[0045] In summary, when the plate is rolled, the in and out direction of the plate is first limited between the balance roller 9 and the guide roller 11 by the clamping mechanism, and then the adjusting motor 3 and the working motor 4 are started. On the one hand, the working roller 5 is rotated, and on the other hand, with the cooperation of the adjusting mechanism, the position of the adjusting frame 8 and the working roller 5 is changed, thereby automatically adjusting the curling degree of the plate to be rolled, meeting the needs of rolling plates with curling degrees at different angles.

[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A plate rolling machine capable of self-adjusting the curling degree of a plate, comprising a plate rolling seat (1), characterized in that: A limit box (2) is symmetrically mounted on the upper end of the plate rolling seat (1), a limit shaft (7) is rotatably mounted between the lower ends of the limit box (2), an adjustment frame (8) is symmetrically mounted at both ends of the limit shaft (7), and a clamping mechanism for limiting the feeding and discharging of the plate is arranged on the adjustment frame (8); An adjustment mechanism is arranged inside the limit box (2), the adjustment mechanism comprising a limit block (30) slidably arranged inside the limit box (2), a working shaft (6) is rotatably mounted between the limit blocks (30), a working roller (5) is fixedly mounted on the working shaft (6), and the adjustment mechanism also comprises an adjustment component for changing the position between the adjustment frames (8); A transmission mechanism for driving the working roller (5) to rotate is provided on one of the limit boxes (2); The clamping mechanism comprises a plurality of balancing rollers (9) rotatably mounted between the adjustment frames (8), the adjustment frames (8) are provided with adjustment slots (12), adjustment blocks (13) are slidably mounted inside the adjustment slots (12), balancing frames (10) are mounted between the adjustment blocks (13), guide plates (18) are symmetrically fixedly mounted at both ends of the balancing frames (10), and guide rollers (11) are rotatably mounted between the guide plates (18), and the clamping mechanism further comprises a clamping assembly; The clamping assembly comprises a clamping shaft (15) slidably arranged at both ends of the balancing frame (10), the bottom of the clamping shaft (15) cooperates with a plurality of clamping holes (14) arranged at the upper side of the adjustment frame (8), a clamping block (16) is fixedly installed on the top of the clamping shaft (15), and a clamping spring (17) is sleeved and installed on the outer side of the clamping shaft (15) between the clamping block (16) and the balancing frame (10); The adjustment assembly comprises an adjustment screw shaft (29) which is vertically rotatably mounted inside the limit box (2); the adjustment screw shaft (29) and the limit block (30) cooperate with each other via a threaded structure; a clamping plate (31) is symmetrically fixedly mounted at both ends of the limit block (30); the clamping plate (31) passes through a clamping groove (33) arranged at a side wall of the limit box (2) and is hingedly mounted with a clamping frame (32); and the end of the clamping frame (32) which is away from the clamping plate (31) is hingedly mounted on the adjustment frame (8); An adjusting motor (3) is fixedly mounted on the upper end of the limit box (2), the output end of the adjusting motor (3) is connected to the adjusting screw shaft (29), and a working groove (28) cooperating with the working shaft (6) is also provided on the side wall of the limit box (2); The transmission mechanism comprises a working motor (4) fixed at a side wall of the limit box (2); the output end of the working motor (4) is connected to a transmission shaft (19); a transmission pulley (21) is fixedly mounted on the end of the transmission shaft (19); the outer side of the transmission pulley (21) is connected to an intermediate pulley (25) via a transmission belt (24); a connecting pulley (26) is coaxially fixedly mounted on the intermediate pulley (25); a working pulley (27) is mounted on the outer side of the connecting pulley (26) via a working belt (23); and the working pulley (27) is fixed on the working shaft (6); the transmission mechanism also comprises a transmission frame assembly; The transmission frame assembly comprises a transmission frame (20) hingedly mounted on a transmission shaft (19) and a working frame (22) hingedly mounted on a working shaft (6); the working frame (22) and the other end of the transmission frame (20) are hingedly matched with each other, and a connecting pulley (26) and an intermediate pulley (25) are coaxially mounted at the hinged position.

2. A plate rolling machine with self-adjusting plate curvature according to claim 1, characterized in that: The working motor (4) and the regulating motor (3) are both double-steering stepping motors.

3. The plate rolling machine with self-adjusting plate curvature according to claim 1, characterized in that: The adjustment block (13) is arranged in an L-shaped structure.

Citation Information

Patent Citations

  • Plate rolling machine for numerical control hydraulic ship

    CN108906929A

  • Plate rolling machine with limiting mechanism

    CN220161002U

Cited By

  • Anti-springback plate rolling machine with guide mechanism

    CN121446874A