Intelligent system and method for monitoring concrete vibration state and electronic equipment

Abstract

The invention relates to the technical field of concrete vibration quality monitoring, in particular to an intelligent system and method for monitoring the concrete vibration state and electronic equipment. The intelligent system comprises a current signal monitoring unit used for monitoring a current signal flowing through the vibrating rod and sending the current signal to a data processing unit; the data processing unit is used for converting the current signal received from the current signal monitoring unit into a voltage signal, coding the voltage signal to obtain first coded data of the voltage signal, and sending the first coded data to the vibration state recognition unit; and the vibrating state recognition unit is used for decoding the received first coded data, acquiring vibrating state information of the vibrating rod corresponding to the current signal, and converting the vibrating state information into a visual graph. According to the invention, an efficient, accurate and safe monitoring means is provided for concrete vibration operation, so that the overall quality and efficiency of construction are improved.

Description

Technical Field

[0001] The present disclosure relates to the technical field of concrete vibration quality monitoring, and in particular to an intelligent system, method and electronic equipment for monitoring the concrete vibration state. Background Art

[0002] During the concrete construction process, vibration is an important step to ensure the density and strength of concrete. Its purpose is to expel bubbles in the concrete and reduce pores through vibration, thereby improving the density and strength of the concrete. At present, the quality monitoring method of vibration construction mainly relies on manual experience and on-site observation to judge whether the vibration is sufficient, thereby achieving basic control of the concrete construction quality.

[0003] However, this method is often highly subjective and it is difficult to accurately measure and record the vibration operation, which directly affects the control of concrete construction quality. Summary of the invention

[0004] Based on the above technical problems, the present disclosure provides an intelligent system, method and electronic device for monitoring the vibration status of concrete.

[0005] According to one aspect of the present disclosure, there is provided an intelligent system for monitoring the vibration state of concrete, comprising: a current signal monitoring unit, for monitoring the current signal flowing through a vibrating rod, and sending the current signal to a data processing unit; a data processing unit, for converting the current signal received from the current signal monitoring unit into a voltage signal, encoding the voltage signal to obtain first encoded data of the voltage signal, and sending the first encoded data to a vibration state identification unit; a vibration state identification unit, for decoding the received first encoded data, obtaining vibration state information of the vibrating rod corresponding to the current signal, and converting the vibration state information into a visual graphic.

[0006] In addition, according to an aspect of the present disclosure, an intelligent system for monitoring the vibration state of concrete encodes and processes a voltage signal to obtain first coded data of the voltage signal, including: encoding the voltage signal corresponding to the vibrating rod in the vibration state as a binary value 1; encoding the voltage signal corresponding to the vibrating rod in the non-vibrating state as a binary value 0; generating the first coded data of the voltage signal.

[0007] In addition, according to an aspect of the present disclosure, an intelligent system for monitoring the vibration state of concrete is used to decode the received first coded data, obtain the vibration state information of the vibrating rod corresponding to the current signal, and convert the vibration state information into a visual graphic, including: decoding 1 in the received first coded data as a vibration state, decoding 0 as a non-vibration state, and recording the duration of consecutive 1s and consecutive 0s in the first coded data; based on the vibration state, non-vibration state, and the duration of consecutive 1s and consecutive 0s, obtain the vibration state information of the vibrating rod corresponding to the current signal, and convert the vibration state information into a visual graphic; wherein the vibration state information includes the vibrating rod being in a continuous working state, the vibrating rod being in a standby state, and the vibrating rod being in a stagnant state, as well as the duration corresponding to each state.

[0008] In addition, according to an intelligent system for monitoring the vibration status of concrete according to one aspect of the present disclosure, the continuous working state is represented by the continuous appearance of 1 in the first coded data; the standby state is represented by the continuous appearance of 0 in the first coded data and the duration of the continuous appearance is less than or equal to a preset threshold; the stagnation state is represented by the continuous appearance of 0 in the first coded data and the duration of the continuous appearance exceeds the preset threshold.

[0009] In addition, according to an aspect of the present disclosure, the intelligent system for monitoring the concrete vibration state further includes: a vibration state display unit, which is used to receive the visual graphics from the vibration state identification unit for display.

[0010] In addition, according to an aspect of the present disclosure, an intelligent system for monitoring the vibration status of concrete, the intelligent system also includes: an abnormal alarm unit, which is used to monitor the duration of the appearance of 0 in the first coded data recorded by the vibration status identification unit. When 0 appears continuously and the duration of the continuous appearance exceeds a preset threshold, an alarm mechanism is triggered, and an alarm message is sent to the vibration status display unit for display.

[0011] In addition, according to an aspect of the present disclosure, an intelligent system for monitoring the vibration status of concrete, the intelligent system also includes: a power supply unit for providing power to the intelligent system; a safety isolation unit for integrating the current signal monitoring unit, the data processing unit and the power supply unit.

[0012] According to another aspect of the present disclosure, a method for monitoring the vibration state of concrete is provided, which is applied to the above-mentioned intelligent system for monitoring the vibration state of concrete, and the method includes: monitoring the current signal flowing through the vibrating rod by a current signal monitoring unit, and sending the current signal to a data processing unit; receiving the current signal sent by the current signal monitoring unit by the data processing unit, converting the current signal into a voltage signal, encoding the voltage signal to obtain first encoded data of the voltage signal, and sending the first encoded data to a vibration state identification unit; decoding the received first encoded data by the vibration state identification unit, obtaining the vibration state information of the vibrating rod corresponding to the current signal, and converting the vibration state information into a visual graphic.

[0013] In addition, according to another aspect of the present disclosure, the method for monitoring the concrete vibration state further includes: monitoring the duration of 0 appearance in the first coded data recorded by the vibration state identification unit through the abnormal alarm unit, when 0 appears continuously and the duration of the continuous appearance exceeds a preset threshold, triggering an alarm mechanism, and sending an alarm message to the vibration state display unit for display; Among them, the continuous appearance of 0 in the first coded data and the duration of the continuous appearance exceeding the preset threshold value means that the vibrating rod is in a stagnant state.

[0014] According to another aspect of the present disclosure, an electronic device is provided, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein when the processor executes the program, the method for monitoring the concrete vibration state as described above is implemented.

[0015] According to another aspect of the present disclosure, a non-transitory computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the method for monitoring the concrete vibration state as described above is implemented.

[0016] The intelligent system, method and electronic device for monitoring the vibration state of concrete provided by the present invention monitor the current signal flowing through the vibrating rod through a current signal monitoring unit, and send the current signal to a data processing unit, convert the current signal into a voltage signal by using the data processing unit, and encode the voltage signal to obtain first coded data of the voltage signal, and then decode the first coded data through a vibration state identification unit to obtain vibration state information of the vibrating rod corresponding to the current signal, and convert the vibration state information into a visual graphic, thereby achieving accurate measurement and recording of the vibration state of the vibrating rod, reducing dependence on manual monitoring, and reducing construction quality problems caused by human factors. The visual graphic enables construction management personnel to quickly understand the working status of the vibrating rod, providing an efficient, accurate and safe monitoring method for concrete vibration operations, thereby improving the overall quality and efficiency of construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a functional block diagram illustrating an intelligent system for monitoring the concrete vibration state provided according to an embodiment of the present disclosure; Figure 2 is a schematic diagram further illustrating an intelligent system for monitoring the concrete vibration state provided according to an embodiment of the present disclosure; Figure 3 is a flow chart illustrating a method for monitoring the concrete vibration state provided according to an embodiment of the present disclosure; Figure 4 is a schematic flow chart further illustrating a method for monitoring the concrete vibration state provided according to an embodiment of the present disclosure; Figure 5 It is a schematic diagram illustrating the structure of an electronic device provided according to an embodiment of the present disclosure. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the present disclosure clearer, the technical solutions in the present disclosure will be clearly and completely described below in conjunction with the drawings in the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0019] Figure 1 It is a functional block diagram illustrating an intelligent system for monitoring the concrete vibration state provided according to an embodiment of the present disclosure.

[0020] like Figure 1 As shown, the intelligent system 100 for monitoring the concrete vibration state provided according to an embodiment of the present disclosure includes a current signal monitoring unit 101 , a data processing unit 102 and a vibration state identification unit 103 .

[0021] Specifically, the current signal monitoring unit is used to monitor the current signal flowing through the vibrating rod and send the current signal to the data processing unit.

[0022] In one embodiment of the present disclosure, when the vibrator is working, the operation of the internal motor will generate a changing current signal. These signals reflect the working state of the vibrator, such as the start and stop of the motor. The main task of the current signal monitoring unit is to monitor the current signal flowing through the vibrator and transmit the monitored current signal to the data processing unit for further analysis and processing.

[0023] Exemplarily, the current signal monitoring unit has the ability to monitor the working status of multiple vibrators at the same time, and can collect current signals in real time to achieve effective monitoring of the working status of the vibrators. The current signal monitoring unit can be a current collector, or a current sensor, a current transmitter, etc. The specific form of the current signal monitoring unit can be determined based on factors such as the design requirements, cost budget, installation environment, and maintenance convenience of the actual application scenario. This disclosure is not limited here.

[0024] Specifically, the data processing unit is used to convert the current signal received from the current signal monitoring unit into a voltage signal, encode the voltage signal to obtain first coded data of the voltage signal, and send the first coded data to the vibration state identification unit.

[0025] In one embodiment of the present disclosure, after receiving the current signal from the current signal monitoring unit, the data processing unit converts the current signal into a voltage signal, encodes the voltage signal, and generates first coded data corresponding to the voltage signal. The generated first coded data is sent to the vibration state identification unit. The first coded data is a digital representation of the voltage signal.

[0026] Among them, converting current signals into voltage signals helps improve the convenience of signal transmission and processing, the accuracy, safety and compatibility of measurement and monitoring, as well as the convenience of encoding and digital processing. In the intelligent system for monitoring the state of concrete vibration, this conversion helps to achieve efficient, accurate and safe monitoring.

[0027] Exemplarily, the data processing unit may send the first coded data to the vibration state identification unit via a wireless network or a wired network, wherein the wireless network or the wired network may be 2G, 3G, 4G, 5G, etc.

[0028] In short, the data processing unit is the data processing center in the intelligent monitoring system. It is responsible for converting analog voltage signals into digital encoded data and ensuring that these data can be accurately transmitted and further processed to achieve effective monitoring of the concrete vibration status.

[0029] Specifically, the vibration state identification unit is used to decode the received first coded data, obtain the vibration state information of the vibrating rod corresponding to the current signal, and convert the vibration state information into a visual graphic.

[0030] In one embodiment of the present disclosure, the vibration state identification unit decodes the received first coded data to extract the vibration state information of the vibrating rod corresponding to the current signal. The vibration state information may be state information about the vibrating rod and time information corresponding to the state information, as well as the vibration frequency of the vibrating rod (such as vibration duration, standby duration, and stagnation duration). This information can be used to evaluate the working performance of the vibrating rod, monitor its working status, and promptly discover potential problems. The vibration state processing unit obtains the vibration state information and also converts this information into visual graphics, so that construction management personnel can quickly understand the working status of the vibrating rod. Among them, the visual graphics can be visual graphics such as charts, curve graphs, bar graphs, column graphs, paragraph graphs, etc., so that construction personnel can quickly identify whether the vibrating rod is working normally and the specific mode of work.

[0031] In summary, according to the technical solution provided by the embodiments of the present disclosure, the intelligent system, method and electronic device for monitoring the vibration state of concrete provided by the present disclosure monitor the current signal flowing through the vibrating rod through the current signal monitoring unit, and send the current signal to the data processing unit, use the data processing unit to convert the current signal into a voltage signal, and encode the voltage signal to obtain first coded data of the voltage signal, and then decode the first coded data through the vibration state identification unit to obtain the vibration state information of the vibrating rod corresponding to the current signal, and convert the vibration state information into a visual graphic, so as to achieve accurate measurement and recording of the vibration state of the vibrating rod, reduce dependence on manual monitoring, reduce construction quality problems caused by human factors, and the visual graphics enable construction management personnel to quickly understand the working status of the vibrating rod, providing an efficient, accurate and safe monitoring means for concrete vibration operations, thereby improving the overall quality and efficiency of construction.

[0032] Preferably, the voltage signal is encoded to obtain the first encoded data of the voltage signal, including: encoding the voltage signal corresponding to the vibrating rod in the vibrating state into a binary value 1; encoding the voltage signal corresponding to the vibrating rod in the non-vibrating state into a binary value 0; generating the first encoded data of the voltage signal.

[0033] Here, encoding refers to converting the working state of the vibrator into another form, that is, a binary value, for easy processing and recording. When the vibrator is working, that is, the vibrator is vibrating the concrete, it is called the vibrating state. When the vibrator is not working, that is, the vibrator is not vibrating the concrete, it is called the non-vibrating state. The working state of the vibrator can usually be determined by a voltage signal. If the vibrator is in the vibrating state, the corresponding voltage signal will be encoded as a binary value "1". If the vibrator is in the non-vibrating state, the corresponding voltage signal will be encoded as a binary value "0". By converting the working state of the vibrator into a binary value, it is easier to process and analyze these data.

[0034] In summary, according to the technical solution provided in the embodiment of the present disclosure, by converting the voltage signal of the vibrating rod (ie, the working status) into a digital form, subsequent processing and analysis can be facilitated.

[0035] Preferably, the received first coded data is decoded to obtain vibration status information of the vibrating rod corresponding to the current signal, and the vibration status information is converted into a visual graphic, including: decoding 1 in the received first coded data as a vibration state, decoding 0 as a non-vibration state, and recording the duration of consecutive 1s and consecutive 0s in the first coded data; based on the vibration state, non-vibration state, and the duration of consecutive 1s and consecutive 0s, obtaining the vibration status information of the vibrating rod corresponding to the current signal, and converting the vibration status information into a visual graphic; wherein the vibration status information includes the vibrating rod being in a continuous working state, the vibrating rod being in a standby state, and the vibrating rod being in a stagnant state, as well as the duration corresponding to each state.

[0036] Specifically, the vibration state identification unit decodes the received first coded data, decodes "1" in the first coded data as a vibration state, and decodes "0" as a non-vibration state, and records the duration of the continuous "1" (representing a continuous vibration state) and the continuous "0" (representing a continuous non-vibration state) in the first coded data. Based on the decoded vibration state, non-vibration state, and the duration of the continuous 1 and 0, the vibration state information of the vibrating rod corresponding to the current signal can be obtained. The obtained vibration state information is converted into a visual graphic. Among them, the vibration state information includes the vibrating rod being in a continuous working state (i.e., continuous vibration), the vibrating rod being in a standby state (non-vibration state but not completely stagnant, which may indicate a short break or preparation stage), the vibrating rod being in a stagnant state (no vibration action for a long time), and the duration corresponding to each state. Through the visual graphics, construction personnel can intuitively understand the working state, work efficiency, and possible problems (such as frequent shutdowns, insufficient vibration, etc.) of the vibrating rod.

[0037] For example, each "1" or "0" in the first coded data represents the state of the vibrator pair corresponding to each second, that is, each second corresponds to a digital output. In practical applications, five numbers can be a group, and a group of numbers represents the state information of the vibrator during 5 seconds. Such a coding method can help the system monitor and record the working status of the vibrator more accurately.

[0038] In summary, according to the technical solution provided by the embodiment of the present disclosure, construction personnel can timely understand the working condition of the vibrator, thereby improving construction efficiency and quality, while reducing problems that may be caused by poor working condition of the vibrator, and can significantly improve the management level and construction quality of the construction site.

[0039] Preferably, the continuous working state is represented by the continuous appearance of "1" in the first coded data; the standby state is represented by the continuous appearance of "0" in the first coded data and the duration of the continuous appearance is less than or equal to the preset threshold; the stagnation state is represented by the continuous appearance of "0" in the first coded data and the duration of the continuous appearance exceeds the preset threshold.

[0040] Specifically, when "1" appears continuously in the first coded data, it means that the vibrator is in a continuous working state, and this state reflects the continuous operation capability of the vibrator. When "0" appears continuously in the first coded data and the duration of the continuous appearance is less than or equal to the preset threshold, it means that the vibrator is in a standby state. When "0" appears continuously in the first coded data and the duration of the continuous appearance exceeds the preset threshold, it means that the vibrator is in a stagnant state.

[0041] The preset threshold is used to distinguish between the standby state and the stagnant state. The preset threshold can be set according to the actual construction requirements and the working characteristics of the vibrator. For example, if the preset threshold is set to 1 hour, any continuous "0" time exceeding 1 hour will be identified as a stagnant state.

[0042] In summary, according to the technical solution provided by the embodiment of the present disclosure, by analyzing the continuous appearance of "1" and "0" in the first coded data, the continuous working state, standby state and stagnant state of the vibrating rod can be accurately monitored. According to the monitored state of the vibrating rod, the construction personnel can adjust the construction plan in time to ensure the construction efficiency and quality. Furthermore, by identifying the stagnant state, possible failures or problems of the vibrating rod can be discovered in time, so that corresponding maintenance measures can be taken to reduce the losses caused by the failure of the vibrating rod.

[0043] Preferably, the intelligent system further comprises: a vibration state display unit, configured to receive the visual graphics from the vibration state identification unit for display.

[0044] Specifically, the vibration status display unit can be a specially designed display component, whose main function is to receive the visual graphics from the vibration status identification unit and display the visual graphics on the display screen in an intuitive way. This unit does not have the ability to process data or identify information, but serves as a platform for information presentation to ensure that construction personnel can clearly see the working status and related data of the vibrating rod. Specifically, the vibration status display unit can display key parameters such as the vibration time, standby time, stagnation time and vibration frequency of the vibrating rod in real time through the built-in display screen. These parameters are usually presented in the form of graphics, charts or numbers so that construction personnel can quickly understand and make corresponding decisions. Since the unit only has a display function, its design is relatively simple, focusing mainly on the clarity and accuracy of the display effect. At the same time, in order to ensure that construction personnel can clearly see the display content in various environments, the unit may also have the function of automatically adjusting display parameters such as brightness and contrast.

[0045] In summary, according to the technical solution provided by the embodiment of the present disclosure, by setting up a vibration state identification unit, construction personnel can monitor the working state of the vibrating rod in real time, so as to make timely adjustments and decisions. The design of the vibration state identification unit is intended to improve construction efficiency and quality, while reducing losses caused by equipment failure or improper operation. Through this modular design, the system can be flexibly integrated into the existing construction monitoring system to provide real-time and accurate information on the working state of the vibrating rod.

[0046] Preferably, the intelligent system further comprises: an abnormal alarm unit, which is used to monitor the duration of 0 appearance in the first coded data recorded by the vibration state recognition unit, and when 0 appears continuously and the duration of continuous appearance exceeds a preset threshold, an alarm mechanism is triggered, and an alarm message is sent to the vibration state display unit for display; Among them, the continuous appearance of 0 in the first coded data and the duration of the continuous appearance exceeds a preset threshold value means that the vibrating rod is in a stagnant state.

[0047] Specifically, the abnormal alarm unit can monitor in real time the duration of 0 appearance in the first coded data recorded by the vibration status identification unit. When 0 appears continuously and the duration of continuous appearance exceeds the preset threshold, it means that the vibrating rod is in a stagnant state. At this time, the abnormal alarm unit can trigger the alarm mechanism to remind the construction personnel to pay attention to possible problems. At the same time, the alarm information is also sent to the vibration status display unit, and the alarm information is displayed by the vibration status display unit. Among them, the alarm mechanism includes sound alarm, visual alarm (such as warning information on the screen or flashing warning lights), or notifying the construction personnel through text messages, application push, etc. The alarm information may include alarm records, alarm time, etc. For example: the vibration interval exceeds 102 minutes, and the alarm time is 9:50 on May 25, 2024.

[0048] For example, the alarm mechanism may include an audible alarm (such as a beep) or a visual alarm (such as a flashing warning light or a warning message on a screen), or may be pushed to construction workers via text messages or applications to ensure that construction workers can notice abnormal situations in a timely manner.

[0049] In summary, according to the technical solution provided by the embodiment of the present disclosure, through the abnormal alarm unit, the intelligent system can monitor the working state of the vibrating rod in real time, especially the continuous duration of the non-working state ("0"). When the non-working state of the vibrating rod exceeds the preset threshold, that is, it is judged to be a stagnant state, the intelligence will automatically trigger the alarm mechanism to remind the construction personnel. The alarm mechanism includes sound alarms, visual alarms, and various methods such as SMS or application push to ensure that construction personnel can receive alarm information in time. Through timely alarms, construction accidents caused by stagnation of the vibrating rod can be avoided, and the safety of the construction site can be improved. Construction personnel can respond to alarms quickly, check and solve problems, and reduce construction delays caused by equipment failures or operating errors.

[0050] Preferably, the intelligent system further comprises: a power supply unit for providing electric energy to the intelligent system, and a safety isolation unit for integrating the current signal monitoring unit, the data processing unit and the power supply unit into one.

[0051] Specifically, the intelligent system also includes a safety isolation unit and a power supply unit. Among them, the power supply unit can provide electrical energy for the intelligent system, and the safety isolation unit can integrate the current signal monitoring unit, the data processing unit and the power supply unit into one. This integrated design helps to simplify the system structure and improve the stability and reliability of the system. And this integrated design also makes the installation, maintenance and upgrading of the intelligent system more convenient because all key components are concentrated together. Here, the power supply unit can be a battery, a solar panel, an AC power adapter, or a 220V AC voltage converted into a DC 24V or 12V power supply through the principle of electromagnetic induction and a rectifier module to meet the power demand of the intelligent system.

[0052] In summary, according to the technical solution provided by the embodiment of the present disclosure, by adding a safety isolation unit and a power supply unit, the design of the intelligent system becomes more comprehensive and robust. The safety isolation unit ensures the safety and stability of the system, while the power supply unit ensures the ability of the system to operate continuously. The addition of these two units enables the intelligent system to not only accurately monitor the state of concrete vibration, but also to work reliably in various environments, providing construction personnel with real-time and accurate information on the working status of the vibrating rod, thereby improving construction quality and efficiency.

[0053] Refer to the attached Figure 2 The intelligent system for monitoring the concrete vibration state provided by the embodiment of the present disclosure is described in detail.

[0054] like Figure 2 According to an embodiment of the present disclosure, an intelligent system 200 for monitoring the concrete vibration state includes a high-performance control unit 201, a current collector 202, a numerical control system 203, a safety isolation box 204 and an equipment power supply 205.

[0055] Furthermore, the high-performance control unit (i.e., the aforementioned data processing unit) 201 receives the vibration current (i.e., the aforementioned current signal) transmitted from the current collector 2, and after converting the vibration current into a voltage signal, encodes the voltage signal corresponding to the working state of the vibrating rod (i.e., the aforementioned vibration state) as 1, and encodes the current signal corresponding to the non-working state of the vibrating rod (i.e., the aforementioned non-vibration state) as 0, and connects to the background CNC system in real time to realize remote transmission of data.

[0056] Furthermore, the current collector 202 (i.e. the current signal monitoring unit) collects and transmits the vibration current data to the high-performance control unit in real time, ensuring accurate monitoring of the vibration continuity. At the same time, it supports monitoring the working status of multiple vibrators and has scalability.

[0057] Furthermore, the numerical control system 203 includes a vibration state algorithm recognition module (i.e. the aforementioned vibration state recognition unit), a visualization display module (i.e. the aforementioned vibration state display unit) and an early warning module (i.e. the aforementioned abnormal alarm unit). Vibration state algorithm identification module: The module receives data transmitted by the high-performance control unit and performs in-depth processing and analysis. It identifies the continuous duration, standby duration and stagnation duration of vibration through information such as the frequency and characteristics of vibration.

[0058] Visual display module: After the vibration status algorithm is identified, the display interface and the mobile APP are connected to display the processed vibration status data in a graphical and visual way to the construction personnel and backstage management personnel. The display content includes but is not limited to: the working vibration time statistics of the vibrating rod, abnormal status warnings, etc., so that the construction personnel and management personnel can clearly understand the construction situation.

[0059] Early warning module: An alarm threshold (i.e. the aforementioned preset threshold) is set in the intelligent system. When abnormal data is monitored (such as stopping vibration for too long, exceeding the preset threshold), the intelligent system will automatically trigger the early warning mechanism and push notifications through the mobile terminal to remind relevant personnel to take timely measures to ensure construction safety and quality.

[0060] Safety isolation box (i.e. the aforementioned safety isolation unit) 204: This box integrates core components such as a high-performance control unit, a current collector, and a device power supply, which not only provides good protection for each device, but also facilitates the wiring operation of on-site personnel. After the wiring is completed, the box can be closed to prevent electric shock to personnel, thereby improving the safety of the system.

[0061] Equipment power supply (i.e. the aforementioned power supply unit) 205: through the electromagnetic induction principle and the rectifier module, the AC 220V voltage is converted into a DC 24V or 12V power supply to meet the power requirements of the current collector and the high-performance control unit.

[0062] Figure 3 It is a flowchart illustrating a method for monitoring the concrete vibration state provided according to an embodiment of the present disclosure.

[0063] like Figure 3 As shown, the method for monitoring the vibration state of concrete provided according to the embodiment of the present disclosure can be applied to the above-mentioned intelligent system for monitoring the vibration state of concrete, and the method specifically includes the following steps.

[0064] Step 301 monitors the current signal flowing through the vibrating rod through a current signal monitoring unit, and sends the current signal to a data processing unit.

[0065] In one embodiment of the present disclosure, a vibrating rod is connected by using a current signal monitoring unit, the current signal monitoring unit collects the current signal flowing through the vibrating rod in real time, and sends the current signal to a data processing unit through the current signal monitoring unit for subsequent processing. The current signal is used to reflect the working state of the vibrating rod.

[0066] Step 302, receiving the current signal sent by the current signal monitoring unit through the data processing unit, converting the current signal into a voltage signal, encoding the voltage signal to obtain first coded data of the voltage signal, and sending the first coded data to the vibration state identification unit.

[0067] In one embodiment of the present disclosure, after receiving the current signal sent by the current signal monitoring unit through the data processing unit, the current signal is converted into a voltage signal, the voltage signal is encoded and processed to obtain first coded data of the voltage signal, and the first coded data is sent to the vibration state identification unit through the data processing unit.

[0068] Step 303: Decode the received first coded data through a vibration state recognition unit to obtain vibration state information of the vibrating rod corresponding to the current signal, and convert the vibration state information into a visual graph.

[0069] In one embodiment of the present disclosure, a vibration state identification unit receives first coded data sent from a data processing unit, decodes the received first coded data, obtains vibration state information of the vibrating rod corresponding to the current signal, and converts the vibration state information into a visual graphic.

[0070] In summary, according to the technical solution provided by the embodiment of the present disclosure, the current signal flowing through the vibrating rod is monitored by a current signal monitoring unit, and the current signal is sent to a data processing unit, the data processing unit is used to convert the current signal into a voltage signal, and the voltage signal is encoded to obtain first coded data of the voltage signal, and then the first coded data is decoded by a vibration state identification unit to obtain vibration state information of the vibrating rod corresponding to the current signal, and the vibration state information is converted into a visual graphic, thereby achieving accurate measurement and recording of the vibration state of the vibrating rod, reducing dependence on manual monitoring, reducing construction quality problems caused by human factors, and the visual graphics enable construction management personnel to quickly understand the working status of the vibrating rod, providing an efficient, accurate and safe monitoring method for concrete vibration operations, thereby improving the overall quality and efficiency of construction.

[0071] Specifically, during construction, the concrete must be vibrated while being poured. The purpose of vibration is to remove bubbles in the concrete and make it uniform and dense. If the concrete is only poured without vibration or is not vibrated before the concrete begins to set, the above purpose cannot be achieved, and quality problems such as reduced concrete strength and durability will occur. The intelligent system disclosed in the present invention converts the vibration signal into a visual graphic display, which can accurately and intuitively reflect the vibration time, standby and stagnation time. Construction personnel can judge whether the concrete is fully vibrated based on the duration of the vibration work, but in the past, it only relied on the on-site construction personnel to use their eyes to see, and it was impossible to accurately judge the vibration time. Through the visual graphics, construction personnel can determine the vibration time.

[0072] For example, the intelligent system can display the vibration time accurately to the hour, minute and second.

[0073] Preferably, the method further comprises: the abnormal alarm unit monitors the duration of 0 appearing in the first coded data recorded by the vibration state identification unit, and when 0 appears continuously and the duration of continuous appearance exceeds a preset threshold, triggers an alarm mechanism, and sends alarm information to the vibration state display unit for display; Among them, the continuous appearance of 0 in the first coded data and the duration of the continuous appearance exceeding the preset threshold value means that the vibrating rod is in a stagnant state.

[0074] In one embodiment of the present disclosure, the abnormal alarm unit is responsible for real-time monitoring of the continuous appearance duration of 0 representing the non-vibration state in the first coded data. When the continuous appearance duration of 0 exceeds a preset threshold value, the intelligent system will consider that the vibrator is in a stagnant state. This preset threshold value is set according to the construction requirements and the working characteristics of the vibrator, and is used to distinguish between normal standby and abnormal stagnation. Once it is detected that the continuous duration of 0 exceeds the preset threshold, the abnormal alarm unit will trigger the alarm mechanism. The purpose of this mechanism is to remind construction personnel to pay attention to possible problems with the vibrator, such as equipment failure, operating errors or other situations that cause the vibrator to stagnate. After the alarm is triggered, the abnormal alarm unit will display the alarm information through the vibration status display unit. Among them, the alarm mechanism includes sound alarm, visual alarm (such as warning information on the screen or flashing warning lights), or notifying construction personnel through SMS, application push, etc. The alarm information may include alarm records, alarm time, etc. For example: the vibration interval exceeds 102min, and the alarm time is 9:50 on May 25, 2024.

[0075] In summary, according to the technical solution provided by the embodiment of the present disclosure, by real-time monitoring of the continuous duration of the non-working state (0) of the vibrator and triggering an alarm when it exceeds a preset threshold, the monitoring and response capabilities of the stagnant state of the vibrator during the construction process are effectively improved, thereby enhancing construction safety and efficiency, ensuring construction quality, and allowing construction personnel to take timely measures to avoid potential equipment failures or operational errors. The alarm information includes detailed information such as alarm records and alarm time, which facilitates construction personnel to understand and analyze problems.

[0076] Refer to the attached Figure 4 The following is a flow chart of a method for monitoring the concrete vibration state provided in accordance with an embodiment of the present disclosure.

[0077] Step 401, start, start the intelligent system for monitoring the concrete vibration status.

[0078] Step 402, connecting the vibrating rod to the current collector (ie, the aforementioned current signal monitoring unit).

[0079] Step 403: The vibrating rod starts vibrating and transmits the vibrating current.

[0080] Step 404: the current collector transmits the tamping current to a high-performance control unit (ie, the aforementioned data processing unit).

[0081] Step 405: The high-performance control unit converts the vibration current into a voltage signal, performs analog-to-digital conversion on the voltage signal (i.e., converting the voltage signal into the first coded data) and transmits the first coded data to the background numerical control system (i.e., the vibration state identification unit, the vibration state display unit, and the abnormal alarm unit) via the 4G network. Step 406, vibration algorithm identification (ie, decoding the received first coded data to obtain vibration state information of the vibrating rod corresponding to the current signal), the vibration state information includes vibration state, standby state, and stagnant state.

[0082] Step 407, visual chart display (ie, displaying the vibration status information in a visual graphic).

[0083] Figure 5 An example of a physical structure diagram of an electronic device is shown in FIG. Figure 5 As shown, the electronic device may include: a processor 510, a communication interface 520, a memory 530 and a communication bus 540, wherein the processor 510, the communication interface 520 and the memory 530 communicate with each other through the communication bus 540. The processor 510 may call the logic instructions in the memory 530 to execute a method for monitoring the concrete vibration state, the method comprising: monitoring the current signal flowing through the vibrating rod through the current signal monitoring unit, and sending the current signal to the data processing unit; receiving the current signal sent by the current signal monitoring unit through the data processing unit, converting the current signal into a voltage signal, encoding the voltage signal to obtain first encoding data of the voltage signal, and sending the first encoding data to the vibration state recognition unit; obtaining the vibration state information of the vibrating rod corresponding to the current signal by decoding the received first encoding data through the vibration state recognition unit, and converting the vibration state information into a visual graph.

[0084] In addition, the logic instructions in the above-mentioned memory 530 can be implemented in the form of a software functional unit and can be stored in a computer-readable storage medium when it is sold or used as an independent product. Based on this understanding, the technical solution of the present disclosure is essentially or the part that contributes to the prior art or the part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions to enable a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present disclosure. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), disk or optical disk and other media that can store program codes.

[0085] On the other hand, the present disclosure also provides a computer program product, which includes a computer program stored on a non-transitory computer-readable storage medium, and the computer program includes program instructions. When the program instructions are executed by a computer, the computer can execute the above method for monitoring the vibration state of concrete, the method including: monitoring the current signal flowing through the vibrating rod through a current signal monitoring unit, and sending the current signal to a data processing unit; receiving the current signal sent by the current signal monitoring unit through the data processing unit, converting the current signal into a voltage signal, encoding the voltage signal to obtain first encoded data of the voltage signal, and sending the first encoded data to a vibration state identification unit; obtaining the vibration state information of the vibrating rod corresponding to the current signal by decoding the received first encoded data through the vibration state identification unit, and converting the vibration state information into a visual graph.

[0086] On the other hand, the present disclosure also provides a non-transitory computer-readable storage medium having a computer program stored thereon. When the computer program is executed by a processor, it is implemented to execute the above-mentioned methods for monitoring the vibration state of concrete, the method comprising: monitoring the current signal flowing through the vibrating rod through a current signal monitoring unit, and sending the current signal to a data processing unit; receiving the current signal sent by the current signal monitoring unit through the data processing unit, converting the current signal into a voltage signal, encoding the voltage signal to obtain first encoded data of the voltage signal, and sending the first encoded data to a vibration state identification unit; obtaining the vibration state information of the vibrating rod corresponding to the current signal by decoding the received first encoded data through the vibration state identification unit, and converting the vibration state information into a visual graphic.

[0087] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0088] Through the description of the above implementation methods, those skilled in the art can clearly understand that each implementation method can be implemented by means of software plus a necessary general hardware platform, and of course, can also be implemented by hardware. Based on this understanding, the above technical solution is essentially or the part that contributes to the prior art can be embodied in the form of a software product, and the computer software product can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc., including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in each embodiment or some parts of the embodiments.

[0089] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure, rather than to limit them. Although the present disclosure has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present disclosure.

Claims

1. An intelligent system for monitoring the vibration status of concrete, characterized in that: include: A current signal monitoring unit, used for monitoring the current signal flowing through the vibrating rod and sending the current signal to the data processing unit; a data processing unit, configured to convert the current signal received from the current signal monitoring unit into a voltage signal, encode the voltage signal to obtain first coded data of the voltage signal, and send the first coded data to a vibration state identification unit; A vibration state identification unit is used to decode the received first coded data, obtain the vibration state information of the vibrating rod corresponding to the current signal, and convert the vibration state information into a visual graphic.

2. The intelligent system for monitoring the concrete vibration state according to claim 1, characterized in that: The step of encoding the voltage signal to obtain first encoded data of the voltage signal includes: Encoding the voltage signal corresponding to the vibrating rod being in a vibrating state as a binary value 1; Encoding the voltage signal corresponding to the vibrating rod being in a non-vibrating state as a binary value of 0; The first encoded data of the voltage signal is generated.

3. The intelligent system for monitoring the concrete vibration state according to claim 2, characterized in that: The decoding process of the received first coded data to obtain the vibration state information of the vibrating rod corresponding to the current signal and converting the vibration state information into a visual graph includes: Decoding 1 in the received first coded data as a vibration state and 0 as a non-vibration state, and recording the duration of consecutive 1s and consecutive 0s in the first coded data; Based on the vibration state, the non-vibration state, and the duration of the consecutive 1s and the consecutive 0s, acquiring vibration state information of the vibrating rod corresponding to the current signal, and converting the vibration state information into the visual graph; The vibration status information includes whether the vibrating rod is in a continuous working state, whether the vibrating rod is in a standby state, and whether the vibrating rod is in a stagnant state, as well as the duration corresponding to each state.

4. The intelligent system for monitoring the concrete vibration state according to claim 3, characterized in that: The continuous working state is represented by the continuous occurrence of 1 in the first coded data; The standby state is represented by the fact that 0s appear continuously in the first coded data and the duration of the continuous appearance is less than or equal to a preset threshold; The stagnant state is represented by the fact that 0s appear continuously in the first encoded data and the duration of the continuous appearance exceeds a preset threshold.

5. The intelligent system for monitoring the concrete vibration state according to claim 3, characterized in that: The intelligent system also includes: A vibration state display unit is used to receive the visual graphics from the vibration state identification unit for display.

6. The intelligent system for monitoring the concrete vibration state according to claim 5, further comprising: The abnormal alarm unit is used to monitor the duration of the occurrence of 0 in the first coded data recorded by the vibration status identification unit. When 0 appears continuously and the duration of continuous occurrence exceeds a preset threshold, the alarm mechanism is triggered and the alarm information is sent to the vibration status display unit for display.

7. The intelligent system for monitoring the concrete vibration state according to claim 6, further comprising: A power supply unit, used to provide electrical energy to the intelligent system; A safety isolation unit is used to integrate the current signal monitoring unit, the data processing unit and the power supply unit into one.

8. A method for monitoring the state of concrete vibration, characterized in that: The intelligent system for monitoring the concrete vibration state according to any one of claims 1 to 7 comprises: Monitoring the current signal flowing through the vibrating rod by a current signal monitoring unit, and sending the current signal to a data processing unit; receiving the current signal sent by the current signal monitoring unit through the data processing unit, converting the current signal into a voltage signal, encoding the voltage signal to obtain first coded data of the voltage signal, and sending the first coded data to the vibration state identification unit; The first received coded data is decoded by the vibration state recognition unit to obtain vibration state information of the vibrating rod corresponding to the current signal, and the vibration state information is converted into a visual graphic.

9. The method for monitoring the concrete vibration state according to claim 8, characterized in that: The method further comprises: The abnormal alarm unit monitors the duration of 0 in the first coded data recorded by the vibration state identification unit, and when 0 appears continuously and the duration of continuous appearance exceeds a preset threshold, an alarm mechanism is triggered, and an alarm message is sent to the vibration state display unit for display; Among them, the continuous appearance of 0 in the first coded data and the duration of the continuous appearance exceeds a preset threshold value means that the vibrating rod is in a stagnant state.

10. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein: When the processor executes the program, the method for monitoring the concrete vibration state as described in any one of claims 8 to 9 is implemented.

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