A kind of oil pipeline rapid detection equipment suitable for complex sea area
By designing rapid detection equipment with a stable base, clamping mechanism and walking mechanism, the problem of accurately detecting deformation defects on the outer wall of oil pipelines in complex sea areas has been solved, achieving efficient and stable detection results and reducing operational risks and maintenance costs.
Patent Information
- Application Number
- CN202310744755.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-21
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2043-06-21
AI Technical Summary
Existing technologies make it difficult to accurately describe and locate deformation defects on the outer wall of submarine oil pipelines in complex sea areas, and the detection effect is affected by the impact of water flow, resulting in unstable detection and affecting safety and reliability.
A rapid detection device consisting of a stable base, a clamping mechanism and a walking mechanism was designed. The device is firmly fixed to the surface of the oil pipeline through the clamping mechanism, and can adapt to pipelines of different shapes and sizes using a rotating and telescopic bracket assembly. Combined with a surface mapping mechanism, efficient measurement of the pipeline surface is achieved.
It improves the accuracy and safety of detection, reduces the impact of water flow impact on detection, ensures the stability and reliability of equipment in complex sea areas, and reduces operation difficulty and maintenance costs.
Smart Images

Figure CN119178092B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of submarine pipeline detection, and particularly relates to a rapid oil pipeline detection device suitable for complex sea areas. BACKGROUND
[0002] Energy is one of the necessary topics of current social development, and marine engineering has been further developed, especially marine oil resources. The ocean has become one of the main sources of future oil production. Submarine pipelines are an indispensable part of marine oil and gas development. However, submarine pipelines are located in a harsh environment on the seabed. On the one hand, they bear high internal temperature and pressure loads, and on the other hand, they bear low external temperature loads, hydrostatic pressure, and wave current dynamic loads. Due to these reasons, submarine pipelines cannot avoid damage accumulation, deformation buckling, and other situations during service, thereby causing accidents. Therefore, ensuring the safety, stability, and reliability of submarine pipelines is crucial for the economic interests and life and property safety of the country and the people.
[0003] Currently, submarine pipeline detection operations include in-pipe detection and out-of-pipe detection. Although in-pipe detection technology can obtain information such as pipeline inner wall corrosion damage, inner wall cracks, wall thickness, and ovality, it cannot accurately describe deformation defects of the pipeline outer wall, making it difficult to perform clamp setting operations. Although out-of-pipe detection can solve the above problems, out-of-pipe detection faces problems such as water flow impact in complex sea areas, resulting in unstable combination of existing engineering equipment and submarine pipelines, especially for pipelines in complex sea areas with low visibility, thereby affecting the detection effect.
[0004] How to solve the above technical problems is the subject faced by the present application. SUMMARY
[0005] In order to solve the deficiencies of the prior art, the present application provides a rapid oil pipeline detection device suitable for complex sea areas, which is reasonable in design, safe and reliable, can accurately describe and locate deformation defects of the pipeline outer wall, has stability and reliability, can adapt to the detection requirements of complex sea areas, improve detection efficiency and accuracy, effectively prevent accidents, and protect the economic interests and life and property safety of the country and the people.
[0006] The technical scheme adopted by the present application to solve its technical problems is: a rapid oil pipeline detection device suitable for complex sea areas, comprising a stable base located at one side of an oil pipeline, a clamping mechanism matched with the oil pipeline being arranged on the stable base, a walking mechanism matched with the oil pipeline being arranged on the stable base, and a surface mapping mechanism matched with the oil pipeline being arranged at the rear end of the stable base.
[0007] The stable base is provided with a fastening arc groove matched with the oil pipeline, and the fastening arc groove is provided with an arc receiving groove matched with the clamping mechanism.
[0008] Further, the angle limiting assembly comprises an angle sliding seat arranged in the arc receiving groove, and the rotating unit is arranged on the angle sliding seat, and the arc receiving groove is provided with a driving limiting unit matched with the angle sliding seat, and the arc receiving groove is provided with a sliding limiting unit matched with the angle sliding seat.
[0009] The rotating unit comprises a rotating motor arranged on the angle sliding seat, and the axis of the conveying shaft of the rotating motor is consistent with the radial direction of the oil pipeline, and the rotating half-circular piece is provided with a rotating shaft matched with the rotating motor.
[0010] The sliding limiting unit comprises an arc-shaped sliding rail arranged in the arc receiving groove, and the arc-shaped sliding rail is coaxially arranged with the oil pipeline, and the angle sliding seat is provided with a sliding block matched with the arc-shaped sliding rail.
[0011] Further, the sliding limiting unit further comprises a sliding limiting shaft arranged on one side surface of the angle sliding seat, and the sliding limiting shaft is provided with a sliding wheel, and the stable base is provided with a sliding groove matched with the sliding wheel.
[0012] Preferably, the arc receiving groove is provided with a limiting support detachably connected with the stable base, and the limiting support is provided with a limiting sliding rail matched with the sliding limiting shaft.
[0013] Preferably, the driving limiting unit is arranged at the other side surface of the angle and interactive seat.
[0014] Further, the driving limiting unit comprises a half-circular tooth ring arranged in the arc receiving groove, and the half-circular tooth ring is coaxially arranged with the oil pipeline, and the angle sliding seat is provided with a driving motor, and the output shaft of the driving motor is provided with a driving gear matched with the half-circular tooth ring.
[0015] Further, the driving limiting unit comprises a limiting frame arranged in the arc-shaped receiving groove, the limiting frame is provided with a limiting semicircular tooth ring, and a semicircular arc groove is arranged on the limiting frame, and a limiting seat is arranged on the semicircular arc groove, the limiting seat is provided with a limiting gear matched with the limiting semicircular tooth ring, and a motor matched with the limiting gear is arranged on the limiting seat, and a connecting frame is arranged between the limiting seat and the angle driving part.
[0016] Further, the rotating semicircular part comprises a semicircular ring, and a rotating shaft matched with the rotating unit is arranged at the middle of the closed section of the semicircular ring, and lifting pedestals are arranged at both ends of the opening of the semicircular ring.
[0017] The limiting fastener comprises a lifting platform slidably matched with the lifting pedestals, a lifting unit matched with the lifting platform is arranged on the lifting pedestals, a climbing hook part matched with the oil pipeline is arranged on the lifting platform, and a rotating unit matched with the climbing hook part is arranged on the lifting platform.
[0018] Further, the climbing hook part comprises a rotating shaft matched with the rotating unit, and an arc-shaped climbing hook matched with the oil pipeline is arranged at one end of the rotating shaft; a lifting groove with the same direction as the axis of the rotating shaft is arranged on the lifting pedestals, and the lifting platform is located in the lifting groove, and the lifting unit comprises a lifting hydraulic rod arranged on the lifting pedestals, and the moving end of the lifting hydraulic rod is located in the lifting groove.
[0019] Further, the rotating unit comprises a rotating motor connected with the rotating shaft.
[0020] Further, the rotating unit comprises a first gear coaxially arranged with the rotating shaft, a second gear matched with the first gear in tooth is arranged in the lifting platform, and a rotating motor is coaxially arranged with the second gear.
[0021] Further, the walking mechanism comprises a walking track assembly in contact with the outer surface of the oil pipeline and moving along the pipeline with the stable base, an extension support assembly is arranged on the walking track assembly to drive the walking track assembly to move along the axis direction of the oil pipeline, an angle rotating assembly is arranged between the walking track assembly and the extension support assembly to change the moving direction of the walking track assembly, an arc determining assembly is arranged on the stable base and connected with the extension support assembly, and the arc determining assembly enables the walking track assembly to move along the circumferential direction of the oil pipeline.
[0022] Further, the arc determining assembly comprises two oppositely arranged semicircular blocks, one of which is fixedly connected with the stable base, and the two semicircular blocks are fixedly connected through a connecting base block, the semicircular block is provided with an arc groove matched with the fastening arc groove, the connecting base block is respectively located at both ends of the opening of the semicircular block, and the semicircular block is coaxially arranged with the oil pipeline;
[0023] One of the semicircular blocks is provided with a stable support, the stable support is provided with an arc-shaped block coaxial with the axis of the oil pipeline, and the arc-shaped block is provided with a rotating semicircular rack, the arc-shaped block is provided with a limiting arc-shaped block, and the two semicircular blocks are provided with an arc determining seat;
[0024] The arc determining seat is provided with a rotating driving member matched with the rotating semicircular rack, the arc determining seat is provided with two sets of limiting wheels, and the two sets of limiting wheels are respectively located at the top and bottom ends of the arc-shaped block, and the arc determining seat is provided with a connecting support matched with the telescopic support assembly.
[0025] Specifically, the arc determining assembly comprises two oppositely arranged semicircular blocks, a connecting base block, an arc groove, a stable support, an arc-shaped block, a rotating semicircular rack, a limiting arc-shaped block and an arc determining seat. The main function of the arc determining assembly is to adjust the position of the telescopic support assembly in the circumferential direction of the oil pipeline to adapt to oil pipelines with different radii. By adjusting the arc determining assembly, the telescopic support assembly can rotate along the circumferential direction of the oil pipeline to better fit the surface of the pipeline for detection.
[0026] The semicircular block is fixedly connected with the stable base, and is fixedly connected with the connecting base block. An arc groove matched with the fastening arc groove is formed in the semicircular block, so that the telescopic support assembly can be closely attached to the oil pipeline. The semicircular block is coaxially arranged with the oil pipeline, so as to ensure the stability of the telescopic support assembly on the pipeline. The stable support is arranged on one semicircular block and is used for supporting the arc block. The arc block on the stable support is coaxial with the axis of the oil pipeline, so as to ensure the stability of the telescopic support assembly on the pipeline. The rotating semicircular rack is arranged on the arc block and is matched with the limiting arc block, and is used for adjusting the position of the telescopic support assembly in the circumferential direction of the oil pipeline. The rotation of the rotating drive member can make the telescopic support assembly rotate in the circumferential direction of the oil pipeline, so as to better attach to the surface of the pipeline for detection. The rotating semicircular rack is arranged on the arc block and is matched with the rotating drive member on the arc determining seat, and is used for adjusting the position of the telescopic support assembly in the circumferential direction of the oil pipeline. The limiting arc block is arranged on the arc block and is used for limiting the rotation range of the arc block, so as to ensure the stability of the telescopic support assembly on the pipeline. The arc determining seat is arranged between the two semicircular blocks and is provided with the rotating drive member matched with the rotating semicircular rack and two sets of limiting wheels. The limiting wheels are respectively located at the top and bottom ends of the arc block, and are used for limiting the rotation range of the arc determining seat. The connecting support matched with the telescopic support assembly is further arranged on the arc determining seat and is used for connecting the walking track assembly.
[0027] Through the functions of the above various components and the working purposes thereof, the telescopic support assembly can realize flexible, stable and accurate detection on the oil pipeline in complex sea areas. The design of the arc determining assembly enables the telescopic support assembly to adapt to oil pipelines with different radii, thereby improving the detection efficiency and accuracy. At the same time, the stability and reliability of the telescopic support assembly are guaranteed, and the operation difficulty and maintenance cost are reduced.
[0028] Further, the telescopic support assembly comprises a top end fixing frame, the top end fixing frame is provided with a telescopic leg penetrating through the stable support, and the bottom end of the telescopic leg is detachably connected with an angle rotating seat, and the angle rotating assembly is arranged on the angle rotating seat.
[0029] Two semicircular blocks are provided with a telescopic fixing unit matched with the telescopic leg, the telescopic leg is provided with a guide support matched with the two semicircular blocks, the guide support is connected with the arc determining seat, and the guide support is provided with a moving wheel, the semicircular block is provided with a moving arc track matched with the moving wheel, and the connecting support is provided with an electric inserting rod matched with the telescopic fixing unit.
[0030] Further, the telescopic fixing unit comprises a telescopic hydraulic rod arranged at the top end of the arc determining seat, and a clamping platform is arranged at the moving end of the telescopic hydraulic rod, the clamping platform is provided with the clamping top support rod, and the moving end of the clamping top support rod is provided with a top support plate matched with the telescopic supporting leg.
[0031] Further, the walking track assembly comprises a walking frame matched with the angle rotating assembly, two groups of track frames are oppositely arranged on the walking frame, and tracks matched with the oil pipeline are arranged on the track frames; therefore, the angle rotating assembly comprises an angle rotating shaft arranged at the top end of the walking frame, and an angle rotating seat is arranged at the bottom end of the telescopic supporting leg assembly, the angle rotating seat is provided with an angle rotating unit matched with the angle rotating shaft.
[0032] Further, a main supporting frame fixedly connected with the angle rotating shaft is arranged on the walking frame, a supporting frame connected with the track frame is arranged on the main supporting frame, and a joint connecting structure is arranged between the main supporting frame and the supporting frame.
[0033] Further, the angle rotating unit is consistent with the rotating unit.
[0034] Further, the surface mapping mechanism comprises a mapping base frame fixedly connected with the stable base through a connecting piece, the mapping base frame comprises a semicircular ring block, connecting stable blocks are arranged at both ends of the opening of the semicircular ring block, and a semicircular through groove coaxial with the axis of the oil pipeline is arranged on the semicircular ring block.
[0035] An arc-shaped telescopic assembly is arranged in the semicircular through groove, a butt joint seat is arranged on the arc-shaped telescopic assembly, the connecting stable block is provided with a butt joint assembly matched with the butt joint seat, a detection seat is arranged on the butt joint assembly, and a detection device is arranged on the detection seat.
[0036] Further, the semicircular through groove is respectively provided with a first limiting groove and a second limiting groove; the arc-shaped telescopic assembly comprises a sliding arc-shaped frame slidably matched with the semicircular through groove, a first limiting block matched with the first limiting groove is arranged at one end of the opening of the sliding arc-shaped frame, a second limiting block matched with the second limiting groove is arranged at the other end of the opening of the sliding arc-shaped frame, a gear ring is arranged on the bottom end arc surface of the sliding arc-shaped frame, and a driving gear member matched with the gear ring is arranged in the semicircular through groove.
[0037] The butt joint seat is provided with a butt joint protrusion, the butt joint assembly comprises a butt joint support provided on the connecting stable block, the butt joint support is provided with a butt joint groove matched with the butt joint protrusion, the butt joint support is provided with a telescopic support arm consistent with the radial direction of the oil pipeline, and the detection seat is located at the moving end of the telescopic support arm.
[0038] Further, the connecting piece is a regular connecting frame, so that the surveying base and the stable base are at a unified height.
[0039] Further, the connecting piece is provided with a plurality of telescopic hinged supports, and there is a certain height difference between the surveying base and the stable base, so that the different full degrees of the pipeline are used.
[0040] Further, in order to further improve the surveying capacity of the surface surveying mechanism, the surface surveying mechanism is located between the two stable bases.
[0041] The stable base, the holding mechanism and the walking mechanism are adopted, the equipment can be fixed on the surface of the oil pipeline stably, rapid and efficient detection operation on the surface of the oil pipeline is realized, the accuracy and safety of the detection operation are effectively improved, the influence of water flow and other factors is avoided, so that the frequency of unstable situation caused by water flow and other impacts in complex sea areas is reduced, the risk in the detection operation process is reduced, the accuracy and accuracy of the detection effect are ensured, and the safety of the operation is improved.
[0042] The angle limiting assembly, the rotating semicircular piece and the limiting buckle are matched, the position and direction of the equipment can be controlled, the equipment can walk and rotate freely on the oil pipeline, and comprehensive detection of the oil pipeline is realized.
[0043] The fastening arc groove and the arc-shaped storage groove are adopted, so that the holding mechanism can be fixed on the oil pipeline stably, the stability of the equipment in complex sea areas is ensured, the telescopic support assembly and the angle rotating assembly are adopted, the equipment can easily adapt to oil pipelines with different shapes and sizes, and rapid detection of the oil pipeline in complex sea areas is realized.
[0044] The surface surveying mechanism can be combined with the surface of the oil pipeline through the surveying base, the arc-shaped telescopic assembly and the detection seat, various parameters of the surface of the oil pipeline can be measured rapidly and efficiently, and the accuracy and reliability of the detection operation are improved.
[0045] The detection equipment of the present application can be suitable for different types of oil pipelines, whether in material, specification, diameter, etc. The design of the surface mapping mechanism makes its application range more extensive. In addition, the detachable connection design between components makes the equipment easy to install, disassemble and maintain, reducing the operation difficulty and maintenance cost. BRIEF DESCRIPTION OF DRAWINGS
[0046] Figure 1 is a three-dimensional structure schematic diagram of the present application and the oil pipeline from the first perspective;
[0047] Figure 2 is a three-dimensional structure schematic diagram of the present application and the oil pipeline from the second perspective;
[0048] Figure 3 is a three-dimensional structure schematic diagram of the present application from the first perspective;
[0049] Figure 4 is a three-dimensional structure schematic diagram of the present application from the second perspective;
[0050] Figure 5 is a first perspective schematic diagram of the stable base, the holding mechanism and the walking mechanism of the present application;
[0051] Figure 6 is a second perspective schematic diagram of the stable base, the holding mechanism and the walking mechanism of the present application;
[0052] Figure 7 is a first perspective exploded structure schematic diagram of the stable base, the holding mechanism and the walking mechanism of the present application;
[0053] Figure 8 is a first perspective exploded structure schematic diagram of the holding mechanism of the present application;
[0054] Figure 9 is a second perspective exploded structure schematic diagram of the holding mechanism of the present application;
[0055] Figure 10 is a third perspective schematic diagram of the stable base, the holding mechanism and the walking mechanism of the present application;
[0056] Figure 11 is a three-dimensional structure schematic diagram of the walking mechanism of the present application;
[0057] Figure 12 is a three-dimensional structure schematic diagram of the surface mapping mechanism of the present application;
[0058] Figure 13 is an exploded structure schematic diagram of the surface mapping mechanism of the present application;
[0059] Among them, the accompanying drawings are marked as follows: 1. Oil pipeline; 2. Stable base; 21. Fastening arc groove; 22. Arc-shaped receiving groove; 3. Clamping mechanism; 31. Angle limiting assembly; 311. Angle sliding seat; 312. Sliding limiting shaft; 313. Semicircular gear ring; 314. Driving gear; 32. Rotating semicircular member; 321. Semicircular ring; 322. Lifting base; 33. Rotating unit; 331. Rotating shaft; 34. Limiting fastener; 341. Lifting platform; 342. Lifting unit; 343. Climbing hook; 3431. Rotating shaft; 3432. Climbing hook; 344. Rotating unit; 4. Walking mechanism; 41. Walking track assembly; 411. Walking frame; 412. Track frame; 413. Track; 42. Telescopic bracket assembly; 421. Top fixing frame; 422. Telescopic support leg; 423. Angle rotating seat; 4 24. Telescopic fixing unit; 4241. Telescopic hydraulic rod; 4242. Clamping platform; 4243. Clamping top support rod; 43. Degree rotation assembly; 431. Angle rotation axis; 44. Arc determination assembly; 441. Semicircular block; 442. Connecting base block; 443. Arc block; 444. Rotating semicircular rack; 445. Limiting arc block; 446. Arc determination seat; 5. Surface mapping mechanism; 51. Mapping base; 511. Semicircular ring block; 512. Connecting and stabilizing block; 513. Semi-ring through groove; 52. Arc telescopic assembly; 521. Sliding arc frame; 522. First limiting block; 523. Second limiting block; 524. Gear ring; 525. Driving gear member; 53. Docking seat; 54. Docking assembly; 541. Docking bracket; 542. Telescopic support arm; 55. Detection seat; 6. Connecting parts. DETAILED DESCRIPTION
[0060] See also Figures 1 to 13 As shown, it includes a stable base 2 located on one side of the oil pipeline 1, a clamping mechanism 3 that cooperates with the oil pipeline 1 is provided on the stable base 2, a walking mechanism 4 that cooperates with the pipeline is provided on the stable base 2, and a surface mapping mechanism 5 that cooperates with the oil pipeline 1 is provided at the rear end of the stable base 2;
[0061] A fastening arc groove 21 cooperating with the oil pipeline 1 is provided on the stable base 2, and an arc-shaped receiving groove 22 cooperating with the clamping mechanism 3 is provided on the fastening arc groove 21; the clamping mechanism 3 includes an angle limiting component 31 arranged in the arc-shaped receiving groove 22, and a rotating semicircular part 32 is provided on the angle limiting component 31, and a rotating unit 33 cooperating with the rotating semicircular part 32 is provided on the angle limiting component 31, and a limiting fastener 34 cooperating with the oil pipeline 1 is provided at both ends of the rotating semicircular part 32.
[0062] Further, the angle limiting assembly 31 comprises an angle sliding seat 311 arranged in the arc-shaped receiving groove 22, and the rotating unit 33 comprises a rotating motor arranged on the angle sliding seat 311, and the arc-shaped receiving groove 22 is provided with a driving limiting unit matched with the angle sliding seat 311, and the arc-shaped receiving groove 22 is provided with a sliding limiting unit matched with the angle sliding seat 311;
[0063] The rotating unit 33 comprises a rotating motor arranged on the angle sliding seat 311, and the axis of the transmission shaft of the rotating motor is consistent with the radial direction of the oil pipeline 1, and the rotating semi-circular piece 32 is provided with a rotating shaft matched with the rotating motor;
[0064] The sliding limiting unit comprises an arc-shaped sliding rail arranged in the arc-shaped receiving groove 22, and the arc-shaped sliding rail is coaxially arranged with the oil pipeline 1, and the angle sliding seat 311 is provided with a sliding block matched with the arc-shaped sliding rail.
[0065] Further, the rotating semi-circular piece 32 comprises a semi-circular ring 321, and the middle of the closed section of the semi-circular ring 321 is provided with a rotating shaft matched with the rotating unit 33, and both ends of the opening of the semi-circular ring 321 are provided with lifting pedestals 322;
[0066] The limiting buckle 34 comprises a lifting platform 341 in sliding cooperation with the lifting pedestal 322, and the lifting pedestal 322 is provided with a lifting unit 342 matched with the lifting platform 341, and the lifting platform 341 is provided with a climbing hook piece 343 matched with the oil pipeline 1, and the lifting platform 341 is provided with a rotating unit 344 matched with the climbing hook piece 343.
[0067] Further, the climbing hook piece 343 comprises a rotating shaft 3431 matched with the rotating unit 344, and one end of the rotating shaft 3431 is provided with an arc-shaped climbing hook 3432 matched with the oil pipeline 1; the lifting pedestal 322 is provided with a lifting groove in the same direction as the axis of the rotating shaft 3431, and the lifting platform 341 is located in the lifting groove, and the lifting unit 342 is a lifting hydraulic rod arranged on the lifting pedestal 322, and the moving end of the lifting hydraulic rod is located in the lifting groove.
[0068] Further, the walking mechanism 4 comprises a walking track assembly 41 in contact with the outer surface of the oil pipeline 1 and moving the stable base 2 along the pipeline, and the walking track assembly 41 is provided with an extension support assembly 42 for driving the walking track assembly 41 to move along the axis direction of the oil pipeline 1, and the walking track assembly 41 and the extension support assembly 42 are provided with an angle rotating assembly 43 for changing the moving direction of the walking track assembly 41, and the stable base 2 is provided with an arc determining assembly 44 connected with the extension support assembly 42, and the arc determining assembly 44 enables the walking track assembly 41 to move along the circumferential direction of the oil pipeline 1.
[0069] Further, the arc determining assembly 44 comprises two oppositely arranged semicircular blocks 441, one semicircular block 441 is fixedly connected with the stable base 2, and the two semicircular blocks 441 are fixedly connected through a connecting base block 442, the semicircular block 441 is provided with an arc groove matched with the fastening arc groove 21, the connecting base block 442 is respectively located at both ends of the opening of the semicircular block 441, and the semicircular block 441 is coaxially arranged with the oil pipeline 1;
[0070] One of the semicircular blocks 441 is provided with a stable support, the stable support is provided with an arc-shaped block 443 coaxial with the axis of the oil pipeline 1, and the arc-shaped block 443 is provided with a rotating semicircular rack 444, the arc-shaped block 443 is provided with a limiting arc-shaped block 445, and the arc determining seat 446 is arranged between the two semicircular blocks 441;
[0071] The arc determining seat 446 is provided with a rotating driving part matched with the rotating semicircular rack 444, the arc determining seat 446 is provided with two groups of limiting wheels, and the two groups of limiting wheels are respectively located at the top and bottom ends of the arc-shaped block 443, and the arc determining seat 446 is provided with a connecting support matched with the telescopic support assembly 42.
[0072] Further, the telescopic support assembly 42 comprises a top fixed frame 421, the top fixed frame 421 is provided with a telescopic leg 422 penetrating through the stable support, and the bottom end of the telescopic leg 422 is detachably connected with an angle rotating seat 423, and the angle rotating assembly 43 is arranged on the angle rotating seat 423;
[0073] The telescopic leg 422 is provided with a guide support matched with the two semicircular blocks 441, the guide support is connected with the arc determining seat 446, and the guide support is provided with a moving wheel, the semicircular block 441 is provided with a moving arc track matched with the moving wheel, and the connecting support is provided with an electric plug rod matched with the telescopic fixing unit 424.
[0074] Further, the walking track assembly 41 comprises a walking frame 411 matched with the angle rotating assembly 43, the walking frame 411 is oppositely provided with two groups of track frames 412, and the track frame 412 is provided with a track 413 matched with the oil pipeline 1; therefore, the angle rotating assembly 43 comprises an angle rotating shaft 431 arranged at the top end of the walking frame 411, and the bottom end of the telescopic support assembly 42 is provided with an angle rotating seat 423, and the angle rotating seat 423 is provided with an angle rotating unit matched with the angle rotating shaft 431.
[0075] Further, the surface mapping mechanism 5 comprises a mapping base frame 51 fixedly connected with the stable base 2 through the connecting piece 6, the mapping base frame 51 comprises a semicircular ring block 511, both ends of the opening of the semicircular ring block 511 are provided with a connecting stable block 512, and the semicircular ring block 511 is provided with a semicircular through groove 513 coaxial with the axis of the oil pipeline 1;
[0076] The semicircular through groove 513 is provided with an arc-shaped telescopic assembly 52, the arc-shaped telescopic assembly 52 is provided with a butt joint seat 53, the connecting stable block 512 is provided with a butt joint assembly 54 matched with the butt joint seat 53, the butt joint assembly 54 is provided with a detection seat 55, and the detection seat 55 is provided with a detection device.
[0077] Further, the semicircular through groove 513 is respectively provided with a first limiting groove and a second limiting groove; the arc-shaped telescopic assembly 52 comprises a sliding arc-shaped frame 521 in sliding cooperation with the semicircular through groove 513, one end of the opening of the sliding arc-shaped frame 521 is provided with a first limiting block 522 matched with the first limiting groove, the other end of the opening of the sliding arc-shaped frame 521 is provided with a second limiting block 523 matched with the second limiting groove, the bottom end of the sliding arc-shaped frame 521 is provided with a gear ring 524, and the semicircular through groove 513 is provided with a driving gear piece 525 matched with the gear ring 524.
[0078] Both ends of the opening of the sliding arc-shaped frame 521 are provided with the butt joint seat 53, the butt joint seat 53 is provided with a butt joint protrusion, the butt joint assembly 54 comprises a butt joint support 541 provided on the connecting stable block 512, the butt joint support 541 is provided with a butt joint groove matched with the butt joint protrusion, the butt joint support 541 is provided with a telescopic support arm 542 consistent with the radial direction of the oil pipeline 1, and the detection seat 55 is located at the moving end of the telescopic support arm 542.
[0079] In specific use, first, according to specific requirements, the number of driving devices composed of the stable base 2 and the clamping mechanism 3 and the walking mechanism 4 is selected, if the submarine mechanism is too complex, the surface mapping mechanism 5 is arranged between two driving devices, and according to the sea area to be detected by the submarine, the connecting piece 6 between the driving device and the surface mapping mechanism is adaptively selected, if the area where the pipeline is located is relatively simple, a hard connection mode such as a connecting frame is directly used, if the area where the pipeline is located is relatively complex and the overall shape of the pipeline is too rugged, a soft connection mode of a plurality of connecting frames is used.
[0080] First, the whole device is assembled on the sea surface, and the debugging of each component is completed.
[0081] Subsequently, the stable base 2 is transported to one side of the oil pipeline 1, so that the fastening arc groove 21 is matched with the oil pipeline 1.
[0082] Subsequently, the holding mechanism 3 is adjusted, one is to adjust the angle of the rotating semicircular piece 32 by using the angle limiting assembly 31, and the other is to realize the clamping limitation of the pipeline by using the climbing hook piece 343 on the rotating semicircular piece 32 and cooperating with the rotating unit 33, specifically, the angle of the climbing hook piece 343 is first adjusted by using the rotating unit 344, then the rotating semicircular piece 32 is rotated by the rotating unit 33 through the use of the lifting unit 342 cooperating with the lifting platform 341, so that the climbing hook 3432 contacts the oil pipeline 1.
[0083] Subsequently, according to the specific movement requirement, the angle of the walking track assembly 41 is first determined by using the radian determining assembly 44, and then the walking track assembly 41 is driven by the telescopic support assembly 42 to move along the axis direction of the oil pipeline 1, so as to make the walking track assembly 41 contact or not contact the pipeline, and during this period, the direction of the walking track 413 is changed by using the angle rotating assembly 43 between the walking track assembly 41 and the telescopic support assembly 42, so that the walking track 413 can move along the circumferential direction and the axis direction of the pipeline to meet the pipeline detection requirement at different angles.
[0084] Subsequently, the surveying base 51 is connected with the stable base 2 through the connecting piece 6, and the arc-shaped telescopic assembly 52 is arranged on the surveying base 51, so that the detection equipment can flexibly move outside the pipeline and quickly reach the detection point. The detection seat 55 is arranged on the arc-shaped telescopic assembly 52, and the detection equipment is located on the detection seat 55.
[0085] Starting the detection equipment: the detection equipment is started and quickly detects along the oil pipeline 1. The detection equipment flexibly moves outside the pipeline; during the detection process, the radian is adjusted according to the actual situation, and then the position of the radian determining assembly 44 is adjusted, so as to ensure that the equipment can smoothly move to each angle position and complete comprehensive detection, so as to ensure that the equipment can flexibly move in the circumferential direction of the pipeline and can reach each detection position.
[0086] Finally, according to the detection data, the related processing and interpretation result are carried out, and the reliability and safety level of the pipeline are judged.
[0087] The technical features not described in the present application can be realized by or using the prior art, which will not be described here. Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary skilled in the art within the essential scope of the present application should also belong to the protection scope of the present application.
Claims
1. A rapid detection device for oil pipelines in complex sea areas, characterized by: The invention comprises a stable base (2) located at one side of an oil pipeline (1), a clamping mechanism (3) cooperating with the oil pipeline (1) being provided on the stable base (2), a walking mechanism (4) cooperating with the oil pipeline being provided on the stable base (2), and a surface mapping mechanism (5) cooperating with the oil pipeline (1) being provided at the rear end of the stable base (2); The stable base (2) is provided with a fastening arc groove (21) that cooperates with the oil pipeline (1), and the fastening arc groove (21) is provided with an arc-shaped receiving groove (22) that cooperates with the clamping mechanism (3); the clamping mechanism (3) includes an angle limiting component (31) provided in the arc-shaped receiving groove (22), the angle limiting component (31) is provided with a rotating semicircular member (32), and the angle limiting component (31) is provided with a rotating unit (33) that cooperates with the rotating semicircular member (32), and both ends of the rotating semicircular member (32) are provided with limiting fasteners (34) that cooperate with the oil pipeline (1); The angle limiting assembly (31) includes an angle sliding seat (311) arranged in the arc-shaped receiving groove (22), and the rotating unit (33) is arranged on the angle sliding seat (311), the rotating unit (33) includes a rotating motor arranged on the angle sliding seat (311), and the axis of the conveying shaft of the rotating motor is consistent with the radial direction of the oil pipeline (1), and the rotating semicircular member (32) is provided with a rotating shaft that cooperates with the rotating motor; The rotating semicircular member (32) comprises a semicircular ring (321), and a rotating shaft cooperating with the rotating unit (33) is provided in the middle of the closed section of the semicircular ring (321), and lifting bases (322) are provided at both ends of the opening of the semicircular ring (321); The limiting fastener (34) includes a lifting platform (341) that is slidably matched with the lifting base (322), and a lifting unit (342) that is matched with the lifting platform (341) is provided on the lifting base (322), a climbing hook (343) that is matched with the oil pipeline (1) is provided on the lifting platform (341), and a rotating unit (344) that is matched with the climbing hook (343) is provided on the lifting platform (341); The climbing hook member (343) includes a rotating shaft (3431) that cooperates with the rotating unit (344), and one end of the rotating shaft (3431) is provided with an arc-shaped climbing hook (3432) that is aligned with the oil pipeline (1); a lifting groove that is consistent with the axial direction of the rotating shaft (3431) is provided on the lifting base (322), and the lifting platform (341) is located in the lifting groove, and the lifting unit (342) includes a lifting hydraulic rod provided on the lifting base (322), and the movable end of the lifting hydraulic rod is located in the lifting groove.
2. The rapid detection device for oil pipelines in complex sea areas according to claim 1 is characterized by: A driving limiting unit cooperating with the angle sliding seat (311) is provided in the arc-shaped receiving groove (22), and a sliding limiting unit cooperating with the angle sliding seat (311) is provided in the arc-shaped receiving groove (22); The sliding limiting unit comprises an arc-shaped slide rail arranged in the arc-shaped receiving groove (22), and the arc-shaped slide rail is coaxially arranged with the oil pipeline (1), and a sliding block cooperating with the arc-shaped slide rail is arranged on the angle sliding seat (311).
3. The rapid detection equipment for oil pipelines in complex sea areas according to claim 1 is characterized by: The walking mechanism (4) includes a walking track assembly (41) in contact with the outer surface of the oil pipeline (1) and the stable base (2) moves along the pipeline. The walking track assembly (41) is provided with a telescopic bracket assembly (42) for driving the walking track assembly (41) to move along the axial direction of the oil pipeline (1). An angle rotation assembly (43) is provided between the walking track assembly (41) and the telescopic bracket assembly (42) for changing the moving direction of the walking track assembly (41). The stable base (2) is provided with an arc determination assembly (44) connected to the telescopic bracket assembly (42). The arc determination assembly (44) enables the walking track assembly (41) to move along the circumferential direction of the oil pipeline (1).
4. The rapid detection device for oil pipelines in complex sea areas according to claim 3 is characterized by: The arc determination component (44) includes two semicircular blocks (441) arranged opposite to each other, wherein one of the semicircular blocks (441) is fixedly connected to the stable base (2), and the two semicircular blocks (441) are fixedly connected via a connecting base block (442), the semicircular block (441) is provided with an arc groove that matches the fastening arc groove (21), the connecting base blocks (442) are respectively located at both ends of the opening of the semicircular block (441), and the semicircular block (441) is coaxially arranged with the oil pipeline (1); A stabilizing bracket is provided on one of the semicircular blocks (441), an arc block (443) whose axis is coaxial with the axis of the oil pipeline (1) is provided on the stabilizing bracket, a rotating semicircular rack (444) is provided on the arc block (443), a limiting arc block (445) is provided on the arc block (443), and an arc determining seat (446) is provided between the two semicircular blocks (441); The arc determining seat (446) is provided with a rotating driving member that cooperates with the rotating semicircular rack (444), the arc determining seat (446) is provided with two sets of limiting wheels, and the two sets of limiting wheels are respectively located at the top and bottom ends of the arc block (443), and the arc determining seat (446) is provided with a connecting bracket that cooperates with the telescopic bracket assembly (42).
5. The oil pipeline rapid detection equipment suitable for complex sea areas according to claim 4 is characterized by: The telescopic support assembly (42) includes a top fixing frame (421), a telescopic support leg (422) penetrating the stable support is provided on the top fixing frame (421), and an angle rotation seat (423) is detachably connected to the bottom end of the telescopic support leg (422), and the angle rotation assembly (43) is provided on the angle rotation seat (423); A telescopic fixing unit (424) cooperating with the telescopic legs (422) is provided between the two semicircular blocks (441), a guide bracket cooperating with the two semicircular blocks (441) is provided on the telescopic legs (422), the guide bracket is connected to the arc determining seat (446), and a moving wheel is provided on the guide bracket, a moving arc track cooperating with the moving wheel is provided on the semicircular block (441), and an electric plug rod cooperating with the telescopic fixing unit (424) is provided on the connecting bracket.
6. The rapid detection equipment for oil pipelines in complex sea areas according to claim 4 is characterized by: The walking track assembly (41) includes a walking frame (411) that cooperates with the angle rotation assembly (43), two sets of track frames (412) are arranged on the walking frame (411) in a relative manner, and the track frames (412) are provided with tracks (413) that cooperate with the oil pipeline (1); therefore, the angle rotation assembly (43) includes an angle rotation shaft (431) arranged at the top end of the walking frame (411), and an angle rotation seat (423) is provided at the bottom end of the telescopic bracket assembly (42), and an angle rotation unit that cooperates with the angle rotation shaft (431) is provided on the angle rotation seat (423).
7. The oil pipeline rapid detection equipment suitable for complex sea areas according to claim 1 is characterized in that The surface mapping mechanism (5) includes a mapping base (51) fixedly connected to the stable base (2) via a connecting member (6), the mapping base (51) includes a semicircular ring block (511), both ends of the opening of the semicircular ring block (511) are provided with connecting stable blocks (512), and the semicircular ring block (511) is provided with a semicircular through groove (513) whose axis is coaxial with the axis of the oil pipeline (1); An arc-shaped telescopic component (52) is provided in the semi-annular groove (513), a docking seat (53) is provided on the arc-shaped telescopic component (52), a docking component (54) cooperating with the docking seat (53) is provided on the connection stabilizing block (512), a detection seat (55) is provided on the docking component (54), and a detection device is provided on the detection seat (55).
8. The oil pipeline rapid detection equipment suitable for complex sea areas according to claim 7 is characterized by: The semi-annular groove (513) is provided with a first limiting groove and a second limiting groove respectively; the arc-shaped telescopic component (52) comprises a sliding arc frame (521) that is slidably matched with the semi-annular groove (513); one end of the opening of the sliding arc frame (521) is provided with a first limiting block (522) that is matched with the first limiting groove; the other end of the opening of the sliding arc frame (521) is provided with a second limiting block (523) that is matched with the second limiting groove; a gear ring (524) is provided on the arc surface of the bottom end of the sliding arc frame (521); and a driving gear member (525) that is matched with the gear ring (524) is provided in the semi-annular groove (513); Both ends of the opening of the sliding arc frame (521) are provided with docking seats (53), and the docking seats (53) are provided with docking protrusions. The docking assembly (54) includes a docking bracket (541) provided on the connecting and stabilizing block (512), and the docking bracket (541) is provided with a docking groove that cooperates with the docking protrusion. The docking bracket (541) is provided with a telescopic support arm (542) that is consistent with the radial direction of the oil pipeline (1), and the detection seat (55) is located at the moving end of the telescopic support arm (542).
Citation Information
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