Aluminum profile extrusion molding machine

By designing an aluminum profile extrusion molding machine, the intermittently rotating spacer plate and atomization spraying technology of cooling components is solved, the heat loss of aluminum rods and uneven water cooling methods are improved, the extrusion efficiency and output quality are achieved, and the energy-saving and environmentally friendly effects are achieved.

CN119608813AActive Publication Date: 2025-03-14ZHEJIANG QINGWEI ALUMINUM TECH CO LTD
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Patent Information

Application Number
CN202510029364.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-03-14
Estimated Expiration
2045-01-08

AI Technical Summary

Technical Problem

The existing aluminum profile extrusion equipment has a large heat loss during the transfer of aluminum rods, which increases the difficulty of extrusion and reduces the extrusion effect; at the same time, it is difficult to cool evenly through water cooling, resulting in a local temperature difference between aluminum profiles and reduces production quality.

Method used

An aluminum profile extrusion molding machine is designed, including an extrusion box, a heater and a cooling assembly. The intermittently rotating spacer plate can achieve continuous loading of high-temperature aluminum rods, and the heating efficiency is improved; the cooling module can quickly cool down and cool down through the spraying water flow through the atomized spray hole, and the cooling efficiency is improved; at the same time, through the rotation of the water-cooling plate and the action of the friction roller, uniform water cooling of the aluminum profile can be achieved to avoid local temperature differences.

Benefits of technology

The heating efficiency and extrusion efficiency of aluminum rods are improved, heat loss is reduced, the output quality of aluminum profiles is enhanced, and water resource loss is reduced and energy-saving effect is improved.

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Abstract

The invention discloses an aluminum profile extrusion molding machine, and belongs to the field of aluminum profile extrusion equipment. An aluminum profile extrusion forming machine comprises an extrusion box and a heater, an extrusion groove is formed in the extrusion box, the end of the extrusion groove is fixedly connected with a forming die disc, an extrusion rod is slidably connected into the extrusion groove, an extrusion part for pushing the extrusion rod to move is arranged on the extrusion box, and the aluminum profile extrusion forming machine further comprises a feeding tank with an opening in the top and a discharging tank with an opening in the bottom, the heater is fixed on the outer wall of the feeding tank; through intermittent rotation of the material partition plate, continuous feeding of high-temperature aluminum bars is achieved, and the extrusion efficiency is effectively improved; meanwhile, through the arrangement of a double-side gear ring, a driven gear and a friction roller, the heated aluminum bar rolls, it is ensured that the aluminum bar can be evenly heated, the heating efficiency is effectively improved, the heated aluminum bar is directly fed into an extrusion groove, heat loss of the aluminum bar is effectively avoided, and the extrusion effect is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum profile extrusion equipment, in particular to an aluminum profile extrusion molding machine. Background Art

[0002] Aluminum profile extrusion machine is a special equipment used to heat aluminum alloy bars at high temperature and extrude them into profiles of various shapes through a die. This type of machine is widely used in construction, transportation, electronics, machinery and other fields, and can produce aluminum profiles with cross-sectional shapes ranging from simple to complex.

[0003] At present, the existing processing steps are generally to heat the aluminum alloy bar in an independent device, and then transfer the heated aluminum bar to the extrusion equipment, which not only reduces the production efficiency, but also the aluminum bar will lose a certain amount of heat during the transfer, which increases the difficulty of extrusion and reduces the extrusion effect; and the existing water cooling method is difficult to evenly cool and dissipate the heat of the aluminum profile, resulting in a temperature difference in the aluminum profile, which may cause cracks and other unfavorable conditions, reducing the production quality. Therefore, an aluminum profile extrusion molding machine is proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that the aluminum rod will lose a certain amount of heat during the transfer, which increases the difficulty of extrusion and reduces the extrusion effect; and the existing water cooling method is difficult to evenly cool and dissipate the heat of the aluminum profile, resulting in local temperature differences in the aluminum profile, reducing the production quality, and thus an aluminum profile extrusion molding machine is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An aluminum profile extrusion molding machine includes an extrusion box and a heater, wherein an extrusion groove is provided in the extrusion box, an end of the extrusion groove is fixedly connected to a molding die, an extrusion rod is slidably connected in the extrusion groove, and an extrusion part for pushing the extrusion rod to move is provided on the extrusion box, and also includes: a feeding tank with an open top, the heater is fixed on the outer wall of the feeding tank, the bottom of the inner cavity of the feeding tank is connected to the inner cavity of the extrusion groove, and a feeding part for intermittently conveying high-temperature aluminum rods to the extrusion groove is provided in the feeding tank; a cooling component, the cooling component is arranged on the side wall of the extrusion box, and the cooling component is used to quickly cool the aluminum profile passing through the molding die.

[0007] To facilitate extrusion, preferably, the extrusion part includes a positioning frame, the positioning frame is fixed on the side wall of the extrusion box, and mounting plates are fixedly connected on both sides of the extrusion box, a threaded rod is rotatably connected between the mounting plate and the positioning frame on one side, and a guide rod is fixedly connected between the mounting plate and the positioning frame on the other side, a push plate is provided between the threaded rod and the guide rod, the push plate and the threaded rod are threadedly connected, the push plate and the guide rod are slidably connected, and the outer end of the extrusion rod is fixedly connected to the side wall of the push plate, a servo motor is fixedly connected to the side wall of the mounting plate, and the output shaft end of the servo motor is fixedly connected to the end of the threaded rod.

[0008] In order to facilitate the heating of the aluminum rod, preferably, the feeding part includes a rotating disk, which is rotatably connected to the two ends of the feeding tank, and a rotating shaft is fixedly connected between the rotating disks on both sides. Four groups of partition plates are evenly fixed on the rotating shaft in the feeding tank, and a bearing seat is fixedly connected to the top of the extrusion box. One end of the rotating shaft is rotatably connected to the side wall of the bearing seat, and the extrusion box is provided with a driving part for driving the rotating shaft to rotate intermittently.

[0009] To facilitate feeding, preferably, the driving part includes a gear plate, which is fixed on the outer wall of the rotating shaft, and the top of the extrusion box is rotatably connected to a single-tooth gear, which is meshingly connected to the gear plate, and a first rotating wheel is fixedly connected to the side wall of the single-tooth gear, and a second rotating wheel is fixedly connected to the threaded rod via a one-way bearing, and the first rotating wheel and the second rotating wheel are connected via a belt drive.

[0010] In order to improve the heating efficiency, preferably, each group of the partition plates is rotatably connected with two groups of friction rollers, both ends of each group of the friction rollers pass through the rotating disk and are fixedly connected with driven gears, three groups of mounting frames are evenly fixed on the side walls at both ends of the extrusion box, double-sided gear rings are clamped between the three groups of mounting frames, and the double-sided gear rings are meshed with multiple groups of driven gears, and a driven runner is fixedly connected to the middle of the double-sided gear rings close to the gear disk side, and the driven runner is connected to the threaded rod through a first pulley group.

[0011] Furthermore, the outer walls of the double-sided gear rings rotate in close contact with the inner wall of the mounting frame, and the central axis of the double-sided gear rings coincides with the central axis of the rotating shaft.

[0012] In order to improve the cooling efficiency, preferably, the cooling assembly includes a discharge pipe, which is fixed on the outer wall of the end of the extrusion box, and the central axis of the discharge pipe coincides with the central axis of the forming mold plate, and a cooling plate is fixed on and connected to the discharge pipe, and positioning rings are fixedly connected on both sides of the inner wall of the cooling plate, and a water-cooling plate is rotatably connected between the positioning rings on both sides, and a water groove is provided in the positioning ring on one side, and the water groove is connected to the inner cavity of the water-cooling plate, and a plurality of groups of atomizing spray holes are evenly spaced on one side of the water-cooling plate close to the center of the discharge pipe, and a water supply part for conveying water to the water-cooling plate is provided in the extrusion box.

[0013] Furthermore, the water supply part includes a water supply trough, which is opened in the extrusion box, and an extrusion plate is slidably connected in the water supply trough, and an extrusion rod is fixedly connected between the side wall of the extrusion plate and the bottom of the push plate. The bottom of the water trough is fixed and connected with a water inlet pipe, the other end of the water inlet pipe is connected with the inner cavity of the water supply trough, and a one-way valve is arranged in the water inlet pipe.

[0014] In order to improve the energy-saving effect, preferably, a plurality of groups of return water grooves are opened at equal intervals on the upper part of the positioning ring on the other side, and a water collecting groove is opened in the extrusion box. The water collecting groove is connected to the bottom of the inner cavity of the cooling plate through a return water pipe, and the water collecting groove is connected to the water supply groove through a water replenishment groove, and a one-way valve is arranged in the water replenishment groove.

[0015] In order to improve the water cooling effect, preferably, a driving bin is fixedly connected to the top of the cooling plate, the driving bin is communicated with the inner cavity of the cooling plate, and a friction wheel is rotatably connected inside the driving bin, the friction wheel rotates in close contact with the outer wall of the water cooling plate, a linkage shaft is fixedly connected to the middle of the double-sided gear ring close to the driving bin, and the rotating shaft of the friction wheel and the linkage shaft are connected through a second pulley set.

[0016] Compared with the prior art, the present invention provides an aluminum profile extrusion molding machine, which has the following beneficial effects:

[0017] 1. The aluminum profile extrusion forming machine realizes continuous feeding of high-temperature aluminum rods through the intermittent rotation of the partition plate, which effectively improves the extrusion efficiency; at the same time, with the setting of the double-sided gear ring, the driven gear and the friction roller, the heated aluminum rod is rolled to ensure that the aluminum rod can be heated evenly, which effectively improves the heating efficiency. The heated aluminum rod is directly fed into the extrusion groove, which effectively avoids the heat loss of the aluminum rod and improves the extrusion effect.

[0018] 2. The aluminum profile extrusion forming machine pushes the extrusion rod forward so that water flows along the atomizing nozzle to spray onto the extruded aluminum profile, so that the aluminum profile is quickly cooled and dissipated, effectively improving the cooling efficiency; then the extrusion rod is moved backward to recover the dripping water, realizing the recycling of water, reducing water resource loss and improving energy saving effect.

[0019] 3. The aluminum profile extrusion forming machine, through the transmission action of the friction roller, the driven gear, the double-sided gear ring and the second pulley group, cooperates with the friction action of the friction wheel and the water cooling plate, so that the water cooling plate rotates, and the water flow sprayed in the atomizing spray hole rotates, thereby realizing uniform water cooling of the aluminum profile, improving the water cooling efficiency, and also completing the uniform water cooling effect, avoiding the situation of local temperature difference in the aluminum profile, and ensuring the output quality of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The overall structure of an aluminum profile extrusion molding machine proposed by the present invention is schematically shown in FIG. Figure 1 ;

[0021] Figure 2 The overall structure of an aluminum profile extrusion molding machine proposed by the present invention is schematically shown in FIG. Figure 2 ;

[0022] Figure 3 This is a schematic diagram of a half-section structure of an aluminum profile extrusion molding machine proposed by the present invention;

[0023] Figure 4 Aluminum profile extrusion molding machine proposed by the present invention Figure 3 A schematic diagram of the enlarged structure of the middle A area;

[0024] Figure 5 Aluminum profile extrusion molding machine proposed by the present invention Figure 3 Schematic diagram of the enlarged structure of the middle B area;

[0025] Figure 6 Aluminum profile extrusion molding machine proposed by the present invention Figure 3 Schematic diagram of the enlarged structure of the middle C area;

[0026] Figure 7 A schematic diagram of a half-section structure of an aluminum profile extrusion molding machine proposed by the present invention;

[0027] Figure 8 This is a schematic diagram of the double-sided gear ring structure of an aluminum profile extrusion molding machine proposed by the present invention.

[0028] In the figure: 1, extrusion box; 2, heater; 3, extrusion groove; 31, forming die plate; 32, extrusion rod; 4, feeding tank; 5, positioning frame; 51, mounting plate; 52, threaded rod; 53, guide rod; 54, push plate; 55, servo motor; 6, rotating plate; 61, rotating shaft; 62, material separator; 63, bearing seat; 64, gear plate; 65, single tooth gear; 651, first rotating wheel; 66, second rotating wheel; 67, friction roller; 671, driven gear; 68, mounting frame; 681, double-sided gear ring; 682, driven rotating wheel; 683, first pulley group; 7, discharge pipe; 71, cooling plate; 72, positioning ring; 721, water trough; 722, return water trough; 73, water cooling plate; 731, atomizing spray hole; 74, water supply trough; 741, extrusion plate; 742, extrusion rod; 75, water inlet pipe; 76, water collecting trough; 761, return water pipe; 762, water replenishment trough; 77, driving bin; 771, friction wheel; 78, linkage shaft; 781, second pulley group. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0031] Example:

[0032] Reference Figure 1-Figure 8 , an aluminum profile extrusion molding machine, including an extrusion box 1 and a heater 2, an extrusion slot 3 is opened in the extrusion box 1, the end of the extrusion slot 3 is fixedly connected to a forming die plate 31, an extrusion rod 32 is slidably connected in the extrusion slot 3, and the extrusion box 1 is provided with an extrusion part for pushing the extrusion rod 32 to move, and also includes: a feeding tank 4 with an open top, the heater 2 is fixed on the outer wall of the feeding tank 4, the bottom of the inner cavity of the feeding tank 4 is connected with the inner cavity of the extrusion slot 3, and the feeding tank 4 is provided with a feeding part for intermittently conveying high-temperature aluminum rods to the extrusion slot 3; a cooling component, the cooling component is arranged on the side wall of the extrusion box 1, and the cooling component is used to quickly cool the aluminum profile passing through the forming die plate 31.

[0033] Reference Figure 1-Figure 3 and Figure 7, wherein the extrusion part includes a positioning frame 5, the positioning frame 5 is fixed on the side wall of the extrusion box 1, and mounting plates 51 are fixedly connected on both sides of the extrusion box 1, a threaded rod 52 is rotatably connected between the mounting plate 51 on one side and the positioning frame 5, and a guide rod 53 is fixedly connected between the mounting plate 51 on the other side and the positioning frame 5, a pushing plate 54 is arranged between the threaded rod 52 and the guide rod 53, the pushing plate 54 and the threaded rod 52 are threadedly connected, the pushing plate 54 and the guide rod 53 are slidably connected, and the outer end of the extrusion rod 32 is fixedly connected to the side wall of the pushing plate 54, a servo motor 55 is fixedly connected to the side wall of the mounting plate 51, and the output shaft end of the servo motor 55 is fixedly connected to the end of the threaded rod 52; the feeding part includes a rotating disk 6, which is rotatably connected to both ends of the feeding tank 4 A rotating shaft 61 is fixedly connected between the rotating disks 6 on both sides, four groups of partition plates 62 are fixed at equal intervals on the rotating shaft 61 located in the feeding tank 4, a bearing seat 63 is fixedly connected to the top of the extrusion box 1, one end of the rotating shaft 61 is rotatably connected to the side wall of the bearing seat 63, and a driving part for driving the rotating shaft 61 to rotate intermittently is provided on the extrusion box 1; the driving part includes a gear plate 64, the gear plate 64 is fixed on the outer wall of the rotating shaft 61, a single-tooth gear 65 is rotatably connected to the top of the extrusion box 1, the single-tooth gear 65 is meshed with the gear plate 64, a first rotating wheel 651 is fixedly connected to the side wall of the single-tooth gear 65, a second rotating wheel 66 is fixedly connected to the threaded rod 52 through a one-way bearing, and the first rotating wheel 651 and the second rotating wheel 66 are connected by a belt drive.

[0034] It should be noted that the servo motor 55 is a bidirectional motor, which is used to flexibly control the forward and reverse rotation of the threaded rod 52; the four sets of partition plates 62 divide the feeding tank 4 into four cavities (such as Figure 7 ), the one connected to the top opening of the loading tank 4 is the loading cavity, the one connected to the heater 2 is the heating cavity, the one connected to the extrusion groove 3 is the unloading cavity, and the remaining one is an unloaded cavity; the one-way bearing on the threaded rod 52 can only drive the second rotating wheel 66 to rotate in the opposite direction, so as to ensure that the rotating shaft 61 will only continue to rotate in one direction, and at the same time ensure that the aluminum rod heating cavity obtains sufficient heating time, and every time the threaded rod 52 reciprocates for a cycle, the single-tooth gear 65 just drives the gear plate 64 to rotate 90 degrees to realize the switching of different workstations.

[0035] Through the arrangement of the above structure, the cut aluminum rod is placed into the loading cavity from the open top of the loading tank 4, and the heater 2 is turned on to heat the heating cavity. Then the servo motor 55 drives the threaded rod 52 to rotate in the positive direction. At this time, the pushing plate 54 will slide along the threaded rod 52 to the side close to the positioning frame 5, and pull the extrusion rod 32 to slide outward along the extrusion groove 3. At the same time, by utilizing the transmission effect between the first rotating wheel 651, the second rotating wheel 66 and the belt, when the threaded rod 52 rotates in the positive direction, in conjunction with the arrangement of the one-way bearing, the single-tooth gear 65 will be driven to rotate, thereby driving the gear plate 64 to rotate, and when the extrusion rod 32 is pulled out to the predetermined position, the gear plate 64 just rotates 90 degrees, thereby also driving the rotating shaft 61, the rotating disk 6 and each group of partition plates 62 to rotate 90 degrees. At this time, the aluminum rod previously in the loading cavity will be moved to the heating cavity for heating, and the previously unloaded The cavity will then choose to continue loading the material into the loading cavity. In addition, the aluminum rod in the previous heating cavity will be pushed to the unloading cavity and fall into the extrusion groove 3, thereby effectively avoiding the heat loss of the aluminum rod and improving the extrusion effect; then the servo motor 55 drives the threaded rod 52 to rotate in the opposite direction. Due to the effect of the one-way bearing, the second rotating wheel 66 will no longer rotate at this time to ensure that the aluminum rod in the heating cavity obtains sufficient heating time, thereby improving the heating effect; next, the pushing plate 54 pushes the extrusion rod 32 to move into the extrusion groove 3, thereby pushing the high-temperature aluminum rod to move toward the forming die 31, and finally, under the action of a strong extrusion force, the high-temperature aluminum rod will pass through the forming groove in the middle of the forming die 31, thereby completing the extrusion production of the aluminum profile, and then in the process of the extrusion rod 32 exiting the extrusion groove 3, the new heated aluminum rod will enter the extrusion groove 3 again, thereby effectively improving the extrusion efficiency.

[0036] Reference Figure 1-Figure 3 , Figure 7 and Figure 8 , wherein each set of material separation plates 62 is rotatably connected with two sets of friction rollers 67, both ends of each set of friction rollers 67 penetrate the rotating disk 6 and are fixedly connected with driven gears 671, three sets of mounting frames 68 are evenly fixed on the side walls of both ends of the extrusion box 1, and double-sided gear rings 681 are clamped between the three sets of mounting frames 68, and the double-sided gear rings 681 are meshingly connected with multiple sets of driven gears 671, and the middle part of the double-sided gear rings 681 close to the gear disk 64 is fixedly connected with a driven runner 682, and the driven runner 682 is connected to the threaded rod 52 through the first pulley group 683; the outer wall of the double-sided gear ring 681 fits and rotates with the inner wall of the mounting frame 68, and the central axis of the double-sided gear ring 681 coincides with the central axis of the rotating shaft 61.

[0037] Through the arrangement of the above structure, during the reverse rotation of the threaded rod 52, the transmission effect of the first pulley group 683 will drive the driven rotating wheel 682 and the double-sided gear ring 681 to rotate. At this time, the meshing relationship between the double-sided gear ring 681 and the driven gear 671 will cause the friction roller 67 to rotate, thereby utilizing the friction effect to push the aluminum rod to rotate in the heating chamber, ensuring that the aluminum rod can be evenly heated, thereby effectively improving the heating efficiency.

[0038] Reference Figure 3-Figure 6 The cooling assembly includes a discharge pipe 7, which is fixed on the outer wall of the end of the extrusion box 1, and the central axis of the discharge pipe 7 coincides with the central axis of the forming mold plate 31. A cooling plate 71 is fixed on and connected to the discharge pipe 7. Positioning rings 72 are fixedly connected to both sides of the inner wall of the cooling plate 71. A water cooling plate 73 is rotatably connected between the positioning rings 72 on both sides. A water groove 721 is opened in the positioning ring 72 on one side. The water groove 721 is connected to the inner cavity of the water cooling plate 73. The water cooling plate 73 is evenly spaced from the side close to the center of the discharge pipe 7. There are multiple groups of atomizing spray holes 731, and a water supply part for conveying water to the water cooling plate 73 is arranged in the extrusion box 1; the water supply part includes a water supply trough 74, which is arranged in the extrusion box 1, and a squeezing plate 741 is slidably connected in the water supply trough 74, and a squeezing rod 742 is fixedly connected between the side wall of the squeezing plate 741 and the bottom of the pushing plate 54, and the bottom of the water trough 721 is fixed and connected with a water inlet pipe 75, and the other end of the water inlet pipe 75 is connected with the inner cavity of the water supply trough 74, and a one-way valve is arranged in the water inlet pipe 75.

[0039] It should be noted that the one-way valve in the water inlet pipe 75 can only allow the water in the water supply tank 74 to enter the water cooling plate 73 .

[0040] Through the arrangement of the above-mentioned structure, while the pushing plate 54 pushes the extrusion rod 32 to perform extrusion molding, it will also drive the extrusion rod 742 to move into the water supply groove 74, thereby squeezing the cooling water flow in the water supply groove 74, so as to open the one-way valve in the water inlet pipe 75, so that the water flows along the water inlet pipe 75 and the water groove 721 into the water cooling plate 73, and then is sprayed onto the extruded aluminum profile by multiple groups of atomizing nozzles 731, so that the aluminum profile is quickly cooled and dissipated, thereby effectively improving the cooling efficiency.

[0041] Reference Figure 3 , Figure 5 and Figure 6 Among them, a plurality of groups of return water grooves 722 are arranged at equal intervals on the upper part of the positioning ring 72 on the other side, and a water collecting groove 76 is arranged in the extrusion box 1. The water collecting groove 76 is connected to the bottom of the inner cavity of the cooling plate 71 through a return water pipe 761, and the water collecting groove 76 is connected to the water supply groove 74 through a replenishing water groove 762, and a one-way valve is arranged in the replenishing water groove 762.

[0042] It should be noted that the one-way valve in the water replenishment tank 762 can only allow the water in the water collection tank 76 to enter the water supply tank 74.

[0043] Through the arrangement of the above-mentioned structure, the water flow sprayed and dripping to the bottom of the cooling plate 71 will enter the water collecting tank 76 along the return water tank 722 and the return water pipe 761. When the extrusion rod 742 moves in the opposite direction following the push plate 54, a suction effect will be generated in the water supply tank 74, thereby opening the one-way valve in the water replenishment tank 762, so that the water flow in the water collecting tank 76 is sucked into the water supply tank 74 for replenishment, thereby realizing the recycling of water flow, reducing water resource loss and improving energy saving effect.

[0044] Reference Figure 3 , Figure 4 A driving bin 77 is fixedly connected to the top of the cooling disk 71, the driving bin 77 is communicated with the inner cavity of the cooling disk 71, and a friction wheel 771 is rotatably connected inside the driving bin 77, the friction wheel 771 rotates in close contact with the outer wall of the water cooling disk 73, and a linkage shaft 78 is fixedly connected to the middle of the double-sided gear ring 681 close to one side of the driving bin 77, and the rotating shaft of the friction wheel 771 and the linkage shaft 78 are connected through a second pulley set 781.

[0045] Through the arrangement of the above structure, when the friction roller 67 rotates, the meshing relationship between the driven gear 671 on the other side and the double-sided gear ring 681 will cause the double-sided gear ring 681 on the other side to rotate. At this time, the friction wheel 771 will rotate through the transmission action of the second pulley set 781, thereby driving the water cooling plate 73 to rotate under the action of friction force, causing the sprayed water flow to rotate, thereby achieving uniform water cooling of the aluminum profile, improving the water cooling efficiency, and completing the uniform water cooling effect, avoiding the cooling temperature difference in the local area of ​​the aluminum profile, and effectively ensuring the output quality of the aluminum profile.

[0046] Reference Figure 1-Figure 8In the present invention, when in use, the cut aluminum rod is placed into the feeding cavity from the open top of the feeding tank 4, and the heater 2 is turned on to heat the heating cavity. Then the servo motor 55 drives the threaded rod 52 to rotate forward. At this time, the pushing plate 54 will slide along the threaded rod 52 to the side close to the positioning frame 5, and pull the extrusion rod 32 to slide outward along the extrusion groove 3. At the same time, by utilizing the transmission effect between the first rotating wheel 651, the second rotating wheel 66 and the belt, when the threaded rod 52 rotates forward, the one-way bearing is configured to drive the single-tooth gear 65 to rotate, thereby driving the gear plate 64 to rotate, and when the extrusion rod 32 is pulled out to the predetermined position, the gear plate 64 just rotates 90 degrees, thereby also driving the rotating shaft 61, the rotating disk 6 and each group of partition plates 62 to rotate 90 degrees. At this time, the aluminum rod previously in the feeding cavity will move to the heating The cavity is heated, and the previously unloaded cavity will choose to continue loading into the loading cavity. In addition, the aluminum rod in the previously heated cavity will be pushed to the unloading cavity and fall into the extrusion groove 3; then the servo motor 55 drives the threaded rod 52 to rotate in the opposite direction. Due to the effect of the one-way bearing, the second rotating wheel 66 will no longer rotate at this time, so as to ensure that the aluminum rod in the heating cavity obtains sufficient heating time and improves the heating effect; next, the pushing plate 54 pushes the extrusion rod 32 to move into the extrusion groove 3, thereby pushing the high-temperature aluminum rod to move toward the forming die 31, and finally, under the action of a strong extrusion force, the high-temperature aluminum rod will pass through the forming groove in the middle of the forming die 31, thereby completing the extrusion production of the aluminum profile, and then in the process of the extrusion rod 32 withdrawing from the extrusion groove 3, the new heated aluminum rod will enter the extrusion groove 3 again, thereby effectively improving the extrusion efficiency.

[0047] When the push plate 54 pushes the extrusion rod 32 to perform extrusion molding, it will also drive the extrusion rod 742 to move into the water supply tank 74, thereby squeezing the cooling water flow in the water supply tank 74, so as to open the one-way valve in the water inlet pipe 75, so that the water flows along the water inlet pipe 75 and the water groove 721 into the water cooling plate 73, and then is sprayed onto the extruded aluminum profile by the multiple groups of atomizing nozzles 731, so that the aluminum profile is quickly cooled and dissipated, thereby effectively improving the cooling efficiency; and the water flow sprayed and dripping to the bottom of the cooling plate 71 will enter the water collecting tank 76 along the return water tank 722 and the return water pipe 761, and when the extrusion rod 742 moves in the opposite direction following the push plate 54, a suction effect will be generated in the water supply tank 74, so as to open the one-way valve in the water replenishment tank 762, so that the water flow in the water collecting tank 76 is sucked into the water supply tank 74 for replenishment, thereby realizing the recycling of water flow, reducing the loss of water resources, and improving the energy saving effect.

[0048] And in the process of reverse rotation of the threaded rod 52, the transmission effect of the first pulley group 683 will drive the driven rotating wheel 682 and the double-sided gear ring 681 to rotate. At this time, the meshing relationship between the double-sided gear ring 681 and the driven gear 671 will cause the friction roller 67 to rotate, so as to use the friction effect to push the aluminum rod to rotate in the heating chamber, ensure that the aluminum rod can be evenly heated, and effectively improve the heating efficiency; and when the friction roller 67 rotates, the meshing relationship between the driven rotating wheel 682 on the other side and the double-sided gear ring 681 will cause the double-sided gear ring 681 on the other side to rotate. At this time, the transmission effect of the second pulley group 781 will cause the friction wheel 771 to rotate, so that under the action of friction, the water cooling plate 73 is driven to rotate, so that the sprayed water flow rotates, thereby realizing uniform water cooling of the aluminum profile, improving the water cooling efficiency, and also completing the uniform water cooling effect, effectively ensuring the output quality of the aluminum profile.

[0049] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An aluminum profile extrusion molding machine, comprising an extrusion box (1) and a heater (2), characterized in that: The extrusion box (1) is provided with an extrusion groove (3), the end of the extrusion groove (3) is fixedly connected to a forming die plate (31), the extrusion groove (3) is slidably connected to an extrusion rod (32), and the extrusion box (1) is provided with an extrusion part for pushing the extrusion rod (32) to move, and further comprises: An open feeding tank (4) is provided at the top, the heater (2) is fixed on the outer wall of the feeding tank (4), the bottom of the inner cavity of the feeding tank (4) is connected to the inner cavity of the extrusion groove (3), and a feeding part for intermittently conveying high-temperature aluminum rods to the extrusion groove (3) is provided in the feeding tank (4); A cooling component is arranged on the side wall of the extrusion box (1), and is used to quickly cool the aluminum profile passing through the forming die plate (31).

2. The aluminum profile extrusion molding machine according to claim 1, characterized in that: The extrusion part comprises a positioning frame (5), the positioning frame (5) is fixed on the side wall of the extrusion box (1), and the two sides of the extrusion box (1) are fixedly connected with mounting plates (51), a threaded rod (52) is rotatably connected between the mounting plate (51) and the positioning frame (5) on one side, and a guide rod (53) is fixedly connected between the mounting plate (51) and the positioning frame (5) on the other side, and a push plate (54) is arranged between the threaded rod (52) and the guide rod (53), the push plate (54) and the threaded rod (52) are threadedly connected, the push plate (54) and the guide rod (53) are slidably connected, and the outer end of the extrusion rod (32) is fixedly connected to the side wall of the push plate (54), and a servo motor (55) is fixedly connected to the side wall of the mounting plate (51), and the output shaft end of the servo motor (55) is fixedly connected to the end of the threaded rod (52).

3. The aluminum profile extrusion molding machine according to claim 2, characterized in that: The feeding part includes a rotating disk (6), and the rotating disk (6) is rotatably connected to the two ends of the feeding tank (4). A rotating shaft (61) is fixedly connected between the rotating disks (6) on both sides. Four groups of partition plates (62) are fixedly arranged on the rotating shaft (61) in the feeding tank (4) at equal intervals. A bearing seat (63) is fixedly connected to the top of the extrusion box (1). One end of the rotating shaft (61) is rotatably connected to the side wall of the bearing seat (63). A driving part for driving the rotating shaft (61) to rotate intermittently is arranged on the extrusion box (1).

4. The aluminum profile extrusion molding machine according to claim 3, characterized in that: The driving part comprises a gear plate (64), the gear plate (64) is fixed on the outer wall of the rotating shaft (61), the top of the extrusion box (1) is rotatably connected with a single-tooth gear (65), the single-tooth gear (65) is meshingly connected with the gear plate (64), a first rotating wheel (651) is fixedly connected to the side wall of the single-tooth gear (65), a second rotating wheel (66) is fixedly connected to the threaded rod (52) via a one-way bearing, and the first rotating wheel (651) and the second rotating wheel (66) are connected via a belt drive.

5. The aluminum profile extrusion molding machine according to claim 3, characterized in that: Each group of the partition plates (62) is rotatably connected to two groups of friction rollers (67), and both ends of each group of the friction rollers (67) pass through the rotating disk (6) and are fixedly connected to a driven gear (671). Three groups of mounting frames (68) are evenly fixed on the side walls of both ends of the extrusion box (1), and double-sided gear rings (681) are clamped between the three groups of mounting frames (68), and the double-sided gear rings (681) are meshingly connected to multiple groups of driven gears (671). A driven rotating wheel (682) is fixedly connected to the middle of the double-sided gear rings (681) close to the gear disk (64), and the driven rotating wheel (682) is connected to the threaded rod (52) through a first pulley group (683).

6. The aluminum profile extrusion molding machine according to claim 5, characterized in that: The outer wall of the double-sided gear ring (681) and the inner wall of the mounting frame (68) are fitted and rotated, and the central axis of the double-sided gear ring (681) coincides with the central axis of the rotating shaft (61).

7. The aluminum profile extrusion molding machine according to claim 5, characterized in that: The cooling assembly comprises a discharge pipe (7), wherein the discharge pipe (7) is fixed on the outer wall of the end of the extrusion box (1), and the central axis of the discharge pipe (7) coincides with the central axis of the forming mold plate (31); a cooling plate (71) is fixed on and connected to the discharge pipe (7); positioning rings (72) are fixedly connected to both sides of the inner wall of the cooling plate (71); a water cooling plate (73) is rotatably connected between the positioning rings (72) on both sides; a water groove (721) is provided in one side of the positioning ring (72), and the water groove (721) is connected to the inner cavity of the water cooling plate (73); a plurality of groups of atomizing spray holes (731) are evenly spaced on one side of the water cooling plate (73) near the center of the discharge pipe (7); and a water supply part for conveying water to the water cooling plate (73) is provided in the extrusion box (1).

8. The aluminum profile extrusion molding machine according to claim 7, characterized in that: The water supply part comprises a water supply groove (74), the water supply groove (74) is arranged in the extrusion box (1), an extrusion plate (741) is slidably connected in the water supply groove (74), an extrusion rod (742) is fixedly connected between the side wall of the extrusion plate (741) and the bottom of the push plate (54), a water inlet pipe (75) is fixedly connected to the bottom of the water channel (721), the other end of the water inlet pipe (75) is connected to the inner cavity of the water supply groove (74), and a one-way valve is arranged in the water inlet pipe (75).

9. The aluminum profile extrusion molding machine according to claim 8, characterized in that: A plurality of groups of return water grooves (722) are provided at equal intervals on the upper portion of the positioning ring (72) on the other side, and a water collecting groove (76) is provided in the extrusion box (1). The water collecting groove (76) is connected to the bottom of the inner cavity of the cooling plate (71) via a return water pipe (761), and the water collecting groove (76) is connected to the water supply groove (74) via a water replenishment groove (762), and a one-way valve is provided in the water replenishment groove (762).

10. The aluminum profile extrusion molding machine according to claim 9, characterized in that: A driving bin (77) is fixedly connected to the top of the cooling disk (71), the driving bin (77) is communicated with the inner cavity of the cooling disk (71), and a friction wheel (771) is rotatably connected inside the driving bin (77), the friction wheel (771) rotates in close contact with the outer wall of the water cooling disk (73), a linkage shaft (78) is fixedly connected to the middle of the double-sided gear ring (681) near the driving bin (77), and the rotating shaft of the friction wheel (771) and the linkage shaft (78) are connected in transmission via a second pulley set (781).

Citation Information

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