Dust and waste gas treatment device for chemical production

By designing a dust exhaust gas treatment device including a pretreatment box and a dust filter mechanism, the problem of limited processing capacity of activated carbon adsorption box when treating waste gas with large amounts of dust is solved, and efficient treatment of dust exhaust gas and improved the treatment effect of activated carbon box is achieved.

CN119524558AInactive Publication Date: 2025-02-28XUANCHENG CITY TROOYAWN REFINED CHEM IND CO LTD
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Patent Information

Application Number
CN202411995945.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-02-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the activated carbon adsorption box treats waste gas with a large amount of dust, its direct processing capacity is limited, which reduces the processing applicability and convenience of use.

Method used

A dust exhaust gas treatment device for chemical production is designed, including a pretreatment box and a dust filter mechanism. The dust filter mechanism is formed by an interlaced air-permeable baffle, and is equipped with a detachable filter frame and filter material. This structure increases the waste gas residence time and realizes effective deposition and filtration of dust.

Benefits of technology

The preliminary treatment is reduced by reducing the processing burden of subsequent activated carbon boxes, improving the treatment effect of waste gas containing a certain amount of dust, and ensuring the efficient operation and adaptability of the entire dust waste gas treatment device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of activated carbon adsorption boxes, and particularly provides a dust and waste gas treatment device for chemical production. The device comprises a device body, a pretreatment box is arranged on one side of the device body, a dust filtering mechanism is arranged on the inner side of the pretreatment box, the dust filtering mechanism and the dust filtering mechanism on the inner side of the pretreatment box are key components, a first baffle, a second baffle and a third baffle are arranged in a staggered mode, and an S-shaped flow channel is formed; meanwhile, the detachable filter frame and the filter material are arranged in the flow channel and act together to effectively filter dust in the waste gas, and the primary treatment process greatly reduces the treatment burden of the follow-up activated carbon box, so that the treatment efficiency is improved. The treatment effect of the activated carbon box on waste gas containing a certain amount of dust is improved, efficient operation of the whole dust and waste gas treatment device is ensured, and the treatment adaptability to the waste gas is improved.
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Description

Technical Field

[0001] The invention relates to the field of activated carbon adsorption boxes, and in particular to a dust waste gas treatment device for chemical production. Background Art

[0002] Activated carbon adsorption box plays an important role in the field of chemical waste gas treatment. It uses the porous structure and huge specific surface area of ​​activated carbon to efficiently remove harmful substances in the waste gas, such as volatile organic compounds, through physical and chemical adsorption, and effectively purifies the air. The equipment has the advantages of environmental protection, energy saving, easy maintenance, strong adaptability, etc., and is suitable for chemical companies of all sizes.

[0003] The inventor of this application found that there are the following problems in the practical use process:

[0004] At present, during the use of activated carbon adsorption box, the pollutants in the gas can be adsorbed on the surface of activated carbon to achieve the purpose of purification and refining. However, there is a problem in the use process. For waste gas with a large amount of dust, it needs to be treated through a waste gas tower, such as a spray tower, to reduce the amount of dust in the waste gas. The activated carbon box itself is difficult to directly treat the waste gas with a certain amount of dust, which undoubtedly reduces the applicability of the activated carbon box to the treatment of waste gas and reduces the convenience of using the activated carbon box.

[0005] Therefore, it is necessary to provide a dust waste gas treatment device for chemical production to solve the above technical problems. Summary of the invention

[0006] The technical problem to be solved by the present invention is that when faced with waste gas with a large amount of dust, the direct treatment capacity of the activated carbon adsorption box is limited. In view of the above-mentioned defects of the prior art, a dust waste gas treatment device for chemical production is provided.

[0007] To achieve the above-mentioned purpose, the technical solution of the present invention is: a dust waste gas treatment device for chemical production, including a device body, a pretreatment box is arranged on one side of the device body, and a dust filtering mechanism is arranged on the inner side of the pretreatment box, and the dust filtering mechanism includes a first baffle, a second baffle, and a third baffle. The first baffle, the second baffle, and the third baffle are staggered. The first baffle, the second baffle, and the third baffle are airtight plates, and a flow channel is formed between the first baffle, the second baffle, and the third baffle. The cross-section of the flow channel is an "S"-shaped structure, and a plurality of filter frames are laterally arranged on the inner side of the flow channel. The filter frame is detachably connected to the first baffle, the second baffle, and the third baffle through a slot, and a filter material is installed on the inner side of the filter frame.

[0008] By adopting the above technical solution, effective treatment of dust exhaust gas is achieved. The dust filtering mechanism inside the pretreatment box is composed of a first baffle, a second baffle, and a third baffle that are staggered to form an "S"-shaped flow channel. This structure increases the residence time of the exhaust gas in the flow channel, which is beneficial to the sufficient deposition of dust.

[0009] It is further provided that a plurality of the filter frames are arranged linearly and equidistantly along the height line of the baffle, the filter frames and the flow channel are in a vertical structure, and the airflow passes through the filter frames vertically.

[0010] By adopting the above technical solution, this layout method enables the airflow to be evenly distributed when passing through the dust filter mechanism, avoiding the situation of excessive local filtration load and extending the service life of the filter material. At the same time, the filter frame and the flow channel are in a vertical structure, and the airflow passes vertically through the filter frame, which is beneficial to increase the contact area between the airflow and the filter material and improve the filtration efficiency.

[0011] It is further provided that the first baffle, the second baffle and the third baffle are all provided with sliding sheets on one side of the inner wall close to the pre-processing box, and are detachably connected to the pre-processing box via a mounting seat.

[0012] By adopting the above technical solution, the installation of the baffle in the pretreatment box is made more stable, and the removal and cleaning of the baffle are facilitated. The mounting seat and the pretreatment box are detachably connected, which further improves the flexibility and maintainability of the device.

[0013] It is further provided that an activated carbon mechanism is provided inside the main body of the device, and the activated carbon mechanism includes a plurality of pull-out boxes, the plurality of pull-out boxes are arranged in an equidistant rectangular array, and a plurality of activated carbon blocks are densely filled inside.

[0014] By adopting the above technical solution, this structure makes the filling of activated carbon more uniform, which is beneficial to the full contact and adsorption of exhaust gas and activated carbon. At the same time, the inside of the pull-out box is densely filled with multiple activated carbon blocks, ensuring the high efficiency and stability of the adsorption effect.

[0015] It is further provided that a plurality of through holes are provided on the surface of the drawer box, which are used as contact channels between the airflow in the device body and the activated carbon.

[0016] By adopting the above technical solution, these through holes serve as contact channels between the airflow and the activated carbon in the main body of the device, allowing the exhaust gas to pass through the activated carbon layer smoothly, thereby improving the adsorption efficiency. At the same time, the through holes take into account the uniform distribution of the airflow, avoiding the situation where the local airflow is too large or too small, thereby ensuring the full utilization of the activated carbon.

[0017] It is further provided that sliding blocks are provided on both sides of the drawer box and are slidably connected to the device body via sliding rails, and a handle is provided on the front side of the drawer box.

[0018] By adopting the above technical solution, the disassembly and installation of the pull-out box are more convenient and quick, and the maintenance efficiency of the device is improved. At the same time, a handle is provided on the front side of the pull-out box, which is convenient for the operator to grab and move. This combination of sliding connection and handle design.

[0019] It is further provided that an air outlet is provided on one side of the device body away from the pretreatment box, an air inlet is provided on one side of the pretreatment box, and adjustment mechanisms are installed on the outer sides of the air inlet and the air outlet.

[0020] By adopting the above technical solution, the treated exhaust gas can be discharged smoothly from the device, avoiding the retention and secondary pollution of the exhaust gas in the device. At the same time, an air inlet is provided on one side of the pretreatment box, which facilitates the entry and treatment of the exhaust gas.

[0021] It is further provided that the regulating mechanism is used for adaptive docking installation of the air inlet, the air outlet and the external device, and the regulating mechanism comprises a bellows, and flanges are fixedly provided on both sides of the bellows.

[0022] By adopting the above technical solution, the device can be adaptively docked and installed with external devices, which improves the flexibility and versatility of the device. At the same time, the bellows has good elasticity and flexibility, and can adapt to the docking requirements of different external devices. The flange design enhances the sealing and stability of the docking point.

[0023] It is further provided that the front sides of the device body and the pretreatment box are rotatably provided with a second movable door and a first movable door, respectively, and the surfaces of the second movable door and the first movable door are provided with handles.

[0024] By adopting the above technical solution, the operator can easily open the movable door to inspect and maintain the inside of the device. At the same time, the handle arranged on the surface of the movable door makes the operation more convenient and safe. This arrangement of the movable door not only improves the maintainability of the device, but also ensures the comfort and efficiency during operation.

[0025] Compared with the related art, the dust waste gas treatment device for chemical production provided by the present invention has the following beneficial effects:

[0026] The present invention provides a dust waste gas treatment device for chemical production. The dust filtering mechanism is a key component of the dust filtering mechanism inside the pretreatment box. The dust filtering mechanism is staggered by a first baffle, a second baffle, and a third baffle to form an "S"-shaped flow channel, so that the distance the waste gas flows through the flow channel is increased, which is conducive to the deposition of dust. At the same time, a detachable filter frame and filter material are provided in the flow channel, which work together to effectively filter the dust in the waste gas. This preliminary treatment process greatly reduces the subsequent treatment burden of the activated carbon box, improves the treatment effect of the activated carbon box on the waste gas containing a certain amount of dust, ensures the efficient operation of the entire dust waste gas treatment device, and improves the adaptability to the treatment of waste gas.

[0027] The present invention provides a dust waste gas treatment device for chemical production, which adopts an adjusting mechanism. The adjusting mechanism is used for adaptive docking and installation of an air inlet and an air outlet with external devices, greatly improving the flexibility and versatility of the device. The core component of the adjusting mechanism is a bellows, which has good adjustability and becomes the key to achieving flexible docking. Through the telescopic function of the bellows, the position of the air inlet and the air outlet can be easily adjusted to adapt to external devices at different heights or positions. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0029] Figure 2 It is a schematic diagram of a cross-sectional three-dimensional structure of the present invention;

[0030] Figure 3 It is a schematic diagram of the main structure of the present invention;

[0031] Figure 4 It is a schematic diagram of the cross-sectional front view structure of the present invention;

[0032] Figure 5 For the present invention Figure 3 A schematic diagram of the enlarged structure at A in the middle;

[0033] Figure 6 For the present invention Figure 4 Schematic diagram of the enlarged three-dimensional structure at point B in the middle.

[0034] Numbers in the figure: 1. device body; 2. pretreatment box; 3. air inlet; 4. air outlet; 5. dust filtering mechanism; 501. first baffle; 502. second baffle; 503. third baffle; 504. flow channel; 505. slide; 506. mounting seat; 507. slot; 508. filter frame; 509. filter material; 6. activated carbon mechanism; 601. pull-out box; 602. slide rail; 603. slider; 604. through hole; 7. adjustment mechanism; 701. bellows; 702. flange; 801. first movable door; 802. second movable door. DETAILED DESCRIPTION

[0035] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings, in which typical embodiments of the present invention are shown.

[0036] Embodiment 1:

[0037] like Figure 1-6 As shown, a dust waste gas treatment device for chemical production of the present invention comprises a device body 1, a pretreatment box 2 is arranged on one side of the device body 1, a dust filter mechanism 5 is arranged on the inner side of the pretreatment box 2, and the dust filter mechanism 5 comprises a first baffle 501, a second baffle 502, and a third baffle 503, the first baffle 501, the second baffle 502, and the third baffle 503 are staggered, the first baffle 501, the second baffle 502, and the third baffle 503 are airtight plates, and a flow channel 504 is formed between the first baffle 501, the second baffle 502, and the third baffle 503, the cross section of the flow channel 504 is an "S"-shaped structure, and a plurality of filter frames 508 are arranged laterally on the inner side of the flow channel 504, and the filter frames 508 are connected through the card slot 5 07 is in a detachable connection structure with the first baffle 501, the second baffle 502, and the third baffle 503. The filter material 509 is installed on the inner side of the filter frame 508, which realizes the effective treatment of dust exhaust gas. The dust filtering mechanism 5 on the inner side of the pretreatment box 2 is staggered by the first baffle 501, the second baffle 502, and the third baffle 503 to form an "S"-shaped flow channel 504. This structure increases the residence time of the exhaust gas in the flow channel, which is beneficial to the full deposition of dust. At the same time, a number of filter frames 508 and filter materials 509 arranged laterally on the inner side of the flow channel 504 are detachably connected to the baffle through the card slot 507, which not only facilitates the replacement and maintenance of the filter material, but also ensures the high efficiency and stability of the filtering effect, and effectively improves the treatment efficiency of dust exhaust gas.

[0038] like Figure 4 , Figure 6 As shown, a plurality of filter frames 508 are arranged in an equidistant linear arrangement along the height line of the baffle, the filter frames 508 and the flow channel 504 are in a vertical structure, and the airflow passes vertically through the filter frames 508. This layout enables the airflow to be evenly distributed when passing through the dust filter mechanism 5, thereby avoiding the situation where the local filtering load is too large and extending the service life of the filter material. At the same time, the filter frames 508 and the flow channel 504 are in a vertical structure, and the airflow passes vertically through the filter frames 508, which is beneficial to increase the contact area between the airflow and the filter material, improve the filtering efficiency, ensure that the dust exhaust gas can be fully purified, and meet the high requirements of chemical production for exhaust gas treatment.

[0039] like Figure 6As shown, the first baffle 501, the second baffle 502, and the third baffle 503 are all provided with a slide 505 on one side of the inner wall close to the pretreatment box 2, and are detachably connected to the pretreatment box 2 through the mounting seat 506, so that the installation of the baffle in the pretreatment box 2 is more stable, and the removal and cleaning of the baffle are convenient. The detachable connection structure with the pretreatment box 2 through the mounting seat 506 further improves the flexibility and maintainability of the device. At the same time, this detachable connection method also enables the dust filtering mechanism 5 to be quickly adjusted or replaced according to different treatment requirements, thereby meeting the diversified needs for waste gas treatment devices in chemical production.

[0040] like Figure 2 , Figure 4 As shown, an activated carbon mechanism 6 is arranged on the inner side of the device body 1, and the activated carbon mechanism 6 includes a plurality of pull-out boxes 601, which are arranged in an equidistant rectangular array, and a plurality of activated carbon blocks are densely filled on the inner side. This structure makes the filling of the activated carbon more uniform, which is beneficial to the full contact and adsorption of the exhaust gas and the activated carbon. At the same time, the inner side of the pull-out box 601 is densely filled with a plurality of activated carbon blocks, which ensures the high efficiency and stability of the adsorption effect. This design not only improves the exhaust gas treatment efficiency, but also facilitates the replacement and maintenance of the activated carbon, thereby reducing the operating cost.

[0041] like Figure 2 As shown, a plurality of through holes 604 are provided on the surface of the pull-out box 601, which are used as contact channels between the airflow in the device body and the activated carbon. These through holes 604 serve as contact channels between the airflow in the device body and the activated carbon, so that the exhaust gas can smoothly pass through the activated carbon layer, thereby improving the adsorption efficiency. At the same time, the through holes 604 take into account the uniform distribution of the airflow, avoiding the situation where the local airflow is too large or too small, ensuring the full utilization of the activated carbon, not only improving the exhaust gas treatment effect, but also extending the service life of the activated carbon and reducing the replacement frequency.

[0042] like Figure 2 As shown, sliders 603 are provided on both sides of the pull-out box 601, and are slidably connected to the device body 1 through slide rails 602. A handle is provided on the front side of the pull-out box 601, which makes the disassembly and installation of the pull-out box 601 more convenient and quick, and improves the maintenance efficiency of the device. At the same time, a handle is provided on the front side of the pull-out box 601, which is convenient for the operator to grab and move. The combination of this sliding connection and handle design not only improves the operability of the device, but also ensures the safety and stability during operation.

[0043] Embodiment 2:

[0044] like Figure 1 , Figure 3As shown, an air outlet 4 is provided on the side of the device body 1 away from the pretreatment box 2, and an air inlet 3 is provided on one side of the pretreatment box 2. Adjustment mechanisms 7 are installed on the outsides of the air inlet 3 and the air outlet 4, so that the treated exhaust gas can be discharged smoothly from the device, avoiding the retention of exhaust gas in the device and secondary pollution. At the same time, an air inlet 3 is provided on one side of the pretreatment box 2, which facilitates the entry and treatment of exhaust gas. This arrangement of the air inlet 3 and the air outlet 4 not only improves the treatment efficiency of the device, but also ensures the continuity and stability of the exhaust gas treatment process.

[0045] like Figure 1 , Figure 2 , Figure 5 As shown, the regulating mechanism 7 is used for the adaptive docking installation of the air inlet 3, the air outlet 4 and the external device. The regulating mechanism 7 includes a bellows 701, and flanges 702 are fixedly arranged on both sides of the bellows 701, so that the device can be adaptively docked and installed with the external device, thereby improving the flexibility and versatility of the device. At the same time, the bellows 701 has good elasticity and flexibility, and can adapt to the docking requirements of different external devices. The flange design enhances the sealing and stability of the docking point. The setting of this regulating mechanism 7 not only facilitates the installation and maintenance of the device, but also ensures the reliability and safety of the exhaust gas treatment process.

[0046] like Figure 1 , Figure 3 As shown, the front sides of the device body 1 and the pretreatment box 2 are rotatably provided with a second movable door 802 and a first movable door 801, respectively. The surfaces of the second movable door 802 and the first movable door 801 are provided with handles, so that the operator can easily open the movable door to inspect and maintain the inside of the device. At the same time, the handles provided on the surface of the movable door make the operation more convenient and safe. This arrangement of the movable door not only improves the maintainability of the device, but also ensures the comfort and efficiency during the operation. In addition, the rotation design of the movable door also takes into account the sealing of the device, avoiding exhaust gas leakage and pollution to the external environment.

[0047] During implementation, the pretreatment box 2 arranged on one side of the device body 1 first performs preliminary treatment on the incoming dust exhaust gas through the dust filter mechanism 5 inside it. The dust filter mechanism 5 is staggered by the first baffle 501, the second baffle 502, and the third baffle 503 to form an "S"-shaped flow channel 504. A detachable filter frame 508 and a filter material 509 are arranged in the flow channel 504 to effectively filter the dust in the exhaust gas. The pretreated exhaust gas enters the activated carbon mechanism 6 inside the device body 1. The mechanism is composed of a plurality of equally spaced pull-out boxes 601. The boxes are densely filled with activated carbon blocks to further adsorb harmful substances in the exhaust gas and achieve deep purification of the exhaust gas. The movable doors on the front sides of the device body 1 and the pretreatment box 2 are convenient for maintenance and overhaul of the device, and are suitable for dust exhaust gas treatment in chemical production.

[0048] The adjusting mechanism 7 is used for adaptive docking installation of the air inlet 3 and the air outlet 4 with external devices. The core component of the adjusting mechanism 7 is the bellows 701, which has good adjustability. Through the expansion and contraction and bending of the bellows 701, the positions of the air inlet 3 and the air outlet 4 can be flexibly adjusted to meet the docking requirements of different external devices. At the same time, flanges 702 are fixedly provided on both sides of the bellows 701, which further enhances the stability and sealing of the docking. By utilizing the adjustability of the bellows 701, the adaptive docking of the activated carbon adsorption box with the external device can be easily achieved, thereby greatly improving the installation and convenience of the activated carbon adsorption box.

[0049] The advantages of this technical solution in practical applications include but are not limited to the following:

[0050] 1. Through the dust filtering mechanism, a detachable filter frame and filter material are provided in the flow channel, which work together to effectively filter the dust in the exhaust gas. This preliminary treatment process greatly reduces the processing burden of the subsequent activated carbon box and improves the treatment effect of the activated carbon box on the exhaust gas containing a certain amount of dust;

[0051] 2. An adjustment mechanism is used to adapt the air inlet and outlet to the external device for docking and installation, which greatly improves the flexibility and versatility of the device.

[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust waste gas treatment device for chemical production, characterized in that: The device comprises a device body (1), a pretreatment box (2) is arranged on one side of the device body (1), a dust filtering mechanism (5) is arranged on the inner side of the pretreatment box (2), the dust filtering mechanism (5) comprises a first baffle (501), a second baffle (502), and a third baffle (503), the first baffle (501), the second baffle (502), and the third baffle (503) are arranged in a staggered manner, the first baffle (501), the second baffle (502), and the third baffle (503) are airtight plates, and A flow channel (504) is formed between the first baffle plate (501), the second baffle plate (502), and the third baffle plate (503); the cross section of the flow channel (504) is in an "S"-shaped structure; a plurality of filter frames (508) are transversely arranged on the inner side of the flow channel (504); the filter frames (508) are detachably connected to the first baffle plate (501), the second baffle plate (502), and the third baffle plate (503) via a clamping groove (507); and a filter material (509) is installed on the inner side of the filter frame (508).

2. A dust waste gas treatment device for chemical production according to claim 1, characterized in that: A plurality of the filter frames (508) are arranged linearly and equidistantly along the height line of the baffle plate. The filter frames (508) and the flow channel (504) are in a vertical structure, and the airflow passes through the filter frames (508) vertically.

3. A dust waste gas treatment device for chemical production according to claim 1, characterized in that: The first baffle (501), the second baffle (502), and the third baffle (503) are all provided with sliding plates (505) on one side of the inner wall close to the pretreatment box (2), and are detachably connected to the pretreatment box (2) via a mounting seat (506).

4. The dust waste gas treatment device for chemical production according to claim 1, characterized in that: An activated carbon mechanism (6) is arranged inside the device body (1), and the activated carbon mechanism (6) comprises a plurality of pull-out boxes (601), the plurality of pull-out boxes (601) are arranged in an equidistant rectangular array, and a plurality of activated carbon blocks are densely filled inside.

5. A dust waste gas treatment device for chemical production according to claim 4, characterized in that: The surface of the pull-out box (601) is provided with a plurality of through holes (604) which are used as contact channels between the airflow and the activated carbon in the device body.

6. A dust waste gas treatment device for chemical production according to claim 4, characterized in that: Slide blocks (603) are provided on both sides of the drawer box (601) and are slidably connected to the device body (1) via slide rails (602). A handle is provided on the front side of the drawer box (601).

7. The dust waste gas treatment device for chemical production according to claim 1, characterized in that: An air outlet (4) is provided on one side of the device body (1) away from the pretreatment box (2), an air inlet (3) is provided on one side of the pretreatment box (2), and adjustment mechanisms (7) are installed on the outsides of the air inlet (3) and the air outlet (4).

8. A dust waste gas treatment device for chemical production according to claim 7, characterized in that: The regulating mechanism (7) is used for adaptive docking installation of the air inlet (3), the air outlet (4) and an external device. The regulating mechanism (7) comprises a bellows (701), and flanges (702) are fixedly provided on both sides of the bellows (701).

9. The dust waste gas treatment device for chemical production according to claim 1, characterized in that: A second movable door (802) and a first movable door (801) are rotatably provided on the front sides of the device body (1) and the pretreatment box (2), respectively, and handles are provided on the surfaces of the second movable door (802) and the first movable door (801).

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