Forge piece punching machine

By designing automated punching devices and heat dissipation devices, the existing forging punching machines require manual material collection and overheating problems, and the automation of punching operations and efficient heat dissipation of equipment are achieved.

CN119456805APending Publication Date: 2025-02-18东莞市亮亮五金饰品有限公司
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Patent Information

Application Number
CN202411424456.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

Existing forging punching machines require manual material collection after the punching operation is completed, resulting in increased production line pause and waiting time. The punching machine generates a lot of heat during continuous operation, which may lead to degradation of material performance or equipment damage.

Method used

A forging punching machine including a punching device, a material picking device and a heat dissipation device are designed. The punching device automatically completes the punching operation through the controller and drives the material picking device to automatically collect forgings; the heat dissipation device ensures that the punching head can effectively dissipate heat during work.

Benefits of technology

The punching operation is automated, which avoids production line pauses and waiting time caused by manual material collection, and effectively prevents equipment damage and material performance caused by overheating of the punching machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of forge piece punching machines, and discloses a forge piece punching machine which comprises a base, two supporting plates, a top plate, a punching device, a material taking device, a heat dissipation device and a controller, the punching device is arranged below the top plate, the material taking device is arranged on the side of the punching device, the heat dissipation device is arranged on the side of the material taking device, and the controller is arranged on the base. Through the punching device and the material taking device which are arranged and interact with each other and are matched with each other, after punching operation is completed, a forge piece does not need to be manually taken down from a workbench and placed in a collecting box, operation is more accurate and safer, and then the situation that due to manual operation, production line pause is caused, and waiting time is prolonged is avoided.
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Description

Technical Field

[0001] The invention relates to the field of forging punching machines, in particular to a forging punching machine. Background Art

[0002] The development of forging punching machines can be traced back to the early metal processing industry. With the advancement of the industrial revolution, the requirements for metal processing accuracy and efficiency have continued to increase. Punching machines, as a highly efficient and precise metal processing equipment, have gradually been widely used. From the initial manual punching machines to the later mechanical punching machines, hydraulic punching machines, pneumatic punching machines and CNC punching machines, the technology of punching machines has been continuously upgraded to meet the processing needs of different fields and different materials.

[0003] In the prior art, after the punching operation is completed, the forgings are often manually taken off the workbench and placed in a collection box, which is not only time-consuming but also may cause the production line to stop and increase the waiting time. Therefore, a forging punching machine is proposed. Summary of the invention

[0004] The present invention aims to solve the technical problem that after the punching operation is completed, the forgings often need to be manually removed from the workbench and placed in a collection box. This process is not only time-consuming, but may also cause the production line to stop and increase the waiting time. A forging punching machine is provided.

[0005] The technical solution adopted by the present invention to solve the technical problem is: a forging punching machine, including a base, two support plates, a top plate, a punching device, a material taking device, a heat dissipation device, and a controller. The base is a rectangular parallelepiped.

[0006] The two support plates are respectively arranged vertically and are respectively parallel to the front side of the base. The two support plates are respectively arranged symmetrically above the base and are respectively fixedly connected to the upper surface of the base.

[0007] The top plate is arranged horizontally above the two support plates and is fixedly connected to the upper surfaces of the two support plates respectively.

[0008] The punching device is arranged below the top plate, connected to the top plate, connected to the two supporting plates, and connected to the base.

[0009] The material taking device is arranged on the side of the punching device, connected with the punching device, connected with the base, and connected with the two supporting plates.

[0010] The heat dissipation device is arranged on the side of the material taking device, connected with the material taking device, and connected with the punching device.

[0011] The controller is arranged on the side of the base, fixedly connected to the side surface of the base, electrically connected to the punching device, and electrically connected to the material taking device.

[0012] When punching operation is required, the staff turns on the punching device through the controller to punch the forging. At the same time, the punching device starts up and drives the material taking device to start up, thereby completing the collection of forging materials. No manual operation is required by the staff, and the operation is more precise and safe, thereby avoiding manual operation that causes pauses and increased waiting time of the production line. At the same time, the material taking device starts up and drives the heat dissipation device to start up, thereby performing heat dissipation operations to prevent the punching machine from generating a large amount of heat during continuous operation, which may cause material performance degradation, deformation or even melting, thereby damaging the equipment.

[0013] Furthermore, the punching device includes a first cylinder, a moving plate, a slide, a first screw, a first slider, a motor, a punching head, a waste cavity, a conveying hole, a limiting plate, four second cylinders, a separation plate, and a punching hole. The axis of the first cylinder is arranged vertically, the first cylinder is arranged directly below the top plate, the upper end of the first cylinder is fixedly connected to the lower surface of the top plate, and is electrically connected to the controller.

[0014] The movable plate is transversely arranged between the two supporting plates, and the movable plate is arranged below the first cylinder, and the lower end of the first cylinder is fixedly connected.

[0015] The axis of the slide groove is arranged horizontally and perpendicular to the front side of the base, and the slide groove is arranged on the lower surface of the moving plate.

[0016] The axis of the motor shaft is arranged horizontally and perpendicular to the front side of the base. The motor is arranged in the slide groove, fixedly connected to the inner side surface of the slide groove, and electrically connected to the controller.

[0017] The axis of the first screw is arranged horizontally and perpendicular to the front of the base. The first screw is arranged in the slide groove. One end of the first screw is rotatably connected to the movable plate. Its rotation axis is arranged horizontally and perpendicular to the front of the base. The other end of the first screw is fixedly connected to the motor shaft.

[0018] The first sliding block is sleeved on the first screw rod, is threadedly connected to the first screw rod, and is slidably connected to the sliding groove. The sliding direction of the first sliding block is horizontally arranged and perpendicular to the front side of the base.

[0019] The axis of the punching head is arranged vertically, and the punching head is arranged below the first sliding block and is fixedly connected to the lower surface of the first sliding block.

[0020] The waste cavity is arranged in the base, and the waste cavity is arranged just below the punching head.

[0021] The conveying hole is arranged just below the punching head, the conveying hole is arranged on the base, the upper end of the conveying hole is communicated with the outside, and the lower end of the conveying hole is communicated with the inside of the waste cavity.

[0022] The limiting plate is in a ring shape, the axis of the limiting plate is vertically arranged and coincides with the axis of the punching head, the limiting plate is arranged above the base and fixedly connected to the upper surface of the base.

[0023] The axes of the four second cylinders are respectively arranged vertically on the outer sides of the limit plates. The four second cylinders are respectively fixedly connected to the upper surface of the base and are respectively electrically connected to the controller.

[0024] The separation plate is transversely arranged above the four second cylinders and is fixedly connected to the upper surfaces of the four second cylinders respectively.

[0025] The punching hole is arranged in the middle of the separation plate, and the punching hole is arranged just below the punching head. The upper end of the punching hole is communicated with the upper part of the separation plate, and the lower end is communicated with the lower part of the separation plate.

[0026] When punching operation is required, the staff puts the forging into the limit plate, and then turns on the four second cylinders through the controller. The four second cylinders contract downward and drive the separation plate to move downward until the separation plate contacts the forging, thereby fixing the forging to prevent the forging from shifting during punching.

[0027] Then the staff starts the motor through the controller. The rotation of the motor drives the first screw to rotate. The rotation of the first screw drives the first slider to move toward the center of the separation plate. The movement of the first slider toward the center of the separation plate drives the punching head to move toward the center of the separation plate, thereby positioning the punching head. This can reduce the punching error caused by position deviation and improve the overall quality of the product.

[0028] At this time, the staff turns on the first cylinder through the controller, the first cylinder extends downward to drive the movable plate to move downward, the movable plate moves downward to drive the first screw to move downward, the first screw moves downward to drive the first slider to move downward, the first slider moves downward to drive the punching head to move downward, thereby punching the forging.

[0029] When the punching operation is completed, the staff starts the first cylinder through the controller, the first cylinder contracts upward to drive the movable plate to move upward, the movable plate moves upward to drive the first screw to move upward, the first screw moves upward to drive the first slider to move upward, the first slider moves upward to drive the punching head upward, thereby moving the punching head away from the working area.

[0030] When the punching head is separated from the forging, the staff turns on the four second cylinders through the controller. The four second cylinders extend upward to drive the separation plate to move upward. The separation plate moves upward and separates from the forging, making it easier for the material taking device to perform the material taking operation.

[0031] Furthermore, it comprises a rubber pad, which is arranged above the separation plate and fixedly connected to the upper surface of the separation plate.

[0032] The rubber pads are set to prevent the device from being damaged by repeated impacts.

[0033] Furthermore, a plurality of movable wheels are symmetrically installed on the bottom of the base.

[0034] The movable wheels make it easy for workers to move the punching machine.

[0035] Furthermore, the material taking device includes a fixing plate, a sliding hole, a second sliding block, a first hinge seat, a second hinge seat, a connecting rod, a third cylinder, a material taking claw, a collecting chamber, and a feeding port. The fixing plate is transversely arranged on the side of the separation plate, the fixing plate is arranged between the two supporting plates, and the fixing plate is fixedly connected to the inner side surfaces of the two supporting plates respectively.

[0036] The axis of the sliding hole is arranged horizontally and parallel to the front side of the base. The sliding hole is arranged on the fixed plate. The upper end of the sliding hole is communicated with the upper side of the fixed plate, and the lower end of the sliding hole is communicated with the lower side of the fixed plate.

[0037] The second sliding block is arranged in the sliding hole and is slidably connected with the sliding hole. The sliding direction of the second sliding block is arranged horizontally and is parallel to the front side of the base.

[0038] The first hinge seat is arranged on the side of the movable plate and close to the fixed plate, and the first hinge seat is fixedly connected to the side surface of the movable plate.

[0039] The second hinge seat is arranged above the second sliding block and is fixedly connected to the upper surface of the second sliding block.

[0040] The connecting rod is tiltedly arranged between the first hinge seat and the second hinge seat, and both ends of the connecting rod are rotatably connected to the first hinge seat and the second hinge seat respectively, and the rotation axes thereof are respectively arranged horizontally and perpendicular to the front side of the base.

[0041] The third cylinder is arranged below the second slider, fixedly connected to the lower surface of the second slider, and electrically connected to the controller.

[0042] The material taking claw is arranged horizontally below the third cylinder, is fixedly connected to the lower end of the third cylinder, and is electrically connected to the controller.

[0043] The collecting chamber is arranged in the base, and the collecting chamber is arranged just below the fixing plate.

[0044] The feeding port is arranged just below the fixing plate, and the feeding port is arranged on the base. The upper end of the feeding port is communicated with the outside, and the lower end of the feeding port is communicated with the inside of the collecting chamber.

[0045] When the movable plate moves downward and drives the first articulated seat downward, the first articulated seat moves downward and drives the upper end of the connecting rod to move downward, the upper end of the connecting rod moves downward and drives the second articulated seat to move right, the second articulated seat moves right and drives the second slider to move right, the second slider moves right and drives the third cylinder to move right, the third cylinder moves right and drives the picking claw to move right, the picking claw moves right and drives the forging to move right until it moves to just above the feeding port. At this time, the staff opens the picking claw through the controller, the picking claw releases the forging, and the forging falls into the collecting chamber from the feeding port, thereby completing the collection of the forgings. No manual operation is required by the staff, and the operation is more precise and safe.

[0046] When the movable plate moves upward and drives the first articulated seat upward, the first articulated seat moves upward and drives the upper end of the connecting rod to move upward, the upper end of the connecting rod moves upward and drives the second articulated seat to move left, the second articulated seat moves left and drives the second slider to move left, the second slider moves left and drives the third cylinder to move left, the third cylinder moves left and drives the picking claw to move left, the picking claw moves left to the forging, at this time the staff turns on the picking claw through the controller, the picking claw starts to fix the forging, then the staff turns on the third cylinder through the controller, the third cylinder contracts upward and drives the picking claw to move upward, the picking claw moves upward and drives the forging upward, thereby separating the forging from the limit plate.

[0047] Furthermore, the diameters of the punching holes and the conveying holes are larger than the punching head.

[0048] The diameters of the punching holes and conveying holes are larger than the punching head, which facilitates the punching operation.

[0049] Furthermore, a buffer pad is fixedly connected to the inner bottom surface of the collection chamber.

[0050] By setting a buffer pad, the forging is prevented from being damaged.

[0051] Furthermore, the heat dissipation device includes a heat dissipation box, an air inlet, a second screw, a one-way bearing, a heat dissipation fan, a connecting plate, two grooves, a heat dissipation pipe, a shunt pipe, and two heat dissipation nozzles. The heat dissipation box is arranged on the side of the fixing plate and is far away from the punching head. The heat dissipation box is fixedly connected to the side surface of the fixing plate.

[0052] The air inlet is arranged on the side of the heat dissipation box and is far away from the fixing plate. One end of the air inlet is connected with the outside, and the other end is connected with the inside of the heat dissipation box.

[0053] The axis of the second screw is arranged horizontally and parallel to the front side of the base. The second screw is arranged in the sliding hole. One end of the second screw is rotatably connected to the inner side of the fixed plate. The rotation axis is arranged horizontally and parallel to the front side of the base. The other end passes through the second sliding block, the fixed plate and the heat sink in sequence and extends into the heat sink.

[0054] The axis of the one-way bearing is arranged horizontally and coincides with the axis of the second screw rod. The one-way bearing is arranged in the heat dissipation box, sleeved on the second screw rod, and threadedly connected with the second screw rod.

[0055] The heat dissipation fan sleeve is arranged on the one-way bearing and is fixedly connected with the one-way bearing.

[0056] The connecting plate is vertically arranged at the side of the one-way bearing and is rotationally connected to the one-way bearing. The rotation axis thereof is horizontally arranged and parallel to the front side of the base.

[0057] The two grooves are respectively arranged on both sides of the punching head, and the two grooves are respectively symmetrically arranged below the moving plate.

[0058] The heat dissipation pipe is arranged above the fixed plate, one end of the heat dissipation pipe penetrates the heat dissipation box and is communicated with the heat dissipation box, and the other end penetrates the movable plate and extends to the groove on the right.

[0059] The shunt pipe is arranged above the moving plate, one end of the shunt pipe penetrates through the heat dissipation pipe and is communicated with the heat dissipation pipe, and the other end of the shunt pipe penetrates through the moving plate and extends into the groove on the left.

[0060] The two heat dissipation nozzles are respectively arranged in the two grooves, and the two heat dissipation nozzles are respectively fixedly connected to the inner top surfaces of the two grooves, and are respectively communicated with the shunt pipe and the other end of the heat dissipation pipe.

[0061] When the moving plate moves downward and drives the two heat dissipation nozzles to move downward, the two heat dissipation nozzles move downward to prepare for the next heat dissipation. When the punching head completes the punching task and rises, the two heat dissipation nozzles can start working immediately to ensure that the punching head can dissipate heat quickly.

[0062] When the second slider moves to the right and drives the second screw to rotate, the rotation of the second screw drives the inner ring of the one-way bearing to rotate, thereby preventing the one-way bearing from driving the cooling fan to rotate in the opposite direction. When the cooling fan reverses, the direction of the airflow may be changed, resulting in reduced cooling efficiency.

[0063] When the moving plate moves upward and drives the two heat dissipation nozzles to move upward, the two heat dissipation nozzles move upward. When the punching head completes the punching task and rises, the two heat dissipation nozzles can start working immediately to ensure that the punching head can dissipate heat quickly.

[0064] When the second slider moves to the left and drives the second screw to rotate, the rotation of the second screw drives the outer ring of the one-way bearing to rotate, and the rotation of the outer ring of the one-way bearing drives the cooling fan to rotate. The rotation of the cooling fan allows the outside air to pass through the cooling box, the cooling pipe, and the diversion pipe in sequence, and finally spray out from the two cooling nozzles, thereby cooling the punching head and preventing the punching head from being overheated and causing performance degradation or damage.

[0065] Furthermore, it includes a support rod, the axis of which is arranged horizontally and perpendicular to the front of the base, the support rod is arranged below the heat dissipation pipe, the two ends of the support rod are respectively fixedly connected to the inner sides of the two support plates, and the support rod is tightly attached to the heat dissipation pipe.

[0066] By setting up support rods, the heat dissipation pipe is prevented from being entangled on the equipment.

[0067] Furthermore, a dust removal net is fixedly connected to the inner wall of the air inlet.

[0068] A dust removal net is provided to prevent impurities from entering the heat sink.

[0069] Beneficial effects of the present invention: 1. The punching device and the material taking device provided in the present invention interact and cooperate with each other. After the punching operation is completed, it is no longer necessary to manually take the forgings off the workbench and put them in the collection box. The operation is more precise and safe, thereby avoiding manual operation and causing the production line to stop and increase the waiting time.

[0070] 2. The punching device and the heat dissipation device provided in the present invention interact and cooperate with each other to prevent the punching head from generating a large amount of heat during continuous operation, which cannot be dissipated and causes the material performance to deteriorate, deform or even melt, thereby damaging the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0071] Figure 1 It is a schematic diagram of the cross-sectional structure of the exercise punching machine; Figure 2 It is a side view structural diagram of the training punching machine; Explanation of the accompanying drawings: 1. base; 2. support plate; 3. top plate; 401. first cylinder; 402. moving plate; 403. first screw; 404. first slider; 405. motor; 406. punching head; 407. waste chamber; 408. limit plate; 409. second cylinder; 410. separation plate; 501. fixing plate; 502. second slider; 503. first hinge seat; 504. second hinge seat; 505. connecting rod; 506. third cylinder; 507. material picking claw; 508. collecting chamber; 601. heat sink; 602. second screw; 603. one-way bearing; 604. cooling fan; 605. connecting plate; 606. heat pipe; 607. shunt pipe; 608. heat dissipation nozzle; 7. controller. DETAILED DESCRIPTION

[0072] The concept and technical effects of the present invention will be clearly and completely described below in conjunction with embodiments to fully understand the purpose, features and effects of the present invention.

[0073] A preferred embodiment of a forging punching machine provided by the present invention is as follows Figure 1 to Figure 2As shown: A forging punching machine includes a base 1, two support plates 2, a top plate 3, a punching device, a material taking device, a heat dissipation device, and a controller 7. The base 1 is a rectangular parallelepiped.

[0074] The two support plates 2 are respectively arranged vertically and are respectively parallel to the front surface of the base 1 . The two support plates 2 are respectively arranged symmetrically above the base 1 and are respectively fixedly connected to the upper surface of the base 1 .

[0075] The top plate 3 is laterally disposed above the two support plates 2 and is fixedly connected to the upper surfaces of the two support plates 2 respectively.

[0076] The punching device is arranged below the top plate 3 , connected to the top plate 3 , connected to the two support plates 2 , and connected to the base 1 .

[0077] The material taking device is arranged at the side of the punching device, connected to the punching device, connected to the base 1 , and connected to the two support plates 2 .

[0078] The heat dissipation device is arranged on the side of the material taking device, connected with the material taking device, and connected with the punching device.

[0079] The controller 7 is arranged on the side of the base 1, fixedly connected to the side surface of the base 1, electrically connected to the punching device, and electrically connected to the material taking device.

[0080] When punching operation is required, the staff turns on the punching device through the controller 7 to punch the forging. At the same time, the punching device starts and drives the material taking device to start, so as to complete the collection of forging materials. No manual operation is required by the staff, and the operation is more precise and safe, thereby avoiding manual operation, which leads to pauses and increased waiting time of the production line. At the same time, the material taking device starts and drives the heat dissipation device to start, so as to perform heat dissipation operations to prevent the punching machine from generating a large amount of heat during continuous operation, which leads to degradation of material properties, deformation or even melting, and damage to the equipment.

[0081] The punching device includes a first cylinder 401, a moving plate 402, a slide groove, a first screw 403, a first slider 404, a motor 405, a punching head 406, a waste chamber 407, a conveying hole, a limit plate 408, four second cylinders 409, a separation plate 410, and a punching hole. The axis of the first cylinder 401 is arranged vertically. The first cylinder 401 is arranged directly below the top plate 3 . The upper end of the first cylinder 401 is fixedly connected to the lower surface of the top plate 3 and is electrically connected to the controller 7 .

[0082] The movable plate 402 is transversely arranged between the two supporting plates 2 . The movable plate 402 is arranged below the first cylinder 401 , and the lower end of the first cylinder 401 is fixedly connected.

[0083] The axis of the slide groove is arranged horizontally and perpendicular to the front surface of the base 1 , and the slide groove is arranged on the lower surface of the movable plate 402 .

[0084] The axis of the motor 405 is arranged horizontally and perpendicular to the front side of the base 1 . The motor 405 is arranged in the slide groove, fixedly connected to the inner side surface of the slide groove, and electrically connected to the controller 7 .

[0085] The axis of the first screw 403 is arranged horizontally and perpendicular to the front of the base 1. The first screw 403 is arranged in the slide groove. One end of the first screw 403 is rotatably connected to the movable plate 402. Its rotation axis is arranged horizontally and perpendicular to the front of the base 1. The other end of the first screw 403 is fixedly connected to the rotating shaft of the motor 405.

[0086] The first sliding block 404 is sleeved on the first screw rod 403 , is threadedly connected to the first screw rod 403 , and is slidably connected to the slide groove. The sliding direction thereof is horizontally arranged and perpendicular to the front side of the base 1 .

[0087] The axis of the punching head 406 is arranged vertically. The punching head 406 is arranged below the first slider 404 and is fixedly connected to the lower surface of the first slider 404 .

[0088] The waste chamber 407 is disposed in the base 1 , and the waste chamber 407 is disposed directly below the punching head 406 .

[0089] The conveying hole is arranged directly below the punching head 406 , and the conveying hole is arranged on the base 1 . The upper end of the conveying hole is communicated with the outside, and the lower end of the conveying hole is communicated with the inside of the waste cavity 407 .

[0090] The limiting plate 408 is in a ring shape, and the axis of the limiting plate 408 is vertically arranged to coincide with the axis of the punching head 406 . The limiting plate 408 is arranged above the base 1 and is fixedly connected to the upper surface of the base 1 .

[0091] The axes of the four second cylinders 409 are respectively vertically arranged on the outside of the limiting plate 408 , and the four second cylinders 409 are respectively fixedly connected to the upper surface of the base 1 , and are respectively electrically connected to the controller 7 .

[0092] The separation plate 410 is disposed laterally above the four second cylinders 409 and is fixedly connected to the upper surfaces of the four second cylinders 409 respectively.

[0093] The punching hole is arranged in the middle of the separation plate 410 , and the punching hole is arranged directly below the punching head 406 . The upper end of the punching hole is communicated with the upper part of the separation plate 410 , and the lower end of the punching hole is communicated with the lower part of the separation plate 410 .

[0094] When punching operation is required, the staff puts the forging into the limit plate 408, and then turns on the four second cylinders 409 through the controller 7. The four second cylinders 409 shrink downward to drive the separation plate 410 to move downward until the separation plate 410 contacts the forging, thereby fixing the forging to prevent the forging from shifting during punching.

[0095] Then the staff turns on the motor 405 through the controller 7. The rotation of the motor 405 drives the first screw 403 to rotate. The rotation of the first screw 403 drives the first slider 404 to move toward the center of the separation plate 410. The movement of the first slider 404 toward the center of the separation plate 410 drives the punching head 406 to move toward the center of the separation plate 410, thereby positioning the punching head 406. This can reduce the punching error caused by position deviation and improve the overall quality of the product.

[0096] At this time, the staff turns on the first cylinder 401 through the controller 7. The first cylinder 401 extends downward to drive the movable plate 402 to move downward. The movable plate 402 moves downward to drive the first screw 403 to move downward. The first screw 403 moves downward to drive the first slider 404 to move downward. The first slider 404 moves downward to drive the punching head 406 to move downward, thereby punching the forging.

[0097] When the punching operation is completed, the staff turns on the first cylinder 401 through the controller 7. The first cylinder 401 contracts upward to drive the movable plate 402 to move upward. The movable plate 402 moves upward to drive the first screw 403 to move upward. The first screw 403 moves upward to drive the first slider 404 to move upward. The first slider 404 moves upward to drive the punching head 406 to move upward, thereby keeping the punching head 406 away from the working area.

[0098] When the punching head 406 is separated from the forging, the staff turns on the four second cylinders 409 through the controller 7. The four second cylinders 409 extend upward to drive the separation plate 410 to move upward. The separation plate 410 moves upward and separates from the forging, making it easier for the material taking device to perform the material taking operation.

[0099] It includes a rubber pad, which is arranged above the separation plate 410 and fixedly connected to the upper surface of the separation plate 410 .

[0100] The rubber pads are set to prevent the device from being damaged by repeated impacts.

[0101] A plurality of moving wheels are symmetrically mounted on the bottom of the base 1 .

[0102] The movable wheels make it easy for workers to move the punching machine.

[0103] The material taking device includes a fixing plate 501, a sliding hole, a second sliding block 502, a first hinge seat 503, a second hinge seat 504, a connecting rod 505, a third cylinder 506, a material taking claw 507, a collecting chamber 508, and a feeding port. The fixing plate 501 is transversely arranged at the side of the separation plate 410 . The fixing plate 501 is arranged between the two support plates 2 . The fixing plate 501 is fixedly connected to the inner side surfaces of the two support plates 2 , respectively.

[0104] The axis of the sliding hole is arranged horizontally and parallel to the front surface of the base 1 . The sliding hole is arranged on the fixing plate 501 . The upper end of the sliding hole is communicated with the upper part of the fixing plate 501 , and the lower end of the sliding hole is communicated with the lower part of the fixing plate 501 .

[0105] The second sliding block 502 is disposed in the sliding hole and is slidably connected to the sliding hole. The sliding direction thereof is horizontally disposed and parallel to the front surface of the base 1 .

[0106] The first hinge seat 503 is disposed on the side of the movable plate 402 and close to the fixed plate 501 . The first hinge seat 503 is fixedly connected to the side surface of the movable plate 402 .

[0107] The second hinge seat 504 is disposed above the second slider 502 and is fixedly connected to the upper surface of the second slider 502 .

[0108] The connecting rod 505 is tiltedly arranged between the first hinge seat 503 and the second hinge seat 504, and both ends of the connecting rod 505 are rotatably connected to the first hinge seat 503 and the second hinge seat 504 respectively, and the rotation axes thereof are respectively arranged horizontally and perpendicular to the front surface of the base 1.

[0109] The third cylinder 506 is disposed below the second slider 502 , fixedly connected to the lower surface of the second slider 502 , and electrically connected to the controller 7 .

[0110] The material picking claw 507 is laterally arranged below the third cylinder 506 , fixedly connected to the lower end of the third cylinder 506 , and electrically connected to the controller 7 .

[0111] The collecting chamber 508 is disposed in the base 1 , and the collecting chamber 508 is disposed directly below the fixing plate 501 .

[0112] The feeding port is arranged directly below the fixing plate 501 , and the feeding port is arranged on the base 1 . The upper end of the feeding port is communicated with the outside, and the lower end of the feeding port is communicated with the inside of the collecting chamber 508 .

[0113] When the movable plate 402 moves downward and drives the first articulated seat 503 to move downward, the first articulated seat 503 moves downward and drives the upper end of the connecting rod 505 to move downward, the upper end of the connecting rod 505 moves downward and drives the second articulated seat 504 to move right, the second articulated seat 504 moves right and drives the second slider 502 to move right, the second slider 502 moves right and drives the third cylinder 506 to move right, the third cylinder 506 moves right and drives the material picking claw 507 to move right, the material picking claw 507 moves right and drives the forging to move right until it moves to just above the feeding port. At this time, the staff opens the material picking claw 507 through the controller 7, the material picking claw 507 releases the forging, and the forging falls into the collecting chamber 508 from the feeding port, thereby completing the material picking and collection of the forgings, without the need for manual operation by the staff, and the operation is more accurate and safe.

[0114] When the movable plate 402 moves upward and drives the first articulated seat 503 to move upward, the first articulated seat 503 moves upward and drives the upper end of the connecting rod 505 to move upward, the upper end of the connecting rod 505 moves upward and drives the second articulated seat 504 to move left, the second articulated seat 504 moves left and drives the second slider 502 to move left, the second slider 502 moves left and drives the third cylinder 506 to move left, the third cylinder 506 moves left and drives the material picking claw 507 to move left, the material picking claw 507 moves left to the forging, at this time the staff turns on the material picking claw 507 through the controller 7, the material picking claw 507 starts to fix the forging, then the staff turns on the third cylinder 506 through the controller 7, the third cylinder 506 contracts upward and drives the material picking claw 507 to move upward, the material picking claw 507 moves upward and drives the forging to move upward, thereby separating the forging from the limiting plate 408.

[0115] The punching holes and the delivery holes have diameters larger than the punch head 406 .

[0116] The diameters of the punching holes and the conveying holes are larger than the punching head 406, which facilitates the punching operation.

[0117] A buffer pad is fixedly connected to the inner bottom surface of the collection chamber 508 .

[0118] By setting a buffer pad, the forging is prevented from being damaged.

[0119] The heat dissipation device includes a heat dissipation box 601, an air inlet, a second screw 602, a one-way bearing 603, a heat dissipation fan 604, a connecting plate 605, two grooves, a heat dissipation pipe 606, a shunt pipe 607, and two heat dissipation nozzles 608. The heat dissipation box 601 is disposed on the side of the fixing plate 501 and away from the punching head 406 . The heat dissipation box 601 is fixedly connected to the side surface of the fixing plate 501 .

[0120] The air inlet is arranged at the side of the heat dissipation box 601 and is far away from the fixing plate 501 . One end of the air inlet is connected to the outside, and the other end is connected to the inside of the heat dissipation box 601 .

[0121] The axis of the second screw 602 is arranged horizontally and parallel to the front side of the base 1. The second screw 602 is arranged in the sliding hole. One end of the second screw 602 is rotatably connected to the inner side of the fixed plate 501. The rotation axis is arranged horizontally and parallel to the front side of the base 1. The other end passes through the second sliding block 502, the fixed plate 501 and the heat sink 601 in sequence and extends into the heat sink 601.

[0122] The axis of the one-way bearing 603 is arranged horizontally and coincides with the axis of the second screw rod 602 . The one-way bearing 603 is arranged in the heat dissipation box 601 , and is sleeved on the second screw rod 602 and is threadedly connected to the second screw rod 602 .

[0123] The heat dissipation fan 604 is sleeved on the one-way bearing 603 and is fixedly connected to the one-way bearing 603 .

[0124] The connecting plate 605 is vertically arranged at the side of the one-way bearing 603 and is rotationally connected to the one-way bearing 603 . The rotation axis thereof is horizontally arranged and parallel to the front surface of the base 1 .

[0125] The two grooves are respectively arranged on both sides of the punching head 406 , and the two grooves are respectively symmetrically arranged below the moving plate 402 .

[0126] The heat dissipation pipe 606 is arranged above the fixed plate 501 , one end of the heat dissipation pipe 606 passes through the heat dissipation box 601 and is connected with the heat dissipation box 601 , and the other end passes through the movable plate 402 and extends to the groove on the right.

[0127] The shunt pipe 607 is disposed above the moving plate 402 , one end of the shunt pipe 607 passes through the heat dissipation pipe 606 and is in communication with the heat dissipation pipe 606 , and the other end of the shunt pipe 607 passes through the moving plate 402 and extends into the groove on the left.

[0128] The two heat dissipation nozzles 608 are respectively arranged in the two grooves, and the two heat dissipation nozzles 608 are respectively fixedly connected to the inner top surfaces of the two grooves, and are respectively connected to the shunt pipe 607 and the other end of the heat dissipation pipe 606.

[0129] When the movable plate 402 moves downward and drives the two heat dissipation nozzles 608 to move downward, the two heat dissipation nozzles 608 move downward to prepare for the next heat dissipation. When the punching head 406 completes the punching task and rises, the two heat dissipation nozzles 608 can start working immediately to ensure that the punching head 406 can dissipate heat quickly.

[0130] When the second slider 502 moves to the right and drives the second screw 602 to rotate, the rotation of the second screw 602 drives the inner ring of the one-way bearing 603 to rotate, thereby preventing the one-way bearing 603 from driving the cooling fan 604 to rotate in the opposite direction. When the cooling fan 604 reverses, the direction of the airflow may be changed, resulting in reduced cooling efficiency.

[0131] When the movable plate 402 moves upward and drives the two heat dissipation nozzles 608 to move upward, the two heat dissipation nozzles 608 move upward. When the punching head 406 completes the punching task and rises, the two heat dissipation nozzles 608 can start working immediately to ensure that the punching head 406 can dissipate heat quickly.

[0132] When the second slider 502 moves to the left and drives the second screw 602 to rotate, the rotation of the second screw 602 drives the outer ring of the one-way bearing 603 to rotate, and the rotation of the outer ring of the one-way bearing 603 drives the cooling fan 604 to rotate. The cooling fan 604 rotates so that the outside air passes through the heat sink 601, the heat pipe 606, and the diverter pipe 607 in sequence, and is finally sprayed out from the two heat dissipation nozzles 608, thereby dissipating the heat of the punching head 406 to prevent the punching head 406 from being overheated and causing performance degradation or damage.

[0133] It includes a support rod, the axis of which is arranged horizontally and perpendicular to the front of the base 1 , the support rod is arranged below the heat dissipation pipe 606 , the two ends of the support rod are respectively fixedly connected to the inner sides of the two support plates 2 , and the support rod is in close contact with the heat dissipation pipe 606 .

[0134] The support rod is provided to prevent the heat dissipation pipe 606 from being entangled on the equipment.

[0135] A dust removal net is fixedly connected to the inner wall of the air inlet.

[0136] By providing a dust removal net, impurities are prevented from entering the heat dissipation box 601.

[0137] Working principle: When punching is required, the staff puts the forging into the limit plate 408, and then the staff turns on the four second cylinders 409 through the controller 7. The four second cylinders 409 contract downward to drive the separation plate 410 to move downward until the separation plate 410 contacts the forging, thereby fixing the forging to prevent the forging from shifting during punching. Then the staff turns on the motor 405 through the controller 7, the motor 405 rotates to drive the first screw 403 to rotate, the first screw 403 rotates to drive the first slider 404 to move toward the center of the separation plate 410, the first slider 404 moves toward the center of the separation plate 410 and drives the punching head 406 to move toward the center of the separation plate 410, so as to position the punching head 406, which can reduce the punching error caused by position deviation and improve the overall quality of the product; At this time, the staff turns on the first cylinder 401 through the controller 7, and the first cylinder 401 extends downward to drive the movable plate 402 to move downward, and the movable plate 402 moves downward to sequentially drive the first screw 403, the first hinge seat 503, and the two heat dissipation nozzles 608 to move downward; When the moving plate 402 moves downward, driving the first screw 403 to move downward, the first screw 403 moves downward, driving the first slider 404 to move downward, and the first slider 404 moves downward, driving the punching head 406 to move downward, thereby punching the forging; When the moving plate 402 moves downward and drives the two heat dissipation nozzles 608 to move downward, the two heat dissipation nozzles 608 move downward to prepare for the next heat dissipation. When the punching head 406 completes the punching task and rises, the two heat dissipation nozzles 608 can start working immediately to ensure that the punching head 406 can quickly dissipate heat; When the moving plate 402 moves downward and drives the first hinge seat 503 to move downward, the first hinge seat 503 moves downward and drives the upper end of the connecting rod 505 to move downward, the upper end of the connecting rod 505 moves downward and drives the second hinge seat 504 to move rightward, the second hinge seat 504 moves rightward and drives the second slider 502 to move rightward, and the second slider 502 moves rightward and drives the second screw rod 602 to rotate and the third cylinder 506 to move rightward respectively; When the second slide block 502 moves to the right and drives the third cylinder 506 to move to the right, the third cylinder 506 moves to the right and drives the material picking claw 507 to move to the right, and the material picking claw 507 moves to the right and drives the forging to move to the right until it moves to just above the feeding port. At this time, the staff opens the material picking claw 507 through the controller 7, and the material picking claw 507 releases the forging, and the forging falls into the collection chamber 508 from the feeding port, thereby completing the collection of the forgings, without the need for manual operation by the staff, and the operation is more accurate and safe; When the second slider 502 moves to the right and drives the second screw 602 to rotate, the second screw 602 drives the inner ring of the one-way bearing 603 to rotate, thereby preventing the one-way bearing 603 from driving the cooling fan 604 to rotate in the opposite direction. When the cooling fan 604 rotates in the opposite direction, the direction of the airflow may be changed, resulting in reduced cooling efficiency. When the punching operation is completed, the staff turns on the first cylinder 401 through the controller 7, and the first cylinder 401 contracts upward to drive the movable plate 402 to move upward, and the movable plate 402 moves upward to sequentially drive the first screw 403, the first hinge seat 503, and the two heat dissipation nozzles 608 to move upward; When the moving plate 402 moves upward and drives the first screw rod 403 to move upward, the first screw rod 403 moves upward and drives the first slider 404 to move upward, and the first slider 404 moves upward and drives the punching head 406 to move upward, so that the punching head 406 is away from the working area; When the punching head 406 is separated from the forging, the staff turns on the four second cylinders 409 through the controller 7, and the four second cylinders 409 extend upward to drive the separation plate 410 to move upward, and the separation plate 410 moves upward and separates from the forging, so that the material claw 507 can perform the material picking operation; When the moving plate 402 moves upward and drives the two heat dissipation nozzles 608 to move upward, the two heat dissipation nozzles 608 move upward, and when the punching head 406 completes the punching task and rises, the two heat dissipation nozzles 608 can start working immediately to ensure that the punching head 406 can quickly dissipate heat; When the moving plate 402 moves upward and drives the first hinge seat 503 to move upward, the first hinge seat 503 moves upward and drives the upper end of the connecting rod 505 to move upward, the upper end of the connecting rod 505 moves upward and drives the second hinge seat 504 to move leftward, the second hinge seat 504 moves leftward and drives the second slider 502 to move leftward, and the second slider 502 moves leftward and drives the second screw rod 602 to rotate and the third cylinder 506 to move leftward respectively; When the second slide block 502 moves to the left and drives the third cylinder 506 to move to the left, the third cylinder 506 moves to the left and drives the material picking claw 507 to move to the left, and the material picking claw 507 moves to the left to the forging. At this time, the staff turns on the material picking claw 507 through the controller 7, and the material picking claw 507 starts to fix the forging. Then the staff turns on the third cylinder 506 through the controller 7, and the third cylinder 506 contracts upward to drive the material picking claw 507 to move upward. The material picking claw 507 moves upward and drives the forging to move upward, thereby separating the forging from the limit plate 408. When the second slider 502 moves to the left and drives the second screw 602 to rotate, the rotation of the second screw 602 drives the outer ring of the one-way bearing 603 to rotate, and the rotation of the outer ring of the one-way bearing 603 drives the cooling fan 604 to rotate. The cooling fan 604 rotates so that the outside air passes through the heat sink 601, the heat pipe 606, and the diverter pipe 607 in sequence, and is finally sprayed out from the two heat dissipation nozzles 608, thereby dissipating the heat of the punching head 406 to prevent the punching head 406 from being overheated and causing performance degradation or damage.

[0138] The above embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work shall all fall within the scope of protection of the present invention.

Claims

1. A forging punching machine, characterized in that: It comprises a base (1), two support plates (2), a top plate (3), a punching device, a material taking device, a heat dissipation device, and a controller (7). The base (1) is a rectangular parallelepiped; The two support plates (2) are respectively arranged vertically and are respectively parallel to the front side of the base (1); the two support plates (2) are respectively arranged symmetrically above the base (1) and are respectively fixedly connected to the upper surface of the base (1); The top plate (3) is arranged transversely above the two support plates (2) and is respectively fixedly connected to the upper surfaces of the two support plates (2); The punching device is arranged below the top plate (3), connected to the top plate (3), connected to the two support plates (2), and connected to the base (1); The material taking device is arranged on the side of the punching device, connected to the punching device, connected to the base (1), and connected to the two support plates (2); The heat dissipation device is arranged on the side of the material taking device, connected to the material taking device, and connected to the punching device; The controller (7) is arranged on the side of the base (1), fixedly connected to the side surface of the base (1), electrically connected to the punching device, and electrically connected to the material taking device.

2. A forging punching machine according to claim 1, characterized in that The punching device comprises a first cylinder (401), a moving plate (402), a slide groove, a first screw rod (403), a first slider (404), a motor (405), a punching head (406), a waste material chamber (407), a conveying hole, a limiting plate (408), four second cylinders (409), a separation plate (410), and a punching hole. The axis of the first cylinder (401) is arranged vertically, the first cylinder (401) is arranged directly below the top plate (3), the upper end of the first cylinder (401) is fixedly connected to the lower surface of the top plate (3), and is electrically connected to the controller (7); The movable plate (402) is transversely arranged between the two support plates (2), the movable plate (402) is arranged below the first cylinder (401), and the lower end of the first cylinder (401) is fixedly connected; The axis of the slide groove is arranged horizontally and perpendicular to the front side of the base (1), and the slide groove is arranged on the lower surface of the movable plate (402); The axis of the motor (405) is arranged horizontally and perpendicular to the front of the base (1); the motor (405) is arranged in the slide groove, fixedly connected to the inner side of the slide groove, and electrically connected to the controller (7); The axis of the first screw (403) is arranged horizontally and perpendicular to the front of the base (1); the first screw (403) is arranged in the slide groove; one end of the first screw (403) is rotatably connected to the movable plate (402); the rotation axis of the first screw (403) is arranged horizontally and perpendicular to the front of the base (1); the other end of the first screw (403) is fixedly connected to the rotating shaft of the motor (405); The first sliding block (404) is sleeved on the first screw rod (403), is threadedly connected to the first screw rod (403), and is slidably connected to the sliding groove, and its sliding direction is horizontally arranged and perpendicular to the front side of the base (1); The punching head (406) is arranged with its axis vertically, and the punching head (406) is arranged below the first slider (404) and is fixedly connected to the lower surface of the first slider (404); The waste chamber (407) is arranged in the base (1), and the waste chamber (407) is arranged directly below the punching head (406); The conveying hole is arranged directly below the punching head (406), and the conveying hole is arranged on the base (1). The upper end of the conveying hole is connected to the outside, and the lower end is connected to the inside of the waste cavity (407); The limiting plate (408) is ring-shaped, the axis of the limiting plate (408) is arranged vertically and coincides with the axis of the punching head (406), and the limiting plate (408) is arranged above the base (1) and is fixedly connected to the upper surface of the base (1); The axes of the four second cylinders (409) are respectively arranged vertically on the outside of the limit plate (408); the four second cylinders (409) are respectively fixedly connected to the upper surface of the base (1) and are respectively electrically connected to the controller (7); The separation plate (410) is disposed transversely above the four second cylinders (409) and is respectively fixedly connected to the upper surfaces of the four second cylinders (409); The punching hole is arranged in the middle of the separation plate (410), and the punching hole is arranged directly below the punching head (406). The upper end of the punching hole is connected to the upper part of the separation plate (410), and the lower end is connected to the lower part of the separation plate (410).

3. A forging punching machine according to claim 2, characterized in that : comprising a rubber pad, wherein the rubber pad is arranged above the separation plate (410) and is fixedly connected to the upper surface of the separation plate (410).

4. A forging punching machine according to claim 2, characterized in that A plurality of movable wheels are symmetrically mounted on the bottom of the base (1).

5. A forging punching machine according to claim 2, characterized in that The material taking device comprises a fixing plate (501), a sliding hole, a second sliding block (502), a first hinge seat (503), a second hinge seat (504), a connecting rod (505), a third cylinder (506), a material taking claw (507), a collecting chamber (508), and a feeding port. The fixing plate (501) is transversely arranged on the side of the separation plate (410), the fixing plate (501) is arranged between the two support plates (2), and the fixing plate (501) is respectively fixedly connected to the inner side surfaces of the two support plates (2); The axis of the sliding hole is arranged horizontally and parallel to the front side of the base (1); the sliding hole is arranged on the fixing plate (501); the upper end of the sliding hole is connected to the upper side of the fixing plate (501); and the lower end of the sliding hole is connected to the lower side of the fixing plate (501); The second sliding block (502) is arranged in the sliding hole and is slidably connected to the sliding hole, and its sliding direction is arranged horizontally and parallel to the front side of the base (1); The first hinge seat (503) is arranged on the side of the movable plate (402) and close to the fixed plate (501), and the first hinge seat (503) is fixedly connected to the side surface of the movable plate (402); The second hinge seat (504) is arranged above the second slider (502) and is fixedly connected to the upper surface of the second slider (502); The connecting rod (505) is tiltedly arranged between the first hinge seat (503) and the second hinge seat (504), and the two ends of the connecting rod (505) are respectively rotatably connected to the first hinge seat (503) and the second hinge seat (504), and the rotation axes thereof are respectively arranged horizontally and perpendicular to the front side of the base (1); The third cylinder (506) is disposed below the second slider (502), fixedly connected to the lower surface of the second slider (502), and electrically connected to the controller (7); The material taking claw (507) is arranged transversely below the third cylinder (506), is fixedly connected to the lower end of the third cylinder (506), and is electrically connected to the controller (7); The collecting chamber (508) is arranged in the base (1), and the collecting chamber (508) is arranged directly below the fixing plate (501); The feed port is arranged directly below the fixed plate (501), and the feed port is arranged on the base (1). The upper end of the feed port is communicated with the outside, and the lower end is communicated with the inside of the collection chamber (508).

6. A forging punching machine according to claim 5, characterized in that : The diameters of the punching hole and the conveying hole are larger than those of the punching head (406).

7. A forging punching machine according to claim 5, characterized in that A buffer pad is fixedly connected to the inner bottom surface of the collecting chamber (508).

8. A forging punching machine according to claim 5, characterized in that The heat dissipation device comprises a heat dissipation box (601), an air inlet, a second screw (602), a one-way bearing (603), a heat dissipation fan (604), a connecting plate (605), two grooves, a heat dissipation pipe (606), a shunt pipe (607), and two heat dissipation nozzles (608). The heat dissipation box (601) is arranged on the side of the fixing plate (501) and away from the punching head (406), and the heat dissipation box (601) is fixedly connected to the side surface of the fixing plate (501); The air inlet is arranged on the side of the heat dissipation box (601) and is away from the fixing plate (501); one end of the air inlet is connected to the outside, and the other end is connected to the inside of the heat dissipation box (601); The axis of the second screw rod (602) is arranged horizontally and parallel to the front face of the base (1); the second screw rod (602) is arranged in the sliding hole; one end of the second screw rod (602) is rotatably connected to the inner side face of the fixing plate (501); the rotation axis of the second screw rod (602) is arranged horizontally and parallel to the front face of the base (1); the other end of the second screw rod passes through the second sliding block (502), the fixing plate (501) and the heat dissipation box (601) in sequence and extends into the heat dissipation box (601); The axis of the one-way bearing (603) is arranged transversely and coincides with the axis of the second screw rod (602); the one-way bearing (603) is arranged in the heat dissipation box (601), sleeved on the second screw rod (602), and threadedly connected to the second screw rod (602); The heat dissipation fan (604) is sleeved on the one-way bearing (603) and is fixedly connected to the one-way bearing (603); The connecting plate (605) is vertically arranged on the side of the one-way bearing (603), and is rotatably connected to the one-way bearing (603), and its rotation axis is horizontally arranged and parallel to the front of the base (1); The two grooves are respectively arranged on both sides of the punching head (406), and the two grooves are respectively symmetrically arranged below the movable plate (402); The heat dissipation pipe (606) is arranged above the fixed plate (501), one end of the heat dissipation pipe (606) passes through the heat dissipation box (601) and is connected to the heat dissipation box (601), and the other end passes through the movable plate (402) and extends into the groove on the right; The shunt pipe (607) is arranged above the movable plate (402), one end of the shunt pipe (607) passes through the heat dissipation pipe (606) and is in communication with the heat dissipation pipe (606), and the other end of the shunt pipe (607) passes through the movable plate (402) and extends into the groove on the left; The two heat dissipation nozzles (608) are respectively arranged in the two grooves, and the two heat dissipation nozzles (608) are respectively fixedly connected to the inner top surfaces of the two grooves, and are respectively connected to the shunt pipe (607) and the other end of the heat dissipation pipe (606).

9. A forging punching machine according to claim 8, characterized in that : It comprises a support rod, the axis of which is arranged horizontally and perpendicular to the front of the base (1), the support rod is arranged below the heat dissipation pipe (606), the two ends of the support rod are respectively fixedly connected to the inner side surfaces of the two support plates (2), and the support rod is in close contact with the heat dissipation pipe (606).

10. A forging punching machine according to claim 8, characterized in that : A dust removal net is fixedly connected to the inner wall of the air inlet.

Citation Information

Cited By

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