Multifunctional integrated equipment used in front reduction piston production line

Abstract

The invention relates to the technical field of automation equipment, in particular to multifunctional integrated equipment used in a front reduction piston production line, the multifunctional integrated equipment comprises an equipment body and a front reduction piston, and the equipment body comprises a feeding mechanism, a transfer measuring mechanism and a marking detection mechanism which are sequentially and coherently arranged; the feeding mechanism is used for providing corresponding front reduction pistons to a production line, the transfer measuring mechanism is used for transferring the front reduction pistons from the feeding mechanism to the marking detection mechanism and measuring the diameters of the front reduction pistons in the transfer process, and the marking detection mechanism is used for marking and detecting the front reduction pistons. Qualified and unqualified products are classified and output; according to the automatic production line, feeding, transferring measurement and marking detection are integrated, automation, high efficiency and intellectualization in the production process of the front reduction piston are achieved, and the production efficiency and the product quality are greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of automation equipment, and in particular to a multifunctional integrated equipment used in a front reducer piston production line. Background Art

[0002] In the production process of front reducer pistons, traditional production lines usually need to go through multiple processes, including material supply, dimension measurement, marking and quality inspection; this decentralized production method not only occupies a large area, but also the connection between various equipment is not tight enough, which easily leads to low production efficiency and unstable product quality; in addition, the traditional manual operation method also has problems such as high labor intensity and many human factors, which is difficult to meet the high efficiency and high precision requirements of modern industrial production; therefore, there is an urgent need for a front reducer piston production equipment that integrates multiple functions to realize the automation and intelligence of the production process. Summary of the invention

[0003] In order to solve some problems existing in the above-mentioned prior art, the present invention provides a multifunctional integrated equipment for use in a front reducer piston production line. The equipment integrates feeding, transfer measurement, and marking detection, thereby realizing automation, efficiency, and intelligence in the production process of the front reducer piston, greatly improving production efficiency and product quality.

[0004] To achieve the above-mentioned purpose, the present invention provides a multifunctional integrated equipment for use in a front reducer piston production line, comprising an equipment body and a front reducer piston, the equipment body comprising a feeding mechanism, a transfer and measuring mechanism, and a marking and detecting mechanism which are arranged in sequence; the feeding mechanism is used to provide the corresponding front reducer piston to the production line, the transfer and measuring mechanism is used to transfer the front reducer piston from the feeding mechanism to the marking and detecting mechanism and measure the diameter of the front reducer piston during the transfer process, the marking and detecting mechanism is used to mark and detect the front reducer piston, and classify and output qualified and unqualified products.

[0005] As a further improvement of the present invention, in order to enable the front reduction piston to be pushed from the feed tray in an orderly and continuous manner and sent to the subsequent process, manual intervention can be reduced, automatic feeding can be realized, and the accuracy and efficiency of feeding can be improved; the feeding mechanism includes a feeding mechanism bracket, which is used to support and stably install on the foundation; a feeding tray is arranged on the feeding mechanism bracket, and a door frame is arranged above the feeding tray; a paddle assembly is movably installed at the lower end of the door frame, and the paddle assembly is arranged in an arc shape as a whole; a driving device is installed at the lower end of the feeding tray, and the driving device is transmission-connected with the paddle assembly; when the driving device is started, the paddle assembly is driven to rotate and synchronously push the front reduction piston.

[0006] As a further improvement of the present invention, in order to prevent the front reducing piston from slipping and improve safety; at the same time, to adapt to front reducing pistons of different sizes and enhance the versatility and flexibility of the equipment; a baffle is arranged around the edge of the feeding tray, and the baffle is used to prevent the front reducing piston from slipping from the edge of the feeding tray; a transition channel is arranged on the feeding tray, and a feed port side plate is arranged at the entrance of the transition channel; an adjusting device is also arranged between the feed port side plate and the baffle, and the adjusting device is used to adjust the distance between the feed port side plate and the baffle to accommodate the entry of front reducing pistons of different sizes; the paddle assembly, driven by the driving device, paddles the front reducing pistons on the feeding tray to make them enter the transition channel one by one and guides the front reducing piston from the feeding tray to the transfer measuring mechanism through the transition channel.

[0007] As a further improvement of the present invention, in order to realize the combination of automatic transfer and precise measurement of the front reducing piston, save time and space, and improve production efficiency; the transfer and measurement mechanism includes a transfer and measurement mechanism bracket, on which a first product lifting robot, a product diameter measuring device, a first conveying device and a second conveying device are arranged; the first product lifting robot is used to lift the front reducing piston from the first conveying device to the product diameter measuring device and from the product diameter measuring device to the second conveying device, and the product diameter measuring device is used to measure the diameter size of the front reducing piston; the first conveying device is used to receive the front reducing piston conveyed from the feeding mechanism, and the second conveying device is used to convey the measured front reducing piston to the marking detection mechanism.

[0008] As a further improvement of the present invention, in order to improve the stability and accuracy of measurement, and also to facilitate the maintenance and adjustment of the equipment; the product diameter measuring device includes a mounting plate, on which a measuring instrument is arranged; a guide rail is passed through the lower part of the measuring instrument, on which a slider is fitted; a product placement plate is installed on the slider, and the product placement plate is used to place the front reduction piston; a telescopic cylinder is also arranged on the mounting plate, and the output end of the telescopic cylinder is connected to the slider; the product placement plate can be moved on the guide rail by the telescopic cylinder and the slider, and the measuring instrument measures the diameter of the front reduction piston on the product placement plate.

[0009] As a further improvement of the present invention, in order to realize the lifting, placement, marking and detection operations of the front reducer piston on the same workbench, the computer intelligently controls the marking parameters and processes the detection data to improve the product quality; the marking detection mechanism includes a marking detection mechanism bracket, and a base plate is installed on the marking detection mechanism bracket; a workbench and a control box are arranged on the base plate, and the workbench can be rotated through the control box; a second product lifting manipulator and a plurality of product placement platforms are arranged on the workbench, and the second product lifting manipulator is used for lifting the front reducer piston on the product placement platform; a marking laser and a detection device are also arranged on the base plate, the marking laser is used to perform marking operations on the surface of the front reducer piston, and the detection device is used to detect the quality of the front reducer piston; a computer is also arranged on the marking detection mechanism bracket, and the computer is communicatively connected with the marking laser and the detection device and is used to control the marking parameters of the marking laser and receive and process the detection data of the detection device.

[0010] As a further improvement of the present invention, in order to optimize the production process, realize automatic classification and output of products, and facilitate tracking and management of product quality; the marking and detection mechanism also includes a third conveying device, a qualified product conveying platform and an unqualified product conveying platform, and the third conveying device, the qualified product conveying platform and the unqualified product conveying platform are all independently arranged; the third conveying device is used to receive the front reducing piston delivered from the transfer and measuring mechanism, and the qualified product conveying platform and the unqualified product conveying platform are respectively used to convey qualified and unqualified front reducing pistons.

[0011] As a further improvement of the present invention, in order to accurately adjust the feed speed and adapt to different production rhythm requirements; at the same time, the forward and reverse switching function can be used to clean foreign objects in the feed tray or the stuck front reduction piston, thereby improving the reliability and maintenance convenience of the equipment; the driving device is a variable frequency speed regulating motor, and the rotation direction of the variable frequency speed regulating motor can be switched forward and reverse.

[0012] The beneficial effects of the present invention are as follows: a multifunctional integrated equipment used in a front reducer piston production line realizes a fully automated production process from feeding, transfer measurement to marking and detection, significantly improving the automation level, production efficiency and product quality; the feeding mechanism adopts a driving device to drive the paddle assembly to rotate, and orderly and continuously paddles the front reducer piston to enter the subsequent process, thereby improving the accuracy and efficiency of feeding; the transfer measurement mechanism realizes the automatic transfer and precise measurement of the front reducer piston through the cooperation of the first product lifting manipulator and the product diameter measuring device, saving time and space and improving production efficiency; the marking and detection mechanism integrates the second product lifting manipulator, the marking laser and the detection device, realizes the lifting, placement, marking and detection operations on the same workbench, optimizes the production process, and at the same time, the computer performs intelligent control to improve product quality; in addition, the independent setting of the qualified and unqualified product conveying platforms realizes the automatic classification and output of products, which is convenient for tracking and managing product quality; finally, the driving device adopts a variable frequency speed regulating motor, which can accurately adjust the feeding speed to adapt to different production rhythm requirements, and at the same time has a forward and reverse switching function, thereby improving the reliability and maintenance convenience of the equipment.

[0013] When the present invention is working, first, the variable frequency speed regulating motor is started, driving the paddle assembly to rotate on the feed tray, and the front reduction pistons in the feed tray are moved one by one. The baffle plate at the edge of the feed tray can effectively prevent the front reduction piston from slipping; the distance between the side plate of the feed inlet and the baffle plate is adjusted by the adjustment device to adapt to different sizes of front reduction pistons entering the transition channel and guiding them to the transfer measurement mechanism; then, the first conveying device receives the front reduction piston sent by the feed mechanism, and the first product lifting manipulator lifts it to the product placement plate, and the telescopic cylinder drives the slider 2034 to move along the guide rail, so that the measuring instrument measures the diameter of the product; after the measurement is completed, the first product The product lifting robot lifts the front reducing piston to the second conveying device and transports it to the marking and testing mechanism; then, the third conveying device receives the front reducing piston sent by the transfer and measurement mechanism, and the second product lifting robot lifts the front reducing piston to the product placement platform. The workbench rotates according to the instructions of the control box, so that the front reducing piston passes through the marking laser for marking operation and the testing device for quality inspection in turn; the computer controls the marking parameters and receives and processes the test data, and controls the front reducing piston to be transported to the qualified product conveying platform or the unqualified product conveying platform for classified output according to the test results, ensuring the smooth progress of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to facilitate the understanding of those skilled in the art, the present invention is further described below with reference to the accompanying drawings: Figure 1 It is the overall front view of the present invention.

[0015] Figure 2 It is an overall top view of the present invention.

[0016] Figure 3 The structure diagram of the feeding mechanism in the present invention is shown in FIG. Figure 1 .

[0017] Figure 4 The structure diagram of the feeding mechanism in the present invention is shown in FIG. Figure 2 .

[0018] Figure 5 The structure diagram of the transport measurement mechanism in the present invention is shown in FIG. Figure 1 .

[0019] Figure 6 The structure diagram of the transport measurement mechanism in the present invention is shown in FIG. Figure 2 .

[0020] Figure 7 The structure diagram of the marking detection mechanism in the present invention is shown in FIG. Figure 1 .

[0021] Figure 8 The structure diagram of the marking detection mechanism in the present invention is shown in FIG. Figure 2 .

[0022] Fig. 9 It is a schematic diagram of the structure of the product diameter measuring device in the present invention.

[0023] Among them, 1 feeding mechanism, 101 feeding mechanism bracket, 102 driving device, 103 baffle, 104 door frame, 105 feeding tray, 106 paddle assembly, 107 adjustment device, 108 feeding port side plate, 109 transition channel, 2 transfer measurement mechanism, 201 transfer measurement mechanism bracket, 202 first product lifting manipulator, 203 product diameter measuring device, 2031 mounting plate, 2032 guide rail, 2033 measuring instrument, 2034 slider, 2035 product Placement plate, 2036 telescopic cylinder, 204 first conveying device, 205 second conveying device, 3 marking detection mechanism, 301 marking detection mechanism bracket, 302 third conveying device, 303 bottom plate, 304 workbench, 305 marking laser, 306 detection device, 307 second product lifting manipulator, 308 product placement platform, 309 computer, 310 qualified product conveying platform, 311 unqualified product conveying platform, 312 control box, 4 front reduction piston. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution in this application, Figure 1-9 The present invention is further described. The following examples are only used to more clearly illustrate the technical solution of the present invention, and are not intended to limit the protection scope of the present invention.

[0025] like Figure 1-9The multifunctional integrated equipment shown in the figure is used in the front reducer piston production line, including an equipment body and a front reducer piston 4, the equipment body includes a feeding mechanism 1, a transfer and measurement mechanism 2 and a marking and detection mechanism 3 which are arranged in sequence; the feeding mechanism 1 is used to provide the corresponding front reducer piston 4 to the production line, the transfer and measurement mechanism 2 is used to transfer the front reducer piston 4 from the feeding mechanism 1 to the marking and detection mechanism 3 and measure the diameter of the front reducer piston 4 during the transfer process, the marking and detection mechanism 3 is used to mark and detect the front reducer piston 4, and classify and output qualified and unqualified products; the feeding mechanism 1 includes a feeding mechanism bracket 101, the feeding mechanism bracket 101 is used to support and stably install on the foundation; the feeding mechanism bracket 101 A feeding tray 105 is arranged on the top, and a door frame 104 is arranged above the feeding tray 105; a paddle assembly 106 is movably installed at the lower end of the door frame 104, and the paddle assembly 106 is arranged in an arc shape as a whole; a driving device 102 is installed at the lower end of the feeding tray 105, and the driving device 102 is transmission-connected with the paddle assembly 106; when the driving device 102 is started, the paddle assembly 106 is driven to rotate and synchronously paddle the front reduction piston 4; a baffle 103 is arranged around the edge of the feeding tray 105, and the baffle 103 is used to prevent the front reduction piston 4 from sliding off the edge of the feeding tray 105; a transition channel 109 is arranged on the feeding tray 105, and a feed port side plate 108 is arranged at the entrance of the transition channel 109 ; An adjusting device 107 is also provided between the feed inlet side plate 108 and the baffle 103, and the adjusting device 107 is used to adjust the distance between the feed inlet side plate 108 and the baffle 103 to adapt to the entry of front reducing pistons 4 of different sizes; the paddle assembly 106, driven by the driving device 102, pokes the front reducing pistons 4 on the feed tray 105 to enter the transition channel 109 one by one and guides the front reducing pistons from the feed tray 105 to the transfer measuring mechanism 2 through the transition channel 109; the transfer measuring mechanism 2 includes a transfer measuring mechanism bracket 201, on which a first product lifting manipulator 202, a product diameter measuring device 203, a first conveying device 204 and a second conveying device 205 are provided; the The first product lifting manipulator 202 is used to lift the front reducing piston 4 from the first conveying device 204 to the product diameter measuring device 203 and from the product diameter measuring device 203 to the second conveying device 205, and the product diameter measuring device 203 is used to measure the diameter size of the front reducing piston 4; the first conveying device 204 is used to receive the front reducing piston 4 conveyed from the feeding mechanism 1, and the second conveying device 205 is used to convey the measured front reducing piston 4 to the marking detection mechanism 3; the product diameter measuring device 203 includes a mounting plate 2031, and a measuring instrument 2033 is arranged on the mounting plate 2031; a guide rail 2032 is passed through the lower part of the measuring instrument 2033, and a slider 2034 is fitted on the guide rail 2032;The slider 2034 is provided with a product placement plate 2035, which is used to place the front reduction piston 4; the mounting plate 2031 is also provided with a telescopic cylinder 2036, the output end of which is connected to the slider 2034; the product placement plate 2035 can be moved on the guide rail 2032 through the telescopic cylinder 2036 and the slider 2034, and the measuring instrument 2033 measures the diameter of the front reduction piston 4 on the product placement plate 2035; the marking detection mechanism 3 includes a marking The detection mechanism bracket 301 is provided with a bottom plate 303; the bottom plate 303 is provided with a workbench 304 and a control box 312, the workbench 304 can be rotated by the control box 312; the workbench 304 is provided with a second product lifting manipulator 307 and a plurality of product placement platforms 308, the second product lifting manipulator 307 is used for lifting the front reduction piston 4 on the product placement platform 308; the bottom plate 303 is also provided with a marking laser 305 and a detection device 3 06, the marking laser 305 is used to mark the surface of the front reducer piston 4, and the detection device 306 is used to detect the quality of the front reducer piston 4; the marking detection mechanism bracket 301 is also equipped with a computer 309, which is connected to the marking laser 305 and the detection device 306 for communication and is used to control the marking parameters of the marking laser 305 and receive and process the detection data of the detection device 306; the marking detection mechanism 3 also includes a third conveying device 302, a qualified product conveying platform 310 and an unqualified product conveying platform 311, and the third conveying device 302, the qualified product conveying platform 310 and the unqualified product conveying platform 311 are independently set; the third conveying device 302 is used to receive the front reducer piston 4 conveyed from the transfer measurement mechanism 2, and the qualified product conveying platform 310 and the unqualified product conveying platform 311 are used to convey qualified and unqualified front reducer pistons 4 respectively; the driving device 102 is a variable frequency speed regulating motor, and the rotation direction of the variable frequency speed regulating motor can be switched forward and reverse. ;

[0026] When the present invention is working, first, the variable frequency speed regulating motor 102 is started, driving the paddle assembly 106 to rotate on the feeding tray 105, and the front reducing pistons 4 in the feeding tray 105 are moved one by one. The baffle 103 on the edge of the feeding tray 105 can effectively prevent the front reducing pistons 4 from slipping; the distance between the feed port side plate 108 and the baffle 103 is adjusted by the adjusting device 107 to adapt to different sizes of front reducing pistons 4 entering the transition channel 109 and guiding them to the transfer measurement mechanism 2; then, the first conveying device 204 receives the front reducing piston 4 sent by the feeding mechanism 1, and the first product lifting manipulator 202 lifts it to the product placement plate 2035, and the telescopic cylinder 2036 drives the slider 2034 to move along the guide rail 2032, so that the measuring instrument 2033 measures the diameter of the product; the measuring device 2033 measures the diameter of the product; After the measurement is completed, the first product lifting robot 202 lifts the front reducing piston 4 to the second conveying device 205 and conveys it to the marking and detection mechanism 3; then, the third conveying device 302 receives the front reducing piston 4 sent by the transfer and measurement mechanism 2, and the second product lifting robot 307 lifts the front reducing piston 4 to the product placement platform 308, and the workbench 304 rotates according to the instructions of the control box 312, so that the front reducing piston 4 passes through the marking laser 305 for marking operation and the detection device 306 for quality inspection in turn; the computer 309 controls the marking parameters and receives and processes the detection data, and controls the front reducing piston 4 to be conveyed to the qualified product conveying platform 310 or the unqualified product conveying platform 311 for classified output according to the detection results, so as to ensure the smooth progress of the production process.

[0027] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.

Claims

1. A multifunctional integrated device for a front reducer piston production line, comprising a device body and a front reducer piston (4), characterized in that: The equipment body comprises a feeding mechanism (1), a transfer and measurement mechanism (2) and a marking and detection mechanism (3) which are arranged in sequence; the feeding mechanism (1) is used to provide a corresponding front reduction piston (4) to the production line; the transfer and measurement mechanism (2) is used to transfer the front reduction piston (4) from the feeding mechanism (1) to the marking and detection mechanism (3) and measure the diameter of the front reduction piston (4) during the transfer process; the marking and detection mechanism (3) is used to mark and detect the front reduction piston (4) and classify and output qualified and unqualified products.

2. The multifunctional integrated equipment used in the front reducer piston production line according to claim 1, characterized in that: The feeding mechanism (1) comprises a feeding mechanism bracket (101), the feeding mechanism bracket (101) being used for supporting and stably installing on a foundation; a feeding tray (105) is arranged on the feeding mechanism bracket (101), and a door frame (104) is arranged above the feeding tray (105); a paddle assembly (106) is movably mounted at the lower end of the door frame (104), and the paddle assembly (106) is arranged in an arc shape as a whole; a driving device (102) is mounted at the lower end of the feeding tray (105), and the driving device (102) is transmission-connected to the paddle assembly (106); when the driving device (102) is started, it drives the paddle assembly (106) to rotate and synchronously paddles the front reduction piston (4).

3. A multifunctional integrated device for a front reducer piston production line according to claims 1 and 2, characterized in that: A baffle (103) is arranged around the edge of the feed tray (105), and the baffle (103) is used to prevent the front reduction piston (4) from sliding off the edge of the feed tray (105); a transition channel (109) is arranged on the feed tray (105), and a feed inlet side plate (108) is arranged at the entrance of the transition channel (109); an adjustment device (107) is also arranged between the feed inlet side plate (108) and the baffle (103), and the adjustment device (107) is used to adjust the distance between the feed inlet side plate (108) and the baffle (103) to accommodate the entry of front reduction pistons (4) of different sizes; the paddle assembly (106) is driven by the driving device (102) to pry the front reduction pistons (4) on the feed tray (105) so that they enter the transition channel (109) one by one, and guide the front reduction pistons from the feed tray (105) to the transfer measurement mechanism (2) through the transition channel (109).

4. The multifunctional integrated equipment for a front reducer piston production line according to claim 1, characterized in that: The transfer and measurement mechanism (2) comprises a transfer and measurement mechanism bracket (201), on which a first product lifting manipulator (202), a product diameter measuring device (203), a first conveying device (204) and a second conveying device (205) are arranged; the first product lifting manipulator (202) is used to lift the front reducing piston (4) from the first conveying device (204) to the product diameter measuring device (203) and from the product diameter measuring device (203) to the second conveying device (205); the product diameter measuring device (203) is used to measure the diameter size of the front reducing piston (4); the first conveying device (204) is used to receive the front reducing piston (4) conveyed from the feeding mechanism (1), and the second conveying device (205) is used to convey the measured front reducing piston (4) to the marking detection mechanism (3).

5. The multifunctional integrated equipment used in the front reduction piston production line according to claims 1 and 4, characterized in that: The product diameter measuring device (203) comprises a mounting plate (2031), on which a measuring instrument (2033) is arranged; a guide rail (2032) is provided below the measuring instrument (2033), on which a slider (2034) is fitted; a product placement plate (2035) is installed on the slider (2034), and the product placement plate (2035) is used to place a front reduction piston (4); a telescopic cylinder (2036) is also provided on the mounting plate (2031), and an output end of the telescopic cylinder (2036) is connected to the slider (2034); the product placement plate (2035) can be moved on the guide rail (2032) via the telescopic cylinder (2036) and the slider (2034), and the measuring instrument (2033) measures the diameter of the front reduction piston (4) on the product placement plate (2035).

6. The multifunctional integrated equipment for a front reducer piston production line according to claim 1, characterized in that: The marking detection mechanism (3) comprises a marking detection mechanism bracket (301), on which a base plate (303) is mounted; a workbench (304) and a control box (312) are arranged on the base plate (303), and the workbench (304) can be rotated by means of the control box (312); a second product lifting manipulator (307) and a plurality of product placement platforms (308) are arranged on the workbench (304), and the second product lifting manipulator (307) is used for lifting the front reduction piston (4) on the product placement platform (308); the base plate (303) is provided with a workbench (304) and a control box (312), and the workbench (304) can be rotated by means of the control box (312); a second product lifting manipulator (307) and a plurality of product placement platforms (308) are arranged on the workbench (304), and the second product lifting manipulator (307) is used for lifting the front reduction piston (4) on the product placement platform (308); The plate (303) is also provided with a marking laser (305) and a detection device (306), wherein the marking laser (305) is used to perform a marking operation on the surface of the front reducer piston (4), and the detection device (306) is used to detect the quality of the front reducer piston (4); the marking detection mechanism bracket (301) is also provided with a computer (309), wherein the computer (309) is connected to the marking laser (305) and the detection device (306) in communication and is used to control the marking parameters of the marking laser (305) and receive and process the detection data of the detection device (306).

7. The multifunctional integrated equipment used in the front reduction piston production line according to claims 1 and 6, characterized in that: The marking detection mechanism (3) further comprises a third conveying device (302), a qualified product conveying platform (310) and an unqualified product conveying platform (311); the third conveying device (302), the qualified product conveying platform (310) and the unqualified product conveying platform (311) are all independently arranged; the third conveying device (302) is used to receive the front reduction piston (4) conveyed from the transfer measurement mechanism (2); the qualified product conveying platform (310) and the unqualified product conveying platform (311) are used to convey qualified and unqualified front reduction pistons (4), respectively.

8. The multifunctional integrated equipment for a front reducer piston production line according to claim 2, characterized in that: The driving device (102) is a variable frequency speed regulating motor, and the rotation direction of the variable frequency speed regulating motor can be switched forward and reverse.

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