An extruder flushing mechanism based on squid jerky processing

By designing an extruder flushing mechanism for squid processing and utilizing the synergistic effect of the extrusion drum and flushing components, automatic cleaning of the inside and outside of the squid is achieved, solving the problem of high manual cleaning costs and poor results, improving the cleaning effect and reducing costs.

CN118985677BActive Publication Date: 2025-09-30NINGBO FEI RUN MARINE BIOLOGICAL POLYTRON TECH INC
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Patent Information

Application Number
CN202411265064.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-09-30
Estimated Expiration
2044-09-10

AI Technical Summary

Technical Problem

In the existing squid processing process, manual cleaning of internal organs and rinsing are costly and ineffective, and cannot meet market demand.

Method used

An extruder flushing mechanism based on squid jerky processing is designed, which includes an extrusion component, a first flushing component and a second flushing component. Through the coordinated action of components such as the extrusion roller, the extrusion cylinder, the abutment plate, the flushing pipe and the flushing ring, the automatic cleaning of the inside and outside of the squid is achieved.

Benefits of technology

It realizes fully automatic cleaning of the inside and outside of the squid, reduces costs, improves cleaning effects, and ensures the hygiene needs of the squid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an extruder flushing mechanism based on squid jerky processing, which is applied in the technical field of extruder flushing mechanisms. The key points of the technical solution are: it comprises a base and a conveying line fixedly connected to the base and used for conveying squid; an extrusion component for extruding squid viscera, a first flushing component for expanding the inside of the squid and flushing the inside of the squid, and a second flushing component for flushing the external surface of the squid are fixedly provided on the base at an extrusion station, a first flushing station, and a second flushing station along the conveying direction; the technical effects achieved are: simple structure and good cleaning effect.
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Description

Technical Field

[0001] The invention relates to the technical field of extruder flushing mechanisms, in particular to an extruder flushing mechanism based on squid jerky processing. Background Art

[0002] With the continuous improvement of China's consumption level and quality of life, various industries in our country are booming. Among them, my country's fishery and marine fishing industry is also a relatively important link in the supply chain. Most aquatic products need to be transported and sold to processing stations after they are caught. The processing stations classify and process the aquatic products. Among them, the output of squid is showing a trend of continuous expansion with the increase in demand, and the secondary processed products of squid, such as squid jerky, are widely popular.

[0003] During squid processing, the squid's internal organs need to be cleaned and the inside and outside need to be rinsed to ensure the squid's hygiene needs. Currently, the squid's internal organs are usually squeezed out and rinsed through a manual assembly line. The labor cost is high and the squid's cleaning effect cannot be guaranteed. Therefore, it is necessary to design a device that can automatically clean and process squid to meet the growing market demand. Summary of the Invention

[0004] The invention aims to provide an extruder flushing mechanism based on squid jerky processing, which has the advantages of simple structure and good cleaning effect.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions: an extruder flushing mechanism based on squid jerky processing, comprising a base and a conveyor line fixedly connected to the base for conveying squid; an extrusion component for extruding the squid viscera, a first flushing component for expanding the inside of the squid and flushing the inside of the squid, and a second flushing component for flushing the external surface of the squid are fixed on the base along the conveying direction at the extrusion station, the first flushing station and the second flushing station.

[0006] The present invention is further configured as follows: the extrusion assembly includes a plurality of extrusion rollers arranged in parallel on the base along the conveying direction of the conveyor line, and an extrusion assembly fixedly connected to the ends of the extrusion rollers along the conveying direction, which is used to continuously apply periodic pressure to the surface of the squid to promote the discharge of residual internal organs. The plurality of extrusion rollers are arranged in an arc along the conveying direction on the base, and the distance between the extrusion rollers and the surface of the conveyor line gradually decreases along the conveying direction of the conveyor line.

[0007] The present invention is further configured as follows: the extrusion assembly includes an extrusion cylinder fixedly connected to the base along the vertical direction and an extrusion plate fixedly connected to the telescopic end of the extrusion cylinder, and the extrusion plate has an arc-shaped structure to squeeze and discharge the remaining internal organs of the squid in the opposite direction of the conveying direction.

[0008] The present invention is further configured as follows: the first flushing component includes a first squeezing and expansion component fixedly connected to the two ends of the base along the conveying direction, used to squeeze the two ends of the squid so as to expand the inner cavity of the squid; and a flushing pipe movably connected to the base based on a sliding adjustment component, used to extend into the interior of the squid and flush the interior of the squid, and a water outlet ball is fixedly provided at the end of the flushing pipe, and a plurality of first flushing holes are opened on the water outlet ball.

[0009] The present invention is further configured as follows: the first extrusion expansion assembly includes abutment cylinders symmetrically fixedly connected to both ends of the base along the conveying direction and abutment plates fixedly connected to the telescopic ends of the abutment cylinders for abutting both sides of the squid.

[0010] The present invention is further configured as follows: the sliding adjustment assembly includes a first sliding seat slidably connected to the base along the conveying direction of the conveyor line and a first sliding adjustment cylinder driving the first sliding seat to slide; the first sliding seat is slidably connected to the conveying direction perpendicular to the conveyor line with a second sliding seat and a second sliding adjustment cylinder driving the second sliding seat to slide; the flushing pipe is fixedly connected to the second sliding seat along the conveying direction.

[0011] The present invention is further configured as follows: the second flushing component includes a second extrusion and expansion component fixedly connected to the two ends of the base along the conveying direction, used to squeeze the two ends of the squid so as to expand the inner cavity of the squid; and a positioning and fixing component movably connected to the base based on a rotation adjustment component, used to abut against the side walls around the inside of the squid to achieve positioning and fixing of the squid. The base is also movably connected to a flushing ring based on a lifting and sliding component for flushing the outside of the squid, and a plurality of second flushing holes are evenly opened in the flushing ring along the circumferential direction.

[0012] The present invention is further configured as follows: the rotation adjustment assembly includes a rotating frame connected to the base based on the rotation of a first rotating motor, a rotating seat is connected to the rotating frame based on the rotation of a second rotating motor, a movable mounting seat is connected to the rotating seat based on a telescopic cylinder, and the positioning and fixing assembly includes a synchronous bidirectional cylinder fixedly connected to the movable mounting seat and a sliding end fixedly connected to the synchronous bidirectional cylinder, which is used to abut against an arc-shaped abutment block that fits the inside of the squid.

[0013] The present invention is further configured as follows: the lifting and sliding assembly includes a plurality of sliding rods fixedly connected to the base along the vertical direction and sliding holes opened on the flushing ring, and a lifting cylinder is fixedly connected to the base along the vertical direction to drive the flushing ring to lift and lower.

[0014] The present invention is further configured such that: the conveyor line is composed of a plurality of separate conveyor lines combined in parallel to avoid interference between adjacent workstations.

[0015] In summary, the present invention has the following beneficial effects:

[0016] 1. An extrusion assembly, a first flushing assembly and a second flushing assembly are sequentially arranged along the conveying direction. The extrusion assembly realizes continuous squid squeezing during the squid conveying process by arranging an extrusion roller with an arc structure on the base along the conveying direction of the conveying line, thereby squeezing out the squid's viscera. At the same time, an extrusion assembly is arranged at the end of the extrusion roller along the conveying direction. The extrusion assembly drives the extrusion plate up and down through the extrusion cylinder to squeeze and discharge the residual viscera inside the squid in the opposite direction of the conveying direction, thereby improving the extrusion and cleaning effect of the squid viscera. The first flushing assembly is arranged by arranging a first extrusion expansion assembly on the base and arranging a flushing pipe based on the sliding adjustment assembly on the base. When the squid is conveyed to the first flushing station, the first extrusion expansion assembly drives the abutment plate to abut against both sides of the squid through the abutment cylinder, thereby opening the outlet at the end of the squid, and then drives the flushing pipe and the water outlet ball into the squid body through the sliding adjustment assembly and flushes, thereby realizing flushing of the squid's inner cavity. The second flushing assembly is arranged by arranging the second extrusion expansion assembly and based on the rotation adjustment assembly The positioning and fixing assembly, when the squid is conveyed to the second flushing station, first, the second extrusion and expansion assembly abuts against both sides of the squid, thereby opening the squid end outlet, then the rotating frame of the rotary adjustment assembly rotates to a horizontal position and drives the movable mounting seat to move through the telescopic cylinder, thereby extending the positioning and fixing assembly into the squid body, then the synchronous bidirectional cylinder of the positioning and fixing assembly drives the arc-shaped abutting block to abut against the inner wall of the squid, then the rotating frame rotates to a vertical position and cooperates with the second rotating motor to vertically fix the squid on the positioning and fixing assembly, then the lifting and sliding assembly drives the flushing ring to rise, thereby fully flushing the outside of the squid, and after the flushing is completed, the squid is conveyed. The extrusion assembly, the first flushing assembly, and the second flushing assembly cooperate to achieve fully automatic and comprehensive flushing of the inside and outside of the squid, with a simple structure and reduced costs. At the same time, when the squid exterior is automatically flushed, the positioning and fixing assembly abuts against the squid's already flushed inner wall to complete the squid fixation, so that the squid's exterior is not blocked, preventing some areas of the squid's exterior from being unable to be flushed, thereby improving the squid cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a schematic diagram of the overall structure of this embodiment;

[0018] Figure 2 yes Figure 1 A magnified schematic diagram of part A;

[0019] Figure 3 yes Figure 1 A magnified schematic diagram of part B;

[0020] Figure 4 yes Figure 1 A magnified schematic diagram of part C;

[0021] Figure 5 It is a structural sectional view of the water outlet ball of this embodiment.

[0022] Figure numerals: 1, base; 2, conveyor line; 3, extrusion assembly; 31, extrusion roller; 32, extrusion assembly; 33, extrusion cylinder; 34, extrusion plate; 4, first flushing assembly; 41, first extrusion expansion assembly; 411, abutment cylinder; 412, abutment plate; 42, sliding adjustment assembly; 421, first sliding seat; 422, first sliding adjustment cylinder; 423, second sliding seat; 424, second sliding adjustment cylinder; 43, flushing pipe; 44, water outlet ball; 45, first A flushing hole; 5. A second flushing assembly; 51. A second extrusion expansion assembly; 52. A rotation adjustment assembly; 521. A first rotating motor; 522. A rotating frame; 523. A second rotating motor; 524. A rotating seat; 525. A telescopic cylinder; 526. A movable mounting seat; 53. A positioning and fixing assembly; 531. A synchronous bidirectional cylinder; 532. An arc-shaped abutment block; 54. A lifting and sliding assembly; 541. A sliding rod; 542. A lifting cylinder; 55. A flushing ring; 56. A second flushing hole. DETAILED DESCRIPTION

[0023] The present invention will be further described in detail below with reference to the accompanying drawings.

[0024] Example:

[0025] refer to Figures 1 to 5 An extruder flushing mechanism for squid jerky processing includes a base 1 and a conveyor line 2 fixedly connected to the base 1 for conveying the squid. An extrusion assembly 3 for squid viscera, a first flushing assembly 4 for expanding and flushing the squid's interior, and a second flushing assembly 5 for flushing the squid's exterior are fixedly installed on the base 1 along the conveying direction at the extrusion station, the first flushing station, and the second flushing station. In this embodiment, the conveyor line 2 is composed of several separate conveyor lines 2 arranged in parallel to avoid interference between adjacent stations. Adjacent separate conveyor lines 2 can be connected by connecting plates. Before cleaning, the end of the squid away from the tentacles is cut open to facilitate the discharge of the viscera.

[0026] refer to Figure 1 and Figure 2 Specifically, the extrusion assembly 3 includes several extrusion rollers 31 arranged in parallel on the base 1 along the conveying direction of the conveyor line 2 and an extrusion assembly 32 fixedly connected to the end of the extrusion rollers 31 along the conveying direction, which is used to continuously apply periodic pressure to the surface of the squid to promote the discharge of residual viscera. The several extrusion rollers 31 are arranged in an arc along the conveying direction on the base 1. The distance between the extrusion rollers 31 and the surface of the conveyor line 2 gradually decreases along the conveying direction of the conveyor line 2, thereby continuously squeezing the squid during the squid conveying process to squeeze out the squid's viscera. The extrusion assembly 32 includes an extrusion cylinder 33 fixedly connected to the base 1 along the vertical direction and an extrusion plate 34 fixedly connected to the telescopic end of the extrusion cylinder 33. The extrusion plate 34 is in an arc-shaped structure to squeeze and discharge the residual viscera in the squid in the opposite direction along the conveying direction, thereby improving the extrusion and cleaning effect of the squid viscera.

[0027] refer to Figure 1 、 Figure 3 and Figure 5 Specifically, the first flushing component 4 includes a first squeezing and expanding component 41 fixedly connected to the base 1 at both ends along the conveying direction, for squeezing the two ends of the squid to expand the squid's inner cavity, and a flushing pipe 43 movably connected to the base 1 based on the sliding adjustment component 42, for extending into the squid and flushing the squid. A water outlet ball 44 is fixedly provided at the end of the flushing pipe 43, and a plurality of first flushing holes 45 are opened on the water outlet ball 44. The first squeezing and expanding component 41 includes an abutting cylinder 411 symmetrically fixedly connected to the base 1 at both ends along the conveying direction, and an abutting plate 412 fixedly connected to the telescopic end of the abutting cylinder 411 for abutting both sides of the squid. The abutting plate 412 is driven by the abutting cylinder 411 to abut both sides of the squid so that the squid's mouth is opened for flushing. The sliding adjustment component 42 includes a The conveying direction of the conveying line 2 is slidably connected to the first sliding seat 421 on the base 1 and the first sliding adjusting cylinder 422 that drives the first sliding seat 421 to slide. The first sliding seat 423 is slidably connected to the first sliding seat 421 along the conveying direction perpendicular to the conveying line 2 and the second sliding adjusting cylinder 424 that drives the second sliding seat 423 to slide. The flushing pipe 43 is fixedly connected to the second sliding seat 423 along the conveying direction. The second sliding seat 423 is driven by the second sliding adjusting cylinder 424 to move on the first sliding seat 421 to adjust the relative position of the flushing pipe 43 and the squid so that the flushing pipe 43 can enter the squid body. When the inside of the squid is flushed, the first sliding seat 421 is driven by the first sliding adjusting cylinder 422 to slide along the conveying direction to adjust the flushing position.

[0028] refer to Figure 1 and Figure 4 Specifically, the second flushing component 5 includes a second extrusion and expansion component 51 fixedly connected to the two ends of the base 1 along the conveying direction, used to squeeze the two ends of the squid to expand the inner cavity of the squid, and a positioning and fixing component 53 movably connected to the base 1 based on the rotation adjustment component 52, used to abut the side walls around the inside of the squid to achieve positioning and fixing of the squid. The second extrusion and expansion component 51 has the same structure as the first extrusion and expansion component 41. On the base 1, a flushing ring 55 for flushing the outside of the squid is movably connected based on the lifting and sliding component 54. A plurality of second flushing holes 56 are evenly arranged in the flushing ring 55 along the circumferential direction. The squid is suspended in the middle of the flushing ring 55, and the flushing ring 55 is driven up and down by the lifting and sliding component 54 to flush the outside of the squid. The rotation adjustment component 52 includes a rotating frame 522 connected to the base 1 based on the rotation of the first rotating motor 521, a rotating base 524 is connected to the rotating frame 522 based on the rotation of the second rotating motor 523, and a movable mounting base 526 is connected to the rotating base 524 based on the telescopic cylinder 525. The positioning and fixing component 53 includes a synchronous two-way cylinder 531 fixedly connected to the movable mounting base 526 and a sliding end fixedly connected to the synchronous two-way cylinder 531 for abutting against the arc-shaped abutting block 532 inside the squid. The lifting and sliding component 54 includes a plurality of sliding rods 541 fixedly connected to the base 1 in the vertical direction and a sliding hole provided on the flushing ring 55. A sliding hole 541 is fixedly connected to the base 1 in the vertical direction to drive the flushing ring 55 to move up and down. Lifting cylinder 542, when the squid is transported to the second flushing station, the second extrusion expansion component 51 first abuts against both sides of the squid to open the squid end outlet, and then the rotating frame 522 of the rotary adjustment component 52 rotates to a horizontal position and drives the movable mounting seat 526 to move through the telescopic cylinder 525 to extend the positioning and fixing component 53 into the squid body, and then the synchronous bidirectional cylinder 531 of the positioning and fixing component 53 drives the arc-shaped abutting block 532 to abut against the inner wall of the squid, and then the rotating frame 522 rotates to a vertical position and cooperates with the second rotating motor 523 to make the squid vertically fixed on the positioning and fixing component 53, and then the lifting and sliding component 54 drives the flushing ring 55 to rise to fully flush the outside of the squid, and the squid is transported after the flushing is completed.

[0029] Brief description of the usage process: The squid is continuously squeezed during the squid conveying process by the extrusion component 3, so as to squeeze out the squid's viscera. The extrusion component 32 drives the extrusion plate 34 up and down through the extrusion cylinder 33, so as to squeeze and discharge the remaining viscera inside the squid in the opposite direction of the conveying direction, thereby improving the squid's viscera extrusion and cleaning effect. When the squid is conveyed to the first flushing station, the first extrusion expansion component 41 drives the abutment plate 412 to abut against both sides of the squid through the abutment cylinder 411, so that the squid end outlet is opened, and then the flushing pipe 43 and the water outlet ball 44 are driven by the sliding adjustment component 42 to enter the squid body and flush, thereby flushing the squid's inner cavity. When the squid is conveyed to the first flushing station, the first extrusion expansion component 41 drives the abutment plate 412 to abut against both sides of the squid through the abutment cylinder 411, so that the squid end outlet is opened. Then, the sliding adjustment component 42 drives the flushing pipe 43 and the water outlet ball 44 to enter the squid body and flush, thereby flushing the squid's inner cavity. At the second flushing station, the second extrusion and expansion component 51 first abuts against both sides of the squid, thereby opening the outlet at the end of the squid. Then, the rotating frame 522 of the rotating adjustment component 52 rotates to a horizontal position and drives the movable mounting seat 526 to move through the telescopic cylinder 525, thereby extending the positioning and fixing component 53 into the squid body. Then, the synchronous bidirectional cylinder 531 of the positioning and fixing component 53 drives the arc-shaped abutting block 532 to abut against the inner wall of the squid. Then, the rotating frame 522 rotates to a vertical position and cooperates with the second rotating motor 523 to make the squid vertically fixed on the positioning and fixing component 53. Then, the lifting and sliding component 54 drives the flushing ring 55 to rise, thereby comprehensively flushing the outside of the squid. After flushing is completed, the squid is transported.

[0030] This specific embodiment is merely an explanation of the present invention and is not intended to limit the present invention. After reading this specification, those skilled in the art may make creative modifications to this embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. An extruder flushing mechanism for squid jerky processing, comprising a base (1) and a conveying line (2) fixedly connected to the base (1) for conveying squid; characterized in that: An extrusion assembly (3) for extruding the squid viscera, a first flushing assembly (4) for expanding the squid interior and flushing the squid interior, and a second flushing assembly (5) for flushing the squid exterior are fixedly provided on the base (1) at the extrusion station, the first flushing station, and the second flushing station along the conveying direction; The extrusion assembly (3) comprises a plurality of extrusion rollers (31) arranged in parallel on the base (1) along the conveying direction of the conveying line (2) and an extrusion assembly (32) fixedly connected to the ends of the extrusion rollers (31) along the conveying direction, and used for continuously applying periodic pressure to the surface of the squid to promote the discharge of residual viscera. The plurality of extrusion rollers (31) are arranged on the base (1) in an arc along the conveying direction, and the distance between the extrusion rollers (31) and the surface of the conveying line (2) gradually decreases along the conveying direction of the conveying line (2); The extrusion assembly (32) comprises an extrusion cylinder (33) fixedly connected to the base (1) along a vertical direction and an extrusion plate (34) fixedly connected to the telescopic end of the extrusion cylinder (33); the extrusion plate (34) is in an arc-shaped structure so as to squeeze and discharge the viscera remaining inside the squid in a direction opposite to the conveying direction.

2. The extruder flushing mechanism based on squid jerky processing according to claim 1, characterized in that: The first flushing assembly (4) comprises a first squeezing and expanding assembly (41) fixedly connected to both ends of the base (1) along the conveying direction, used for squeezing both ends of the squid so as to expand the squid's inner cavity, and a flushing pipe (43) movably connected to the base (1) based on a sliding adjustment assembly (42), used for extending into the squid and flushing the squid's interior, wherein a water outlet ball (44) is fixedly provided at the end of the flushing pipe (43), and a plurality of first flushing holes (45) are opened on the water outlet ball (44).

3. The extruder flushing mechanism based on squid jerky processing according to claim 2, characterized in that: The first extrusion expansion assembly (41) comprises abutment cylinders (411) symmetrically fixedly connected to both ends of the base (1) along the conveying direction, and abutment plates (412) fixedly connected to the telescopic ends of the abutment cylinders (411) for abutting both sides of the squid.

4. The extruder flushing mechanism based on squid jerky processing according to claim 2, characterized in that: The sliding adjustment component (42) includes a first sliding seat (421) slidably connected to the base (1) along the conveying direction of the conveying line (2) and a first sliding adjustment cylinder (422) driving the first sliding seat (421) to slide, a second sliding seat (423) slidably connected to the first sliding seat (421) along the conveying direction perpendicular to the conveying line (2) and a second sliding adjustment cylinder (424) driving the second sliding seat (423) to slide, and the flushing pipe (43) is fixedly connected to the second sliding seat (423) along the conveying direction.

5. The extruder flushing mechanism based on squid jerky processing according to claim 1, characterized in that: The second flushing assembly (5) comprises a second squeezing and expanding assembly (51) fixedly connected to both ends of the base (1) along the conveying direction, for squeezing both ends of the squid so as to expand the squid's inner cavity, and a positioning and fixing assembly (53) movably connected to the base (1) based on a rotation adjustment assembly (52), for abutting against the inner side walls of the squid so as to position and fix the squid. The base (1) is also movably connected to a flushing ring (55) based on a lifting and sliding assembly (54) for flushing the outer periphery of the squid, and a plurality of second flushing holes (56) are evenly arranged in the flushing ring (55) along the circumferential direction.

6. The extruder flushing mechanism based on squid jerky processing according to claim 5, characterized in that: The rotation adjustment assembly (52) includes a rotating frame (522) rotatably connected to the base (1) based on a first rotating motor (521), a rotating seat (524) rotatably connected to the rotating frame (522) based on a second rotating motor (523), a movable mounting seat (526) connected to the rotating seat (524) based on a telescopic cylinder (525), and the positioning and fixing assembly (53) includes a synchronous bidirectional cylinder (531) fixedly connected to the movable mounting seat (526) and a sliding end fixedly connected to the synchronous bidirectional cylinder (531) for abutting against an arc-shaped abutting block (532) that fits the inside of the squid.

7. The extruder flushing mechanism based on squid jerky processing according to claim 5, characterized in that: The lifting and sliding assembly (54) includes a plurality of sliding rods (541) fixedly connected to the base (1) in a vertical direction and sliding holes opened on the flushing ring (55); a lifting cylinder (542) is fixedly connected to the base (1) in a vertical direction for driving the flushing ring (55) to lift and lower.

8. The extruder flushing mechanism based on squid jerky processing according to claim 1, characterized in that: The conveyor line (2) is composed of a plurality of separate conveyor lines arranged in parallel to avoid interference between adjacent workstations.

Citation Information

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