Industrial water body separation equipment
By using filtered fine sand and pebbles support mesh in water separation equipment, combined with the design of negative pressure drive pipes and cleaning piston plates, the problems of solid particles blocking and low separation efficiency in existing equipment are solved, and efficient water separation and equipment maintenance are achieved.
Patent Information
- Application Number
- CN202510042603.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing water separation equipment, the filter mesh is easily blocked by solid particles, resulting in low separation efficiency and solid substances remain in water, affecting the normal operation of the equipment.
An industrial water body separation equipment was designed, using filtered fine sand instead of the traditional filter mesh, and a pebbles support mesh and filtered fine sand were installed in the filter barrel. Automatic flushing and separation of solid particles was achieved through negative pressure driving tubes and cleaning piston plates.
Effectively separate most of the solid particles in the water, avoid blockage, reduce maintenance costs, improve separation efficiency, and extend the service life of the equipment through an automatic flushing mechanism.
Smart Images

Figure CN119656714A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of water separation, in particular to industrial water separation equipment. Background Art
[0002] With the continuous development of my country's industry, some factories need to use a large amount of water in the actual production process. The water after use contains various solid substances, which must be effectively separated and processed. Most of the existing separation equipment relies on simple filters for solid-liquid separation, but this method has many limitations. The filter is easily clogged by solid particles, which not only increases the cost of frequent replacement, but also seriously affects the separation efficiency. At the same time, a large amount of solid matter remains in the water, hindering the normal operation of the filter and resulting in poor solid-liquid separation. Therefore, how to improve the separation capacity of the filtration equipment and reduce the blockage of the equipment by solid matter has become a key issue that needs to be solved urgently. Summary of the invention
[0003] In order to overcome the defects of the above-mentioned prior art, the present invention provides the following technical solutions: an industrial water separation device, comprising a frame, the frame is used to support a collection tank, a sewage collection tank, a separation barrel, a filter barrel and a water storage tank, wherein an open channel is provided at the bottom of the collection tank, a sewage conveying pipe is installed and connected at the open channel, and a collection screw and a sewage conveying screw are rotatably matched at the bottom of the collection tank and in the sewage conveying pipe respectively; a separation part is installed on the collection tank, the separation part is connected to the bottom of the filter barrel through a separation connecting pipe, and the top of the filter barrel is connected to the top of the water storage tank through a separation connecting pipe, wherein the top of the water storage tank is also connected to a clean water discharge pipe, and a second solenoid valve is arranged in series on the clean water discharge pipe for controlling the on and off of the clean water discharge pipe; wherein a water pump is installed in series on the negative pressure drive pipe, and a first solenoid valve is arranged in parallel on the side of the water pump, and the first solenoid valve is connected to the negative pressure drive pipe through a cleaning reflux pipe.
[0004] Preferably, the first solenoid valve is used to control the flow of liquid inside the cleaning return pipe, and the second solenoid valve is used to control the flow of liquid inside the clean water discharge pipe.
[0005] Preferably, the sliding seal on the inner wall of the water tank is equipped with a cleaning piston plate, the bottom of the water tank is an opening, and a spring support ring is fixedly installed at the opening, a spring is fixedly installed between the spring support ring and the cleaning piston plate, and the spring is arranged around the inner wall surface of the water tank.
[0006] Preferably, a normally closed button is fixedly installed on the bottom of the spring support ring through a normally closed button bracket, and the normally closed button is in contact with the cleaning piston plate; the normally closed button is electrically arranged in series in the alarm circuit, and the alarm circuit includes a DC power supply, an alarm horn and / or a light, and a normally closed button, and the normally closed button can control the start and stop of the alarm horn and / or the light.
[0007] Preferably, the inner wall of the filter barrel is provided with a pebble support net, pebbles and filter fine sand from bottom to top in sequence, wherein the pebble support net is fixed to the inner wall of the filter barrel, the pebbles are laid on the pebble support net, and the filter fine sand is laid on the pebbles, wherein the diameter of the pebbles is larger than the diameter of the through holes of the pebble support net, and the pebbles are used to prevent the filter fine sand from passing through the through holes of the pebble support net.
[0008] Preferably, the side wall of the separation connecting pipe is fixedly connected with a cleaning drain pipe, and the side wall of the cleaning drain pipe is fixedly connected with a cleaning drain port, the cleaning drain port, the cleaning drain pipe and the separation connecting pipe are internally connected, wherein the inner wall sliding seal of the cleaning drain pipe is provided with a switching tube, the switching tube is provided with a switching port and a switching sealing piece, wherein the switching port corresponds to the position of the cleaning drain port and is used to cut off or connect the cleaning drain port, and the switching sealing piece corresponds to the position of the separation connecting pipe and is used to cut off or connect the separation connecting pipe; a cleaning control electric cylinder is also fixedly installed on the cleaning drain pipe, and the cleaning control electric cylinder is used to drive the switching tube to slide on the inner wall of the cleaning drain pipe.
[0009] Preferably, the separation part includes a separation barrel, a separation inlet and a separation tube, wherein the separation barrel is fixed to the collecting tank through a connecting ring, a separation inlet is provided on the cross-section of the inner wall of the separation barrel, the separation tube is coaxially arranged with the separation barrel, and the separation tube is connected with the separation connecting tube, and a through hole is also provided in the inner part of the separation tube located in the separation barrel.
[0010] Preferably, the waste conveying screw and the collecting screw are driven by a driving motor and a collecting motor respectively, wherein the driving motor is fixed on the frame and the collecting motor is fixed on the collecting tank, wherein the waste collecting tank is coaxially arranged with the waste conveying pipe.
[0011] Preferably, the cleaning outlet and the separation inlet are connected with a first hose and a second hose respectively.
[0012] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention can separate most of the solid particles in the pool from the liquid itself, so most of the solid particles in the water will not cause blockage to the filtering fine sand; (2) The present invention uses filtering fine sand to replace the traditional filter net, which can greatly reduce the cost of filtering water, and due to the characteristics of the fine sand itself, its service life is much longer than that of the filter net, thereby further reducing the overall maintenance cost; (3) The pebbles of the present invention can accumulate small-diameter solid particles in the water, and when the accumulated amount seriously affects the passability of the filtered fine sand filtered water, the solid particles accumulated in the pebbles can be automatically washed and separated from the gaps in the pebbles. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0014] Figure 2 It is a schematic diagram of the collecting tank structure of the present invention.
[0015] Figure 3 It is a schematic diagram of the filter barrel structure of the present invention.
[0016] Figure 4 It is a schematic diagram of the separation barrel structure of the present invention.
[0017] Figure 5 This is a schematic diagram of the switching tube structure of the present invention.
[0018] Figure 6 This is a structural schematic diagram of the cleaning control electric cylinder of the present invention.
[0019] In the figure: 101-collection tank; 102-collection motor; 103-collection screw; 104-waste conveying screw; 105-waste conveying pipe; 106-waste collecting tank; 107-driving motor; 108-connecting ring; 109-separation barrel; 110-separation inlet; 111-separation pipe; 112-separation connecting pipe; 113-cleaning drain pipe; 114-cleaning control electric cylinder; 115-cleaning outlet; 116-switching pipe; 1161-switching port; 1162-switching seal Plug; 117-filter barrel; 118-filter fine sand; 119-pebbles; 120-pebble support net; 121-negative pressure drive pipe; 122-cleaning return pipe; 123-first solenoid valve; 124-water pump; 125-clean water discharge pipe; 126-second solenoid valve; 127-cleaning piston plate; 128-spring; 129-water reservoir; 130-spring support ring; 131-normally closed button; 132-normally closed button bracket; 133-first hose; 134-second hose. DETAILED DESCRIPTION
[0020] The following is combined with Figure 1-Figure 6 , and further illustrate the technical solution of the present invention through specific implementation methods.
[0021] The present invention provides a technical solution: an industrial water separation device, comprising a frame, the frame is used to support a collection tank 101, a waste collection pool 106, a separation barrel 109, a filter barrel 117 and a water storage tank 129, wherein the bottom of the collection tank 101 is provided with an open channel, a waste conveying pipe 105 is installed and connected to the open channel, and a collection screw 103 and a waste conveying screw 104 are rotatably matched in the bottom of the collection tank 101 and the waste conveying pipe 105 respectively; a separation part is installed on the collection tank 101, and the separation part is connected to the waste conveying pipe 112 by the separation connecting pipe 112. The bottom of the filter barrel 117 is connected, and the top of the filter barrel 117 is connected to the top of the water storage tank 129 through the separation connecting pipe 112, wherein the top of the water storage tank 129 is also connected to a clean water discharge pipe 125, and a second solenoid valve 126 is arranged in series on the clean water discharge pipe 125 to control the on-off of the clean water discharge pipe 125; wherein a water pump 124 is installed in series on the negative pressure driving pipe 121, and a first solenoid valve 123 is arranged in parallel on the side of the water pump 124, and the first solenoid valve 123 is connected to the negative pressure driving pipe 121 through the cleaning return pipe 122. The first solenoid valve 123 is used to control the on-off flow of the liquid inside the cleaning return pipe 122, and the second solenoid valve 126 is used to control the on-off flow of the liquid inside the clean water discharge pipe 125. The inner wall of the water tank 129 is slidably sealed with a cleaning piston plate 127. The bottom of the water tank 129 is open, and a spring support ring 130 is fixedly installed at the opening. A spring 128 is fixedly installed between the spring support ring 130 and the cleaning piston plate 127. The spring 128 is arranged around the inner wall surface of the water tank 129. A normally closed button 131 is fixedly installed at the bottom of the spring support ring 130 through a normally closed button bracket 132. The normally closed button 131 contacts and cooperates with the cleaning piston plate 127. The normally closed button 131 is electrically connected in series in an alarm circuit. The alarm circuit includes a DC power supply, an alarm horn and / or a light, and a normally closed button 131. The normally closed button 131 can control the start and stop of the alarm horn and / or the light.
[0022] The inner wall of the filter barrel 117 is provided with a pebble support net 120, pebbles 119 and filter fine sand 118 from bottom to top, wherein the pebble support net 120 is fixed to the inner wall of the filter barrel 117, the pebbles 119 are laid on the pebble support net 120, and the filter fine sand 118 is laid on the pebbles 119, wherein the diameter of the pebbles 119 is larger than the diameter of the through holes of the pebble support net 120, and the pebbles 119 are used to prevent the filter fine sand 118 from passing through the through holes of the pebble support net 120. A cleaning drain pipe 113 is fixedly connected to the side wall of the separation connecting pipe 112, and a cleaning outlet 115 is fixedly connected to the side wall of the cleaning drain pipe 113. The cleaning outlet 115, the cleaning drain pipe 113 and the separation connecting pipe 112 are internally connected, wherein the inner wall of the cleaning drain pipe 113 is slidingly sealed with a switching tube 116, and the switching tube 116 is provided with a switching port 1161 and a switching blocking piece 1162, wherein the switching port 1161 corresponds to the position of the cleaning outlet 115 and is used to cut off or connect the cleaning outlet 115, and the switching blocking piece 1162 corresponds to the position of the separation connecting pipe 112 and is used to cut off or connect the separation connecting pipe 112; a cleaning control electric cylinder 114 is also fixedly installed on the cleaning drain pipe 113, and the cleaning control electric cylinder 114 is used to drive the switching tube 116 to slide on the inner wall of the cleaning drain pipe 113.
[0023] The separation part includes a separation barrel 109, a separation inlet 110 and a separation tube 111, wherein the separation barrel 109 is fixed on the collecting tank 101 through a connecting ring 108, and the separation inlet 110 is provided on the cross-section of the inner wall of the separation barrel 109, the separation tube 111 is coaxially arranged with the separation barrel 109, and the separation tube 111 is connected with the separation connecting tube 112, and the separation tube 111 is located in the inner part of the separation barrel 109 and is also provided with a through hole.
[0024] The waste conveying screw 104 and the collecting screw 103 are driven by a driving motor 107 and a collecting motor 102, respectively, wherein the driving motor 107 is fixed on the frame, and the collecting motor 102 is fixed on the collecting tank 101, wherein the waste collecting tank 106 is coaxially arranged with the waste conveying pipe 105. The cleaning outlet 115 and the separation inlet 110 are connected with a first hose 133 and a second hose 134, respectively.
[0025] One end of the first hose 133 and the second hose 134 is extended into the pool to be filtered. Depending on the substances remaining in the filtered water, one end of the first hose 133 can also be extended into a recovery bucket and can be set separately from the second hose 134.
[0026] When in use, start the water pump 124, the water pump 124 will pump the inside of the filter barrel 117 into a negative pressure, and the inside of the second hose 134 will be pumped into a negative pressure through the separation connecting pipe 112, the separation pipe 111, the separation barrel 109, and the separation inlet 110 (the filter barrel 117, the separation connecting pipe 112, the separation pipe 111, the separation barrel 109, the separation inlet 110 and the second hose 134 are connected), and then the water will enter the second hose 134, and enter the separation barrel 109 through the separation inlet 110 along the tangent direction of the inner wall of the separation barrel 109 (the separation inlet 110 is slightly inclined to the connecting ring 108 by 1-3 degrees), at this time the water will rotate, so that the solid particles with larger mass in the water are separated from the liquid, and then the separated water will enter the separation The solid particles will fall into the separation tube 111 and into the separation barrel 109, and then into the collection tank 101 (the separation barrel 109, the connecting ring 108 and the collection tank 101 are connected). As time goes by, a large amount of solid particles are deposited in the collection tank 101 (initially, there is sludge for plugging in the waste conveying pipe 105, and the solid particles separated later replace the sludge). The collection motor 102 is started, and the solid particles are conveyed to the bottom of the waste conveying pipe 105 by the rotating collection screw 103. Then the drive motor 107 is started, so that the rotating waste conveying screw 104 conveys the solid particles to the top of the waste conveying pipe 105, and then they fall into the waste collection pool 106 for collection. It is necessary to clean the materials inside the waste collection pool 106 regularly.
[0027] The water entering the separation tube 111 will enter the separation connecting tube 112. At this time, the separation connecting tube 112 is not blocked by the switching blocking piece 1162, and the switching port 1161 has blocked the cleaning outlet 115. Therefore, the water will enter the filter barrel 117, and then penetrate to the top of the filter barrel 117 through the pebbles 119 and the filter sand 118. This process requires the selection of the corresponding filter sand 118 according to the nature of the water. In the process of the water passing through the pebbles 119 and the filter sand 118, some small solid particles will remain. These solid particles will be deposited in the gaps of the pebbles 119, and more and more will occur over time. The water enters the top of the filter barrel 117 and enters the water storage tank 129 through the negative pressure drive tube 121. Under the pressure of the water pump 124, the cleaning piston plate 127 moves downward. At this time, the spring 128 is compressed (the inner diameter of the clean water discharge pipe 125 is smaller than the inner diameter of the negative pressure drive tube 121). At the same time, some liquid will flow out through the clean water discharge pipe 125. At this time, the water has been filtered. Because the flow rate of the negative pressure drive tube 121 entering the water storage tank 129 is greater than the clean water discharge pipe 125, the pressure inside the water storage tank 129 will continue to increase until the cleaning piston plate 127 contacts the normally closed button 131. After the normally closed button 131 is pressed by the cleaning piston plate 127, the alarm circuit will be disconnected, and no alarm will occur.
[0028] As time goes by, more and more particles are deposited inside the pebbles 119, and its permeability becomes worse, that is, the flow rate of water through the filtered fine sand 118 is reduced, and the liquid entering the water tank 129 is reduced. At this time, the pressure inside the water tank 129 will be reduced, and the cleaning piston plate 127 will be separated from the normally closed button 131 under the action of the spring 128. At this time, the normally closed button 131 will turn on the alarm circuit and an alarm will be sounded. At the same time, the clean water discharge pipe 125 will be cut off through the second solenoid valve 126, and the water pump 124 will be stopped. Then the first solenoid valve 123 is controlled to open the cleaning return pipe 122. At this time, the liquid inside the water tank 129 will be pushed under the action of the cleaning piston plate 127 and the spring 128, and sent to the top of the filter barrel 117 through the cleaning return pipe 122, and then flow to the pebbles 119 through the filtered fine sand 118, and the particles accumulated in the pebbles 119 will be washed. At the same time, it is necessary to control the cleaning The cleaning control electric cylinder 114 is used to align the switching sealing piece 1162 with the separation connecting pipe 112, and the switching port 1161 with the cleaning outlet 115. At this time, the flushed water will be guided to the cleaning outlet 115 through the switching pipe 116, and then discharged to the designated position through the first hose 133. Since the deposited particles have been deposited for a long time, most of them will stick together to form larger particles, which will cause their mass to increase. Therefore, if the first hose 133 and the second hose 134 are placed together, they can flow back to the separation barrel 109 through the second hose 134. At this time, they can be separated from the water under the action of centrifugal force, and thus collected in the waste collection tank 106. When all the water in the water storage tank 129 is squeezed out by the cleaning piston plate 127, the cleaning control electric cylinder 114 and the water pump 124 are controlled here, and the above steps are repeated to filter the untreated water.
Claims
1. An industrial water separation device, comprising a frame, characterized in that: The frame is used to support the collection tank (101), the waste collection pool (106), the separation barrel (109), the filter barrel (117) and the water storage tank (129), wherein the bottom of the collection tank (101) is provided with an open channel, a waste conveying pipe (105) is installed and connected to the open channel, and a collection screw (103) and a waste conveying screw (104) are rotatably matched at the bottom of the collection tank (101) and in the waste conveying pipe (105), respectively; A separation part is installed on the collection tank (101), and the separation part is connected to the bottom of the filter barrel (117) through a separation connecting pipe (112). The top of the filter barrel (117) is connected to the top of the water storage tank (129) through the separation connecting pipe (112), wherein the top of the water storage tank (129) is also connected to a clean water discharge pipe (125), and a second solenoid valve (126) is arranged in series on the clean water discharge pipe (125) for controlling the on and off of the clean water discharge pipe (125); A water pump (124) is installed in series on the negative pressure driving pipe (121), a first solenoid valve (123) is arranged in parallel on the side of the water pump (124), and the first solenoid valve (123) is connected to the negative pressure driving pipe (121) via a cleaning return pipe (122).
2. The industrial water separation equipment according to claim 1, characterized in that: The first solenoid valve (123) is used to control the flow of liquid inside the cleaning return pipe (122), and the second solenoid valve (126) is used to control the flow of liquid inside the clean water discharge pipe (125).
3. The industrial water separation equipment according to claim 2, characterized in that: The inner wall of the water storage tank (129) is slidably sealed with a cleaning piston plate (127). The bottom of the water storage tank (129) is an opening, and a spring support ring (130) is fixedly installed at the opening. A spring (128) is fixedly installed between the spring support ring (130) and the cleaning piston plate (127). The spring (128) is arranged around the inner wall surface of the water storage tank (129).
4. The industrial water separation equipment according to claim 3, characterized in that: A normally closed button (131) is fixedly mounted on the bottom of the spring support ring (130) via a normally closed button bracket (132), and the normally closed button (131) is in contact with and cooperates with the cleaning piston plate (127); The normally closed button (131) is electrically connected in series in an alarm circuit, the alarm circuit comprising a DC power supply, an alarm horn and / or a light, and the normally closed button (131), and the normally closed button (131) can control the start and stop of the alarm horn and / or the light.
5. The industrial water separation equipment according to claim 4, characterized in that: The inner wall of the filter barrel (117) is provided with a pebble support net (120), pebbles (119) and filter fine sand (118) in sequence from bottom to top, wherein the pebble support net (120) is fixed to the inner wall of the filter barrel (117), the pebbles (119) are laid on the pebble support net (120), and the filter fine sand (118) is laid on the pebbles (119), wherein the diameter of the pebbles (119) is larger than the diameter of the through holes of the pebble support net (120), and the pebbles (119) are used to prevent the filter fine sand (118) from passing through the through holes of the pebble support net (120).
6. The industrial water separation equipment according to claim 5, characterized in that: The side wall of the separation connecting pipe (112) is fixedly connected to a cleaning drain pipe (113), and the side wall of the cleaning drain pipe (113) is fixedly connected to a cleaning drain port (115); the cleaning drain port (115), the cleaning drain pipe (113) and the separation connecting pipe (112) are internally connected; a switching pipe (116) is provided on the inner wall of the cleaning drain pipe (113) in a sliding seal; the switching pipe (116) is provided with a switching port (1161) and a switching blocking piece (1162); the switching port (1161) corresponds to the position of the cleaning drain port (115) and is used to cut off or connect the cleaning drain port (115); the switching blocking piece (1162) corresponds to the position of the separation connecting pipe (112) and is used to cut off or connect the separation connecting pipe (112); A cleaning control electric cylinder (114) is also fixedly mounted on the cleaning drainage pipe (113), and the cleaning control electric cylinder (114) is used to drive the switching tube (116) to slide on the inner wall of the cleaning drainage pipe (113).
7. The industrial water separation equipment according to claim 6, characterized in that: The separation portion comprises a separation barrel (109), a separation inlet (110) and a separation tube (111), wherein the separation barrel (109) is fixed to the collection tank (101) via a connecting ring (108), a separation inlet (110) is provided on a cut surface of an inner wall of the separation barrel (109), the separation tube (111) is coaxially arranged with the separation barrel (109), and the separation tube (111) is connected to a separation connecting tube (112), and a through hole is also provided in the inner portion of the separation barrel (109).
8. The industrial water separation equipment according to claim 7, characterized in that: The waste conveying screw (104) and the collecting screw (103) are driven by a driving motor (107) and a collecting motor (102) respectively, wherein the driving motor (107) is fixed on a frame, and the collecting motor (102) is fixed on a collecting tank (101), wherein the waste collecting tank (106) is coaxially arranged with the waste conveying pipe (105).
9. The industrial water separation equipment according to claim 8, characterized in that: The cleaning outlet (115) and the separation inlet (110) are respectively connected with a first hose (133) and a second hose (134).