An injection molding device for producing tiny silicone earplugs

By designing an injection molding processing device for the production of micro silicone earplugs, the continuous injection molding mechanism and switching worm gear can achieve accurate injection molding and rapid molding release, the problem of inability to accurately control the injection molding amount in the prior art is solved, and the injection molding quality is improved and Productivity.

CN119036750BActive Publication Date: 2025-02-11SHANDONG SEIKE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411547698.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-02-11
Estimated Expiration
2044-11-01

AI Technical Summary

Technical Problem

The existing medical silicone earplug injection molding device cannot accurately control the injection molding amount when injection molding of micro silicone earplugs, which affects the injection molding quality and production efficiency.

Method used

An injection molding processing device including a continuous injection molding mechanism and a switching worm gear is designed. By switching the motor, the switching worm is driven to rotate, and the uninterrupted switching of the bottom mold and the top mold is achieved. The combination of the recoverable airbag and air guide hose can achieve rapid mold release and cooling. .

Benefits of technology

Accurate injection molding control of micro silicone earplugs is achieved, improving injection molding quality and production efficiency, and reducing production time through rapid mold release and cooling.

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Abstract

The invention discloses an injection molding processing device for producing tiny silicone earplugs, which relates to the technical field of injection molding, and comprises a continuous injection molding mechanism and a switching worm gear installed on the top of the continuous injection molding mechanism, wherein a mixing injection molding mechanism is arranged on one side of the top of the continuous injection molding mechanism, and a lifting motor is arranged on the top of the mixing injection molding mechanism, wherein the continuous injection molding mechanism comprises a switching base, and a switching support is symmetrically installed on one side of the top of the switching base away from the mixing injection molding mechanism, and a switching motor is fixedly installed on one side of the switching support, and a switching worm is fixedly connected to the output end of the switching motor, and by pressing the bottom mold body downward, the bottom mold body drives the extrusion connecting rod and the airbag pressure plate to extrude the recoverable airbag, so that the gas inside the recoverable airbag is ejected through the air guide hose and drives the ejection block to move upward, so that the injection molded product can be ejected from the inside of the bottom mold body, thereby improving the efficiency of rapid demolding of the injection molded product.
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Description

Technical Field

[0001] The invention relates to the technical field of injection molding, in particular to an injection molding processing device for producing tiny silicone earplugs. Background Art

[0002] Medical silicone earplugs are medical supplies that need to be worn in noisy environments. They utilize the sealing characteristics of silicone materials and are designed to fit the structure of the human ear, effectively protecting the eardrum from damage by noise, and reducing the interference of noise with the treatment work of medical staff.

[0003] Publication No. CN 218777052 U discloses a medical silicone earplug injection molding device, which uses multiple cylinders and clamping mechanisms to cooperate with each other to remove and collect the processed silicone earplugs, so as to achieve the purpose of self-collection, prevent the earplugs from being damaged by the high temperature of injection molding, and improve the production efficiency of the equipment. The injection molding device places a storage tank and a material collection box under the partition board, which can be collected collectively, greatly reducing the consumption of labor costs. However, the patent still has the following problems in actual use:

[0004] Although the medical silicone earplug injection molding device uses multiple cylinders and clamping mechanisms to cooperate with each other, it can take out and collect the processed silicone earplugs to achieve the purpose of self-retrieving materials, but when performing injection molding of tiny silicone earplugs, it is impossible to accurately control the injection amount. Due to the small size of the tiny silicone earplugs, the injection molding requirements for the injection raw materials are high, and the injection amount is small at one time. The device cannot accurately control the injection amount, thereby affecting the quality of the injection molding of the tiny silicone earplugs. At the same time, it cannot achieve rapid demolding of the product, affecting the production efficiency of the tiny silicone earplugs.

[0005] Therefore, an injection molding device for producing tiny silicone earplugs is proposed to solve the above-mentioned problems. Summary of the invention

[0006] The purpose of the present invention is to provide an injection molding processing device for the production of tiny silicone earplugs, so as to solve the problem that although the medical silicone earplug injection molding device proposed in the above background technology uses multiple cylinders and clamping mechanisms to cooperate with each other, the processed silicone earplugs can be taken out and collected to achieve the purpose of self-material retrieval, but when the tiny silicone earplugs are injection molded, the injection amount cannot be accurately controlled. Due to the small size of the tiny silicone earplugs, the injection molding raw materials are required to be high during injection molding, and the injection amount is small at one time. The device cannot accurately control the injection amount, thereby affecting the quality of the injection molding of the tiny silicone earplugs, and at the same time cannot achieve rapid demolding of the product, affecting the production efficiency of the tiny silicone earplugs.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an injection molding processing device for producing micro silicone earplugs, comprising a continuous injection molding mechanism, and a switching worm gear installed on the top of the continuous injection molding mechanism;

[0008] A mixing injection molding mechanism is arranged on one side of the top of the continuous injection molding mechanism, and a lifting motor is arranged on the top of the mixing injection molding mechanism;

[0009] Also includes:

[0010] The continuous injection molding mechanism comprises a switching base, a switching support is symmetrically installed on the top of the switching base away from the mixing injection molding mechanism, a switching motor is fixedly installed on one side of the switching support, a switching worm is fixedly connected to the output end of the switching motor, and the switching worm wheel is meshingly connected with the switching worm;

[0011] The switching worm gear is rotatably connected to the switching base, a plurality of bottom mold mounting grooves are provided on the inner side of the top of the switching worm gear, and a support base is fixedly installed inside the bottom mold mounting groove;

[0012] Among them, a recoverable airbag is fixedly installed at the center position of the top of the support base, an air guide hose is fixedly connected to the center position of the top of the recoverable airbag, and return springs are symmetrically installed on both sides of the top of the support base;

[0013] The top of the reset spring is fixedly connected to the bottom mold body, and connecting blocks are symmetrically installed on both sides of the bottom mold body. The top of the recoverable airbag is symmetrically connected to the airbag pressure plate on both sides, and the top of the airbag pressure plate is fixedly connected to an extrusion connecting rod, which is fixedly installed on the bottom of the bottom mold body. A first connecting spring is fixedly installed on the inner side of the bottom of the bottom mold body, and the top of the first connecting spring is fixedly connected to an ejection block;

[0014] The top of the bottom mold body is snap-connected with the top mold body, and connecting rotating supports are symmetrically installed on both sides of the top mold body. The connecting rotating supports are internally rotatably connected with a connecting rotating plate, a snap-on spring is fixedly installed on one side of the top of the connecting rotating plate, and a snap-on pin is fixedly connected on one side of the bottom of the connecting rotating plate.

[0015] An injection hole is provided on the inner side of the top of the top mold body, a limiting base is fixedly installed on the top of the injection hole, a limiting slide groove is provided around the inside of the limiting base, a limiting sliding rod is fixedly installed inside the limiting slide groove, the outer side of the limiting sliding rod is slidably connected to a limiting sliding sleeve, one side of the limiting sliding sleeve is fixedly connected to a limiting spring, a limiting sliding plate is fixedly installed on the top of the limiting sliding sleeve, a guide bracket is fixedly installed on the top of the limiting sliding plate, and a guide inclined groove is provided on the inner side of the guide bracket.

[0016] Preferably, the mixing injection molding mechanism includes a lifting bracket, the lifting bracket is fixedly installed on one side of the top of the switching base, the lifting motor is fixedly installed on the top of the lifting bracket, the output end of the lifting motor is fixedly connected with a lifting threaded rod, the outer side of the lifting threaded rod is threadedly connected with a lifting threaded sleeve, the outer side of the lifting threaded sleeve is fixedly connected with a lifting support plate, and a heating box is fixedly installed at the inner center position of the lifting support plate.

[0017] Preferably, a mixing box is fixedly installed inside the heating box, a mixing motor is fixedly installed at the top center position of the mixing box, the output end of the mixing motor is fixedly connected to a mixing tripod, a plurality of mixing driving gears are rotatably connected to the outer side of the bottom of the mixing tripod, a plurality of mixing driven gears are meshingly connected between the plurality of mixing driving gears, a meshing gear ring is meshingly connected to the outer side of the mixing driving gear, a support ring is fixedly installed on the bottom of the meshing gear ring, and the meshing gear ring and the support ring are both fixedly installed inside the mixing box.

[0018] Preferably, a mixing frame is fixedly installed at the bottom of the mixing driving gear, a first mixing spiral blade is fixedly installed inside the mixing frame, a second mixing spiral blade is fixedly connected to the bottom of the mixing driving gear, a stirring bracket is fixedly connected to the bottom of the second mixing spiral blade, a spiral cleaning blade is fixedly installed on the outer side of the stirring bracket, a conveying spiral blade is fixedly installed at the bottom center of the stirring bracket, a conveying cone head is fixedly installed at the bottom of the conveying spiral blade, a conveying pipe is fixedly connected to the bottom of the mixing box, and a conveying nozzle is fixedly installed at the bottom of the conveying pipe.

[0019] Preferably, material guide boxes are symmetrically installed on both sides of the middle part of the mixing box, a crushing box is fixedly installed on the top of the material guide box, a feeding hopper is fixedly installed on the top of the crushing box, a crushing motor is fixedly installed on the outside of the crushing box, the output end of the crushing motor is fixedly connected to the first crushing roller, the end of the first crushing roller is fixedly connected to the meshing gear assembly, the side of the meshing gear assembly away from the first crushing roller is fixedly connected to the second crushing roller, the inside of the material guide box is rotatably connected to a plurality of material guide rotating rods, the number of the material guide rotating rods is two, material guide inclined plates are symmetrically installed on both sides of the material guide rotating rods, and a counterweight block is fixedly installed on the bottom of the material guide inclined plate on one side.

[0020] Preferably, the material guide box is fixedly installed with a clamping ring on the outer side near the material guide rotating rod, the end of the material guide rotating rod is fixedly connected to a fixed connecting shaft, the top and bottom of the fixed connecting shaft are symmetrically installed with an opening and closing frame, the outer side of the fixed connecting shaft is rotatably connected to a first adjusting rotating rod, the end of the first adjusting rotating rod is fixedly installed with an adjusting knob, the outer side of the first adjusting rotating rod is threadedly connected to an adjusting threaded sleeve, the top and bottom of the adjusting threaded sleeve are symmetrically rotatably connected to a second adjusting rotating rod, the end of the second adjusting rotating rod is rotatably connected to an adjusting sliding sleeve, an adjusting clamping plate is fixedly installed on the outer side of the adjusting sliding sleeve, the inside of the adjusting sliding sleeve is slidably connected to the adjusting sliding rod, and one side of the adjusting sliding sleeve is fixedly connected to a second connecting spring.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the injection molding processing device for the production of tiny silicone earplugs, by pressing the bottom mold body downward, causes the bottom mold body to drive the extrusion connecting rod and the airbag pressure plate to extrude the recoverable airbag, so that the gas inside the recoverable airbag is ejected through the air guide hose and drives the ejection block to move upward, and can eject the injection molded product from the inside of the bottom mold body, thereby improving the efficiency of rapid demolding of the injection molded product. When the adjustment card plate is engaged with the clamping ring, the material guide rotating rod and the material guide inclined plate can be fixed, which is convenient for the storage of raw materials and the subsequent addition of additives or dyes to the injection molding raw materials. The specific contents are as follows:

[0022] 1. By setting up a continuous injection molding mechanism, not only can the switching motor be used to drive the switching worm to rotate, but also the meshing connection between the switching worm and the switching worm gear can be used to realize the uninterrupted switching of the bottom mold body and the top mold body, thereby realizing the uninterrupted production of tiny silicone earplugs. By pressing the top of the connecting rotating plate, the connecting rotating plate is rotated around the connecting rotating support. When the engaging pin is separated from the connecting clamping block, the top mold body can be taken out from the top of the bottom mold body, which is convenient for rapid cooling of the injection molded product. By pressing the bottom mold body downward, the bottom mold body drives the extrusion connecting rod and the airbag pressing plate to extrude the recoverable airbag, so that the gas inside the recoverable airbag is ejected through the air guide hose and drives the ejection block to move upward, so that the injection molded product can be removed from the bottom mold body. The inside of the mold body is ejected, thereby improving the efficiency of rapid demoulding of the injection molded product. By gently pressing the bottom mold body, the gas inside the recoverable airbag can be used to quickly cool the injection molded product, thereby improving the efficiency of injection molding. The guide bracket and the guide chute on the top of the top mold body can be used to quickly guide the delivery pipe and the delivery nozzle, so that the delivery nozzle can be quickly aligned with the injection hole on the top of the top mold body, thereby improving the accuracy of injection molding. When the injection molding is completed, by moving the delivery nozzle upward, under the elastic force of the limit spring, the limit sliding sleeve drives the limit sliding plate and the guide bracket to move relatively, so that the injection molding material at the bottom of the delivery nozzle can be cut off, thereby avoiding the phenomenon of residual injection molding material, thereby affecting the subsequent injection molding work;

[0023] 2. By setting up the mixing injection molding mechanism, not only can the lifting motor be used to drive the lifting threaded rod to rotate, but the lifting threaded sleeve can also drive the lifting support plate, the heating box and the mixing box to lift and move, so as to move the delivery nozzle to the top of the injection hole for injection molding. The heating box can heat the injection molding raw materials inside the mixing box to keep the injection molding raw materials fluid, which is convenient for injection molding of tiny silicone earplugs. The mixing motor drives the mixing tripod to rotate, and the meshing connection between the mixing driving gear, the mixing driven gear and the meshing gear ring is used to realize not only the self-rotation of the mixing driving gear, but also the revolution of the mixing driving gear. The first mixing spiral blade and the second mixing spiral blade are used to fully stir the raw materials and improve the mixing effect of the raw materials. The second mixing spiral blade drives the stirring bracket and the spiral cleaning blade to rotate, which can clean the inner wall of the mixing box to avoid the phenomenon of residual raw materials. The stirring bracket drives the conveying spiral blade and the conveying cone head to rotate, and the injection molding of the tiny silicone earplugs is realized through the conveying pipe and the conveying nozzle. The crushing motor drives the first crushing roller and the meshing gear assembly to rotate, and the meshing gear assembly drives the second crushing roller to rotate, so that the injection molding raw materials can be quickly crushed, which is convenient for mixing and heating the injection molding raw materials. The guide rotating rod and the counterweight block at the bottom of the guide inclined plate can realize automatic unloading of the guide inclined plate. At the same time, the first adjusting rotating rod is driven to rotate by turning the adjusting knob, so that the adjusting threaded sleeve moves on the outside of the first adjusting rotating rod, and the second adjusting rotating rod is used to drive the adjusting sliding sleeve and the adjusting card plate to slide relative to each other. When the adjusting card plate is engaged with the clamping ring, the guide rotating rod and the guide inclined plate can be fixed, which is convenient for the storage of raw materials and the subsequent addition of additives or dyes to the injection molding raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of the continuous injection molding mechanism in the present invention;

[0026] Figure 3 It is a schematic diagram of the three-dimensional structure of the support base in the present invention;

[0027] Figure 4 It is a schematic diagram of the three-dimensional structure of the bottom mold body section of the present invention;

[0028] Figure 5 It is a schematic diagram of the three-dimensional structure of the cross section of the top mold body in the present invention;

[0029] Figure 6 It is a schematic diagram of the three-dimensional structure of the cross section of the limiting base in the present invention;

[0030] Figure 7It is a schematic diagram of the three-dimensional structure of the mixing and injection molding mechanism of the present invention;

[0031] Figure 8 It is a schematic diagram of the three-dimensional structure of the heating box and the mixing box in the present invention;

[0032] Fig. 9 It is a schematic diagram of the three-dimensional structure of the stirring bracket in the present invention;

[0033] Fig.10 It is a schematic diagram of the three-dimensional structure of the cross section of the material guide box in the present invention;

[0034] Fig.11 It is a schematic diagram of the three-dimensional structure of the material guide inclined plate in the present invention;

[0035] Fig.12 It is a schematic diagram of the three-dimensional structure of the opening and closing frame section in the present invention.

[0036] In the figure: 1, continuous injection mechanism; 101, switching base; 102, switching support; 103, switching motor; 104, switching worm; 105, switching worm wheel; 106, bottom mold mounting groove; 107, support base; 108, recoverable airbag; 109, air guide hose; 110, reset spring; 111, bottom mold body; 112, connecting block; 113, airbag pressure plate; 114, extrusion connecting rod; 115, first connecting spring; 116, ejector block; 117, top mold body; 118, connecting rotating support 1. Seat; 119. Connecting rotating plate; 120. Clamping spring; 121. Clamping pin; 122. Injection hole; 123. Position limiting base; 124. Position limiting slide; 125. Position limiting sliding rod; 126. Position limiting sliding sleeve; 127. Position limiting spring; 128. Position limiting sliding plate; 129. Guide bracket; 130. Guide chute; 2. Mixing injection mechanism; 201. Lifting bracket; 202. Lifting motor; 203. Lifting threaded rod; 204. Lifting threaded sleeve; 205. Lifting support plate; 206. Heating box; 207, mixing box; 208, mixing motor; 209, mixing tripod; 210, mixing driving gear; 211, mixing driven gear; 212, meshing gear ring; 213, support ring; 214, mixing frame; 215, first mixing spiral blade; 216, second mixing spiral blade; 217, stirring bracket; 218, spiral cleaning blade; 219, conveying spiral blade; 220, conveying cone head; 221, conveying pipe; 222, conveying nozzle; 223, material guide box; 224, crushing box; 225, feeding hopper ; 226, crushing motor; 227, first crushing roller; 228, meshing gear assembly; 229, second crushing roller; 230, material guide rotating rod; 231, material guide inclined plate; 232, counterweight; 233, locking ring; 234, fixed connecting shaft; 235, opening and closing frame; 236, first adjusting rotating rod; 237, adjusting knob; 238, adjusting threaded sleeve; 239, second adjusting rotating rod; 240, adjusting sliding sleeve; 241, adjusting clamping plate; 242, adjusting sliding rod; 243, second connecting spring. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figure 1-Figure 12The present invention provides a technical solution: an injection molding processing device for producing tiny silicone earplugs, comprising a continuous injection molding mechanism 1, and a switching worm gear 105 installed on the top of the continuous injection molding mechanism 1, a mixing injection molding mechanism 2 is arranged on one side of the top of the continuous injection molding mechanism 1, and a lifting motor 202 is arranged on the top of the mixing injection molding mechanism 2, the continuous injection molding mechanism 1 comprises a switching base 101, a switching support 102 is symmetrically installed on the side of the top of the switching base 101 away from the mixing injection molding mechanism 2, a switching motor 103 is fixedly installed on one side of the switching support 102, a switching worm 104 is fixedly connected to the output end of the switching motor 103, the switching worm gear 105 is meshedly connected with the switching worm 104, wherein the switching worm gear 105 is rotatably connected to the switching base 101, a plurality of bottom mold mounting grooves 106 are opened on the inner side of the top of the switching worm gear 105, a support base 107 is fixedly installed inside the bottom mold mounting groove 106, wherein the top center position of the support base 107 is fixedly installed A recoverable airbag 108 is installed, and an air guide hose 109 is fixedly connected to the top center of the recoverable airbag 108. Return springs 110 are symmetrically installed on both sides of the top of the support base 107. The top of the return spring 110 is fixedly connected to a bottom mold body 111. Connecting blocks 112 are symmetrically installed on both sides of the bottom mold body 111. Airbag pressure plates 113 are symmetrically connected to both sides of the top of the recoverable airbag 108. The switching motor 103 drives the switching worm 104 to rotate, and the switching motor 103 drives the switching worm 104 to rotate. The meshing connection between the worm 104 and the switching worm wheel 105 realizes the uninterrupted switching of the bottom mold body 111 and the top mold body 117, thereby realizing the uninterrupted production of tiny silicone earplugs. By pressing the top of the connecting rotating plate 119 to rotate the connecting rotating plate 119 around the connecting rotating support 118, when the locking pin 121 is separated from the connecting block 112, the top mold body 117 can be removed from the top of the bottom mold body 111, which is convenient for rapid cooling of the injection molded product.

[0039] The top of the airbag pressure plate 113 is fixedly connected with an extrusion connecting rod 114, and the extrusion connecting rod 114 is fixedly installed on the bottom of the bottom mold body 111. A first connecting spring 115 is fixedly installed on the inner side of the bottom of the bottom mold body 111. The top of the first connecting spring 115 is fixedly connected with an ejection block 116. The top of the bottom mold body 111 is snap-connected with a top mold body 117. By pressing the bottom mold body 111 downward, the bottom mold body 111 drives the extrusion connecting rod 114 and the airbag pressure plate 113 to extrude the recoverable airbag 108, so that the gas inside the recoverable airbag 108 is ejected through the air guide hose 109 and drives the ejection block 116 to move upward, which can eject the injection molded product from the inside of the bottom mold body 111, thereby improving the efficiency of rapid demolding of the injection molded product. By gently pressing the bottom mold body 111, the gas inside the recoverable airbag 108 can be used to quickly cool the injection molded product, thereby improving the efficiency of injection molding.

[0040] A connecting rotating support 118 is symmetrically installed on both sides of the top mold body 117, and a connecting rotating plate 119 is rotatably connected to the internal part of the connecting rotating support 118. A locking spring 120 is fixedly installed on one side of the top of the connecting rotating plate 119, and a locking latch 121 is fixedly connected to one side of the bottom of the connecting rotating plate 119. An injection hole 122 is provided on the inner side of the top of the top mold body 117, and a limited base 123 is fixedly installed on the top of the injection hole 122. A limited sliding groove 124 is provided around the inside of the limited base 123, and a limited sliding rod 125 is fixedly installed inside the limited sliding groove 124. The outer side of the limited sliding rod 125 is slidably connected to a limited sliding sleeve 126, and one side of the limited sliding sleeve 126 is fixedly connected to a limited spring 127. The top of the limited sliding sleeve 126 is fixedly installed with a limited The limiting sliding plate 128 is fixedly installed with a guide bracket 129 on the top of the limiting sliding plate 128, and a guide bevel 130 is provided on the inner side of the guide bracket 129. The guide bracket 129 and the guide bevel 130 on the top of the top mold body 117 can be used to quickly guide the delivery pipe 221 and the delivery nozzle 222, so that the delivery nozzle 222 can be quickly aligned with the injection hole 122 on the top of the top mold body 117, thereby improving the accuracy of injection molding. When the injection molding is completed, by moving the delivery nozzle 222 upward, under the elastic force of the limiting spring 127, the limiting sliding sleeve 126 drives the limiting sliding plate 128 and the guide bracket 129 to move relative to each other, so that the injection molding material at the bottom of the delivery nozzle 222 can be cut off to avoid the phenomenon of residual injection molding material, thereby affecting the subsequent injection molding work.

[0041] The mixing injection molding mechanism 2 includes a lifting bracket 201, the lifting bracket 201 is fixedly installed on one side of the top of the switching base 101, the lifting motor 202 is fixedly installed on the top of the lifting bracket 201, the output end of the lifting motor 202 is fixedly connected with a lifting threaded rod 203, the outer side of the lifting threaded rod 203 is threadedly connected with a lifting threaded sleeve 204, the outer side of the lifting threaded sleeve 204 is fixedly connected with a lifting support plate 205, the inner center position of the lifting support plate 205 is fixedly installed with a heating box 206, and the inner fixed position of the heating box 206 A mixing box 207 is fixedly installed, and a mixing motor 208 is fixedly installed at the top center position of the mixing box 207. The lifting motor 202 is used to drive the lifting threaded rod 203 to rotate, so that the lifting threaded sleeve 204 drives the lifting support plate 205, the heating box 206 and the mixing box 207 to move up and down, thereby moving the delivery nozzle 222 to the top of the injection hole 122 for injection molding. The heating box 206 can heat the injection molding raw materials inside the mixing box 207 to keep the injection molding raw materials fluid, which is convenient for the injection molding of tiny silicone earplugs.

[0042] The output end of the mixing motor 208 is fixedly connected to a mixing tripod 209, and a plurality of mixing driving gears 210 are rotatably connected to the outer side of the bottom of the mixing tripod 209, and a plurality of mixing driven gears 211 are meshedly connected between the plurality of mixing driving gears 210, and a meshing gear ring 212 is meshedly connected to the outer side of the mixing driving gear 210, and a support ring 213 is fixedly installed at the bottom of the meshing gear ring 212, and the meshing gear ring 212 and the support ring 213 are both fixedly installed inside the mixing box 207, and a mixing frame 214 is fixedly installed at the bottom of the mixing driving gear 210, and a first mixing spiral blade 215 is fixedly installed inside the mixing frame 214, and a second mixing spiral blade 216 is fixedly connected to the bottom of the mixing driving gear 210, and the bottom of the second mixing spiral blade 216 is fixedly installed. A stirring bracket 217 is fixedly connected, and a spiral cleaning blade 218 is fixedly installed on the outer side of the stirring bracket 217. The mixing tripod 209 is driven to rotate by the mixing motor 208. By utilizing the characteristics of the meshing connection between the mixing driving gear 210, the mixing driven gear 211 and the meshing gear ring 212, not only the self-rotation of the mixing driving gear 210 can be realized, but also the revolution of the mixing driving gear 210 can be realized. The first mixing spiral blade 215 and the second mixing spiral blade 216 are utilized to fully stir the raw materials and improve the mixing effect of the raw materials. The second mixing spiral blade 216 drives the stirring bracket 217 and the spiral cleaning blade 218 to rotate, and the inner wall of the mixing box 207 can be cleaned to avoid the phenomenon of residual raw materials, thereby affecting the subsequent injection molding work.

[0043] A conveying spiral blade 219 is fixedly installed at the bottom center of the stirring bracket 217, and a conveying cone head 220 is fixedly installed at the bottom of the conveying spiral blade 219. A conveying pipe 221 is fixedly connected to the bottom of the mixing box 207, and a conveying nozzle 222 is fixedly installed at the bottom of the conveying pipe 221. A material guide box 223 is symmetrically installed on both sides of the middle of the mixing box 207, and a crushing box 224 is fixedly installed on the top of the material guide box 223. A feeding hopper 225 is fixedly installed on the top of the crushing box 224. A crushing motor 226 is fixedly installed on the outside of the crushing box 224. The output end of the crushing motor 226 is fixedly connected to a first crushing roller 227, and a meshing gear assembly 228 is fixedly connected to the end of the first crushing roller 227. A second crushing roller 229 is fixedly connected to the side of the meshing gear assembly 228 away from the first crushing roller 227. The box 223 is internally rotatably connected with a plurality of material guide rotating rods 230, the number of the material guide rotating rods 230 is two, material guide inclined plates 231 are symmetrically installed on both sides of the material guide rotating rods 230, a counterweight block 232 is fixedly installed at the bottom of one side of the material guide inclined plate 231, the stirring bracket 217 drives the conveying spiral blade 219 and the conveying cone head 220 to rotate, and the injection molding of the tiny silicone earplugs is realized through the conveying pipe 221 and the conveying nozzle 222, and the first crushing roller 227 and the meshing gear assembly 228 are driven to rotate by the crushing motor 226, so that the meshing gear assembly 228 drives the second crushing roller 229 to rotate, which can quickly crush the injection molding raw materials, facilitate the mixing and heating of the injection molding raw materials, and the material guide inclined plate 231 can be automatically unloaded through the material guide rotating rods 230 and the counterweight block 232 at the bottom of the material guide inclined plate 231.

[0044] The material guide box 223 is fixedly installed with a clamping ring 233 on the outer side near the material guide rotating rod 230, the end of the material guide rotating rod 230 is fixedly connected with a fixed connecting shaft 234, the top and bottom of the fixed connecting shaft 234 are symmetrically installed with an opening and closing frame 235, the outer side of the fixed connecting shaft 234 is rotatably connected with a first adjusting rotating rod 236, the end of the first adjusting rotating rod 236 is fixedly installed with an adjusting knob 237, the outer side of the first adjusting rotating rod 236 is threadedly connected with an adjusting threaded sleeve 238, the top and bottom of the adjusting threaded sleeve 238 are symmetrically rotatably connected with a second adjusting rotating rod 239, the end of the second adjusting rotating rod 239 is rotatably connected with an adjusting sliding sleeve 240, and the adjusting sliding sleeve 240 An adjusting card plate 241 is fixedly installed on the outside, an adjusting sliding sleeve 240 is slidably connected to the inside of the adjusting sliding sleeve 240, and a second connecting spring 243 is fixedly connected to one side of the adjusting sliding sleeve 240. The first adjusting rotating rod 236 is driven to rotate by rotating the adjusting knob 237, so that the adjusting threaded sleeve 238 moves on the outside of the first adjusting rotating rod 236, and the second adjusting rotating rod 239 is used to drive the adjusting sliding sleeve 240 and the adjusting card plate 241 to slide relative to each other. When the adjusting card plate 241 is engaged with the locking ring 233, the material guide rotating rod 230 and the material guide inclined plate 231 can be fixed, which is convenient for the storage of raw materials and the subsequent addition of additives or dyes to the injection molding raw materials.

[0045] Working principle: Before using this injection molding device for the production of tiny silicone earplugs, it is necessary to check the overall condition of the device to ensure that it can work normally. Figure 1 - Fig.12 As shown, first, the raw material is poured into the crushing box 224 through the feed hopper 225, and the first crushing roller 227 and the meshing gear assembly 228 are driven to rotate by the crushing motor 226, so that the meshing gear assembly 228 drives the second crushing roller 229 to rotate, so that the injection molding raw material can be quickly crushed, which is convenient for mixing and heating the injection molding raw material. The material guide rotating rod 230 and the counterweight block 232 at the bottom of the material guide inclined plate 231 can realize automatic unloading of the material guide inclined plate 231, and at the same time, the first adjusting rotating rod 236 is driven to rotate by rotating the adjusting knob 237, so that the adjusting threaded sleeve 238 moves outside the first adjusting rotating rod 236, and the second adjusting rotating rod 239 is used to drive the adjusting sliding sleeve 240 and the adjusting clamping plate 241 to slide relative to each other. When the adjusting clamping plate 241 is engaged with the clamping ring 233, the material guide rotating rod 230 and the material guide inclined plate 231 can be fixed, which is convenient for storing the raw materials and adding additives or dyes to the injection molding raw materials later.

[0046] Secondly, the lifting motor 202 is used to drive the lifting threaded rod 203 to rotate, so that the lifting threaded sleeve 204 drives the lifting support plate 205, the heating box 206 and the mixing box 207 to move up and down, so that the delivery nozzle 222 is moved to the top of the injection hole 122 for injection molding. The heating box 206 can heat the injection molding material inside the mixing box 207 to keep the injection molding material fluid, which is convenient for injection molding of tiny silicone earplugs. The mixing motor 208 drives the mixing tripod 209 to rotate, and the meshing connection between the mixing active gear 210, the mixing driven gear 211 and the meshing gear ring 212 is used. The mixing driving gear 210 can rotate on its own and revolve around the mixing driving gear 210 at the same time, and the first mixing spiral blade 215 and the second mixing spiral blade 216 are used to fully stir the raw materials and improve the mixing effect of the raw materials. The second mixing spiral blade 216 drives the stirring bracket 217 and the spiral cleaning blade 218 to rotate, and the inner wall of the mixing box 207 can be cleaned to avoid residual raw materials, thereby affecting subsequent injection molding. The stirring bracket 217 drives the conveying spiral blade 219 and the conveying cone head 220 to rotate, and the injection molding of the tiny silicone earplug is realized through the conveying pipe 221 and the conveying nozzle 222.

[0047] Finally, the switching motor 103 is used to drive the switching worm 104 to rotate, and the meshing connection between the switching worm 104 and the switching worm wheel 105 is used to realize the uninterrupted switching of the bottom mold body 111 and the top mold body 117, so as to realize the uninterrupted production of tiny silicone earplugs. By pressing the top of the connecting rotating plate 119, the connecting rotating plate 119 is rotated around the connecting rotating support 118. When the engaging pin 121 is separated from the connecting block 112, the top mold body 117 can be taken out from the top of the bottom mold body 111, which is convenient for rapid cooling of the injection molded product. By pressing the bottom mold body 111 downward, the bottom mold body 111 drives the extrusion connecting rod 114 and the airbag pressing plate 113 to extrude the recoverable airbag 108, so that the gas inside the recoverable airbag 108 is ejected through the air guide hose 109 and drives the ejection block 116 to move upward, so that the injection molded product can be ejected from the bottom mold body 111. The inside of the mold body 111 is ejected, thereby improving the efficiency of rapid demoulding of the injection molded product. By gently pressing the bottom mold body 111, the gas inside the recoverable airbag 108 can be used to quickly cool the injection molded product, thereby improving the efficiency of injection molding. The guide bracket 129 and the guide bevel 130 on the top of the top mold body 117 can be used to quickly guide the delivery pipe 221 and the delivery nozzle 222, so that the delivery nozzle 222 can be quickly aligned with the injection hole 122 on the top of the top mold body 117, thereby improving the accuracy of injection molding. When the injection molding is completed, by moving the delivery nozzle 222 upward, under the elastic force of the limit spring 127, the limit sliding sleeve 126 drives the limit sliding plate 128 and the guide bracket 129 to move relative to each other, so that the injection molding material at the bottom of the delivery nozzle 222 can be cut off to avoid the phenomenon of residual injection molding material, thereby affecting the subsequent injection molding work.

[0048] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An injection molding processing device for producing micro silicone earplugs, comprising a continuous injection molding mechanism (1), and a switching worm gear (105) installed on the top of the continuous injection molding mechanism (1); a mixing injection molding mechanism (2) is arranged on one side of the top of the continuous injection molding mechanism (1), and a lifting motor (202) is arranged on the top of the mixing injection molding mechanism (2); characterized in that: Also includes: The continuous injection molding mechanism (1) comprises a switching base (101), a switching support (102) is symmetrically mounted on a side of the top of the switching base (101) away from the mixing injection molding mechanism (2), a switching motor (103) is fixedly mounted on one side of the switching support (102), a switching worm (104) is fixedly connected to the output end of the switching motor (103), and the switching worm wheel (105) is meshingly connected to the switching worm wheel (104); wherein the switching worm wheel (105) is rotationally connected to the switching base (101), a plurality of bottom mold mounting grooves (106) are provided on the inner side of the top of the switching worm wheel (105), and a support base (107) is fixedly mounted inside the bottom mold mounting groove (106); wherein, A recoverable airbag (108) is fixedly installed at the center position of the top of the support base (107); an air guide hose (109) is fixedly connected to the center position of the top of the recoverable airbag (108); return springs (110) are symmetrically installed on both sides of the top of the support base (107); the top of the return spring (110) is fixedly connected to a bottom mold body (111); connecting blocks (112) are symmetrically installed on both sides of the bottom mold body (111); airbag pressure plates (113) are symmetrically connected to both sides of the top of the recoverable airbag (108); the top of the airbag pressure plate (113) is fixedly connected to an extrusion connecting rod (114); the extrusion connecting rod (114) is fixedly installed on the bottom mold body (111). The bottom of the bottom mold body (111) is fixedly mounted with a first connecting spring (115) on the inner side of the bottom, and the top of the first connecting spring (115) is fixedly connected with an ejection block (116); the top of the bottom mold body (111) is snap-connected with a top mold body (117), and connecting rotating supports (118) are symmetrically mounted on both sides of the top mold body (117), and the connecting rotating supports (118) are rotatably connected to a connecting rotating plate (119) inside, and a snap-on spring (120) is fixedly mounted on one side of the top of the connecting rotating plate (119), and a snap-on latch (121) is fixedly connected to one side of the bottom of the connecting rotating plate (119); the top inner side of the top mold body (117) is provided with an injection The injection hole (122) is provided with a limit base (123) fixedly mounted on the top of the injection hole (122), a limit slide groove (124) is provided around the inside of the limit base (123), a limit sliding rod (125) is fixedly mounted inside the limit slide groove (124), the outside of the limit sliding rod (125) is slidably connected to a limit sliding sleeve (126), one side of the limit sliding sleeve (126) is fixedly connected to a limit spring (127), a limit sliding plate (128) is fixedly mounted on the top of the limit sliding sleeve (126), a guide bracket (129) is fixedly mounted on the top of the limit sliding plate (128), and a guide inclined groove (130) is provided on the inner side of the guide bracket (129).

2. The injection molding device for producing micro silicone earplugs according to claim 1, characterized in that: The mixing and injection molding mechanism (2) comprises a lifting bracket (201), the lifting bracket (201) being fixedly mounted on one side of the top of the switching base (101), the lifting motor (202) being fixedly mounted on the top of the lifting bracket (201), the output end of the lifting motor (202) being fixedly connected to a lifting threaded rod (203), the outer side of the lifting threaded rod (203) being threadedly connected to a lifting threaded sleeve (204), the outer side of the lifting threaded sleeve (204) being fixedly connected to a lifting support plate (205), and a heating box (206) being fixedly mounted at the inner center of the lifting support plate (205).

3. The injection molding device for producing micro silicone earplugs according to claim 2, characterized in that: A mixing box (207) is fixedly installed inside the heating box (206); a mixing motor (208) is fixedly installed at the top center position of the mixing box (207); an output end of the mixing motor (208) is fixedly connected to a mixing tripod (209); a plurality of mixing driving gears (210) are rotatably connected to the outer side of the bottom of the mixing tripod (209); a plurality of mixing driven gears (211) are meshingly connected between the plurality of mixing driving gears (210); a meshing gear ring (212) is meshingly connected to the outer side of the mixing driving gear (210); a support ring (213) is fixedly installed at the bottom of the meshing gear ring (212); and both the meshing gear ring (212) and the support ring (213) are fixedly installed inside the mixing box (207).

4. The injection molding device for producing micro silicone earplugs according to claim 3, characterized in that: A mixing frame (214) is fixedly mounted on the bottom of the mixing driving gear (210), a first mixing spiral blade (215) is fixedly mounted inside the mixing frame (214), a second mixing spiral blade (216) is fixedly connected to the bottom of the mixing driving gear (210), a stirring bracket (217) is fixedly connected to the bottom of the second mixing spiral blade (216), a spiral cleaning blade (218) is fixedly mounted on the outside of the stirring bracket (217), a conveying spiral blade (219) is fixedly mounted at the center of the bottom of the stirring bracket (217), a conveying cone head (220) is fixedly mounted on the bottom of the conveying spiral blade (219), a conveying pipe (221) is fixedly connected to the bottom of the mixing box (207), and a conveying nozzle (222) is fixedly mounted on the bottom of the conveying pipe (221).

5. The injection molding device for producing micro silicone earplugs according to claim 4, characterized in that: A material guide box (223) is symmetrically mounted on both sides of the middle of the mixing box (207); a crushing box (224) is fixedly mounted on the top of the material guide box (223); a feed hopper (225) is fixedly mounted on the top of the crushing box (224); a crushing motor (226) is fixedly mounted on the outside of the crushing box (224); a first crushing roller (227) is fixedly connected to the output end of the crushing motor (226); and a meshing roller (227) is fixedly connected to the end of the first crushing roller (227). A gear assembly (228), wherein a second crushing roller (229) is fixedly connected to a side of the meshing gear assembly (228) away from the first crushing roller (227), a plurality of material guide rotating rods (230) are rotatably connected inside the material guide box (223), the number of the material guide rotating rods (230) being two, material guide inclined plates (231) being symmetrically mounted on both sides of the material guide rotating rods (230), and a counterweight block (232) being fixedly mounted on the bottom of the material guide inclined plate (231) on one side.

6. The injection molding device for producing micro silicone earplugs according to claim 5, characterized in that: A locking ring (233) is fixedly installed on the outer side of the material guide box (223) near the material guide rotating rod (230); a fixed connecting shaft (234) is fixedly connected to the end of the material guide rotating rod (230); an opening and closing frame (235) is symmetrically installed on the top and bottom of the fixed connecting shaft (234); a first adjusting rotating rod (236) is rotatably connected to the outer side of the fixed connecting shaft (234); an adjusting knob (237) is fixedly installed on the end of the first adjusting rotating rod (236); and the first adjusting rotating rod (236) is The outer side of the adjusting sleeve (238) is threadedly connected to an adjusting threaded sleeve (238); the top and bottom of the adjusting threaded sleeve (238) are symmetrically rotatably connected to a second adjusting rotating rod (239); the end of the second adjusting rotating rod (239) is rotatably connected to an adjusting sliding sleeve (240); an adjusting clamping plate (241) is fixedly mounted on the outer side of the adjusting sliding sleeve (240); the interior of the adjusting sliding sleeve (240) is slidably connected to an adjusting sliding rod (242); and one side of the adjusting sliding sleeve (240) is fixedly connected to a second connecting spring (243).

Citation Information

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