A combustion furnace combustion residue treatment device
By designing a combustion furnace combustion residue treatment device that integrates a material roller driving mechanism, scraper roller, scraper mechanism, processing box, cooling box and storage box, a number of technical problems in the cleaning, cooling and storage of combustion furnace residues are solved, and efficient, safe and resource utilization effects are achieved.
Patent Information
- Application Number
- CN202411938414.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-26
AI Technical Summary
The existing combustion furnace technology has shortcomings in cleaning, cooling and storage of combustion residues, resulting in incomplete cleaning, long cooling time, low production efficiency and ineffective utilization of resources.
A combustion residue treatment device for combustion furnaces is designed, including a material roller driving mechanism, scraper roller, scraper mechanism, processing box, cooling box and storage box. Through the coordinated work of these components, the internal wall of the combustion furnace is fully cleaned, rapid cooling and effective storage.
The device can effectively remove residue from the inner wall of the combustion furnace, significantly shorten the cooling time, improve production efficiency, ensure operational safety, and maximize resource utilization.
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Figure CN119353688B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of combustion residue treatment, in particular to a combustion furnace combustion residue treatment device. Background Art
[0002] Combustion furnaces are usually suitable for the combustion of materials such as steel samples, ores or coal. Generally, a large amount of combustion residue will be produced after combustion. These residues are very difficult to clean due to the residual heat of combustion, which can easily cause personal injury. If they are left to cool, the cooling time will be very long, which is a great waste of cost. If they are not cooled well, they will be dumped to the outside, which can easily cause fires. Many fire accidents are currently caused by this reason. In existing combustion furnace technology, an automatic opening and closing dumping mechanism or a simple scraper scraping mechanism is usually used to dump the combustion residue directly to the bottom of the furnace body for cooling and cleaning.
[0003] Although this design can achieve rapid cleaning of combustion residues, it also has some obvious disadvantages and safety hazards:
[0004] Firstly, since the residue cleaning method of the combustion furnace is an automatic opening and closing dumping and a simple scraper scraping mechanism, only the residue that is not adhered to the furnace cavity can fall by gravity, resulting in a certain amount of waste residue remaining on the inner wall of the combustion furnace, resulting in incomplete cleaning. Since the residue cannot be completely discharged, it not only increases the difficulty of cleaning the furnace, but also affects the combustion efficiency and increases the maintenance frequency of the equipment;
[0005] Secondly, the cooling and cleaning systems in the prior art usually rely on natural cooling or limited human intervention, and the cooling time is long. In many industrial productions, especially in high-temperature working environments such as steel and coal mines, the production rhythm requires a high level. Waiting for the combustion residue to cool naturally for a long time often leads to reduced production efficiency and huge waste of time and cost. This puts enterprises under great economic pressure during the production process, especially in high-intensity working environments that require continuous production.
[0006] In addition, the current residue treatment generally lacks effective storage devices, resulting in the inability to effectively store and reuse the treated residues. Many companies tend to dump these residues into the surrounding environment, lacking an effective recycling and reuse mechanism. In fact, these combustion residues have certain reuse value, such as being used in engineering fields such as paving and construction. If these residues can be stored in a centralized manner, it will bring additional economic benefits to the company and help environmental protection and resource recycling.
[0007] In summary, the existing combustion furnace technology has many shortcomings in terms of combustion residue cleaning, cooling, storage, etc., and it is urgent to improve the existing system to improve work efficiency, reduce production costs, while ensuring the safety of operators and maximizing the use of resources. Summary of the invention
[0008] The object of the present invention is to provide a combustion furnace combustion residue treatment device to solve the problems mentioned in the above background technology.
[0009] To achieve the above object, the present invention provides the following technical solutions:
[0010] The lifting of the ... A grinding disc is arranged in the column bin, and the lower part of the grinding disc is connected with the output end of the first motor; a cooling box is arranged on the side of the supporting platform adjacent to the processing box, a feeding port is arranged on one side of the cooling box, and a control panel is also arranged on one side of the cooling box; an inclined feeding pipeline is arranged between the cooling box and the processing box, a plurality of external vibrators are arranged above the feeding pipeline, a stirring mechanism for fully stirring and mixing the materials is arranged in the cooling box, a water storage tank is arranged on the side of the supporting platform adjacent to the cooling box, the water storage tank is fixedly connected to the cooling box, and a plurality of sieve holes are provided between the side wall of the water storage tank and the side wall of the cooling box, a water outlet valve is arranged on the side of the water storage tank away from the cooling box, a material storage box is arranged on the side of the supporting platform adjacent to the cooling box and the water storage tank, an opening for material transmission is provided on the side adjacent to the cooling box and the material storage box, a blocking plate which can be lifted up and down is arranged on the side of the cooling box adjacent to the material storage box, and a discharging door is arranged on the side of the material storage box away from the cooling box.
[0011] As a further preferred embodiment of the present invention: a top plate is arranged on the side of the cooling box adjacent to the storage box and the top plate is adjacent to the top of the cooling box, frame plates are symmetrically arranged between the cooling box and the storage box, a first electric cylinder is arranged below the top plate, a blocking plate is arranged below the first electric cylinder, the blocking plate is adapted to the frame plate and can be embedded between the frame plates, an inner groove is opened on the bearing platform between the frame plates, a plurality of shock-absorbing springs are arranged inside the inner groove, and a buffer plate is arranged above the shock-absorbing spring.
[0012] As a further preferred embodiment of the present invention: a partition is arranged in the storage box, a longitudinal plate is arranged above the partition, the longitudinal plate divides the partition into two parts, a third electric cylinder is arranged on one side of the longitudinal plate, a first scraper plate in an inclined state is arranged on the third electric cylinder, and the first scraper plate is adjacent to the side of the cooling box, a slide groove is provided on the side of the partition away from the third electric cylinder, a third motor is arranged on the side of the partition away from the third electric cylinder, a threaded rod is arranged on the third motor, a first bearing seat is arranged at one end of the threaded rod away from the third motor, and the first bearing seat is connected to the inner wall of the storage box at one side away from the threaded rod, a slider is slidably arranged on the threaded rod, the slider can slide in the slide groove, a connecting column is arranged below the slider, and a second scraper plate in a horizontal state is arranged at one end of the connecting column away from the slider.
[0013] As a further preferred embodiment of the present invention: the material roller driving mechanism includes a frame bin, a fourth electric cylinder, a mobile bin, a fourth motor, a bevel gear, a rotating shaft, a second bearing seat and a gear group. The frame bin is arranged on the front side of the support frame, and the interior of the frame bin is hollow and the top is open. The fourth electric cylinder is arranged inside the frame bin, the mobile bin is arranged above the fourth electric cylinder and the mobile bin can slide in the frame bin, the fourth motor is arranged at the bottom of the mobile bin, the bevel gear is arranged on the output end of the fourth motor, the rotating shaft is connected to one end of the scraper roller, the second bearing seat is arranged on the inner side wall of the mobile bin, the rotating shaft is connected to the second bearing seat, the gear group is arranged on the rotating shaft, and the bevel gear is meshed with the gear group to realize rotation.
[0014] As a further preferred embodiment of the present invention: the scraper mechanism includes a third scraper plate, a vibration guide plate and a built-in vibrator, the third scraper plate is arranged on the second electric cylinder in an inclined state, the vibration guide plate is arranged on the front side of the third scraper plate, and the built-in vibrator is arranged between the third scraper plate and the vibration guide plate.
[0015] As a further preferred embodiment of the present invention: the stirring mechanism includes a second motor, a stirring shaft, a stirring ring and a brush, the second motor is arranged above the cooling box and the output end below the second motor extends into the cooling box, the stirring shaft is arranged on the output end of the second motor, the stirring ring is arranged on the peripheral side of the stirring shaft, and the brush is arranged on the peripheral side of the stirring ring.
[0016] As a further preferred solution of the present invention: a hair dryer is vertically arranged above the processing box, and an inner net is symmetrically arranged on the inner side wall of the processing box.
[0017] As a further preferred solution of the present invention: a material sliding plate is arranged above the bottom wall of the feed box, and one end of the material sliding plate adjacent to the processing box is inclined.
[0018] As a further preferred solution of the present invention: reinforcement plates are arranged on both sides of the feed box and the processing box, an external net is arranged on one side of the feed box, and a maintenance window which can be easily opened and closed is arranged on the side of the feed box away from the external net.
[0019] As a further preferred solution of the present invention: rubber vibration-damping piers are arranged around the cooling box and the water storage tank.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The present invention drives the scraper roller to cooperate with the scraper mechanism through the material roller driving mechanism, which can further improve the cleaning of the combustion residue on the inner wall of the combustion furnace. This design ensures the effective removal of the residue, avoids the problem of residue retention in the prior art, and thus improves the cleaning efficiency and effectiveness. The scraper roller can scrape and clean both sides of the inner wall of the combustion furnace, and the scraper mechanism can effectively clean the directly opposite side walls and bottom walls of the combustion furnace. Through the movement of the scraper roller and the cooperation of the scraper mechanism, the adhered residue in the furnace that is difficult to clean can be covered and removed, thereby reducing the cleaning difficulty and later maintenance problems caused by the adhered residue.
[0022] The present invention is provided with a processing box and a cooling box, and a stirring mechanism is also provided in the cooling box, so that the residue and slag can be crushed in the processing box, and the crushed residue and slag are transmitted to the cooling box through a feeding pipeline, and cold water and chemical materials are added to the cooling box through a feeding port. Since the residue and slag are crushed by the processing box, the contact area with the cold water is increased, which can accelerate the cooling process of the combustion residue, and harmful substances in the coal ash can be removed by chemical materials. Compared with the natural cooling or manual intervention method, the cooling time can be significantly shortened, and the production stagnation caused by waiting for cooling for a long time can be avoided;
[0023] Because there are sieve holes between the water storage tank and the filter box, the water storage tank can filter the coal slag residue in the cooling box, and discharge the water in the cooling box through the water outlet valve of the water storage tank, which can cool the residual slag more efficiently. After drainage, the cooled residue is centrally stored in the storage box and can be subsequently processed and reused as needed. Many combustion residues have certain reuse value, such as in construction, paving and other fields. This not only helps enterprises maximize the use of resources, but also brings additional economic benefits. At the same time, through a reasonable storage and reuse mechanism, it reduces the risk of random dumping of residues or pollution of the environment, promotes resource recovery and reuse, and meets environmental protection requirements;
[0024] At the same time, the automated design reduces the necessity of manual operation and reduces the risk of operators cleaning up high-temperature residues, thereby improving the safety of operators and preventing burns or accidents caused by residual heat residues. Through efficient cooling and material handling mechanisms, high-temperature residues are prevented from being directly exposed to operators, reducing the probability of burns or other work-related accidents.
[0025] In summary, the design of this combustion slag treatment device can effectively solve many technical problems of traditional combustion furnaces in residue cleaning, cooling, storage, etc., bringing higher production efficiency, safety and resource utilization. This innovative design helps to improve the continuity of the production line and ensure the safety of operators, while bringing more economic benefits and environmental value to the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a front perspective view of a combustion furnace combustion residue treatment device of the present invention;
[0027] Figure 2 A top perspective view of a combustion furnace combustion residue treatment device of the present invention;
[0028] Figure 3 It is a rear perspective view of a combustion furnace combustion residue treatment device of the present invention;
[0029] Figure 4 It is a bottom perspective view of a combustion furnace combustion residue treatment device of the present invention;
[0030] Figure 5 It is a side view of a combustion furnace combustion residue treatment device of the present invention;
[0031] Figure 6 This is a schematic diagram of the internal structure of the feed box and the processing box of the present invention;
[0032] Figure 7 A half-section diagram of the processing box of the present invention;
[0033] Figure 8This is a schematic diagram of the internal structure of the cooling box of the present invention;
[0034] Fig. 9 This is a schematic diagram of the external structure of the cooling box of the present invention;
[0035] Fig.10 This is a schematic diagram of the external structure of the material storage box of the present invention;
[0036] Fig.11 The interior front view of the material storage box of the present invention without the discharge door;
[0037] Fig.12 It is a three-dimensional diagram of the internal structure of the material storage box of the present invention;
[0038] Fig.13 It is a structural schematic diagram of the scraper roller and the material roller driving mechanism of the present invention;
[0039] Fig.14 It is a structural schematic diagram of the scraper mechanism of the present invention;
[0040] Fig.15 Schematic diagram of the internal structure of the inner tank.
[0041] In the figure: 1, bearing platform; 2, support frame; 3, feeding box; 4, processing box; 5, cooling box; 6, water storage tank; 7, storage box; 8, rubber vibration damping pier; 9, feeding port; 10, scraper roller; 11, roller driving mechanism; 1101, shelf; 1102, fourth electric cylinder; 1103, mobile warehouse; 1104, fourth motor; 1105, bevel gear; 1106, gear set; 1107, rotating shaft; 1108, second bearing seat; 12, scraper mechanism; 1201, third scraper; 1202, vibration guide plate; 1203, internal vibrator; 13, electrical control box; 14, hair dryer; 15, stirring mechanism; 1501, second motor; 1502, stirring shaft; 1503, stirring ring; 1504, brush; 1 6. Feeding port; 17. Water outlet valve; 18. Maintenance window; 19. Top plate; 20. First electric cylinder; 21. Frame plate; 22. Blocking plate; 23. Discharge door; 24. External net; 25. Feed pipeline; 26. External vibrator; 27. Reinforcement plate; 28. Receiver plate; 29. Second electric cylinder; 30. Internal net; 31. Slide plate; 32. First motor; 33. Grinding disc; 34. Column bin; 35. Sieve hole; 36. Partition plate; 37. Third electric cylinder; 38. First scraper plate; 39. Longitudinal plate; 40. Slide groove; 41. Third motor; 42. Threaded rod; 43. First bearing seat; 44. Sliding block; 45. Connecting column; 46. Second scraper plate; 47. Damping spring; 48. Buffer plate; 49. Control panel; 50. Inner groove. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] This embodiment 1:
[0044] See also Figure 1-7, the present embodiment provides a combustion furnace combustion residue processing device, including a bearing platform 1, a support frame 2 is symmetrically arranged above the bearing platform 1, an electrical control box 13 is arranged between the support frames 2, and the electrical control box 13 is responsible for the circuit connection management of each component, a feed box 3 is arranged above the support frame 2, a feed port 9 is arranged above the feed box 3, a sliding plate 31 is arranged above the bottom wall of the feed box 3, and the end of the sliding plate 31 adjacent to the processing box 4 is inclined, so that the material can slide down into the processing box 4, and the feed port 9 can provide an entrance for dumping residue into the feed box 3, a material roller driving mechanism 11 is arranged on the front side of the support frame 2, and a scraper roller 10 is arranged above the material roller driving mechanism 11, and the material roller driving mechanism 11 slides upward just to achieve The material roller driving mechanism 11 can drive the scraper roller 10 to slide up and down and rotate the scraper roller 10, and the material roller driving mechanism 11 drives the mobile bin 1103 upward to reach the top of the feed box 3 and be embedded with the top of the feed box 3. The material roller driving mechanism 11 drags the mobile bin 1103 downward to make the top of the mobile bin 1103 fit with the bottom of the feed box 3. A processing box 4 is arranged on the rear side of the feed box 3, and the feed box 3 is connected with the inside of the processing box 4, so as to facilitate the material to be transferred from the feed box 3 to the processing box 4. Reinforcement plates 27 are arranged on both sides of the feed box 3 and the processing box 4. The reinforcement plates 27 reinforce the connection relationship between the feed box 3 and the processing box 4. An external net 24 is arranged on one side of the feed box 3. The external net 24 absorbs the dust entering the feed box 3. When the residue enters the feed box The feeding box 3 will carry a lot of dust, which will cause a burden on the equipment in the long run. Therefore, an external net 24 is designed in the feeding box 3. Dust will adhere to the external net 24, and the dust in the feeding box 3 will be partially adhered. The effect of adhering dust can be better achieved by spraying water on the external net 24. A maintenance window 18 that can be easily opened and closed is provided on the side of the feeding box 3 away from the external net 24. Rubber vibration-damping piers 8 are provided on the sides of the cooling box 5 and the water storage tank 6. The rubber vibration-damping piers 8 can avoid the vibration of the cooling box 5 and the water storage tank 6 as much as possible when the cooling box 5 is operating, and provide a certain degree of vibration-damping effect. The processing box 4 is in an inverted trapezoidal shape, so that the material in the processing box 4 will not accumulate, which is convenient for the sliding transportation of the material. The inner wall of the processing box 4 is provided with a receiving plate 28, and the receiving plate 2 8 is symmetrically provided with a second electric cylinder 29, and the receiving plate 28 plays the role of fixing the second electric cylinder 29. The second electric cylinder 29 is provided with a scraper mechanism 12, and the scraper mechanism 12 can be driven by the second electric cylinder 29 to clean the residue in the furnace. The feed box 3 is adjacent to the furnace mouth, and the scraper mechanism 12 cooperates with the scraper roller 10 to achieve comprehensive coverage cleaning of the furnace. The scraping and cleaning can be performed inside the combustion furnace, and then the residue can be deposited inside the combustion furnace through the scraper mechanism 12. In this way, the inner wall of the combustion furnace can achieve comprehensive residue cleaning and accumulation. The residual material is sent into the feed box 3 through the feed port 9 by artificially using tools. The feed port 9 provides an entrance for material delivery from the top, which is convenient for delivering the material into the material box 3.Such a design can effectively provide comprehensive and effective cleaning of the interior of the combustion furnace and subsequent treatment of residual materials, and can achieve coverage, comprehensiveness, effectiveness, rapidity and automation of cleaning residues. A hair dryer 14 is vertically penetrated above the processing box 4, and an inner net 30 is symmetrically arranged on the inner wall of the processing box 4. The hair dryer 14 can blow and flip the residue to make the powder adhere to the inner net 30. After the residue carries dust into the equipment, the downward action of the hair dryer 14 accelerates the fluttering of the dust, and the inner net 30 partially adsorbs the dust again under the action of the hair dryer 14. The inner net 30 and the outer net 24 are similar to the filter nets on the air conditioner, and both can perform partial adsorption, which can alleviate the long-term use of the equipment to a certain extent. The generated dust adhesion burden is adhered by the inner net 30 and the outer net 24, which has a certain cleaning effect. A column bin 34 is arranged below the processing box 4, and a first motor 32 is arranged below the column bin 34 and the first motor 32 is connected to the supporting platform 1 below. A grinding disc 33 is arranged in the column bin 34, and the grinding disc 33 is connected to the output end of the first motor 32 below. The material is transmitted from the feed box 3 into the processing box 4, and then slides into the column bin 34 through the processing box 4. The first motor 32 rotates and then drives the grinding disc 33 to rotate, so as to break the material. A cooling box 5 is arranged on the side of the supporting platform 1 adjacent to the processing box 4, and a feeding port 16 is arranged on one side of the cooling box 5. A control panel 49 is also arranged on one side of the cooling box 5, and a space between the cooling box 5 and the processing box 4 A conveying pipeline 25 in an inclined state is provided, and a plurality of external vibrators 26 are provided above the conveying pipeline 25. The material in the column bin 34 can be transferred to the cooling box 5 through the conveying pipeline 25. The vibration of the conveying pipeline 25 by the external vibrator 26 can accelerate the transmission of the conveying pipeline 25 and further prevent blockage. Cold water or other chemical substances are added through the feeding port 16 to cool the material in the cooling box 5 and remove harmful substances. A stirring mechanism 15 for fully stirring and mixing the material is provided in the cooling box 5. The stirring mechanism 15 can accelerate the contact area between the material residue and the cold water. The stirring mechanism 15 can further accelerate the contact of the material, and can also accelerate the mixing of the chemical substances and the cold water. Finally, the inner peripheral side of the cooling box 5 can be stirred. Self-cleaning is carried out to facilitate harmless treatment of residues. A water tank 6 is arranged on one side of the upper support platform 1 near the cooling box 5. The water tank 6 is fixedly connected to the cooling box 5 and a plurality of sieve holes 35 are provided between the side wall of the water tank 6 and the side wall of the cooling box 5. A water outlet valve 17 is arranged on the side of the water tank 6 away from the cooling box 5. The water in the cooling box 5 can be discharged from the water tank 6 by opening the water outlet valve 17. The sieve holes 35 can play a certain blocking role, effectively preventing larger residues from entering the water tank 6 and avoiding the blockage of the water outlet valve 17 as much as possible, and performing a certain degree of screening and filtering treatment. A material storage box 7 is arranged on one side of the upper support platform 1 near the cooling box 5 and the water tank 6. An opening for material transmission is provided on the side adjacent to the cooling box 5 and the material storage box 7.A plugging plate 22 that can be lifted up and down is provided on the side of the cooling box 5 adjacent to the storage box 7, and a discharge door 23 is provided on the side of the storage box 7 away from the cooling box 5. Water can be discharged from the water storage box 6 through the water outlet valve 17. After the water is discharged, the cooling box 5 is filled with processed residues. The connection between the cooling box 5 and the storage box 7 can be controlled by opening and closing the plugging plate 22. After the material enters the storage box 7, it can be taken out by opening the discharge door 23 if it is to be reused. This design provides an efficient and automated combustion furnace combustion residue processing device. Through the cooperation of the material roller driving mechanism 11, the scraper roller 10 and the scraper mechanism 12, the inner wall of the combustion furnace can be fully cleaned to ensure that the residue is quickly removed and avoid accumulation. , through the interconnection of the feed box 3, the processing box 4, the column bin 34, the cooling box 5, the water storage tank 6 and the storage box 7, the material is smoothly transmitted, quickly broken and cooled to remove harmful substances. The whole process is compact and efficient. The cooling box 5 is equipped with a stirring mechanism 15 and a sieve hole 35 to optimize the contact between the material and water, improve the effect of removing harmful substances, and reduce environmental pollution. The various components are managed by the electrical control box 13, and combined with the control panel 49 to achieve easy operation. The treated residue can be stored in the storage box 7, which is convenient for later recycling and reuse, increasing the economic benefits of the system. The overall design improves the processing efficiency, automation level and environmental friendliness, and is suitable for industrial-scale applications. ,
[0045] Combination Figure 8 As shown, in order to quickly make the material contact with the cold water and improve the cooling effect, a stirring mechanism 15 is provided, and the stirring mechanism 15 includes a second motor 1501, a stirring shaft 1502, a stirring ring 1503 and a brush 1504. The second motor 1501 is arranged above the cooling box 5 and the output end below the second motor 1501 extends through the cooling box 5. The stirring shaft 1502 is arranged on the output end of the second motor 1501, the stirring ring 1503 is arranged on the peripheral side of the stirring shaft 1502, and the brush 1504 is arranged on the stirring ring On the peripheral side of 1503, the second motor 1501 is started to drive the stirring shaft 1502 to rotate, the stirring shaft 1502 rotates and then drives the stirring ring 1503 to rotate, the rotation of the stirring ring 1503 can drive the brush 1504 to rotate, such a design not only accelerates the contact efficiency between the material and the cold water and improves the cooling effect, but also accelerates the mixing effect after the chemical substances are added, and the rotation of the brush 1504 can clean the inner side of the cooling box 5, effectively preventing residues from adhering to the inner side of the cooling box 5.
[0046] Combination Fig. 9 as well as Fig.15As shown, in order to facilitate the material transfer between the cooling box 5 and the storage box 7, a top plate 19 is provided on one side of the cooling box 5 adjacent to the storage box 7 and the top plate 19 is adjacent to the top of the cooling box 5, a frame plate 21 is symmetrically provided between the cooling box 5 and the storage box 7, a first electric cylinder 20 is provided below the top plate 19, a blocking plate 22 is provided below the first electric cylinder 20, the blocking plate 22 is adapted to the frame plate 21 and can make the blocking plate 22 fit between the frame plates 21, an inner groove 50 is provided on the bearing platform 1 between the frame plates 21, a plurality of damping springs 47 are provided inside the inner groove 50, a buffer plate 48 is provided above the damping spring 47, the first electric cylinder 20 can be started to drive the blocking plate 22 to move up and down, and the blocking plate 22 can move the cooling box 5 upward The openings of the cooling box 5 and the storage box 7 are opened at the same time, and the blocking plate 22 can be pressed downward to block the openings of the cooling box 5 and the storage box 7. The frame plate 21 and the blocking plate 22 cooperate to completely block the opening between the cooling box 5 and the storage box 7. The blocking plate 22 is pressed down onto the buffer plate 48 and the shock-absorbing spring 47 to effectively relieve the downward impact and protect the blocking plate 22 from being easily deformed. At the same time, the blocking plate 22 can press the buffer plate 48 down onto the shock-absorbing spring 47 to be lower than the horizontal plane of the supporting platform 1. This design not only enhances the blocking effect but also improves the stabilizing effect, so that the blocking plate 22 will not shake or be poorly sealed. The cooling box 5 and the storage box 7 can be fully blocked by the cooperation of the frame plate 21 and the blocking plate 22 on both sides.
[0047] Combination Figure 10-12As shown, in order to further reduce manual work, the material is automatically transferred from the cooling box 5 to the storage box 7. A partition 36 is arranged in the storage box 7, and a longitudinal plate 39 is arranged above the partition 36. The longitudinal plate 39 divides the partition 36 into two parts. A third electric cylinder 37 is arranged on one side of the longitudinal plate 39. A first scraper plate 38 in an inclined state is arranged on the third electric cylinder 37, and the first scraper plate 38 is adjacent to the cooling box 5. A chute 40 is provided on the side of the partition 36 away from the third electric cylinder 37. A third motor 41 is arranged on the side of the partition 36 away from the third electric cylinder 37. The machine 41 is provided with a threaded rod 42, and a first bearing seat 43 is provided at one end of the threaded rod 42 away from the third motor 41, and the side of the first bearing seat 43 away from the threaded rod 42 is connected to the inner wall of the storage box 7, and a slider 44 is slidably provided on the threaded rod 42, and the slider 44 can slide in the slide groove 40, and a connecting column 45 is provided below the slider 44, and a second scraper plate 46 in a horizontal state is provided at one end of the connecting column 45 away from the slider 44. The first scraper plate 38 can be driven to move by starting the third electric cylinder 37, and the first scraper plate 38 can extend into the cooling box 5 to scrape the material through the first scraper The scraper 38 scrapes into the storage box 7. After reaching the storage box 7, the third motor 41 starts to drive the threaded rod 42 to rotate, thereby rotating the slider 44. The movement of the slider 44 can drive the second scraper plate 46 under the connecting column 45 to move. The movement of the second scraper plate 46 can push the material scraped in by the first scraper plate 38 into the inner side of the storage box 7 to avoid uneven storage. When the first scraper plate 38 is extended, the second scraper plate 46 scrapes inward from the opening. After the first scraper plate 38 is extended into the cooling box 5, because the cooling box 5 is in a vertical state and is higher than the height of the storage box, the residual material is removed from the first scraper plate 38. The left side of the scraper plate 38 overflows to the top of the first scraper plate 38 and then is poured into the right side of the first scraper plate 38, thereby reciprocating to send the material into the storage box 7. When the material in the cooling box 5 reaches a certain amount, it can be sent to the storage box 7 through the first scraper plate 38. This overflow-type material conveying method is that on the one hand, the first scraper plate 38 itself is in an inclined state and can scrape and clean the bottom wall of the cooling box 5 to prevent the adhesion of materials used for a long time. On the other hand, it prevents the third electric cylinder 37 from being burdened by excessive conveying of the material. In this way, it is used in conjunction with the second scraper plate 46 to form a material feeding mechanism that does not interfere with each other.
[0048] Combination Fig.13As shown, in order to enable the scraper roller 10 to be able to move without affecting the scraper mechanism 12, a material roller driving mechanism 11 is set, and at the same time, it is ensured that the scraper roller 10 can effectively scrape the residue and slag on the inner wall of the combustion furnace. The material roller driving mechanism 11 includes a frame bin 1101, a fourth electric cylinder 1102, a mobile bin 1103, a fourth motor 1104, a bevel gear 1105, a rotating shaft 1107, a second bearing seat 1108 and a gear set 1106. The frame bin 1101 is set on the front side of the support frame 2 The interior of the rack bin 1101 is hollow and the top is open, the fourth electric cylinder 1102 is arranged inside the rack bin 1101, the mobile bin 1103 is arranged above the fourth electric cylinder 1102 and the mobile bin 1103 can slide in the rack bin 1101, the fourth motor 1104 is arranged at the bottom of the mobile bin 1103, the bevel gear 1105 is arranged on the output end of the fourth motor 1104, the rotating shaft 1107 is connected to one end of the scraper roller 10, and the second bearing seat 1108 is arranged on the mobile On the inner wall of the bin 1103, the rotating shaft 1107 is connected to the second bearing seat 1108, the gear set 1106 is arranged on the rotating shaft 1107, the bevel gear 1105 is meshed with the gear set 1106 to realize rotation, the rack bin 1101 is used to store the fourth electric cylinder 1102, and can make the mobile bin 1103 slide and move in the rack bin 1101, the fourth electric cylinder 1102 is started to drive the mobile bin 1103 to move up and down, and the mobile bin 1103 can be moved up and down by the up and down movement of the mobile bin 1103. 103 is fitted with the top and bottom of the feed box 3, so that the extension and insertion of the scraper mechanism 12 are not affected when the scraper roller 10 moves. When cleaning the furnace, the scraper roller 10 can first scrape and clean the inside of the furnace to make the residue fall on the bottom wall of the furnace, and then the scraper mechanism 12 extends into the furnace to vibrate and scrape. Finally, the material is pushed forward by the scraper mechanism 12 to form an accumulation, so that the residue in the furnace is gathered in one place, and the residue in the furnace is effectively cleaned with comprehensive coverage.
[0049] Combination Fig.14 As shown, in order to fully cover the combustion residues and slag on the inner wall of the combustion furnace, the scraper mechanism 12 includes a third scraper plate 1201, a vibration guide plate 1202 and a built-in vibrator 1203. The third scraper plate 1201 is arranged on the second electric cylinder 29 in an inclined state, the vibration guide plate 1202 is arranged on the front side of the third scraper plate 1201, and the built-in vibrator 1203 is arranged between the third scraper plate 1201 and the vibration guide plate 1202. The second electric cylinder 29 can drive the scraper mechanism 12 to extend and extend. The third scraper plate 1201 is inclined, and the residue can be accumulated in the feed box 3. The built-in vibrator 1203 generates vibration, which can be transmitted to the vibration guide plate 1202 and the third scraper plate 1201, so as to vibrate and clean the residue in the furnace.
[0050] It should be noted that the above embodiments are only specific and clear descriptions of the technical solutions and technical features of the present application. For those skilled in the art, solutions or features that belong to the prior art or common knowledge are not described in detail in the above embodiments.
[0051] In addition, the technical solutions of the present application are not limited to the above-mentioned embodiments. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A combustion furnace combustion slag treatment device, characterized in that: The present invention relates to a material handling device for conveying materials to the feed box, and a material handling device for conveying materials to the feed box is provided with a plurality of control boards, the plurality of control boards are provided with a plurality of control boards, and the plurality of control boards are provided with a plurality of control boards. A grinding wheel is arranged, and the lower part of the grinding wheel is connected with the output end of the first motor; a cooling box is arranged on the side of the supporting platform adjacent to the processing box, a feeding port is arranged on one side of the cooling box, and a control panel is also arranged on one side of the cooling box; an inclined material conveying pipeline is arranged between the cooling box and the processing box, a plurality of external vibrators are arranged above the material conveying pipeline, a stirring mechanism for fully stirring and mixing the materials is arranged in the cooling box, a water storage tank is arranged on the side of the supporting platform adjacent to the cooling box, the water storage tank is fixedly connected to the cooling box, and a plurality of sieve holes are provided between the side wall of the water storage tank and the side wall of the cooling box, a water outlet valve is arranged on the side of the water storage tank away from the cooling box, a material storage box is arranged on the side of the supporting platform adjacent to the cooling box and the water storage tank, an opening for material transmission is provided on the side adjacent to the cooling box and the material storage box, a blocking plate which can be lifted up and down is arranged on the side of the cooling box adjacent to the material storage box, and a discharge door is arranged on the side of the material storage box away from the cooling box.
2. The combustion furnace combustion slag treatment device according to claim 1, characterized in that: A top plate is arranged on one side of the cooling box adjacent to the storage box and the top plate is adjacent to the top of the cooling box, a frame plate is symmetrically arranged between the cooling box and the storage box, a first electric cylinder is arranged below the top plate, a blocking plate is arranged below the first electric cylinder, the blocking plate is adapted to the frame plate and can be embedded between the frame plates, an inner groove is opened on the bearing platform between the frame plates, a plurality of shock-absorbing springs are arranged inside the inner groove, and a buffer plate is arranged above the shock-absorbing spring.
3. The combustion furnace combustion residue treatment device according to claim 2, characterized in that: A partition is provided in the storage box, a longitudinal plate is provided above the partition, the longitudinal plate divides the partition into two parts, a third electric cylinder is provided on one side of the longitudinal plate, a first scraper plate in an inclined state is provided on the third electric cylinder, and the first scraper plate is adjacent to the side of the cooling box, a slide groove is provided on the side of the partition away from the third electric cylinder, a third motor is provided on the side of the partition away from the third electric cylinder, a threaded rod is provided on the third motor, a first bearing seat is provided at one end of the threaded rod away from the third motor, and a side of the first bearing seat away from the threaded rod is connected to the inner wall of the storage box, a sliding block is slidably provided on the threaded rod, the sliding block can slide in the sliding groove, a connecting column is provided below the sliding block, and a second scraper plate in a horizontal state is provided at one end of the connecting column away from the sliding block.
4. The combustion furnace combustion residue treatment device according to claim 3, characterized in that: The material roller driving mechanism includes a frame bin, a fourth electric cylinder, a mobile bin, a fourth motor, a bevel gear, a rotating shaft, a second bearing seat and a gear group. The frame bin is arranged on the front side of the support frame, and the interior of the frame bin is hollow and the top is open. The fourth electric cylinder is arranged inside the frame bin, the mobile bin is arranged above the fourth electric cylinder and the mobile bin can slide in the frame bin, the fourth motor is arranged at the bottom of the mobile bin, the bevel gear is arranged on the output end of the fourth motor, the rotating shaft is connected to one end of the scraper roller, the second bearing seat is arranged on the inner side wall of the mobile bin, the rotating shaft is connected to the second bearing seat, the gear group is arranged on the rotating shaft, and the bevel gear is meshed with the gear group to realize rotation.
5. The combustion furnace combustion residue treatment device according to claim 4, characterized in that: The scraper mechanism includes a third scraper plate, a vibration guide plate and a built-in vibrator. The third scraper plate is arranged on the second electric cylinder in an inclined state, the vibration guide plate is arranged on the front side of the third scraper plate, and the built-in vibrator is arranged between the third scraper plate and the vibration guide plate.
6. The combustion furnace combustion residue treatment device according to claim 5, characterized in that: The stirring mechanism includes a second motor, a stirring shaft, a stirring ring and a brush. The second motor is arranged above the cooling box and the output end below the second motor extends into the cooling box. The stirring shaft is arranged on the output end of the second motor, the stirring ring is arranged on the peripheral side of the stirring shaft, and the brush is arranged on the peripheral side of the stirring ring.
7. The combustion furnace combustion residue treatment device according to claim 6, characterized in that: A hair dryer is vertically arranged above the processing box, and an inner net is symmetrically arranged on the inner side wall of the processing box.
8. The combustion furnace combustion residue treatment device according to claim 7, characterized in that: A material sliding plate is arranged above the bottom wall of the material feeding box, and one end of the material sliding plate adjacent to the processing box is inclined.
9. The combustion furnace combustion residue treatment device according to claim 8, characterized in that: Reinforcement plates are arranged on both sides of the feed box and the processing box, an external net is arranged on one side of the feed box, and a maintenance window which can be conveniently opened and closed is arranged on the side of the feed box away from the external net.
10. The combustion furnace combustion residue treatment device according to claim 9, characterized in that: The cooling box and the water storage tank are provided with rubber vibration-damping piers around the sides.
Citation Information
Patent Citations
Non-ferrous metal smelting waste residue discharge collecting device and method
CN112985080A
Hazardous waste residue auxiliary discharging device
CN113428670A