Product full life cycle coding management method and system
By generating a coding resource pool in the material coding management system and encoding it at each production stage, the problem that the existing technology cannot trace the product production process, realizing the coding management of the entire life cycle and traceability of the production links of the product, and optimizing Production equipment and process flow.
Patent Information
- Application Number
- CN202411033535.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2024-12-17
AI Technical Summary
The existing material coding management system can only perform coding management for finished products, and cannot trace various stages of the product production process, making it difficult to find the reasons for failure when there are problems with the product, which increases production management and equipment maintenance costs.
In the encoding management method of the entire life cycle of the product, an encoding resource pool is generated, including the encoding rules of the entire life cycle of the product, and the encoding of each stage is called for encoding at each production stage, and the encoding of each stage is stored in the encoding management system. , and finally print and paste the finished product code on the product, establish a mapping relationship between production code and finished product code, and realize traceability of the production link.
The systematic management of the product at each stage of production is realized, and the production links where unqualified products are abnormal can be quickly found, the production equipment and process flow can be optimized, and management costs can be reduced.
Smart Images
Figure CN119151556A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of production coding management, and in particular, relates to a coding management method and system for the entire life cycle of a product. Background Art
[0002] Manufacturing is an important industrial sector in modern society, involving a variety of materials. In order to manage these various materials and to achieve management and control of these materials, the current manufacturing industry and even other enterprises all involve material coding management in production. Most companies have corresponding coding rules and coding systems to achieve digital representation of materials. Management personnel of enterprises can quickly and accurately identify and manage materials and products through coding.
[0003] Although most manufacturing companies have corresponding material management rules and material management systems, the existing material management rules and material management systems of existing manufacturing companies are basically based on coding for each finished product. In other words, the existing material coding is for coding management of each product, but the coding rules and management do not involve coding management for each stage of the product production process.
[0004] Therefore, the current enterprise material coding system can only realize the coding management of products, but cannot realize the traceability of each stage of its production process through the product coding. For example, when a product is found to be unqualified in the final quality inspection link, there is no way to trace which production link has problems that lead to the final quality failure of the product. Then the management personnel need to check the production equipment for each production link, which leads to increased production management and equipment maintenance costs, and it is very likely that the cause of the failure cannot be found.
[0005] Therefore, how to manage each production stage of the company's products based on the company's coding management system, and how to trace each production link through the company's coding management system when problems occur with the products, are technical issues that need to be solved urgently. Summary of the invention
[0006] The purpose of the present invention is to manage each production stage of an enterprise's products based on the enterprise's coding management system, and to trace each production link through the enterprise's coding management system when a problem occurs with the product.
[0007] In a first aspect, a method for managing the coding of a product throughout its life cycle is provided, comprising the following steps:
[0008] S1: Generate a coding resource pool based on product attributes, where the coding resource pool includes coding rules for the entire product life cycle;
[0009] S2: Call the coding resource pool at each stage of the product production process to encode each stage of the production process;
[0010] S3: Store the codes of each stage in the production process of each product in the code management system;
[0011] S4: Final coding of the finished product and storage of the final coding in the corresponding position of the coding management system, corresponding to the coding of each stage in the production process;
[0012] S5: Print the final code of the finished product and stick it on the designated position of the product.
[0013] Preferably, step S1 includes the following specific processes:
[0014] S11: Establish category coding rules based on product categories;
[0015] S12: Establish sub-category coding rules based on product sub-categories;
[0016] S13: Based on the major category coding rules and minor category coding rules, establish production stage coding rules at each production stage of the product;
[0017] S14: Establish finished product coding rules for finished products based on major category coding rules and minor category coding rules.
[0018] Preferably, step S2 includes the following specific process:
[0019] S21: At each stage in the product production process, the production stage coding rules of the corresponding stage are called to code each stage of the product and store it in the coding management system;
[0020] S22: Collect production image information corresponding to each stage of the product and store it in the coding management system;
[0021] S23: Establish a mapping relationship between the corresponding production image information and the production coding information of each stage of the product.
[0022] Preferably, the production stage coding rules include the coding of production equipment information, production time coding and production image information coding at each stage in product production.
[0023] Preferably, step S4 includes the following specific process:
[0024] S41: Encode the finished product according to the finished product coding rule to generate a finished product code, wherein the finished product code is composed of a major category information code, a minor category information code, a manufacturing process code, a rule parameter code and a serial number code;
[0025] S42: storing the finished product code in a code management system;
[0026] S43: Establish a mapping relationship between the production code and the product finished product code.
[0027] Preferably, step S5 includes the following specific process:
[0028] S51: Check the finished product code to determine whether there is an error in the finished product code. If not, execute step S52. If so, trace back and correct the error in the finished product code.
[0029] S52: Print the product code;
[0030] S53: Paste the product finished product code at the designated position of the product.
[0031] Preferably, after step S5, there will be a product testing process, and the detected unqualified products will be traced back based on the coding management system. The specific process is as follows:
[0032] Step 1: Perform quality inspection on the finished product to determine whether the quality of the finished product is qualified. If not, proceed to step 2. If yes, paste the finished product code;
[0033] Step 2: Query the production code of the product in the code management system based on the finished product code of the product;
[0034] Step 3: Find the production information of each production stage of the corresponding product in the product production code;
[0035] Step 4: Trace back the production stage of the unqualified product based on the production information;
[0036] Step 5: Make improvements to the unqualified production stages and optimize the production process or production equipment.
[0037] In a second aspect, a coding management system for the entire life cycle of a product is provided, which is used to implement any one of the coding management methods for the entire life cycle of a product, including a coding rule establishment module, a production coding module, a product finished product coding module, a coding optimization module, a storage module and a coding resource pool;
[0038] The coding rule establishment module is used to establish production coding rules for each production stage of the product and coding rules for the finished product;
[0039] The production coding module is used to code each stage in the product production process;
[0040] The finished product coding module is used to perform final coding on the finished product;
[0041] The coding optimization module is used to optimize and improve the coding rules in the process of product production and development;
[0042] The storage module is used to store production coding rules, finished product coding rules, production codes and finished product codes;
[0043] The coding resource pool is used to store the major categories, minor categories and serial number information of product codes, corresponding instructions and coding rules;
[0044] It also includes a data collection module, which is used to collect production information at various stages in the product production process.
[0045] The beneficial effects of the present invention include:
[0046] The present invention provides a method and system for managing the coding of a product throughout its life cycle. The method generates a coding resource pool through product attributes, wherein the coding resource pool includes coding rules for the product throughout its life cycle. The coding resource pool is then called at each stage of the product production process to encode each stage of the production process. The coding of each stage of the production process of each product is then stored in the coding management system. The finished product is finally encoded, and the final coding is stored in the corresponding position of the coding management system, corresponding to the coding of each stage of the production process. Finally, the final coding of the finished product is printed and pasted on the designated position of the product. The systematic coding management of each production stage of the enterprise's products realizes the coding management of the product throughout its life cycle. At the same time, the enterprise's coding management system can be used to trace back each link of the production of defective products, and quickly find out which link of the production of defective products causes the defective products to fail, thereby further realizing the improvement of product production equipment or the optimization of product production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Figure 1 The figure is a flow chart of the method for managing the coding of products throughout their life cycle according to the present invention. DETAILED DESCRIPTION
[0048] The following is combined with Figure 1 The present invention is further described in detail:
[0049] See also Figure 1 , a coding management method for the entire life cycle of a product, comprising the following steps:
[0050] S1: Generate a coding resource pool based on product attributes, where the coding resource pool includes coding rules for the entire product life cycle;
[0051] S2: Call the coding resource pool at each stage of the product production process to encode each stage of the production process;
[0052] S3: Store the codes of each stage in the production process of each product in the code management system;
[0053] S4: Final coding of the finished product and storage of the final coding in the corresponding position of the coding management system, corresponding to the coding of each stage in the production process;
[0054] S5: Print the final code of the finished product and stick it on the designated position of the product.
[0055] At present, almost all manufacturing companies have corresponding material management rules and material management systems, and companies will implement coding and management of each product of the company based on the material management rules and material management systems. However, the existing material management rules and material management systems of existing manufacturing companies are basically coded for each finished product, that is, the existing material coding is for coding management of each product, but the coding rules and management do not involve coding management of each stage in the product production process. How to achieve comprehensive management of production information of each production stage of each product through the coding management system on the basis of the existing coding management, and then realize the traceability of production information of each production stage based on the final unqualified products, to improve the production equipment in the production process and optimize the production process of the product.
[0056] In the coding management method of the product life cycle of the present application, a coding resource pool is first established, which includes the coding rules of the product life cycle, the major categories and minor categories of product coding, and the relevant information of the serial number, and the corresponding instructions. Then, during the production process of the product, the coding resource pool is called, and each stage is coded based on the coding rules of each production stage, and the code of each stage is stored in the storage module of the coding management system. The finished product is then coded, and the final code is stored in the corresponding position of the coding management system, corresponding to the code of each stage in the production process, that is, a corresponding relationship between the production code and the finished product code is established, which is convenient for subsequent tracing. Finally, the finished product code is printed and pasted.
[0057] In the above scheme, step S1 includes the following specific processes:
[0058] S11: Establish category coding rules based on product categories;
[0059] S12: Establish sub-category coding rules based on product sub-categories;
[0060] S13: Based on the major category coding rules and minor category coding rules, establish production stage coding rules at each production stage of the product;
[0061] S14: Establish finished product coding rules for finished products based on major category coding rules and minor category coding rules.
[0062] Only by establishing unified coding rules for the production stage and finished products can all product codes be managed uniformly in the future, and the subsequent coding will be meaningful, so that each item has a production code and each item has a finished product code. Finally, when there is a problem with the product, effective traceability can be carried out based on the finished product code and production code.
[0063] Step S2 includes the following specific processes:
[0064] S21: At each stage in the product production process, the production stage coding rules of the corresponding stage are called to code each stage of the product and store it in the coding management system;
[0065] S22: Collect production image information corresponding to each stage of the product and store it in the coding management system;
[0066] S23: Establish a mapping relationship between the corresponding production image information and the production coding information of each stage of the product.
[0067] The production stage coding rules include the production equipment information coding, production time coding and production image information coding of each stage in product production.
[0068] The reason why the corresponding production image information of each stage of the product is collected here is that when quality problems or other problems are found in the product later, the production situation in the production process can be more clearly understood. Based on the pictures, the problems can be discovered more intuitively and the specific reasons for the product problems can be found, which is convenient for subsequent production equipment improvements or production process optimization.
[0069] Step S4 includes the following specific processes:
[0070] S41: Encode the finished product according to the finished product coding rule to generate a finished product code, wherein the finished product code is composed of a major category information code, a minor category information code, a manufacturing process code, a rule parameter code and a serial number code;
[0071] S42: storing the finished product code in a code management system;
[0072] S43: Establish a mapping relationship between the production code and the product finished product code.
[0073] Although production coding is performed at each production stage of the product and the finished product is coded, the production codes of each production stage of the product are only stored in the coding management system, and the production codes and corresponding information are not printed out and pasted on the product. The final printed and pasted code is limited to the finished product code. Since a mapping relationship is established between the production code and the finished product code in the coding management system, the production code of the product can be found through the finished product code, and the production information of each stage of the product can be obtained based on the production code of the product, so as to realize the traceability of the production equipment and production process of the production stage, so as to facilitate the subsequent management personnel to improve the production equipment and optimize the production process.
[0074] Step S5 includes the following specific processes:
[0075] S51: Check the finished product code to determine whether there is an error in the finished product code. If not, execute step S52. If so, trace back and correct the error in the finished product code.
[0076] S52: Print the product code;
[0077] S53: Paste the product finished product code at the designated position of the product.
[0078] After step S5, there will be a product testing process, and the unqualified products detected will be traced back based on the coding management system. The specific process is as follows:
[0079] Step 1: Perform quality inspection on the finished product to determine whether the quality of the finished product is qualified. If not, proceed to step 2. If yes, paste the finished product code;
[0080] Step 2: Query the production code of the product in the code management system based on the finished product code of the product;
[0081] Step 3: Find the production information of each production stage of the corresponding product in the product production code;
[0082] Step 4: Trace back the production stage of the unqualified product based on the production information;
[0083] Step 5: Make improvements to the unqualified production stages and optimize the production process or production equipment.
[0084] A product life cycle coding management system, used to implement any one of the product life cycle coding management methods, including a coding rule establishment module, a production coding module, a product finished product coding module, a coding optimization module, a storage module and a coding resource pool;
[0085] The coding rule establishment module is used to establish production coding rules for each production stage of the product and coding rules for the finished product;
[0086] The production coding module is used to code each stage in the product production process;
[0087] The finished product coding module is used to perform final coding on the finished product;
[0088] The coding optimization module is used to optimize and improve the coding rules in the process of product production and development;
[0089] The storage module is used to store production coding rules, finished product coding rules, production codes and finished product codes;
[0090] The coding resource pool is used to store the major categories, minor categories and serial number information of product codes, corresponding instructions and coding rules;
[0091] It also includes a data collection module, which is used to collect production information at various stages in the product production process.
[0092] In summary, a coding resource pool is generated through product attributes, and the coding resource pool includes coding rules for the entire life cycle of the product; then the coding resource pool is called at each stage of the product production process to encode each stage of the production process; then the codes of each stage of the production process of each product are stored in the coding management system; then the finished product is finally encoded, and the final code is stored in the corresponding position of the coding management system, corresponding to the code of each stage in the production process; finally, the final code of the finished product is printed and pasted on the designated position of the product. The systematic coding management of each production stage of the company's products realizes the coding management of the entire life cycle of the product. At the same time, the company's coding management system can be used to trace each link of the production of defective products, quickly find out which link of the production of unqualified products is abnormal and causes the product to be unqualified, and further realize the improvement of product production equipment or the optimization of product production process.
[0093] The above-mentioned embodiments only express the specific implementation method of the present application, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the protection scope of the present application. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the technical solution concept of the present application, and these all belong to the protection scope of the present application.
Claims
1. A coding management method for the entire product life cycle, characterized in that: The following steps are involved: S1: Generate a coding resource pool based on product attributes, where the coding resource pool includes coding rules for the entire product life cycle; S2: Call the coding resource pool at each stage of the product production process to encode each stage of the production process; S3: Store the codes of each stage in the production process of each product in the code management system; S4: Final coding of the finished product and storage of the final coding in the corresponding position of the coding management system, corresponding to the coding of each stage in the production process; S5: Print the final code of the finished product and stick it on the designated position of the product.
2. A method for managing the coding of a product throughout its life cycle according to claim 1, characterized in that: Step S1 includes the following specific processes: S11: Establish category coding rules based on product categories; S12: Establish sub-category coding rules based on product sub-categories; S13: Based on the major category coding rules and minor category coding rules, establish production stage coding rules at each production stage of the product; S14: Establish finished product coding rules for finished products based on major category coding rules and minor category coding rules.
3. A method for managing the coding of a product throughout its life cycle according to claim 2, characterized in that: Step S2 includes the following specific processes: S21: At each stage in the product production process, the production stage coding rules of the corresponding stage are called to code each stage of the product and store it in the coding management system; S22: Collect production image information corresponding to each stage of the product and store it in the coding management system; S23: Establish a mapping relationship between the corresponding production image information and the production coding information of each stage of the product.
4. A method for managing the coding of a product throughout its life cycle according to claim 3, characterized in that: The production stage coding rules include the coding of production equipment information, production time coding and production image information coding in each stage of product production.
5. The method for managing the coding of a product throughout its life cycle according to claim 3, characterized in that: Step S4 includes the following specific processes: S41: Encode the finished product according to the finished product coding rule to generate a finished product code, wherein the finished product code is composed of a major category information code, a minor category information code, a manufacturing process code, a rule parameter code and a serial number code; S42: storing the finished product code in a code management system; S43: Establish a mapping relationship between the production code and the product finished product code.
6. The method for managing the coding of a product throughout its life cycle according to claim 1, characterized in that: Step S5 includes the following specific processes: S51: Check the finished product code to determine whether there is an error in the finished product code. If not, execute step S52. If so, trace back and correct the error in the finished product code. S52: Print the product code; S53: Paste the product finished product code at the designated position of the product.
7. The method for managing the coding of a product throughout its life cycle according to claim 1, characterized in that: After step S5, there will be a product testing process, and the unqualified products detected will be traced back based on the coding management system. The specific process is as follows: Step 1: Perform quality inspection on the finished product to determine whether the quality of the finished product is qualified. If not, proceed to step 2. If yes, paste the finished product code; Step 2: Query the production code of the product in the code management system based on the finished product code of the product; Step 3: Find the production information of each production stage of the corresponding product in the product production code; Step 4: Trace back the production stage of the unqualified product based on the production information; Step 5: Make improvements to the unqualified production stages and optimize the production process or production equipment.
8. A product life cycle coding management system, used to implement a product life cycle coding management method according to any one of claims 1 to 7, characterized in that: It includes coding rule establishment module, production coding module, finished product coding module, coding optimization module, storage module and coding resource pool; The coding rule establishment module is used to establish production coding rules for each production stage of the product and coding rules for the finished product; The production coding module is used to code each stage in the product production process; The finished product coding module is used to perform final coding on the finished product; The coding optimization module is used to optimize and improve the coding rules in the process of product production and development; The storage module is used to store production coding rules, finished product coding rules, production codes and finished product codes; The coding resource pool is used to store the major categories, minor categories and serial number information of product codes, corresponding instructions and coding rules; It also includes a data collection module, which is used to collect production information at various stages in the product production process.