Film sintering high-frequency automatic moving device
By designing high-frequency automatic moving device for film sintering, including sintering uniform cooling components and wire straightening components, the problems of insufficient electromagnetic wire straightening and uneven cooling in electromagnetic wire film high-frequency sintering equipment are solved, and the sintering process is realized Improve uniformity and efficiency.
Patent Information
- Application Number
- CN202510088104.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2045-01-21
AI Technical Summary
The existing high-frequency sintering equipment of electromagnetic wire film lacks the ability to straighten the conduction and transmission of electromagnetic wires, resulting in the electromagnetic wires being prone to folding and wrinkles, affecting the uniformity of sintering. At the same time, the natural cooling of traditional equipment leads to uneven cooling, affecting the sintering efficiency and effect.
A film sintering high frequency automatic moving device is designed, including a sintering uniform cooling assembly and a wire straightening assembly. The sintered uniform cooling assembly is fixed with a circular arc cover through hinges and pulls, and uses the upper and lower guide wheels to conduct electromagnetic wires, and achieves rapid cooling through a turbo pump and spray hole. The wire straightening assembly passes through the connecting rod and press roller structure to ensure that the electromagnetic wire remains straightened during the conduction process.
The problem of bending and wrinkling of electromagnetic wires is effectively avoided, the uniformity of the sintering process is ensured, and the efficiency and effect of electromagnetic wire film sintering is improved through rapid cooling, and a high-quality film is obtained.
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Figure CN119517514A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electromagnetic wire processing equipment, and in particular to a high-frequency automatic moving device for thin film sintering. Background Art
[0002] High frequency sintering of electromagnetic wire film is a process of high temperature treatment of electromagnetic wire film. This process usually involves placing the electromagnetic wire film in a high temperature environment to complete the sintering process within a certain period of time. During the high frequency sintering of the electromagnetic wire film, it is necessary to control the sintering temperature, time and atmosphere and other parameters to ensure the performance and quality of the electromagnetic wire film. At the same time, in order to improve the sintering efficiency and quality, some auxiliary processes such as preheating, heat preservation and cooling can also be used. The application of high frequency sintering process of electromagnetic wire film is very wide, and it can be used to produce various electromagnetic wire products, such as transformers, motors, generators, etc. This process can improve the conductivity, insulation and mechanical strength of the electromagnetic wire, thereby improving the quality and reliability of the electromagnetic wire product. In the process of high frequency sintering of electromagnetic wire film, automatic moving devices are often used to process the transmission of the electromagnetic wire, such as in patent: CN 206528961 U discloses a high-frequency automatic moving device for thin film sintering, including a guide rail, which is laid on an operating table and movably connected to a bearing device. A high-frequency main machine, a supporting roller device, a high-frequency auxiliary machine and two sets of pressure roller devices are arranged on the bearing device in sequence according to the moving direction during operation. A set of supporting roller devices is arranged on a workbench close to the two sets of pressure roller devices. The pressure roller device includes a pressure roller driving device. The bearing device, the high-frequency main machine, the high-frequency auxiliary machine and the pressure roller driving device are connected to a PLC control device.
[0003] The existing high-frequency sintering equipment for electromagnetic wire films on the market has a relatively simple structure and does not have the ability to straighten and guide the electromagnetic wire. The electromagnetic wire is prone to folding and wrinkling, which affects the uniformity of subsequent film sintering. In addition, the films sintered by electromagnetic induction on traditional sintering equipment usually cool naturally, which affects the efficiency and effect of the electromagnetic wire film sintering.
[0004] In order to solve the above problems, the present invention proposes a high-frequency automatic moving device for thin film sintering. Summary of the invention
[0005] (1) Technical issues to be resolved The purpose of the present invention is to overcome the problem that the high-frequency sintering equipment for electromagnetic wire films in the prior art does not have the ability to straighten and guide the electromagnetic wire, and the electromagnetic wire is prone to folding and wrinkling, which affects the uniformity of subsequent film sintering. In addition, the film sintered on the electromagnetic wire of the traditional sintering equipment is naturally cooled, and there is a problem of uneven cooling, which affects the efficiency and effect of the sintering of the electromagnetic wire film. In order to meet the actual needs, a high-frequency automatic moving device for film sintering is provided to solve the above-mentioned technical problems.
[0006] (2) Technical solution In order to achieve the purpose of the present invention, the technical solution adopted by the present invention is: A high-frequency automatic moving device for thin film sintering, comprising a mounting frame, a sintering high-frequency machine is fixed on the middle outer wall of the mounting frame, a driving wire feeding roller and a driving wire taking-up roller are installed on the outer walls at both ends of the top of the mounting frame, a guide seat is fixed on the outer wall of the mounting frame located between the sintering high-frequency machine and the driving wire feeding roller, a guide groove is provided on the top outer wall of the guide seat, a fixing frame is fixed on the outer wall of one side of the top of the guide seat, a wire pressing wheel is rotatably installed on the inner wall of the fixing frame, a wire straightening assembly is arranged on the outer wall of the end of the guide seat, and a sintering uniform cooling assembly is arranged on the outer wall of the mounting frame located between the sintering high-frequency machine and the driving wire taking-up roller; The sintering uniform cooling component includes a water tank fixed on the outer wall of one side of the top of the mounting frame, and the water tank is located between the sintering high-frequency machine and the driving wire take-up roller, an arc cover is rotatably connected to the outer wall of one side of the top of the water tank through a hinge, a first connecting frame is symmetrically fixed on the outer wall of the top of the water tank, a lower guide wheel is rotatably installed on the inner wall of the first connecting frame, a second connecting frame is symmetrically fixed on the inner wall of the top of the arc cover, an upper guide wheel is rotatably installed on the inner wall of the second connecting frame, and a Pull buckle, a turbine pump is installed on the outer wall of one side of the driving wire feeding roller frame, and the turbine pump and the driving wire feeding roller are coaxially connected, the suction end of the turbine pump is connected with a suction pipe, and one end of the suction pipe is connected to the interior of the water tank, the pump liquid end of the turbine pump is connected with a pump liquid pipe, the arc cover is a hollow structure, and one end of the pump liquid pipe is connected to the interior of the arc cover, spray holes are distributed on the inner wall of the arc cover, the outer wall of the water tank located between the first connecting frame is inlaid with a filter plate, and the outer wall of the water tank located on the top of the filter plate is provided with a linkage brushing assembly.
[0007] Preferably, the wire straightening assembly includes an ear block symmetrically fixed on the outer wall of one end of the top of the guide seat, a first connecting shaft is rotatably mounted on the outer wall of the ear block, a connecting rod is rotatably mounted on the outer wall of the end of the first connecting shaft, a fixed shaft is connected to the outer wall between the ends of the connecting rod, and a pressure roller is rotatably mounted on the middle outer wall of the fixed shaft, a bobbin is fixed on the outer wall of one side of the guide seat of the mounting frame, the middle part of the pump liquid pipe is connected to the bottom of the bobbin, and one-way pressure relief valves are installed at both ends of the pump liquid pipe at the bobbin, a piston is provided inside the bobbin, a lifting rod is fixedly connected to the top outer wall of the piston, a second connecting shaft is fixed on one end of the lifting rod passing through the outside of the bobbin, and the end of the second connecting shaft is rotatably connected to the end of the connecting rod.
[0008] Preferably, the linked brushing assembly includes side plates symmetrically fixed on the top outer wall of the water tank, movable grooves are opened on the middle outer walls of the side plates, and movable bars are inserted on the outer walls between the movable grooves, and third connecting shafts are rotatably installed on the outer walls at both ends of the movable bars, and transmission shafts are rotatably installed on the outer walls on both sides of the first connecting frame, and the transmission shaft and the lower guide wheel are coaxially connected, and a rotating disk is fixed at the end of the transmission shaft, and a fourth connecting shaft is rotatably installed on the outer wall of one side end of the rotating disk, and a transmission rod is rotatably connected between the third connecting shaft and the fourth connecting shaft, a bottom brush is fixed on the bottom outer wall of the movable bar, a connecting plate is fixed on the top outer wall of the movable bar, and a top brush is fixed on the top outer wall of the connecting plate.
[0009] Preferably, the end of the pump fluid pipe is a telescopic hose.
[0010] Preferably, the moving bar and the moving groove are sliding fitting components, and the inner wall of the moving groove is coated with lubricating oil.
[0011] Preferably, the bristles of the bottom brush are soft, and the bottom of the bottom brush is in contact with and connected to the outer wall of the filter plate.
[0012] Preferably, the bristles of the top brush are soft, and the top brush is located between the lower guide wheels.
[0013] (3) Beneficial effects: A. The film sintering high-frequency automatic moving device is provided with a sintering uniform cooling component, and the arc cover is fixed on the top of the water tank through hinges and buckles. The upper guide wheels and the lower guide wheels on both sides cooperate to guide the electromagnetic wire, which is conducive to the winding of the electromagnetic wire after processing and effectively avoids the occurrence of bending and wrinkling problems of the electromagnetic wire. During the transportation of the electromagnetic wire, the driving wire feeding roller will drive the turbine pump to work, and the cooling water in the water tank is pumped through the suction pipe, pumped into the arc cover through the pump pipe, and sprayed and discharged through the spray hole, and the outer wall of the electromagnetic wire guided in the arc cover is sprayed, so that the film after the electromagnetic wire is sintered is quickly cooled, and the film sintered by the electromagnetic wire is quickly solidified to form a uniform crystal structure, so as to obtain a high-quality film and improve the efficiency and effect of electromagnetic wire film sintering.
[0014] B. Through the setting of the wire straightening component, the processed electromagnetic wire is guided in the guide groove, which plays the role of guiding and straightening the electromagnetic wire. During the pumping process through the pump pipe, the water will first enter the barrel, causing the pressure in the barrel to rise, thereby driving the piston and the lifting rod to move upward, and the connecting rod is driven to flip around the first connecting shaft through the second connecting shaft, so that the fixed shaft and the pressure roller at the end of the connecting rod move downward and flip, and the pressure roller presses the electromagnetic wire at the end of the guide seat, which plays the role of guiding and straightening the electromagnetic wire, avoiding the occurrence of folding and wrinkling problems in the electromagnetic wire to be processed, and making the subsequent film sintering more uniform.
[0015] C. Through the setting of the linkage brushing component, in the process of guiding the electromagnetic wire through the upper guide wheel and the lower guide wheel, the rotation of the lower guide wheel through the transmission shaft will drive the rotating disk to rotate, and under the transmission of the fourth connecting shaft, the transmission rod and the third connecting shaft, the moving bar will be driven to move back and forth along the moving groove. The moving bar drives the bottom brush to move back and forth to clean the filter plate to avoid the occurrence of filter plate blockage and facilitate the backflow of the spray cooling water. The moving bar also drives the top brush to move back and forth. The electromagnetic wire guided by the upper guide wheel and the lower guide wheel passes through the bristles of the top brush. The reciprocating movement of the top brush will evenly coat the cooling water on the film sintered by the electromagnetic wire, thereby increasing the cooling rate of the sintered film and making the sintered film cool more evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of a high-frequency automatic moving device for thin film sintering according to the present invention; Figure 2 This is a schematic diagram of the enlarged structure of the A position of a high-frequency automatic moving device for thin film sintering according to the present invention; Figure 3 This is a schematic diagram of the enlarged structure of the B portion of a high-frequency automatic moving device for thin film sintering according to the present invention; Figure 4 This is a schematic diagram of the enlarged structure of the C position of a high-frequency automatic moving device for thin film sintering according to the present invention; Figure 5 It is a schematic diagram of the structure of the D position of a high-frequency automatic moving device for thin film sintering according to the present invention; Figure 6 This is a schematic diagram of the enlarged structure of the E position of a high-frequency automatic moving device for thin film sintering of the present invention; Figure 7 This is a schematic diagram of the enlarged structure of the F position of a high-frequency automatic moving device for thin film sintering of the present invention.
[0017] The reference numerals are as follows: 1. Mounting frame; 2. Sintering high frequency machine; 3. Drive wire feeding roller; 4. Drive wire taking-up roller; 5. Guide seat; 6. Guide groove; 7. Fixed frame; 8. Wire pressing wheel; 9. Sintering uniform cooling assembly; 10. Wire straightening assembly; 11. Linkage brushing assembly; 901, water storage tank; 902, hinge; 903, arc cover; 904, first connecting frame; 905, lower guide wheel; 906, second connecting frame; 907, upper guide wheel; 908, buckle; 909, turbine pump; 910, liquid suction pipe; 911, pump liquid pipe; 912, spray hole; 913, filter plate; 101, ear block; 102, first connecting shaft; 103, connecting rod; 104, fixed shaft; 105, pressure roller; 106, bobbin; 107, one-way pressure relief valve; 108, piston; 109, lifting rod; 110, second connecting shaft; 111. Side plate; 112. Moving groove; 113. Moving bar; 114. Third connecting shaft; 115. Transmission shaft; 116. Rotating disk; 117. Fourth connecting shaft; 118. Transmission rod; 119. Bottom brush; 1110. Connecting plate; 1111. Top brush. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] The following is combined with Figure 1-7 The present invention is further described with examples: In this embodiment, Figure 1-7 As shown, a film sintering high-frequency automatic moving device comprises a mounting frame 1, a sintering high-frequency machine 2 is fixed on the middle outer wall of the mounting frame 1, a driving wire feeding roller 3 and a driving wire taking-up roller 4 are installed on the outer walls at both ends of the top of the mounting frame 1, a guide seat 5 is fixed on the outer wall of the mounting frame 1 located between the sintering high-frequency machine 2 and the driving wire feeding roller 3, a guide groove 6 is provided on the top outer wall of the guide seat 5, a fixing frame 7 is fixed on the outer wall of one side of the top of the guide seat 5, a wire pressing wheel 8 is rotatably installed on the inner wall of the fixing frame 7, and a wire straightening assembly is provided on the outer wall of the end of the guide seat 5 Part 10, the mounting frame 1 is located on the outer wall of the sintering high-frequency machine 2 and the driving wire-taking roller 4, and a sintering uniform cooling component 9 is provided. During the processing of the film sintering electromagnetic wire, the electromagnetic wire to be sintered is fed by the driving wire feeding roller 3, and the transported electromagnetic wire is laid flat in the guide groove 6 of the guide seat 5, and the guide of the wire pressing wheel 8 is cooperated to make the electromagnetic wire pass through the sintering high-frequency machine 2 horizontally and evenly, and the high-frequency sintering processing of the electromagnetic wire imide film is carried out by the sintering high-frequency machine 2, and the processed electromagnetic wire is wound up by the driving wire-taking roller 4.
[0020] In this embodiment, refer to Figure 1-4The sintering uniform cooling component 9 includes a water tank 901 fixed on the outer wall of one side of the top of the mounting frame 1, and the water tank 901 is located between the sintering high-frequency machine 2 and the driving wire take-up roller 4. A circular arc cover 903 is rotatably connected to the outer wall of one side of the top of the water tank 901 through a hinge 902. A first connecting frame 904 is symmetrically fixed on the top outer wall of the water tank 901. A lower guide wheel 905 is rotatably installed on the inner wall of the first connecting frame 904. A second connecting frame 906 is symmetrically fixed on the top inner wall of the circular arc cover 903. An upper guide wheel 907 is rotatably mounted on the inner wall of the second connecting frame 906, and buckles 908 are correspondingly mounted on the outer walls of one side of the water storage tank 901 and the arc cover 903. A turbine pump 909 is mounted on the outer wall of one side of the frame of the driving wire feeding roller 3, and the turbine pump 909 and the driving wire feeding roller 3 are coaxially connected. The suction end of the turbine pump 909 is connected to a suction pipe 910, and one end of the suction pipe 910 is connected to the inside of the water storage tank 901, and the pumping end of the turbine pump 909 is connected to a pumping pipe 911. The arc cover 903 is hollow. The structure is provided, and one end of the pump liquid pipe 911 is connected to the interior of the arc cover 903, and the inner wall of the arc cover 903 is provided with spray holes 912. The outer wall of the water storage tank 901 located between the first connecting frame 904 is inlaid with a filter plate 913, and the outer wall of the water storage tank 901 located on the top of the filter plate 913 is provided with a linkage brushing component 11. During the use of the above-mentioned film sintering high-frequency automatic moving device, the sintered electromagnetic wire is placed above the lower guide wheel 905, and then turned over under the action of the hinge 902. The arc cover 903 is covered so that the upper guide wheel 907 on the arc cover 903 is aligned and covers the upper part of the lower guide wheel 905. The arc cover 903 on the water storage tank 901 is covered and fixed by the buckle 908. The upper guide wheels 907 and the lower guide wheels 905 on both sides clamp the electromagnetic wire. The upper guide wheels 907 and the lower guide wheels 905 cooperate to guide the electromagnetic wire after sintering, which is conducive to the winding of the electromagnetic wire after processing and effectively avoids the occurrence of bending and wrinkling problems of the electromagnetic wire. During the transportation of the electromagnetic wire, the wire feeding roller 3 is driven The turbine pump 909 will be driven to rotate synchronously. The turbine pump 909 works continuously to pump the cooling water in the water tank 901 through the suction pipe 910, and pump it to the inside of the arc cover 903 through the pump pipe 911. The cooling water is sprayed and discharged through the spray hole 912, and the outer wall of the electromagnetic wire guiding inside the arc cover 903 is sprayed, so that the film after sintering the electromagnetic wire is quickly cooled, and the sintered electromagnetic wire film is quickly solidified to form a uniform crystal structure, so as to obtain a high-quality film and improve the efficiency and effect of the electromagnetic wire film sintering. The above-mentioned sprayed water can be refluxed through the filter plate 913 and collected into the water tank 901, so as to reduce the waste of water resources and avoid the leaching of water.
[0021] Furthermore, the end of the pump tube 911 is a telescopic hose, which is convenient for using the pump tube 911 during the flipping movement of the arc cover 903 .
[0022] In this embodiment, refer to Figure 1 , Figure 5 and Figure 6 The wire straightening assembly 10 includes an ear block 101 symmetrically fixed on the outer wall of one end of the top of the guide seat 5, a first connecting shaft 102 is rotatably mounted on the outer wall of the ear block 101, a connecting rod 103 is rotatably mounted on the outer wall of the end of the first connecting shaft 102, a fixed shaft 104 is connected to the outer wall between the ends of the connecting rod 103, and a pressure roller 105 is rotatably mounted on the outer wall of the middle part of the fixed shaft 104, a bobbin 106 is fixed on the outer wall of one side of the guide seat 5, and a pump liquid The middle part of the tube 911 is connected to the bottom of the barrel 106, and the pump liquid tube 911 is located at both ends of the barrel 106 and is equipped with a one-way pressure relief valve 107. The barrel 106 is provided with a piston 108. The top outer wall of the piston 108 is fixedly connected with a lifting rod 109. The lifting rod 109 passes through the end of the barrel 106 and is fixed with a second connecting shaft 110. The end of the second connecting shaft 110 is rotatably connected to the end of the connecting rod 103. During the use of the dynamic moving device, the processed electromagnetic wire is guided in the guide groove 6 at the top of the guide seat 5, which plays the role of guiding and straightening the electromagnetic wire. When the turbine pump 909 works and pumps liquid through the pump liquid pipe 911, the water will first enter the barrel 106. The setting of the one-way pressure relief valve 107 prevents the water from flowing back, so that the pressure in the barrel 106 rises, thereby driving the piston 108 and the lifting rod 109 to move upward, and driving the connecting rod 103 to flip around the first connecting shaft 102 through the second connecting shaft 110, so that the fixed shaft 104 and the pressure roller 105 at the end of the connecting rod 103 move downward and flip, and the pressure roller 105 presses the electromagnetic wire at the end of the guide seat 5, which plays the role of guiding and straightening the electromagnetic wire, avoiding the occurrence of folding and wrinkling problems of the electromagnetic wire to be processed, and making the subsequent film sintering more uniform. When the pressure in the barrel 106 reaches the threshold value of the one-way pressure relief valve 107, the excess water continues to be transported through the pump liquid pipe 911.
[0023] In this embodiment, refer to Figure 1 and Figure 7The linkage brushing assembly 11 includes a side plate 111 symmetrically fixed on the outer wall of the top of the water tank 901, a moving groove 112 is opened on the middle outer wall of the side plate 111, and a moving bar 113 is inserted on the outer wall between the moving grooves 112. A third connecting shaft 114 is rotatably installed on the outer walls of both ends of the moving bar 113, and a transmission shaft 115 is rotatably installed on the outer walls of both sides of the first connecting frame 904, and the transmission shaft 115 is coaxially connected with the lower guide wheel 905. The transmission shaft 115 is coaxially connected with the lower guide wheel 905. A rotating disk 116 is fixed at the end of the rotating disk 116, a fourth connecting shaft 117 is rotatably mounted on the outer wall of one end of the rotating disk 116, a transmission rod 118 is rotatably connected between the third connecting shaft 114 and the fourth connecting shaft 117, a bottom brush 119 is fixed on the bottom outer wall of the moving bar 113, a connecting plate 1110 is fixed on the top outer wall of the moving bar 113, and a top brush 1111 is fixed on the top outer wall of the connecting plate 1110, and the above-mentioned upper guide wheel 90 is connected to the upper guide wheel 90. During the electromagnetic wire transmission process after the sintering process of the lower guide wheel 905, the lower guide wheel 905 rotates through the transmission shaft 115 to drive the rotating disk 116 to rotate, and the fourth connecting shaft 117 on the rotating disk 116 rotates, and the rotating motion is converted into a linear motion through the transmission rod 118, so that the transmission rod 118 drives the moving block 113 to reciprocate along the moving groove 112 through the third connecting shaft 114, and the moving block 113 drives the bottom brush 119 to reciprocate. The filter plate 913 is moved to be cleaned to avoid the blockage of the filter plate 913, which is beneficial to the backflow of the spray cooling water. The moving bar 113 also drives the top brush 1111 to move back and forth. The electromagnetic wire guided by the upper guide wheel 907 and the lower guide wheel 905 passes through the bristles of the top brush 1111. The reciprocating movement of the top brush 1111 will make the cooling water evenly coated on the film sintered by the electromagnetic wire, thereby increasing the cooling speed of the sintered film and making the sintered film cooled more evenly.
[0024] Furthermore, the moving bar 113 and the moving groove 112 are sliding fitting components, and the inner wall of the moving groove 112 is coated with lubricating oil, so that the moving bar 113 can slide back and forth in the moving groove 112 more smoothly.
[0025] Furthermore, the bristles of the bottom brush 119 are soft, and the bottom of the bottom brush 119 is in contact with and connected to the outer wall of the filter plate 913 , so that the filter plate 913 is cleaned by the bottom brush 119 .
[0026] Furthermore, the bristles of the top brush 1111 are soft, and the top brush 1111 is located between the lower guide wheels 905. The top brush 1111 is used to brush the film sintered by the electromagnetic wire, so that the cooling water is evenly coated on the film sintered by the electromagnetic wire, and it also plays a role in cleaning the outer wall of the sintered film after processing.
[0027] Beneficial effects of the present invention: the high-frequency automatic moving device for sintering thin films is provided with a sintering uniform cooling component 9, and the arc cover 903 is covered and fixed on the top of the water tank 901 through the hinge 902 and the buckle 908. The upper guide wheel 907 and the lower guide wheel 905 on both sides cooperate to guide the electromagnetic wire, which is beneficial to the winding of the electromagnetic wire after processing and effectively avoids the occurrence of bending and wrinkling problems of the electromagnetic wire. During the transportation of the electromagnetic wire, the wire feeding roller 3 is driven to drive the turbine pump 909 to work, and the cooling water in the water tank 901 is pumped through the suction pipe 910, pumped into the arc cover 903 through the pump pipe 911, and sprayed and discharged through the spray hole 912, and the outer wall of the electromagnetic wire guided in the arc cover 903 is sprayed, so that the film after the electromagnetic wire is sintered is quickly cooled, and the film sintered by the electromagnetic wire is quickly solidified to form a uniform crystal structure, so as to obtain a high-quality film and improve the efficiency and effect of electromagnetic wire film sintering.
[0028] Furthermore, through the setting of the wire straightening component 10, the processed electromagnetic wire is guided in the guide groove 6, which plays a role in guiding and straightening the electromagnetic wire. During the pumping process through the pumping pipe 911, the water will first enter the barrel 106, causing the pressure in the barrel 106 to rise, thereby driving the piston 108 and the lifting rod 109 to move upward, and the connecting rod 103 is driven to flip around the first connecting shaft 102 through the second connecting shaft 110, so that the fixed shaft 104 and the pressure roller 105 at the end of the connecting rod 103 move downward and flip, and the pressure roller 105 presses and holds the electromagnetic wire at the end of the guide seat 5, which plays a role in guiding, straightening and tightening the electromagnetic wire, avoiding the occurrence of folding and wrinkling problems in the electromagnetic wire to be processed, and making the subsequent film sintering more uniform.
[0029] Furthermore, through the setting of the linkage brushing component 11, during the process of guiding the electromagnetic wire through the upper guide wheel 907 and the lower guide wheel 905, the rotation of the lower guide wheel 905 through the transmission shaft 115 will drive the rotating disk 116 to rotate, and under the transmission of the fourth connecting shaft 117, the transmission rod 118 and the third connecting shaft 114, the movable block 113 will be driven to move back and forth along the movable groove 112. The movable block 113 drives the bottom brush 119 to move back and forth to clean the filter plate 913, so as to avoid the occurrence of blockage of the filter plate 913 and facilitate the backflow of the spray cooling water. The movable block 113 also drives the top brush 1111 to move back and forth, and the electromagnetic wire guided by the upper guide wheel 907 and the lower guide wheel 905 passes through the bristles of the top brush 1111. The reciprocating movement of the top brush 1111 will make the cooling water evenly coated on the film sintered by the electromagnetic wire, thereby increasing the cooling rate of the sintered film and making the sintered film cool more evenly.
[0030] Working principle: When the present invention is in use, the high-frequency automatic moving device for film sintering is used, and the electromagnetic wire to be processed by the film sintering is fed by driving the wire feeding roller 3, and the fed electromagnetic wire is flattened in the guide groove 6 of the guide seat 5, and cooperates with the guidance of the wire pressing wheel 8 to make the electromagnetic wire pass through the sintering high-frequency machine 2 horizontally and evenly, and the high-frequency sintering of the electromagnetic wire imide film is carried out by the sintering high-frequency machine 2. The processed electromagnetic wire is wound by driving the wire taking-up roller 4. During the electromagnetic wire feeding process, the driving wire feeding roller 3 will drive the turbine pump 909 The cooling water in the water tank 901 is pumped by the turbine pump 909 through the suction pipe 910, and the water first enters the barrel 106. The one-way pressure relief valve 107 is set to prevent the water from flowing back, so that the pressure in the barrel 106 rises, thereby driving the piston 108 and the lifting rod 109 to move upward, and driving the connecting rod 103 to turn around the first connecting shaft 102 through the second connecting shaft 110, so that the fixed shaft 104 and the pressure roller 105 at the end of the connecting rod 103 move downward and turn, and the pressure roller 105 presses the electromagnetic wire at the end of the guide seat 5, which plays the role of straightening and tightening the electromagnetic wire, avoiding the occurrence of folding and wrinkling of the electromagnetic wire to be processed, so that the subsequent film sintering is more uniform, and the electromagnetic wire in the barrel 106 is smooth and stable. When the pressure reaches the threshold of the one-way pressure relief valve 107, the excess water is continuously transported through the pump liquid pipe 911, and the sintered electromagnetic wire is placed above the lower guide wheel 905, and then the arc cover 903 is flipped over under the action of the hinge 902, so that the upper guide wheel 907 on the arc cover 903 is aligned and covers the upper part of the lower guide wheel 905, and the arc cover 903 on the water storage tank 901 is covered and fixed by the buckle 908, and the upper guide wheels 907 and the lower guide wheels 905 on both sides clamp the electromagnetic wire, and the upper guide wheels 907 and the lower guide wheels 905 cooperate to guide the electromagnetic wire after the sintering process, which is beneficial to the winding of the electromagnetic wire after processing and effectively avoids the occurrence of bending and wrinkling problems of the electromagnetic wire. During the transportation of the electromagnetic wire, the wire feeding roller 3 is driven to drive the turbine pump 909 The turbine pump 909 rotates synchronously, and the turbine pump 909 works continuously to pump the cooling water in the water storage tank 901 through the suction pipe 910, and pumps it to the inside of the arc cover 903 through the pump pipe 911. The cooling water is sprayed and discharged through the spray hole 912, and the outer wall of the electromagnetic wire in the arc cover 903 is sprayed, so that the film after the electromagnetic wire is sintered is quickly cooled, and the film sintered by the electromagnetic wire is quickly solidified to form a uniform crystal structure, so that a high-quality film is obtained, and the sintering of the electromagnetic wire film is improved. Efficiency and effect, the sprayed water can be refluxed through the filter plate 913 and collected into the water storage tank 901, reducing water resource waste and avoiding water leaching. The lower guide wheel 905 rotates through the transmission shaft 115 to drive the rotating disk 116 to rotate, and the fourth connecting shaft 117 on the rotating disk 116 rotates, and the rotating motion is converted into linear motion through the transmission rod 118, so that the transmission rod 118 drives the moving block 113 to reciprocate and move along the moving groove 112 through the third connecting shaft 114.The moving bar 113 drives the bottom brush 119 to move back and forth to clean the filter plate 913, avoiding the blockage of the filter plate 913 and facilitating the reflux of the spray cooling water. The moving bar 113 also drives the top brush 1111 to move back and forth. The electromagnetic wire guided by the upper guide wheel 907 and the lower guide wheel 905 passes through the bristles of the top brush 1111. The reciprocating movement of the top brush 1111 will evenly coat the cooling water on the film sintered by the electromagnetic wire, thereby increasing the cooling speed of the sintered film and making the cooling of the sintered film more uniform.
[0031] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A high-frequency automatic moving device for thin film sintering, characterized in that: The invention comprises a mounting frame (1), a sintering high-frequency machine (2) is fixed on the middle outer wall of the mounting frame (1), a driving wire feeding roller (3) and a driving wire taking-up roller (4) are installed on the outer walls at both ends of the top of the mounting frame (1), a guide seat (5) is fixed on the outer wall of the mounting frame (1) located between the sintering high-frequency machine (2) and the driving wire feeding roller (3), a guide groove (6) is provided on the top outer wall of the guide seat (5), a fixing frame (7) is fixed on the outer wall of one side of the top of the guide seat (5), a wire pressing wheel (8) is rotatably installed on the inner wall of the fixing frame (7), a wire straightening assembly (10) is arranged on the outer wall of the end of the guide seat (5), and a sintering uniform cooling assembly (9) is arranged on the outer wall of the mounting frame (1) located between the sintering high-frequency machine (2) and the driving wire taking-up roller (4); The sintering uniform cooling component (9) comprises a water tank (901) fixed on the outer wall of one side of the top of the mounting frame (1), and the water tank (901) is located between the sintering high-frequency machine (2) and the driving wire take-up roller (4); a circular arc cover (903) is rotatably connected to the outer wall of one side of the top of the water tank (901) via a hinge (902); a first connecting frame (904) is symmetrically fixed on the outer wall of the top of the water tank (901); a lower guide wheel (905) is rotatably mounted on the inner wall of the first connecting frame (904); a second connecting frame (906) is symmetrically fixed on the inner wall of the top of the circular arc cover (903); an upper guide wheel (907) is rotatably mounted on the inner wall of the second connecting frame (906); buckles (908) are correspondingly mounted on the outer walls of one side of the water tank (901) and the circular arc cover (903); A turbine pump (909) is installed on the outer wall of one side of the frame of the driving wire feeding roller (3), and the turbine pump (909) and the driving wire feeding roller (3) are coaxially connected. The suction end of the turbine pump (909) is connected to a suction pipe (910), and one end of the suction pipe (910) is connected to the inside of the water storage tank (901). The pumping end of the turbine pump (909) is connected to a pumping pipe (911). The arc cover (903) is a hollow structure, and one end of the pumping pipe (911) is connected to the inside of the arc cover (903). Spray holes (912) are distributed on the inner wall of the arc cover (903). A filter plate (913) is embedded through the outer wall of the water storage tank (901) located between the first connecting frame (904), and a linkage brushing component (11) is provided on the outer wall of the water storage tank (901) located on the top of the filter plate (913).
2. A high-frequency automatic moving device for thin film sintering as claimed in claim 1, characterized in that: The wire straightening assembly (10) comprises an ear block (101) symmetrically fixed on the outer wall of one end of the top of the guide seat (5); a first connecting shaft (102) is rotatably mounted on the outer wall of the ear block (101); a connecting rod (103) is rotatably mounted on the outer wall of the end of the first connecting shaft (102); a fixed shaft (104) is connected to the outer wall between the ends of the connecting rod (103); a pressure roller (105) is rotatably mounted on the middle outer wall of the fixed shaft (104); the mounting frame (1) is located on the outer wall of one side of the guide seat (5); and a bobbin (105) is fixed thereon. 06), the middle part of the pump liquid pipe (911) is connected to the bottom of the barrel (106), and one-way pressure relief valves (107) are installed at both ends of the pump liquid pipe (911) located on the barrel (106), a piston (108) is arranged inside the barrel (106), a lifting rod (109) is fixedly connected to the top outer wall of the piston (108), and a second connecting shaft (110) is fixed to one end of the lifting rod (109) that passes through the outside of the barrel (106), and the end of the second connecting shaft (110) is rotatably connected to the end of the connecting rod (103).
3. A high-frequency automatic moving device for thin film sintering as claimed in claim 1, characterized in that: The linkage brushing assembly (11) comprises side panels (111) symmetrically fixed on the top outer wall of the water storage tank (901), the middle outer walls of the side panels (111) are each provided with a movable groove (112), the outer walls between the movable grooves (112) are provided with movable blocks (113), the outer walls at both ends of the movable blocks (113) are rotatably mounted with third connecting shafts (114), the outer walls on both sides of the first connecting frame (904) are rotatably mounted with transmission shafts (115), and the transmission shafts (115) and the lower guide wheel (905) are coaxially connected. A rotating disk (116) is fixed at the end of the transmission shaft (115); a fourth connecting shaft (117) is rotatably mounted on the outer wall of one end of the rotating disk (116); a transmission rod (118) is rotatably connected between the third connecting shaft (114) and the fourth connecting shaft (117); a bottom brush (119) is fixed on the bottom outer wall of the movable bar (113); a connecting plate (1110) is fixed on the top outer wall of the movable bar (113); and a top brush (1111) is fixed on the top outer wall of the connecting plate (1110).
4. A high-frequency automatic moving device for thin film sintering as claimed in claim 2, characterized in that: The end of the pump liquid pipe (911) is a telescopic hose.
5. A high-frequency automatic moving device for thin film sintering as claimed in claim 3, characterized in that: The moving bar (113) and the moving groove (112) are sliding matching components, and the inner wall of the moving groove (112) is coated with lubricating oil.
6. A high-frequency automatic moving device for thin film sintering as claimed in claim 3, characterized in that: The bristles of the bottom brush (119) are soft, and the bottom of the bottom brush (119) is in contact with and connected to the outer wall of the filter plate (913).
7. A high-frequency automatic moving device for thin film sintering as claimed in claim 3, characterized in that: The bristles of the top brush (1111) are soft, and the top brush (1111) is located between the lower guide wheels (905).
Citation Information
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High-frequency automatic moving device for thin film sintering
WO2026157218A1