Integrated intelligent production management and control system
By designing an integrated intelligent production management and control system, integrating basic data management, product process quality management, production management and other modules, the management of the CZT production line is solved, and the comprehensive management and control of the production process is realized, and the production efficiency and products are improved. quality.
Patent Information
- Application Number
- CN202411627485.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The CZT production line lacks systematic product process quality management, lacks integrated production management, difficult and low efficiency, irregular inspection management, incomplete quality management coverage, inadequate equipment management, lack of key control and safety of energy management Issues of weak management.
An integrated intelligent production management and control system was designed, including basic data management module, product process quality management module, production management module, material management module, inspection management module, quality management module, equipment management module, energy management module and safety and environmental management Modules, through the integration of these modules, all-round management and control of the production process is achieved.
Through this system, the efficiency of information integration, sharing and control is improved, product quality and production management level are improved, and the full process control of materials, equipment asset information control, energy utilization efficiency improvement and enterprise rapid response to on-site risks are achieved.
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Figure CN119472549A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of production management, and in particular to an integrated intelligent production management and control system. Background Art
[0002] Cadmium zinc telluride (CZT for short) is sensitive to high-energy rays (X-rays and gamma rays) and can convert the received rays into electrical signals to analyze the characteristics of the radiation source. This detection technology has advantages that other detectors cannot achieve in astronomy, security inspection, nuclear medicine instruments, medical and industrial CT, nuclear safety monitoring, space physics, environmental protection, X-ray fluorescence analysis, anti-terrorism and other aspects. However, CZT crystals are in the industrialization of detector materials and device preparation.
[0003] The existing CZT production line was built not long ago, and the production line management method is still relatively extensive, with many problems: product process quality management lacks systematicity, production management lacks an integrated system, material management is difficult and inefficient, inspection management is not standardized, quality management coverage is not comprehensive, equipment management is not in place, energy management lacks key control, and safety and environmental management is weak.
[0004] It can be seen that the production management of CZT production lines urgently needs to be standardized. Building an integrated intelligent production control system can improve information integration and sharing, control efficiency, product quality, etc., and promote the collaborative development of enterprises. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides an integrated intelligent production control system, which solves the problems of lack of systematicness in product process quality management, lack of integrated system in production management, difficulty and low efficiency in material management, irregular inspection management, incomplete quality management coverage, inadequate equipment management, lack of key control in energy management, and weak safety and environmental management.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an integrated intelligent production control system, including: a basic data management module, a product process quality management module, a production management module, a material management module, an inspection management module, a quality management module, an equipment management module, an energy management module and a safety and environmental management module; The basic data management module includes: 1) Basic process quality data, including basic data table, product specification library, process quality specification library, and operation instruction library; 2) Basic production data, including process modeling, planning template and calculation configuration, team management information configuration, date range management configuration, production monitoring warning threshold configuration, planning indicator data configuration, report data configuration, operation interface business data configuration, production scheduling data configuration management, and cost data; 3) Material basic data, including material basic information, material category, and storage information; 4) Basic quality data; 5) Basic equipment data; 6) Basic energy data; 7) Safety and environmental basic data, the quality basic data includes the maintenance of basic safety information and basic environmental factor information; The basic data management module performs customizable basic configuration functions for process quality basic data, production basic data, material basic data, quality basic data, equipment basic data, energy basic data, and safety and environmental protection basic data, and supports adding, modifying, querying, and deleting various basic data.
[0007] Preferably, the product process quality management module includes: Standard product process quality management, standard product + α process quality management, new product process quality management, process quality knowledge base, process quality analysis; The product process quality management module runs through the entire process of process quality design, pilot test, small-scale test, production and manufacturing, and product quality inspection of crystal production. During product manufacturing and inspection testing, the process quality is designed, and its process data and inspection data serve as the only basis in the production process.
[0008] Preferably, the production management module includes: Production planning and scheduling management, production dispatch management, production execution management, production performance management, and production cost management; The production management module establishes a production management system that integrates production orders, production plans, production performance collection, process monitoring, production scheduling, and production cost management. It analyzes production plans, scheduling, execution, statistics, costs, and reports in real time, accurately grasps the production status of each workshop area, and improves on-site production business collaboration and control capabilities.
[0009] Preferably, the material management module includes: Production material management, spare parts management; The material management module controls the entire process of material entry and exit, warehousing, and distribution of raw materials, spare parts, and line-side warehouse materials.
[0010] Preferably, the inspection management module includes: Inspection standard management, sample acceptance, inspection task allocation, inspection data management, inspection result review, test report management, sample inventory management, sample tracking management, inspection quality management, and inspection resource management.
[0011] Preferably, the quality management module includes: Sampling management, inspection entrustment management, inspection result reception, quality process monitoring, quality determination, quality traceability, quality certificate management, quality system management, quality analysis and early warning.
[0012] Preferably, the device management module includes: Equipment asset management, equipment file management, equipment operation monitoring, equipment maintenance plan management, equipment maintenance management, equipment point inspection, equipment lubrication management, equipment failure management, equipment comprehensive analysis; The equipment management module realizes information control of equipment assets such as equipment ledgers, changes, equipment archives, and equipment assets for major production equipment, large-scale high-value and vulnerable production auxiliary equipment, and various auxiliary equipment based on the equipment management process and equipment data collection work; equipment operation data collection, point inspections, equipment operation monitoring, and rapid response and alarm to equipment anomalies and equipment failures.
[0013] Preferably, the energy management module includes: Energy model management, energy plan management, energy monitoring, process alarm management, energy forecasting, energy balance analysis, energy cost analysis, energy consumption tracking management, energy statistical analysis, and carbon emission accounting analysis.
[0014] Preferably, the safety and environmental management module includes: Safety risk management and environmental protection management; The safety and environmental management module visualizes safety and environmental monitoring data and automates alarms through safety risk management and environmental protection management.
[0015] Beneficial Effects The present invention provides an integrated intelligent production control system. Compared with the prior art, it has the following beneficial effects: (1) This integrated intelligent production control system customizes various basic data through the basic data management module to ensure data exchange and sharing; the product process quality management module runs through the entire crystal production process, improves production efficiency and management level, forms a knowledge base and provides scientific data support; the production management module establishes a production management system integrating multiple functions to enhance on-site coordination and control capabilities; the material management module realizes full-process material control and mobile visual tracking.
[0016] (2) This integrated intelligent production control system has comprehensive coverage through the inspection management module to improve inspection efficiency and quality; the quality management module covers the whole process quality management; the equipment management module realizes equipment asset information control and rapid response to abnormalities; the energy management module improves energy utilization efficiency and builds an energy management system; the safety and environmental management module improves the company's ability to respond to on-site risks. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the present invention. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1 The present invention provides a technical solution: An integrated intelligent production control system, comprising: Basic data management module, product process quality management module, production management module, material management module, inspection management module, quality management module, equipment management module, energy management module and safety and environmental management module; The basic data management module includes: 1) Basic process quality data, including basic data tables, product specification library, process quality specification library, and operation instruction library. Through the basic process quality data, unified configuration and management of crystal products, types, specifications and attributes are achieved, and the product name, standard, dislocation density, half-peak width of rocking curve, resistivity, electron mobility and life product, spatial resolution, and saturation count rate performance are standardized to ensure unified reference from contracts to shipping labels and warranty books. At the same time, the exchange and sharing of various process and quality data in various modules are guaranteed; 2) Basic production data. Basic production data includes process modeling, which associates and configures the relevant information of each process in each factory and supports the process upper and lower relationships and material batch number generation rules to form a complete process modeling; there are plan templates and calculation configurations, which automatically generate calculation models for production plans and automatically decompose plans; it also includes team management information configuration, date range management configuration, production monitoring and early warning threshold configuration, plan indicator data configuration, report data configuration, operation interface business data configuration, production scheduling data configuration management and cost data configuration. The cost data covers the definition of cost statistical cycle, cost accounting unit definition, cost item maintenance and cost item allocation rule customization, providing comprehensive basic data support for enterprise production management; 3) Material basic data, which includes: Basic material information is used to define material names and coding information, realize the maintainability of basic data, and facilitate the unified calling of other management modules. In order to avoid multiple codes for one item and multiple items for one code, the maintenance of basic material data can make material information more complete and standardized, realize unified and standardized management of materials, support custom management of material coding, and support calling the material coding information defined by the enterprise in other systems through third-party interfaces to achieve consistency of material coding information. At the same time, the system provides the functions of adding and importing material coding; Material category: classifies material types and has a unified and unique identification for each type of material. Enterprise material categories are divided into raw materials, auxiliary materials, intermediate products, and final products. This module mainly realizes the customer's demand for free definition of material categories and facilitates the classification of materials; Warehousing information, including warehouse type, name, location, capacity information; material minimum inventory, maximum inventory and safety stock, outbound type and inbound type; 4) Quality basic data, used to maintain inspection rules, inspection standards, judgment standards, deviation ranges; raw material codes, sample codes, chemical composition standards, key process parameters; quality standards, pass rates, appearance quality, ingredient quality, superior product rates and other key quality indicators for each product; quality basic data can be created, modified, deleted, and queried; 5) Equipment basic data, in a tree structure, provides equipment information configuration management functions, including equipment attribute configuration management, equipment standard configuration management, equipment level configuration management, and equipment health evaluation index configuration management. It supports Excel to import a large amount of equipment data, and the system automatically classifies and organizes it. Through the associated data, you can view the equipment's inspection, fault, repair and maintenance records in all aspects. At the same time, through multiple condition screening, you can quickly locate the detailed data of the equipment without having to manually set the screening conditions again; 6) Energy basic data: maintain and manage the basic data such as the location information of various energy medium categories in the whole plant, energy conversion coefficient, measurement unit, energy cost, etc., establish a complete basic data maintenance, and realize the addition, deletion, modification and query of basic data; 7) Safety and environmental basic data, quality basic data includes the maintenance of basic safety information and basic environmental factor information; The basic data management module provides customizable basic configuration functions for process quality basic data, production basic data, material basic data, quality basic data, equipment basic data, energy basic data, and safety and environmental protection basic data, and supports adding, modifying, querying, and deleting various basic data.
[0020] In the embodiment of the present invention, the product process quality management module includes: 1) Standard product process quality management. When producing according to national standards or enterprise standards, the standard production mode is adopted. Inspection plan items and judgments are carried out according to material types and implementation standards, customer needs and production orders. Product processes and quality information based on various standards are built in the module. The PSR code is determined by the factory brand number and implementation standard of the sales order. The standard product process quality management generates the corresponding MIC code. By selecting the process quality standard type, the standard value is automatically determined to complete the order quality design. After the unique MIC code is generated, the basic data is matched to start the product process quality design, realize standard data management and department reference in the system, realize the process management of product production process and quality standards, and improve production efficiency and process quality management level.
[0021] 2) Standard product + α process quality management. When there is no matching information for the product PSR code in the sales order, it indicates that the product has not been maintained in the enterprise product specification database or has not been produced. At this time, the process quality management department needs to conduct standard product + a process quality design to determine the unique MIC code. The α in standard product + α process quality management is based on the customer's finished product needs, and is based on the difference requirements on the basis of national standards, enterprise standards, and technical conditions. It may be a process or chemical performance characteristic requirement that is higher or stricter than the standard requirements. When designing the order quality, some parameters of the original standard are updated, and the detailed standard values are determined and the process quality information is generated and then issued. For actual business in which the customer order puts forward textual descriptive requirements for existing standards or modifies certain characteristics, the standard + a production mode with newly added attributes in the production order is adopted. No new materials are added. The quality inspection items and standards are issued with the production order. The basis includes the standard material code, the production organization according to the order requirements, and the product quality inspection according to the order requirements for inspection and judgment; 3) New product process quality management, managed by the new product process quality management module, supports the import of basic data management specification library. Currently, the trial production of new products mainly adopts the sample sampling method, which relies on personal experience and the quality of quality inspectors varies, resulting in non-standard quality management processes and difficulty in ensuring the yield rate. This module manages the design, pilot and small-scale test quality standards of the new product trial production process, and helps process technicians verify and improve the new product process and quality data by comparing actual data with standard data; 4) Process quality knowledge base, which rationally combines all key data such as crystal growth, screening process flow, process specifications, process control parameters, quality requirements, etc. managed by the process and quality departments, realizes the product specification system and manufacturing specification system of product process quality standards, forms the enterprise's own process quality knowledge base, forms the enterprise's soft assets, and forms the industry's technical knowledge base, avoids the loss of relevant product process quality knowledge caused by talent loss, and achieves the purpose of standardized production control and management; 5) Process quality analysis: the entire process or the factory's production system is taken as the analysis object. By analyzing and mastering the fluctuation of process quality, the quality variation caused by systematic reasons in the process can be identified and controlled, so that measures can be taken and the process can be adjusted to keep the process in a stable and controlled state to ensure product quality. Through process quality analysis, more reasonable and optimized process methods, process procedures, and quality standards can be designed to improve the unreasonable process content, process methods, process procedures, and process specifications in the entire production process, providing scientific data support for enterprises to improve product quality and output rate; The product process quality management module runs through the entire process of process quality design, pilot test, small-scale test, production and manufacturing, and product quality inspection of crystal production. During product manufacturing and inspection testing, the process quality is designed, and its process data and inspection data serve as the only basis in the production process.
[0022] In the embodiment of the present invention, the production management module includes: 1) Production planning and scheduling management: through the basic information such as order time and required delivery date provided by the ERP system, the extracted product sales plan or monthly production plan is imported into the production planning and scheduling module. After the production planning and scheduling is completed, it can be manually fine-tuned or directly issued. The production planning and scheduling supports the function of inserting orders and rescheduling, and the production plan is issued to the workshop; 2) Production scheduling management, which is used for planning, monitoring and scheduling, to drive the execution of production sites and assist business process execution. It mainly includes: scheduling operation management, scheduling log management and scheduling meeting management; 3) Production execution management is a production management and operation system for the workshop level. It can provide users with a fast-response, flexible and refined manufacturing environment to help enterprises reduce costs, deliver on time, improve product quality and service quality. The grasp and feedback of real-time processing information in the workshop is the guarantee of the normal operation of the upper-level planning system by the manufacturing execution system. It mainly includes: team task management, process task management, manual task management, task execution management, exception management, working time management, and barcode application management; 4) Production performance management, which mainly includes: a. Production statistics and analysis management is mainly used to collect the actual operation data of the system to provide it to decision makers for analysis. The system can optimize and integrate the report system according to all existing report formats of the user, and make various reports that meet the needs of the user, reducing the workload of the user to organize the data by themselves, so that the user only needs to view one or a few reports to get all the information he cares about, reducing the user's workload and improving the utilization rate of the system; b. Real-time inventory statistics and analysis, providing inventory query and analysis reports, such as inventory ledger, safety inventory warning, slow-moving material analysis, inventory ABC analysis, and inventory aging analysis; c. Statistical analysis of production plan execution and completion status, which can be tracked to each process of a single plan; 5) Production cost management, which mainly includes: a. Cost accounting project maintenance: including price maintenance, material and spare parts cost maintenance, wage cost maintenance and safety cost maintenance, to meet the financial cost accounting requirements of the enterprise; b. Auxiliary materials management: Accurately calculate production auxiliary materials, provide data support for cost management, and conduct energy consumption budgeting and statistical analysis; c. Raw material consumption management: associate numbers to accurately calculate raw materials and provide accurate data for cost statistical analysis; d. Administrative expenses management: realize automatic collection or allocation management of cost expenses; e. Cost analysis: Statistical analysis of costs, identification of inflated cost issues, and implementation of refined management; The production management module establishes a production management system that integrates production orders, production plans, production performance collection, process monitoring, production scheduling, and production cost management. It analyzes production plans, scheduling, execution, statistics, costs, and reports in real time, accurately grasps the production status of each workshop area, and improves on-site production business collaboration and control capabilities.
[0023] In the embodiment of the present invention, the material management module includes: 1) Production material management, starting from the perspective of reducing the management difficulty of material managers and improving work efficiency, is guided by the actual needs of warehouse management and the future development direction, and provides functions such as purchase application, warehousing and receiving, inventory management, inventory management, collection, use, and feedback on the use effect of production materials. The production material management module can display the basic information and inventory information of production raw and auxiliary materials, and integrates the function of message reminders. In terms of insufficient material inventory, expiration of shelf life, safety inventory, and storage conditions of materials, the warehouse manager will be given corresponding message reminders, so that the warehouse manager can better grasp the current inventory status of each material and replenish the inventory in time to meet the needs of production line production; 2) Spare parts management: Equipment parts and components required in the production and operation process are linked to equipment and special spare parts by establishing a spare parts library, realizing purchase request management, purchase warehousing, consumption warehousing, inventory management, return and use management, inventory management and supplier management functions. At the same time, through spare parts management, demand is controlled and tracked, and the execution status of the actual demand for spare parts is fed back to achieve the purpose of reasonable procurement and cost saving; The material management module controls the entire process of material entry and exit, warehousing, and distribution of raw materials, auxiliary materials, spare parts, and line-side warehouse materials, realizes the measurement, transshipment, and inventory management of intermediate materials within the factory, and realizes comprehensive control of materials from demand, procurement, warehousing, and distribution, and realizes visual tracking of material movement and traceability of material flow throughout the factory.
[0024] In the embodiment of the present invention, the inspection management module covers inspection standard management, sample acceptance, inspection task allocation, inspection data management, inspection result review, test report management, sample inventory management, sample tracking management, inspection quality management and inspection resource management; In the inspection standard management, unified coding of inspection items and classification management of items, methods and standard values are achieved; sample acceptance can select processing and retention according to information, support multiple sample acceptance methods and automatically generate inspection numbers; inspection task allocation can track tasks and automatically or manually allocate them, and managers can view work status; inspection data management supports automatic collection of instrument results and convenient manual entry, modification with permission restrictions and upload of attachments; inspection result review is multi-level review, supports electronic signatures and records the modification process; test report management can automatically generate reports as required and manage them in the preparation, review, issuance and distribution links; sample inventory management records the storage, expiration reminders and destruction of residual samples; sample tracking management tracks sample status and tasks and other information to achieve dynamic management; inspection quality management includes quality control task management, quality sampling and comparison; inspection resource management conducts comprehensive management of laboratory personnel, equipment and instruments, standard substances, materials, reagents and environmental factors.
[0025] In an embodiment of the present invention, the quality management module covers sampling management, inspection entrustment management, acceptance of inspection results, quality process monitoring, quality determination, quality traceability, quality certificate management, quality system management, quality analysis and early warning, covering the quality management of the entire process from the entry of raw materials and auxiliary materials into the factory to the delivery of finished products and customer service, and is applied to every link of logistics and production to realize sampling management, inspection entrustment management, acceptance of inspection results, quality process monitoring, quality determination, quality traceability, quality certificate management, quality system management, quality analysis and early warning functions.
[0026] In the embodiment of the present invention, the equipment management module covers equipment asset management, equipment file management, equipment operation monitoring, equipment maintenance plan management, equipment maintenance management, equipment spot inspection, equipment lubrication management, equipment failure management, and equipment comprehensive analysis. For major production equipment, large-scale high-value and vulnerable production auxiliary equipment and various auxiliary equipment, on the basis of equipment management process and equipment data collection work, the equipment ledger, changes, equipment file and equipment asset information management and control, equipment operation data collection, spot inspection, equipment operation monitoring, as well as rapid response and alarm to equipment abnormalities and equipment failures are realized.
[0027] In an embodiment of the present invention, the energy management module covers energy model management, energy plan management, energy monitoring, process alarm management, energy forecasting, energy balance analysis, energy cost analysis, energy consumption tracking management, energy statistical analysis, and carbon emission accounting analysis, so as to realize the full process monitoring of the enterprise's energy media and the key control of key energy consumption nodes and energy consumption equipment, improve the energy utilization efficiency of the entire plant, realize the maximization of enterprise energy efficiency, visualization of energy flow, online optimization of energy efficiency, early warning of operation anomalies, and traceability of abnormal causes, and build an energy management system that integrates monitoring, early warning, analysis, optimization and decision-making assistance for the main energy consumption systems of the enterprise.
[0028] In the embodiment of the present invention, the safety and environmental management module covers safety risk management and environmental protection management; Through safety risk management and environmental protection management, safety and environmental monitoring data can be visualized and alarms can be automated, improving the ability of professional managers in enterprises to respond to on-site risks quickly and efficiently.
[0029] To summarize, various basic data are customized through the basic data management module to ensure data exchange and sharing; the product process quality management module runs through the entire crystal production process, improves production efficiency and management level, forms a knowledge base and provides scientific data support; the production management module establishes a production management system integrating multiple functions to improve on-site coordination and control capabilities; the material management module realizes full-process material control and mobile visual tracking, and at the same time, the inspection management module covers all aspects to improve inspection efficiency and quality; the quality management module covers the entire process quality management; the equipment management module realizes equipment asset information control and rapid response to abnormalities; the energy management module improves energy utilization efficiency and builds an energy management system; the safety and environmental management module improves the company's ability to respond to on-site risks.
[0030] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An integrated intelligent production control system, characterized in that: include: Basic data management module, product process quality management module, production management module, material management module, inspection management module, quality management module, equipment management module, energy management module and safety and environmental management module; The basic data management module includes: 1) Basic process quality data, including basic data table, product specification library, process quality specification library, and operation instruction library; 2) Basic production data, including process modeling, planning template and calculation configuration, team management information configuration, date range management configuration, production monitoring warning threshold configuration, planning indicator data configuration, report data configuration, operation interface business data configuration, production scheduling data configuration management, and cost data; 3) Material basic data, including material basic information, material category, and storage information; 4) Basic quality data; 5) Basic equipment data; 6) Basic energy data; 7) Safety and environmental basic data, the quality basic data includes the maintenance of basic safety information and basic environmental factor information; The basic data management module performs customizable basic configuration functions for process quality basic data, production basic data, material basic data, quality basic data, equipment basic data, energy basic data, and safety and environmental protection basic data, and supports adding, modifying, querying, and deleting various basic data.
2. The integrated intelligent production control system according to claim 1 is characterized in that: The product process quality management module includes: Standard product process quality management, standard product + α process quality management, new product process quality management, process quality knowledge base, process quality analysis; The product process quality management module runs through the entire process of process quality design, pilot test, small-scale test, production and manufacturing, and product quality inspection of crystal production. During product manufacturing and inspection testing, the process quality is designed, and its process data and inspection data serve as the only basis in the production process.
3. The integrated intelligent production control system according to claim 1 is characterized in that: The production management module includes: Production planning and scheduling management, production dispatch management, production execution management, production performance management, and production cost management; The production management module establishes a production management system that integrates production orders, production plans, production performance collection, process monitoring, production scheduling, and production cost management. It analyzes production plans, scheduling, execution, statistics, costs, and reports in real time, accurately grasps the production status of each workshop area, and improves on-site production business collaboration and control capabilities.
4. The integrated intelligent production control system according to claim 1 is characterized in that: The material management module includes: Production material management, spare parts management; The material management module controls the entire process of material entry and exit, warehousing, and distribution of raw materials, spare parts, and line-side warehouse materials.
5. The integrated intelligent production control system according to claim 1 is characterized in that: The inspection management module includes: Inspection standard management, sample acceptance, inspection task allocation, inspection data management, inspection result review, test report management, sample inventory management, sample tracking management, inspection quality management, and inspection resource management.
6. The integrated intelligent production control system according to claim 1, characterized in that: The quality management module includes: Sampling management, inspection entrustment management, inspection result reception, quality process monitoring, quality determination, quality traceability, quality certificate management, quality system management, quality analysis and early warning.
7. The integrated intelligent production control system according to claim 1, characterized in that: The device management module includes: Equipment asset management, equipment file management, equipment operation monitoring, equipment maintenance plan management, equipment maintenance management, equipment point inspection, equipment lubrication management, equipment failure management, equipment comprehensive analysis; The equipment management module realizes information control of equipment assets such as equipment ledgers, changes, equipment archives, and equipment assets for major production equipment, large-scale high-value and vulnerable production auxiliary equipment, and various auxiliary equipment based on the equipment management process and equipment data collection work; equipment operation data collection, point inspections, equipment operation monitoring, and rapid response and alarm to equipment anomalies and equipment failures.
8. The integrated intelligent production control system according to claim 1, characterized in that: The energy management module comprises: Energy model management, energy plan management, energy monitoring, process alarm management, energy forecasting, energy balance analysis, energy cost analysis, energy consumption tracking management, energy statistical analysis, and carbon emission accounting analysis.
9. The integrated intelligent production control system according to claim 1, characterized in that: The safety and environmental management module includes: Safety risk management and environmental protection management; The safety and environmental management module visualizes safety and environmental monitoring data and automates alarms through safety risk management and environmental protection management.
Citation Information
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