Air conditioner outdoor unit electrical security check method, system and device and computer equipment
By obtaining the production order information of air conditioners and storing the results with the order information after conducting electrical security inspections, the problem of inconsistent traditional security inspection data management is solved and the data traceability efficiency is improved.
Patent Information
- Application Number
- CN202411624288.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-18
AI Technical Summary
It is difficult for traditional air conditioning external electrical security inspection methods to achieve unified management and integration of electrical security inspection data, making it difficult to quickly find relevant security inspection data when quality traceability is required.
By obtaining production order information when the air conditioner external unit moves to the preset detection point, and conducting electrical security inspection after the external power supply is mounted to the connection point. If it is passed, the electrical security inspection results will be associated with the production order information and stored in the preset database middle.
It realizes the one-by-one correlation between air conditioner external units, production order information and electrical security inspection results, and is stored in the database, improving the traceability efficiency of electrical security inspection data.
Smart Images

Figure CN119471128A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of air conditioner security inspection, and in particular to an air conditioner outdoor unit security inspection method, device, computer equipment, computer readable storage medium and computer program product. Background Art
[0002] With the development of modern industry, air-conditioning outdoor units are widely used in various environments such as homes, commercial places, industrial plants, etc. Their performance and safety are directly related to whether the air-conditioning can operate normally and the safety of the users. Therefore, electrical safety tests will be carried out on the air-conditioning outdoor units before they leave the factory.
[0003] In traditional solutions, electrical safety inspections of air-conditioning outdoor units mainly rely on manual inspections, which involve comprehensive electrical inspections of air-conditioning outdoor units by visual inspection, touch, and measurement, or by using assembly line operations and specific safety inspection equipment to conduct electrical safety inspections of air-conditioning outdoor units on the assembly line.
[0004] However, although the traditional electrical safety detection method can realize the electrical safety inspection of the air-conditioning outdoor unit, it is difficult to achieve unified management and integration of the safety inspection data generated in the electrical safety inspection process. Therefore, when it is necessary to trace the quality of a specific batch of products, it is difficult to quickly find the relevant safety inspection data. Summary of the invention
[0005] Based on this, it is necessary to provide an air conditioner outdoor unit electrical safety inspection method, device and computer equipment that can improve the efficiency of electrical safety inspection data tracing in response to the above technical problems.
[0006] In a first aspect, the present application provides an electrical safety inspection method for an air conditioner outdoor unit, comprising:
[0007] When it is determined that the air conditioner outdoor unit has moved to the preset detection point, obtaining production order information of the air conditioner outdoor unit;
[0008] When it is determined that the external power supply has been mounted to the connection point of the air conditioner outdoor unit, an electrical safety inspection is performed on the air conditioner outdoor unit to obtain an electrical safety inspection result;
[0009] If the electrical safety inspection result indicates that the air-conditioning outdoor unit has passed the electrical safety inspection, the electrical safety inspection result is associated with the production order information and stored in a preset database, and the air-conditioning outdoor unit is released.
[0010] In one embodiment, the method further comprises:
[0011] When it is determined that the air conditioner outdoor unit has moved to a preset detection point, the robot connected in communication is controlled to move to a preset photographing point, and image information of the air conditioner outdoor unit is collected through a camera provided on the robot;
[0012] receiving image information of the air conditioner outdoor unit fed back by the camera, and determining a connection point of the air conditioner outdoor unit according to the image information;
[0013] Controlling the robot to mount an external power source at the connection point;
[0014] When receiving the mounting confirmation signal fed back by the robot, it is determined that the external power supply has been mounted to the connection point of the air conditioner outdoor unit.
[0015] In one embodiment, obtaining the production order information of the air conditioner outdoor unit includes:
[0016] Collecting barcode information of the air conditioner outdoor unit;
[0017] The production order information of the air conditioner outdoor unit is determined according to the barcode information.
[0018] In one embodiment, the method further comprises:
[0019] For each air conditioner outdoor unit, when the number of times the barcode information is collected is greater than a preset collection number threshold, an alarm message is pushed.
[0020] In one embodiment, the step of performing an electrical safety inspection on the air conditioner outdoor unit to obtain an electrical safety inspection result includes:
[0021] Collecting electrical safety inspection index values of the air conditioner outdoor unit;
[0022] The electrical safety inspection result is determined according to the electrical safety inspection index value.
[0023] In one embodiment, the method further comprises:
[0024] If the electrical safety inspection result indicates that the air conditioner outdoor unit has not passed the electrical safety inspection, an alarm message is pushed.
[0025] In one embodiment, the method further comprises:
[0026] When an air-conditioning outdoor unit arrival signal sent by an air-conditioning outdoor unit arrival sensor is received, it is determined that the air-conditioning outdoor unit has moved to a preset detection point.
[0027] In a second aspect, the present application further provides an electrical safety inspection system for an air conditioner outdoor unit, the system comprising a control module, and a safety inspection module connected to the control module;
[0028] The control module is used to obtain the production order information of the air-conditioning outdoor unit when it is determined that the air-conditioning outdoor unit has moved to a preset detection point, and send a security inspection instruction to the security inspection module when it is determined that the external power supply has been mounted to the connection point of the air-conditioning outdoor unit; and receive the electrical security inspection result sent by the security inspection module, and if the electrical security inspection result indicates that the air-conditioning outdoor unit has passed the electrical security inspection, associate the electrical security inspection result with the production order information, store it in a preset database, and release the air-conditioning outdoor unit;
[0029] The security inspection module is used to perform an electrical security inspection on the air conditioner outdoor unit in response to the security inspection instruction, obtain an electrical security inspection result, and send the electrical security inspection result to the control module.
[0030] In one embodiment, the control module includes a host computer and a controller that are communicatively connected to each other;
[0031] The security inspection module is used to send the electrical security inspection result to the host computer and the controller;
[0032] The controller is used to send a detection signal to the host computer when it is determined that the air conditioner outdoor unit has moved to a preset detection point and the external power supply has been mounted to the connection point of the air conditioner outdoor unit; and release the air conditioner outdoor unit when the electrical safety inspection result sent by the security inspection module indicates that the air conditioner outdoor unit has passed the electrical safety inspection;
[0033] The host computer is used to obtain the production order information of the air-conditioning outdoor unit when it is determined that the air-conditioning outdoor unit has moved to a preset detection point; and, in response to the detection signal, send a security inspection instruction to the security inspection module, so that the security inspection module performs an electrical safety inspection on the air-conditioning outdoor unit, feeds back the electrical safety inspection result, and receives the electrical safety inspection result. If the electrical safety inspection result indicates that the air-conditioning outdoor unit has passed the electrical safety inspection, the electrical safety inspection result is associated with the production order information and stored in a preset database.
[0034] In one embodiment, the system further comprises a robot and a visual positioning module respectively connected to the controller in communication, and the robot is provided with a camera;
[0035] The controller is used to, when determining that the air conditioner outdoor unit moves to a preset detection point, send a movement instruction to the robot, receive image information fed back by a camera provided on the robot, send a positioning instruction carrying the image information to the visual positioning module, receive the connection point of the air conditioner outdoor unit fed back by the visual positioning module, send a connection instruction carrying the connection point to the robot, receive a mounting confirmation signal fed back by the robot, and send a detection signal to the host computer;
[0036] The robot is configured to receive the movement instruction, move to a preset photo taking position, collect image information of the air conditioner outdoor unit through the camera, and feed back the image information to the controller; receive the connection instruction, mount the external power supply at the connection point, and feed back the mounting confirmation signal to the controller;
[0037] The visual positioning module is used to receive the positioning instruction, determine the connection point of the air conditioner outdoor unit according to the image information, and feed back the connection point to the controller.
[0038] In one embodiment, the system includes a detection main line and a detection auxiliary line, and the air conditioner outdoor unit is transmitted on the detection main line or the detection auxiliary line, and the robot sequentially mounts the external power supply to the connection points of the air conditioner outdoor unit on the detection main line and the detection auxiliary line.
[0039] In one of the embodiments, the system includes a detection camera connected to the host computer;
[0040] The host computer is used to send a code scanning instruction to the detection camera when it is determined that the air conditioner outdoor unit moves to a preset detection point; and receive the barcode information sent by the detection camera, and obtain the production order information of the air conditioner outdoor unit based on the barcode information;
[0041] The detection camera is used to receive the code scanning instruction, collect the barcode information of the air conditioner outdoor unit, and send the barcode information to the host computer.
[0042] In one of the embodiments, the detection camera is also used to push an alarm message for each air conditioner outdoor unit when the number of collection times is greater than a preset collection time threshold.
[0043] In one of the embodiments, the system further comprises an air conditioner outdoor unit arrival sensor connected to the control and the host computer;
[0044] The air conditioner outdoor unit arrival sensor is used to sense whether the air conditioner outdoor unit moves to a preset detection point, and when the air conditioner outdoor unit moves to the preset detection point, the air conditioner outdoor unit arrival signal is sent to the host computer and the controller.
[0045] In one embodiment, the air conditioner outdoor unit arrival sensor comprises a photoelectric sensor.
[0046] In one embodiment, the security inspection module, the controller, and the host computer are connected by serial communication.
[0047] In one of the embodiments, the controller is further configured to push an alarm message if the electrical safety inspection result indicates that the air conditioner outdoor unit has failed the electrical safety inspection.
[0048] In a third aspect, the present application further provides an electrical safety inspection device for an air conditioner outdoor unit, the device comprising:
[0049] A data acquisition module, for acquiring production order information of the air-conditioning outdoor unit when it is determined that the air-conditioning outdoor unit moves to a preset detection point;
[0050] An electrical safety inspection module, for performing an electrical safety inspection on the air conditioner outdoor unit to obtain an electrical safety inspection result when it is determined that the external power supply has been mounted to the connection point of the air conditioner outdoor unit;
[0051] The data storage module is used to associate the electrical safety inspection result with the production order information and store the result in a preset database if the electrical safety inspection result indicates that the air conditioner outdoor unit has passed the electrical safety inspection, and then release the air conditioner outdoor unit.
[0052] In a fourth aspect, the present application further provides a computer device, including a memory and a processor, wherein the memory stores a computer program, and the processor implements the steps in the embodiment of the air conditioner outdoor unit electrical safety inspection method when executing the computer program.
[0053] In a fifth aspect, the present application further provides a computer-readable storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the steps in the embodiment of the method for electrical safety inspection of an air conditioner outdoor unit are implemented.
[0054] In a sixth aspect, the present application further provides a computer program product, including a computer program, which, when executed by a processor, implements the steps in the embodiment of the method for electrical safety inspection of an air conditioner outdoor unit.
[0055] The above-mentioned method, device, computer equipment, computer-readable storage medium and computer program product for electrical safety inspection of air conditioner outdoor unit, in this solution, when it is determined that the air conditioner outdoor unit moves to the preset detection point, obtains the production order information of the air conditioner outdoor unit, which means that the air conditioner outdoor unit is bound to the production order information. In the future, it is only necessary to bind the relevant data generated during the electrical safety inspection process with the production order information to achieve the one-to-one association between the air conditioner outdoor unit, the production order information and the electrical safety inspection result. Further, in the case of determining that the external power supply has been mounted to the connection point of the air conditioner outdoor unit, the air conditioner outdoor unit is subjected to electrical safety inspection to obtain the electrical safety inspection result. In the case that the electrical safety inspection result indicates that the air conditioner outdoor unit has passed the electrical safety inspection, the electrical safety inspection result is associated with the production order information, uniformly stored in the preset database, and the air conditioner outdoor unit is released, so that the scattered safety inspection data can be centrally managed. When the electrical safety inspection result needs to be traced back in the future, the electrical safety inspection of the specific air conditioner outdoor unit can be quickly and efficiently traced back according to the barcode identification or production order information of the air conditioner outdoor unit. BRIEF DESCRIPTION OF THE DRAWINGS
[0056] In order to more clearly illustrate the technical solutions in the embodiments of the present application or related technologies, the drawings required for use in the embodiments of the present application or related technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0057] FIG1 is a diagram showing an application environment of an electrical safety inspection method for an air conditioner outdoor unit according to an embodiment;
[0058] Figure 2 A schematic diagram of a flow chart of an electrical safety inspection method for an air conditioner outdoor unit in one embodiment;
[0059] Figure 3 A schematic flow chart of an electrical safety inspection method for an air conditioner outdoor unit in another embodiment;
[0060] Figure 4 A schematic flow chart of an electrical safety inspection method for an air conditioner outdoor unit in yet another embodiment;
[0061] Figure 5 A schematic diagram of a flow chart of an electrical safety inspection method for an air conditioner outdoor unit in a detailed embodiment;
[0062] Figure 6 It is a structural block diagram of an electrical safety inspection system for an air conditioner outdoor unit in one embodiment;
[0063] Figure 7 It is a structural block diagram of an electrical safety inspection system for an air conditioner outdoor unit in another embodiment;
[0064] Figure 8 A detailed structural block diagram of an electrical safety inspection system for an air conditioner outdoor unit in one embodiment;
[0065] Fig. 9 is a detailed structural block diagram of an electrical safety inspection system for an air conditioner outdoor unit in another embodiment;
[0066] Fig.10 It is a structural block diagram of an electrical safety inspection system for an air conditioner outdoor unit in yet another embodiment;
[0067] Fig.11 It is a structural block diagram of an electrical safety inspection system for an air conditioner outdoor unit in a detailed embodiment;
[0068] Fig.12 It is a structural block diagram of an electrical safety inspection device for an air conditioner outdoor unit in one embodiment;
[0069] Fig.13 FIG. 4 is a diagram showing the internal structure of a computer device in one embodiment. DETAILED DESCRIPTION
[0070] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0071] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.
[0072] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.
[0073] It is understood that the terms "first", "second", etc. used in this application may be used herein to describe various elements, but these elements are not limited by these terms. These terms are only used to distinguish a first element from another element. For example, without departing from the scope of this application, a first resistor may be referred to as a second resistor, and similarly, a second resistor may be referred to as a first resistor. Both the first resistor and the second resistor are resistors, but they are not the same resistor.
[0074] It can be understood that “at least one” means one or more, “plurality” means two or more, and “at least part of an element” means part or all of an element.
[0075] When used herein, the singular forms "a", "an", and "said / the" may also include plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include / comprise" or "have" and the like specify the presence of stated features, wholes, steps, operations, components, parts, or combinations thereof, but do not exclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof. At the same time, the term "and / or" used in this specification includes any and all combinations of the relevant listed items.
[0076] The electrical safety inspection method for the air conditioner outdoor unit provided in the embodiment of the present application can be applied in the application environment shown in FIG1. The terminal 102, the control module 104, and the safety inspection module 106 communicate with each other through a network. The data storage system can store data that the control module 104 needs to process. The data storage system can be integrated on the control module 104, or placed on the cloud or other network control modules.
[0077] Among them, the terminal 102 can detect whether the air-conditioning outdoor unit moves to the preset detection point, and send an order acquisition signal to the control module 104 when the air-conditioning outdoor unit moves to the preset detection point. After receiving the order acquisition signal, the control module 104 obtains the production order information of the air-conditioning outdoor unit. Furthermore, the terminal 102 also detects whether the external power supply has been mounted on the connection point of the air-conditioning outdoor unit. If so, a security inspection signal is sent to the control module 104. After the control module 104 receives the security inspection signal, it controls the security inspection module 106 to perform an electrical safety inspection on the air-conditioning outdoor unit, and receives the electrical safety inspection result fed back by the security inspection module 106. When the electrical safety inspection result indicates that the air-conditioning outdoor unit has passed the electrical safety inspection, the electrical safety inspection result is associated with the production order information, stored in a preset database, and the air-conditioning outdoor unit is released.
[0078] Among them, the terminal 102 can be but is not limited to various sensors, induction devices, etc., the control module 104 can be an independent physical control module, or a control module cluster or distributed system composed of multiple physical control modules, or a cloud control module that provides cloud computing services.
[0079] In an exemplary embodiment, Figure 2 As shown, a method for electrical safety inspection of an air conditioner outdoor unit is provided, and the method is applied to the control module 104 in FIG. 1 as an example for description, and includes the following steps:
[0080] S100, when it is determined that the air conditioner outdoor unit moves to a preset detection point, obtaining production order information of the air conditioner outdoor unit.
[0081] The preset inspection point refers to a specific position of the air conditioner on the moving inspection line set in the air conditioner security inspection process. When the air conditioner moves to the specific position, the security inspection equipment or security inspectors will perform security inspection operations on the air conditioner. Production order information includes but is not limited to production data when producing air conditioners.
[0082] Specifically, before the air-conditioning outdoor unit leaves the factory, it needs to undergo a series of tests to ensure its functionality and safety. Test points are set on the test line. When the air-conditioning outdoor unit moves on the test line and reaches the preset test point, the control module will retrieve the test information of the air-conditioning outdoor unit, such as obtaining the production order information of the air-conditioning outdoor unit from the MES (Manufacturing Execution System) connected to the control module.
[0083] S200: When it is determined that the external power supply has been mounted to the connection point of the air conditioner outdoor unit, an electrical safety inspection is performed on the air conditioner outdoor unit to obtain an electrical safety inspection result.
[0084] Among them, the external power supply is an external power supply device used to power the air conditioner outdoor unit during the electrical safety inspection process, so as to simulate the electrical conditions in the actual working environment of the air conditioner outdoor unit on the test line. Electrical safety inspection refers to the inspection of the electrical performance and safety of the air conditioner outdoor unit, including but not limited to the inspection of whether the various electrical performance indicators of the air conditioner outdoor unit meet the safety standards.
[0085] Following the above steps, when the air conditioner outdoor unit has reached the preset detection point, the external power supply can be mounted to the air conditioner outdoor unit manually or by controlling the robot. Further, taking the use of a safety inspection instrument to perform electrical safety inspection on the air conditioner outdoor unit as an example, the safety inspection instrument detects various performance indicators of the air conditioner outdoor unit related to electrical safety, including but not limited to grounding items, insulation items, leakage items, and withstand voltage items.
[0086] S300: If the electrical safety inspection result indicates that the air conditioner outdoor unit has passed the electrical safety inspection, the electrical safety inspection result is associated with the production order information and stored in a preset database, and the air conditioner outdoor unit is released.
[0087] The electrical safety inspection result is the result data generated after the electrical safety inspection of the air conditioner outdoor unit, including but not limited to the measured values of the electrical performance indicators of the air conditioner outdoor unit and whether the air conditioner outdoor unit has passed the electrical safety inspection. The preset database can also be the database of the MES. Releasing the air conditioner outdoor unit means releasing the air conditioner outdoor unit from the current electrical safety inspection process and allowing it to enter the next production or testing link.
[0088] For example, when the electrical safety inspection passes, the control module archives the electrical safety inspection results. Specifically, the electrical safety inspection results are associated with the production order information, and the two are stored together in the MES database. If an electrical safety problem occurs after the air conditioner outdoor unit leaves the factory, the user or manufacturer can quickly trace the electrical safety inspection results of the air conditioner outdoor unit through the MES database, so as to quickly analyze the cause of the abnormality. In addition, after the air conditioner outdoor unit passes the electrical safety inspection, the air conditioner outdoor unit will be released and flow to the next process.
[0089] In the above-mentioned method for electrical safety inspection of the air-conditioning outdoor unit, when it is determined that the air-conditioning outdoor unit has moved to the preset detection point, the production order information of the air-conditioning outdoor unit is obtained, which means that the air-conditioning outdoor unit is bound to the production order information. In the future, it is only necessary to bind the relevant data generated during the electrical safety inspection process with the production order information to achieve a one-to-one association between the air-conditioning outdoor unit, the production order information, and the electrical safety inspection results. Further, when it is determined that the external power supply has been mounted to the connection point of the air-conditioning outdoor unit, the air-conditioning outdoor unit is subjected to an electrical safety inspection to obtain the electrical safety inspection result. When the electrical safety inspection result indicates that the air-conditioning outdoor unit has passed the electrical safety inspection, the electrical safety inspection result is associated with the production order information, uniformly stored in a preset database, and the air-conditioning outdoor unit is released, so that the scattered safety inspection data can be centrally managed. When it is necessary to trace the electrical safety inspection results in the future, the electrical safety inspection of a specific air-conditioning outdoor unit can be quickly and efficiently traced according to the barcode identification or production order information of the air-conditioning outdoor unit.
[0090] In an exemplary embodiment, Figure 3 As shown, the method also includes:
[0091] S410, when it is determined that the air conditioner outdoor unit has moved to a preset detection point, the communication-connected robot is controlled to move to a preset photographing point, and image information of the air conditioner outdoor unit is collected through a camera provided on the robot.
[0092] S420, receiving image information of the air conditioner outdoor unit fed back by the camera, and determining the connection point of the air conditioner outdoor unit according to the image information.
[0093] S430, controlling the robot to mount the external power supply at the connection point, and upon receiving a mounting confirmation signal fed back by the robot, determining that the external power supply has been mounted to the connection point of the air conditioner outdoor unit.
[0094] Among them, the robot can be an automated robot that is communicatively connected to the control module, can receive control instructions sent by the control module and perform corresponding operations. The preset photo-taking point refers to the specific point to which the robot needs to move in order to collect image information of the air-conditioning outdoor unit during the electrical safety inspection process. High-definition and comprehensive image information can be collected at the preset photo-taking point. The connection point is the physical contact position where the external power supply is connected to the air-conditioning outdoor unit. External power supply mounting refers to the process of the robot correctly connecting the power terminal of the air-conditioning outdoor unit and the external power supply, so that the air-conditioning outdoor unit is in a state of detecting power supply, which is convenient for electrical safety inspection.
[0095] For example, when the air conditioner outside unit moves to a preset detection point on the detection line, the control module sends a control instruction to the robot to control the robot to move to a preset photo taking point. The robot is provided with a camera and other shooting equipment. At this point, the camera provided on the robot can fully capture the image information of the air conditioner outside unit and feed the image information back to the control module. Further, the control module analyzes the image information, for example, through a visual positioning module connected to the control module, calibrates the image information, identifies the accurate coordinate information of the connection point, or uses an image recognition algorithm to process the image information, and can also determine the accurate coordinate information of the connection point. Finally, according to the connection point identified by the control module, the control module can control the robot to mount the external power supply to the connection point. The process can include controlling the robot to insert the power plug of the external power supply into the power socket of the air conditioner outside unit, or to connect the power cord of the external power supply to the connection terminal of the air conditioner outside unit, etc. After the robot is mounted, it feeds back a confirmation signal to the control module. After the control module receives the confirmation signal, the subsequent electrical safety inspection process can be carried out.
[0096] It should be noted that in addition to identifying the connection points based on the image information, analysis can also be performed based on the point cloud data of the air conditioner outdoor unit. Specifically, the shooting device on the robot can be a multi-eye stereo camera that can collect 3D point cloud data of the air conditioner outdoor unit. The 3D point cloud data contains the geometric shape and spatial position information of the air conditioner outdoor unit. The visual positioning module performs data preprocessing such as data denoising, filtering, and coordinate transformation on the 3D point cloud data, and then extracts the shape features and position features of the air conditioner outdoor unit through feature extraction. Then, combined with the existing calibration model or calibration data, the difference between the shape features and position features of the current air conditioner outdoor unit and the current calibration model or calibration data can be identified, and finally the connection points of the current air conditioner outdoor unit can be located.
[0097] In this embodiment, through a series of electrical safety inspection processes such as the robot's automated collection of image information and the control module's processing of image information, the electrical safety inspection process of each air-conditioning outdoor unit can be standardized, reducing errors in manual operations. By analyzing image information to obtain connection points, it can automatically adapt to air-conditioning outdoor units of different models and sizes, reducing the time for manual measurement and improving the efficiency of electrical safety inspections.
[0098] In an exemplary embodiment, Figure 4 As shown, S100 includes:
[0099] S110, when it is determined that the air conditioner outdoor unit moves to a preset detection point, the barcode information of the air conditioner outdoor unit is collected, and the production order information of the air conditioner outdoor unit is determined according to the barcode information.
[0100] Among them, the barcode information refers to the information obtained by scanning the barcode label attached to the air conditioner outdoor unit. The barcode label can be a barcode, QR code, etc., which is used to uniquely identify the air conditioner outdoor unit. The barcode information includes but is not limited to the production batch, specification model, etc. of the air conditioner outdoor unit.
[0101] Exemplarily, when the air conditioner outdoor unit moves to a preset inspection point on the inspection line, the inspection camera on the inspection line scans the barcode label on the air conditioner outdoor unit to collect the barcode information, and then the inspection camera sends the collected barcode information to the control module. The control module can search for production order information that matches the barcode information from the MES database based on the barcode information.
[0102] In this embodiment, by collecting the barcode information of the air conditioner outdoor unit, the air conditioner outdoor unit, production order information, and the electrical safety inspection results obtained in the subsequent electrical safety inspection process can be quickly bound, so that during subsequent data tracing, specific electrical safety inspection data can be efficiently and accurately located.
[0103] In an exemplary embodiment, the method further includes: for each air conditioner outdoor unit, when the number of times the barcode information is collected is greater than a preset collection number threshold, pushing an alarm message.
[0104] The collection times threshold refers to the upper limit of the number of times the barcode information is collected. If the barcode information of the air conditioner outdoor unit cannot be successfully read within the specified number of times, the air conditioner outdoor unit may have problems such as barcode damage, barcode loss, or detection camera failure. The alarm message refers to the prompt information pushed when an abnormality occurs in the electrical safety inspection process. The alarm information includes but is not limited to the abnormal location, abnormal cause, remedial measures, etc., to remind the inspection personnel or system management personnel to intervene and handle.
[0105] For example, if the detection camera on the detection line scans and identifies the barcode mark on the air conditioner outdoor unit to obtain the barcode information of the air conditioner outdoor unit, if the barcode mark on the air conditioner outdoor unit is damaged or dropped, the detection camera may fail to scan the barcode mark after multiple attempts, and thus fail to collect the barcode information. At this time, the control module will push an alarm message to the user terminal. In addition, if the control module does not receive the barcode information sent by the detection camera within a preset time period, it also means that the detection camera collects the barcode information or the transmission process of the barcode information is abnormal, and the control module will also push an alarm message to the user terminal.
[0106] In this embodiment, by setting a threshold for the number of times barcode information is collected, abnormal situations in the process of collecting barcode information can be quickly identified. When the barcode information cannot be collected, relevant personnel can be promptly notified to conduct inspections or repairs by pushing alarm messages, thereby reducing the time that the air conditioner outdoor unit stays on the detection line due to faults, thereby improving the efficiency of electrical safety inspections.
[0107] In an exemplary embodiment, Figure 4 As shown, S200 includes:
[0108] S210, when it is determined that the external power supply has been mounted to the connection point of the air conditioner outdoor unit, an electrical safety inspection index value of the air conditioner outdoor unit is collected, and an electrical safety inspection result is determined according to the electrical safety inspection index value.
[0109] The electrical safety inspection index value is the electrical performance index of the air conditioner outdoor unit when it is powered on, including but not limited to grounding, insulation, leakage, and withstand voltage. The electrical safety inspection result is the test result evaluated based on the electrical safety inspection index value, which can be divided into two states: "pass" and "fail", and can also include the specific test value of each electrical performance index.
[0110] Exemplarily, when the external power supply has been mounted, the electrical safety inspection of the air conditioner outdoor unit can be performed through the security inspection module. Specifically, since the air conditioner outdoor unit is usually installed outdoors, it may be affected by various environmental factors, such as lightning strikes, humidity, etc., so it is necessary to test the grounding item of the air conditioner outdoor unit, such as measuring the grounding resistance of the air conditioner outdoor unit. When the grounding resistance is less than 100 milliohms, it can be considered that the grounding item of the air conditioner outdoor unit is within the normal range. In addition, the components and circuits in the air conditioner outdoor unit need to have good insulation performance. The insulation resistance of the air conditioner outdoor unit can be measured. When the insulation resistance is greater than 1200 megohms, it can be considered that the insulation item of the air conditioner is within the normal range. For the air conditioner outdoor unit, the size of the leakage current generated by the insulating material or other means during normal operation is also directly related to its electrical safety performance. The leakage current of the air conditioner outdoor unit can be measured. When the leakage current is less than 2.2 mA, it can be considered that the leakage item of the air conditioner outdoor unit is within the normal range. The components and circuits in the air conditioner outdoor unit need to have good voltage resistance performance. You can apply a preset test high voltage to the air conditioner outdoor unit to observe whether the air conditioner outdoor unit has breakdown, discharge, etc., or detect the current passing through the air conditioner outdoor unit. When the current is less than a certain value, it can be considered that the voltage resistance item of the air conditioner outdoor unit is within the normal range. It should be noted that the air conditioner outdoor unit can only be considered to have passed the electrical safety inspection when all the electrical safety inspection index values of the air conditioner outdoor unit are within the normal range.
[0111] In this embodiment, by quantitatively detecting the electrical safety inspection index value of the air conditioner outdoor unit and then determining the electrical safety inspection result according to the electrical safety inspection index value, the electrical safety inspection of the air conditioner outdoor unit can be effectively performed to improve the efficiency of the electrical safety inspection.
[0112] In an exemplary embodiment, the method further includes: if the electrical safety inspection result indicates that the air conditioner outdoor unit has not passed the electrical safety inspection, pushing an alarm message.
[0113] Continuing with the above steps, in the electrical safety inspection process, if the security inspection module detects that the electrical safety inspection index value of the air-conditioning outdoor unit is not within the normal range, it can be determined that the air-conditioning outdoor unit has failed the electrical safety inspection, and an alarm message can be pushed to relevant personnel, and an alarm message can be pushed to the local alarm terminal, and an alarm can be issued through sound and light alarms, buzzer alarms, etc.
[0114] Exemplarily, when the security inspection module detects that the test value of the grounding item of the air-conditioning outdoor unit is greater than the preset grounding item index value threshold, it is determined that the air-conditioning outdoor unit has failed the electrical safety inspection. The control module can push the alarm information to the local sound and light alarm device to issue an sound and light alarm to prompt relevant personnel to re-inspect or repair the air-conditioning outdoor unit.
[0115] In this embodiment, the electrical safety of the air-conditioning outdoor unit can be effectively improved through the alarm mechanism. Pushing an alarm message when the security check fails allows relevant personnel to deal with abnormal conditions of the air-conditioning outdoor unit as soon as possible, and can also reduce delays to other air-conditioning outdoor units on the detection line, thereby improving the efficiency of electrical safety checks.
[0116] In an exemplary embodiment, the method further includes: upon receiving an air conditioner outdoor unit arrival signal sent by an air conditioner outdoor unit arrival sensor, determining that the air conditioner outdoor unit has moved to a preset detection point.
[0117] The air conditioner outdoor unit arrival sensor may be a photoelectric sensor, which is used to detect whether the air conditioner outdoor unit has reached a preset detection point.
[0118] For example, taking the air conditioner outdoor unit in place sensor as a photoelectric sensor, the air conditioner outdoor unit in place sensor is set near a preset detection point and can emit a light beam outward. When the air conditioner outdoor unit moves to the preset detection point, it blocks the light beam emitted by the air conditioner outdoor unit in place sensor. At this time, the air conditioner outdoor unit in place sensor will send an air conditioner outdoor unit in place signal to the control module. After the control module receives the air conditioner outdoor unit in place signal, it can start the next detection process.
[0119] In this embodiment, an air-conditioning outdoor unit in place sensor is provided to automatically determine whether the air-conditioning outdoor unit is in place, thereby achieving efficient and automated control of the air-conditioning outdoor unit detection process, which not only reduces dependence on manual intervention, but also improves the accuracy of detection positioning and improves the efficiency of subsequent electrical safety inspections.
[0120] In order to explain the electrical safety inspection method of the air conditioner outdoor unit proposed in this scheme more clearly, the following is combined with the attached Figure 5 A detailed embodiment is explained, which comprises the following steps:
[0121] When an air-conditioning outdoor unit arrival signal sent by the air-conditioning outdoor unit arrival sensor is received, it is determined that the air-conditioning outdoor unit has moved to the preset detection point.
[0122] S501, collecting barcode information of the air conditioner outdoor unit, and determining production order information of the air conditioner outdoor unit according to the barcode information.
[0123] S502, controlling the robot connected to the communication to move to a preset photo taking position, and collecting image information of the air conditioner outdoor unit through a camera arranged on the robot.
[0124] S503, receiving image information of the air conditioner outdoor unit fed back by the camera, and determining the connection point of the air conditioner outdoor unit according to the image information.
[0125] S504, controlling the robot to mount the external power supply at the connection point, and upon receiving a mounting confirmation signal fed back by the robot, determining that the external power supply has been mounted to the connection point of the air conditioner outdoor unit.
[0126] S505, collecting electrical safety inspection index values of the air conditioner outdoor unit, and determining electrical safety inspection results according to the electrical safety inspection index values.
[0127] S506: If the electrical safety inspection result indicates that the air conditioner outdoor unit has passed the electrical safety inspection, the electrical safety inspection result is associated with the production order information and stored in a preset database, and the air conditioner outdoor unit is released.
[0128] S507: If the electrical safety inspection result indicates that the air conditioner outdoor unit has not passed the electrical safety inspection, an alarm message is pushed.
[0129] S508: For each air conditioner outdoor unit, when the number of times the barcode information is collected is greater than a preset collection number threshold, an alarm message is pushed.
[0130] It should be understood that, although the various steps in the flowcharts involved in the above-mentioned embodiments are displayed in sequence according to the indication of the arrows, these steps are not necessarily executed in sequence according to the order indicated by the arrows. Unless there is a clear explanation in this article, the execution of these steps does not have a strict order restriction, and these steps can be executed in other orders. Moreover, at least a part of the steps in the flowcharts involved in the above-mentioned embodiments can include multiple steps or multiple stages, and these steps or stages are not necessarily executed at the same time, but can be executed at different times, and the execution order of these steps or stages is not necessarily to be carried out in sequence, but can be executed in turn or alternately with other steps or at least a part of the steps or stages in other steps.
[0131] In an exemplary embodiment, Figure 6 As shown, an electrical safety inspection system 600 for an air conditioner outdoor unit is proposed, including a control module 610 and a safety inspection module 620 connected to the control module 610 .
[0132] The control module 610 is used to obtain the production order information of the air-conditioning outdoor unit when it is determined that the air-conditioning outdoor unit has moved to a preset detection point, and send a security inspection instruction to the security inspection module 620 when it is determined that the external power supply has been mounted to the connection point of the air-conditioning outdoor unit; and receive the electrical safety inspection result sent by the security inspection module 620. If the electrical safety inspection result indicates that the air-conditioning outdoor unit has passed the electrical safety inspection, the electrical safety inspection result is associated with the production order information, stored in a preset database, and the air-conditioning outdoor unit is released.
[0133] The security inspection module 620 is used to respond to the security inspection instruction, perform an electrical security inspection on the air conditioner outdoor unit, obtain the electrical security inspection result, and send the electrical security inspection result to the control module 610.
[0134] It should be noted that the implementation solution to the problem provided by the air-conditioning outdoor unit electrical safety inspection system 600 proposed in the present application is similar to the implementation solution recorded in the above-mentioned air-conditioning outdoor unit electrical safety inspection method. Therefore, the specific limitations in one or more air-conditioning outdoor unit electrical safety inspection system embodiments provided below can refer to the limitations on the air-conditioning outdoor unit electrical safety inspection method in the above text, and will not be repeated here.
[0135] In an exemplary embodiment, Figure 7 As shown, the control module 610 includes a host computer 611 and a controller 612 which are communicatively connected to each other.
[0136] The security inspection module 620 is used to send the electrical security inspection result to the host computer 611 and the controller 612. The controller 612 is used to send a detection signal to the host computer 611 when it is determined that the air conditioner outdoor unit has moved to a preset detection point and the external power supply has been mounted to the connection point of the air conditioner outdoor unit; and the electrical security inspection result sent by the security inspection module 620 indicates that the air conditioner outdoor unit has passed the electrical security inspection, and the air conditioner outdoor unit is released.
[0137] The upper computer 611 is used to obtain the production order information of the air-conditioning outdoor unit when it is determined that the air-conditioning outdoor unit has moved to a preset detection point; and, in response to a detection signal, send a security inspection instruction to the security inspection module 620, so that the security inspection module 620 performs an electrical safety inspection on the air-conditioning outdoor unit, feeds back the electrical safety inspection result, and receives the electrical safety inspection result. If the electrical safety inspection result indicates that the air-conditioning outdoor unit has passed the electrical safety inspection, the electrical safety inspection result is associated with the production order information and stored in a preset database.
[0138] The controller 612 may be a PLC (Programmable Logic Controller). This is because in the electrical safety inspection process of the air conditioner outdoor unit, the PLC also needs to be compatible with other processes. In addition, the PLC has the characteristics of high stability, high reliability, low engineering difficulty, and low debugging difficulty, which helps to improve the efficiency of electrical safety inspection. The host computer 611 may be a user-oriented terminal, such as a personal computer, which is mainly used to collect information, issue instructions, etc.
[0139] In an exemplary embodiment, Figure 8 As shown, the air conditioner outdoor unit electrical safety inspection system 600 further includes a robot 630 and a visual positioning module 640 which are respectively connected to the controller 612 for communication, and a camera is disposed on the robot.
[0140] The controller 612 is used to send a movement instruction to the robot 630 when it is determined that the air-conditioning outdoor unit has moved to a preset detection point, receive image information fed back by a camera set on the robot 630, send a positioning instruction carrying the image information to the visual positioning module 640, receive the connection point of the air-conditioning outdoor unit fed back by the visual positioning module 640, send a connection instruction carrying the connection point to the robot 630, receive a confirmation mounting signal fed back by the robot 630, and send a detection signal to the upper computer 611.
[0141] The robot 630 is used to receive movement instructions, move to a preset photo-taking point, collect image information of the air-conditioning outdoor unit through a camera, and feed back the image information to the controller 612; receive connection instructions, mount an external power supply at a connection point, and feed back a mounting confirmation signal to the controller 612.
[0142] The visual positioning module 640 is used to receive the positioning instruction, determine the connection point of the air conditioner outdoor unit according to the image information, and feed back the connection point to the controller 612.
[0143] In an exemplary embodiment, the air conditioner outdoor unit electrical safety inspection system 600 includes a detection main line and a detection auxiliary line. The air conditioner outdoor unit is transmitted on the detection main line or the detection auxiliary line, and the robot 630 sequentially mounts the external power supply to the connection points of the air conditioner outdoor unit on the detection main line and the detection auxiliary line.
[0144] Among them, the main detection line and the auxiliary detection line are two detection lines in the electrical safety inspection system 600. The main detection line and the auxiliary detection line run in parallel to process more air-conditioning outdoor units simultaneously or sequentially, realize the diversion or parallel operation of the electrical safety inspection process, and improve the inspection efficiency.
[0145] For example, in the electrical safety inspection process of the air-conditioning outdoor unit, multiple air-conditioning outdoor units may be transmitted on the detection main line and the detection auxiliary line, and the upper computer 611 may allocate the air-conditioning outdoor units to different detection lines according to the number of air-conditioning outdoor units to be detected and the robot workload. For example, after the robot 630 mounts the external power supply to the air-conditioning outdoor unit on the detection main line and the electrical safety inspection of the air-conditioning outdoor unit on the detection main line is completed, the robot 630 does not need to wait for the next air-conditioning outdoor unit on the detection main line to move to the preset detection point, but chooses to process the air-conditioning outdoor unit on the detection auxiliary line that has moved to the preset detection point first. In this way, the electrical safety inspection can be performed on the air-conditioning outdoor units on the detection main line and the detection auxiliary line in turn, thereby saving the time of waiting for the air-conditioning outdoor unit to move to the preset detection point and the time of the air-conditioning outdoor unit flowing out of the preset detection point after the electrical safety inspection is completed, thereby improving the efficiency of electrical safety inspection.
[0146] It should be noted that both the main detection line and the auxiliary detection line are equipped with detection cameras and air-conditioning outdoor unit in place sensors for collecting barcode information on the air-conditioning outdoor unit. For example, the main detection line is equipped with a main line detection camera and a main line air-conditioning outdoor unit in place sensor, and the auxiliary detection line is equipped with an auxiliary line detection camera and an auxiliary line air-conditioning outdoor unit in place sensor.
[0147] In this embodiment, by setting up a main detection line and an auxiliary detection line, efficient diversion electrical safety inspection of the air conditioner outdoor unit can be achieved, which effectively improves the overall speed and efficiency of the electrical safety inspection and can also reduce production delays caused by failure or overload of a single detection line.
[0148] In an exemplary embodiment, Fig. 9 As shown, the air conditioner outdoor unit electrical safety inspection system 600 includes a detection camera 650 connected to a host computer 611 .
[0149] The host computer 611 is used to send a code scanning instruction to the detection camera 650 when it is determined that the air conditioner outdoor unit has moved to a preset detection point; and receive the barcode information sent by the detection camera 650, and obtain the production order information of the air conditioner outdoor unit based on the barcode information.
[0150] The detection camera 650 is used to receive a code scanning instruction, collect the barcode information of the air conditioner outdoor unit, and send the barcode information to the host computer 611.
[0151] In an exemplary embodiment, the detection camera 650 is also used to push an alarm message for each air conditioner outdoor unit when the number of collection times is greater than a preset collection time threshold.
[0152] In an exemplary embodiment, Fig.10 The air conditioner outdoor unit electrical safety inspection system 600 also includes an air conditioner outdoor unit arrival sensor 660 connected to the control and host computer 611.
[0153] The air conditioner outdoor unit arrival sensor 660 is used to sense whether the air conditioner outdoor unit has moved to a preset detection point. When the air conditioner outdoor unit moves to the preset detection point, the air conditioner outdoor unit arrival signal is sent to the upper computer 611 and the controller 612.
[0154] In an exemplary embodiment, the air conditioner outdoor unit arrival sensor 660 includes a photoelectric sensor.
[0155] For example, in the air conditioner outdoor unit electrical safety inspection system 600, the air conditioner outdoor unit is transmitted along the detection line. When it is transmitted to the preset detection point, the air conditioner outdoor unit arrival sensor 660 will determine whether the air conditioner outdoor unit is in place. Specifically, the photoelectric sensor 660 determines the position of the air conditioner outdoor unit by emitting a beam of light and monitoring its reflection state. When the air conditioner outdoor unit blocks the propagation path of the light, the photoelectric sensor can detect this change and send an air conditioner outdoor unit arrival signal to the host computer 611 and the controller 612. The host computer 611 and the controller 612 determine that the air conditioner outdoor unit has reached the preset detection point based on the air conditioner outdoor unit arrival signal, and then perform subsequent operations.
[0156] In this embodiment, the use of a photoelectric sensor can make the detection of the air conditioner outdoor unit in place more accurate and efficient. This is because the photoelectric sensor is a non-contact device, which can reduce the problem of mechanical wear and false triggering, thereby reducing maintenance requirements, while improving the stability and accuracy of the air conditioner outdoor unit in place detection. In addition, the photoelectric sensor has a fast reaction speed, which helps to capture the position of the air conditioner outdoor unit more efficiently and quickly.
[0157] In an exemplary embodiment, the security inspection module 620 , the controller 612 , and the host computer 611 are connected by serial communication.
[0158] Among them, serial communication is a data transmission method between multiple devices, which can be used for short-distance device communication and has the characteristics of simple structure and stable transmission.
[0159] Exemplarily, the communication between the host computer 611 and the controller 612 uses Modbus TCP (Transmission Control Protocol), which is suitable for long-distance transmission and network connection scenarios. Communication protocols such as Ethernet / IP (Ethernet Industrial Protocol) and ProfiBus (a serial communication protocol in the field of industrial automation) can also be used. At the same time, due to the different models of different controllers 612, different controllers 612 may have specific communication protocols. In addition, TCP\IP (Transmission Control Protocol / Internet Protocol) can be used to communicate between the host computer 611, the detection camera 650, and the MES.
[0160] In this embodiment, since serial communication has strong anti-interference ability, it is particularly suitable for short-distance and high-frequency data transmission in industrial detection environments, which helps to reduce the bit error rate during data transmission. Through serial communication, the data transmission between the security inspection module, controller and host computer can be made more stable and reliable.
[0161] In an exemplary embodiment, the controller 612 is further configured to push an alarm message if the electrical safety inspection result indicates that the air conditioner outdoor unit has failed the electrical safety inspection.
[0162] In order to explain the air conditioner outdoor unit electrical safety inspection system 600 proposed in this solution more clearly, Fig.11 As explained in a detailed embodiment, the electrical safety inspection system 600 for an air conditioner outdoor unit includes: an air conditioner outdoor unit in-place sensor 660, a robot 630, a visual positioning module 640, a safety inspection module 620, a controller 612, a host computer 611, an MES 670, a database 680, a main line detection camera 651, and an auxiliary line detection camera 652. The controller 612 is connected to the air conditioner outdoor unit in-place sensor 660, the robot 630, the visual positioning module 640, the safety inspection module 620, and the host computer 611, and the host computer 611 is connected to the safety inspection module 620, the MES 670, the database 680, the main line detection camera 651, and the auxiliary line detection camera 652.
[0163] Based on the same inventive concept, the embodiment of the present application also provides an air conditioner outdoor unit electrical safety inspection device for implementing the air conditioner outdoor unit electrical safety inspection method involved above. The implementation scheme for solving the problem provided by the device is similar to the implementation scheme recorded in the above method, so the specific limitations in one or more air conditioner outdoor unit electrical safety inspection device embodiments provided below can refer to the limitations of the air conditioner outdoor unit electrical safety inspection method above, and will not be repeated here.
[0164] In an exemplary embodiment, Fig.12 As shown, an electrical safety inspection device 100 for an air conditioner outdoor unit is provided, comprising: a data acquisition module 101, an electrical safety inspection module 102 and a data storage module 103, wherein:
[0165] The data acquisition module 101 is used to acquire the production order information of the air-conditioning outdoor unit when it is determined that the air-conditioning outdoor unit moves to a preset detection point.
[0166] The electrical safety inspection module 102 is used to perform an electrical safety inspection on the air-conditioning outdoor unit to obtain an electrical safety inspection result when it is determined that the external power supply has been mounted to the connection point of the air-conditioning outdoor unit.
[0167] The data storage module 103 is used to associate the electrical safety inspection result with the production order information and store it in a preset database if the electrical safety inspection result indicates that the air conditioner outdoor unit has passed the electrical safety inspection, and release the air conditioner outdoor unit.
[0168] In an exemplary embodiment, the electrical safety inspection device 100 for the air conditioner outdoor unit is also used to control a communication-connected robot to move to a preset photo-taking point when it is determined that the air conditioner outdoor unit has moved to a preset detection point, collect image information of the air conditioner outdoor unit, receive image information of the air conditioner outdoor unit fed back by the robot, determine the connection point of the air conditioner outdoor unit based on the image information, control the robot to mount an external power supply at the connection point, and determine that the external power supply has been mounted to the connection point of the air conditioner outdoor unit when a confirmation mounting signal fed back by the robot is received.
[0169] In an exemplary embodiment, the data acquisition module 101 is further used to collect barcode information of the air-conditioning outdoor unit, and determine the production order information of the air-conditioning outdoor unit according to the barcode information.
[0170] In an exemplary embodiment, the air conditioner outdoor unit electrical safety inspection device 100 is further used to push an alarm message for each air conditioner outdoor unit when the number of times the barcode information is collected is greater than a preset collection number threshold.
[0171] In an exemplary embodiment, the electrical safety inspection module 102 is further configured to collect an electrical safety inspection index value of the air conditioner outdoor unit, and determine the electrical safety inspection result according to the electrical safety inspection index value.
[0172] In an exemplary embodiment, the air conditioner outdoor unit electrical safety inspection device 100 is further configured to push an alarm message if the electrical safety inspection result indicates that the air conditioner outdoor unit has failed the electrical safety inspection.
[0173] In an exemplary embodiment, the air conditioner outdoor unit electrical safety inspection device 100 is further used to determine that the air conditioner outdoor unit has moved to a preset detection point when receiving an air conditioner outdoor unit arrival signal sent by an air conditioner outdoor unit arrival sensor.
[0174] Each module in the above-mentioned air conditioner outdoor unit electrical safety inspection device can be implemented in whole or in part by software, hardware and their combination. Each of the above-mentioned modules can be embedded in or independent of the processor in the computer device in the form of hardware, or can be stored in the memory of the computer device in the form of software, so that the processor can call and execute the corresponding operations of each of the above modules.
[0175] In an exemplary embodiment, a computer device is provided. The computer device may be a server, and its internal structure diagram may be as shown in FIG. Fig.13 As shown. The computer device includes a processor, a memory, an input / output interface (Input / Output, referred to as I / O) and a communication interface. Among them, the processor, the memory and the input / output interface are connected through a system bus, and the communication interface is connected to the system bus through the input / output interface. Among them, the processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program and a database. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The database of the computer device is used to store data such as production order information. The input / output interface of the computer device is used to exchange information between the processor and an external device. The communication interface of the computer device is used to communicate with an external terminal through a network connection. When the computer program is executed by the processor, an electrical safety inspection method for an air conditioner outdoor unit is implemented.
[0176] Those skilled in the art will understand that Fig.13 The structure shown in the figure is only a block diagram of a part of the structure related to the solution of the present application, and does not constitute a limitation on the computer device to which the solution of the present application is applied. The specific computer device may include more or fewer components than those shown in the figure, or combine certain components, or have a different arrangement of components.
[0177] In an exemplary embodiment, a computer device is provided, including a memory and a processor, wherein a computer program is stored in the memory, and when the processor executes the computer program, the steps in any one of the above-mentioned embodiments of the method for electrical safety inspection of an air conditioner outdoor unit are implemented.
[0178] In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the steps in any one of the above-mentioned embodiments of the method for electrical safety inspection of an outdoor unit of an air conditioner are implemented.
[0179] In one embodiment, a computer program product is provided, including a computer program, which, when executed by a processor, implements the steps in any one of the above-mentioned embodiments of the method for electrical safety inspection of an outdoor unit of an air conditioner.
[0180] It should be noted that the user information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data used for analysis, stored data, displayed data, etc.) involved in this application are all information and data authorized by the user or fully authorized by all parties, and the collection, use and processing of relevant data must comply with relevant regulations.
[0181] A person of ordinary skill in the art can understand that all or part of the processes in the above-mentioned embodiment method can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to the memory, database or other medium used in the embodiments provided in the present application can include at least one of non-volatile memory and volatile memory. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetic random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory can include random access memory (RAM) or external cache memory, etc. As an illustration and not limitation, RAM can be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM). The database involved in each embodiment provided in this application may include at least one of a relational database and a non-relational database. Non-relational databases may include distributed databases based on blockchains, etc., but are not limited to this. The processor involved in each embodiment provided in this application may be a general-purpose processor, a central processing unit, a graphics processor, a digital signal processor, a programmable logic device, a data processing logic device based on quantum computing, an artificial intelligence (AI) processor, etc., but are not limited to this.
[0182] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this application.
[0183] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the attached claims.
Claims
1. An electrical safety inspection method for an air conditioner outdoor unit, characterized in that: The method comprises: When it is determined that the air conditioner outdoor unit has moved to the preset detection point, obtaining production order information of the air conditioner outdoor unit; When it is determined that the external power supply has been mounted to the connection point of the air conditioner outdoor unit, an electrical safety inspection is performed on the air conditioner outdoor unit to obtain an electrical safety inspection result; If the electrical safety inspection result indicates that the air-conditioning outdoor unit has passed the electrical safety inspection, the electrical safety inspection result is associated with the production order information and stored in a preset database, and the air-conditioning outdoor unit is released.
2. The method according to claim 1, characterized in that The method further comprises: When it is determined that the air conditioner outdoor unit has moved to a preset detection point, the robot connected in communication is controlled to move to a preset photographing point, and image information of the air conditioner outdoor unit is collected through a camera provided on the robot; receiving image information of the air conditioner outdoor unit fed back by the camera, and determining a connection point of the air conditioner outdoor unit according to the image information; Controlling the robot to mount an external power source at the connection point; When receiving the mounting confirmation signal fed back by the robot, it is determined that the external power supply has been mounted to the connection point of the air conditioner outdoor unit.
3. The method according to claim 1, characterized in that The obtaining of the production order information of the air conditioner outdoor unit includes: Collecting barcode information of the air conditioner outdoor unit; The production order information of the air conditioner outdoor unit is determined according to the barcode information.
4. The method according to claim 3, characterized in that The method further comprises: For each air conditioner outdoor unit, when the number of times the barcode information is collected is greater than a preset collection number threshold, an alarm message is pushed.
5. The method according to any one of claims 1 to 4, characterized in that: The step of performing an electrical safety inspection on the air conditioner outdoor unit to obtain an electrical safety inspection result includes: Collecting electrical safety inspection index values of the air conditioner outdoor unit; The electrical safety inspection result is determined according to the electrical safety inspection index value.
6. The method according to any one of claims 1 to 4, characterized in that: The method further comprises: If the electrical safety inspection result indicates that the air conditioner outdoor unit has not passed the electrical safety inspection, an alarm message is pushed.
7. The method according to any one of claims 1 to 4, characterized in that: The method further comprises: When an air-conditioning outdoor unit arrival signal sent by an air-conditioning outdoor unit arrival sensor is received, it is determined that the air-conditioning outdoor unit has moved to a preset detection point.
8. An electrical safety inspection system for an air conditioner outdoor unit, characterized in that: The system includes a control module, and a security inspection module connected to the control module; The control module is used to obtain the production order information of the air-conditioning outdoor unit when it is determined that the air-conditioning outdoor unit has moved to a preset detection point, and send a security inspection instruction to the security inspection module when it is determined that the external power supply has been mounted to the connection point of the air-conditioning outdoor unit; and receive the electrical security inspection result sent by the security inspection module, and if the electrical security inspection result indicates that the air-conditioning outdoor unit has passed the electrical security inspection, associate the electrical security inspection result with the production order information, store it in a preset database, and release the air-conditioning outdoor unit; The security inspection module is used to perform an electrical security inspection on the air conditioner outdoor unit in response to the security inspection instruction, obtain an electrical security inspection result, and send the electrical security inspection result to the control module.
9. The system according to claim 8, characterized in that The control module includes a host computer and a controller that are communicatively connected to each other; The security inspection module is used to send the electrical security inspection result to the host computer and the controller; The controller is used to send a detection signal to the host computer when it is determined that the air conditioner outdoor unit has moved to a preset detection point and the external power supply has been mounted to the connection point of the air conditioner outdoor unit; and release the air conditioner outdoor unit when the electrical safety inspection result sent by the security inspection module indicates that the air conditioner outdoor unit has passed the electrical safety inspection; The host computer is used to obtain the production order information of the air-conditioning outdoor unit when it is determined that the air-conditioning outdoor unit has moved to the preset detection point; And, in response to the detection signal, a security inspection instruction is sent to the security inspection module, so that the security inspection module performs an electrical safety inspection on the air-conditioning outdoor unit, feeds back the electrical safety inspection result, and receives the electrical safety inspection result. If the electrical safety inspection result indicates that the air-conditioning outdoor unit has passed the electrical safety inspection, the electrical safety inspection result is associated with the production order information and stored in a preset database.
10. The system according to claim 9, characterized in that The system further comprises a robot and a visual positioning module respectively connected to the controller in communication, wherein the robot is provided with a camera; The controller is used to, when determining that the air conditioner outdoor unit moves to a preset detection point, send a movement instruction to the robot, receive image information fed back by a camera provided on the robot, send a positioning instruction carrying the image information to the visual positioning module, receive the connection point of the air conditioner outdoor unit fed back by the visual positioning module, send a connection instruction carrying the connection point to the robot, receive a mounting confirmation signal fed back by the robot, and send a detection signal to the host computer; The robot is configured to receive the movement instruction, move to a preset photo taking position, collect image information of the air conditioner outdoor unit through the camera, and feed back the image information to the controller; receive the connection instruction, mount the external power supply at the connection point, and feed back the mounting confirmation signal to the controller; The visual positioning module is used to receive the positioning instruction, determine the connection point of the air conditioner outdoor unit according to the image information, and feed back the connection point to the controller.
11. The system according to claim 10, characterized in that The system includes a detection main line and a detection auxiliary line, and the air conditioner outdoor unit is transmitted on the detection main line or the detection auxiliary line. The robot sequentially mounts the external power supply to the connection points of the air conditioner outdoor unit on the detection main line and the detection auxiliary line.
12. The system according to claim 9, characterized in that The system includes a detection camera connected to the host computer; The host computer is used to send a code scanning instruction to the detection camera when it is determined that the air conditioner outdoor unit moves to a preset detection point; and receiving barcode information sent by the detection camera, and obtaining production order information of the air conditioner outdoor unit based on the barcode information; The detection camera is used to receive the code scanning instruction, collect the barcode information of the air conditioner outdoor unit, and send the barcode information to the host computer.
13. The system according to claim 12, characterized in that The detection camera is also used to push an alarm message for each air conditioner outdoor unit when the number of collection times is greater than a preset collection time threshold.
14. The system according to any one of claims 9 to 13, characterized in that: The system also includes an air conditioner outdoor unit arrival sensor connected to the control and the host computer; The air conditioner outdoor unit arrival sensor is used to sense whether the air conditioner outdoor unit moves to a preset detection point, and when the air conditioner outdoor unit moves to the preset detection point, the air conditioner outdoor unit arrival signal is sent to the host computer and the controller.
15. The system according to claim 14, characterized in that The air conditioner outdoor unit arrival sensor comprises a photoelectric sensor.
16. The system according to any one of claims 9 to 13, characterized in that: The security inspection module, the controller, and the host computer are connected by serial communication.
17. The system according to any one of claims 9 to 13, characterized in that: The controller is further configured to push an alarm message if the electrical safety inspection result indicates that the air conditioner outdoor unit has failed the electrical safety inspection.
18. An electrical safety inspection device for an air conditioner outdoor unit, characterized in that: The device comprises: A data acquisition module, for acquiring production order information of the air-conditioning outdoor unit when it is determined that the air-conditioning outdoor unit moves to a preset detection point; An electrical safety inspection module, for performing an electrical safety inspection on the air conditioner outdoor unit to obtain an electrical safety inspection result when it is determined that the external power supply has been mounted to the connection point of the air conditioner outdoor unit; The data storage module is used to associate the electrical safety inspection result with the production order information and store the result in a preset database if the electrical safety inspection result indicates that the air conditioner outdoor unit has passed the electrical safety inspection, and then release the air conditioner outdoor unit.