Circulating dry gas purification treatment system

By using a combination of a water shower device and a roller frame porous medium filter in the circulating dry gas purification treatment system, combined with the circulating cleaning technology of the ultrasonic cleaning water tank, the problems of incomplete purification and low efficiency of existing systems are solved, and more efficient gas purification and lower maintenance costs are achieved.

CN119656775APending Publication Date: 2025-03-21UNIV OF SHANGHAI FOR SCI & TECH
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Patent Information

Application Number
CN202510008962.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

The existing circulating dry gas purification treatment system has a single structure and a simple processing process, which leads to incomplete purification and low efficiency. It also requires frequent replacement of porous media filters, which increases the labor force of workers.

Method used

A circulating drying gas purification treatment system is designed, and the porous medium filter screen covered by the water shower device sprays water mist and roller frame is purified, and the porous medium filter screen is circulating and cleaned by ultrasonic cleaning tank.

Benefits of technology

The full purification of gas is achieved, the purification efficiency is improved, the need for replacement of porous media filters is reduced, and the workload of workers is reduced.

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Abstract

The present invention provides a circulating dry gas purification treatment system, which comprises: a system housing, which is internally provided with a baffle plate, the baffle plate divides the system housing into an upper housing and a lower housing, one side of the upper part of the lower housing is provided with a gas inlet for introducing a gas to be purified, and the other side is provided with an outlet air channel for discharging the purified gas; the water spraying device is arranged at the top end of the lower shell and is connected with the water outlet pipe; the roller frame is arranged in the lower shell and is a cylinder, the curved surface of the cylinder is covered with a porous medium filter screen, the roller frame is connected with the lower shell through a transmission connecting rod, and the transmission connecting rod drives the roller frame to do circumferential rotation through a motor; the ultrasonic cleaning water tank is arranged at the bottom of the lower shell and used for containing water sprayed by the water spraying device, and the side wall of the ultrasonic cleaning water tank is higher than the bottom of the roller frame, so that the porous medium filter screen can be immersed into the water along with rolling of the roller frame, and circulating cleaning of the porous medium filter screen is achieved.
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Description

Technical Field

[0001] The invention relates to the field of dry circulating gas purification and treatment, and in particular to a circulating dry gas purification and treatment system. Background Art

[0003] As a key equipment for post-printing and dyeing finishing, the dyeing and setting drying fan will blow out gas containing organic matter and fuel additives when working. The fuel additives have complex compositions and many harmful components. If they are discharged directly into the atmosphere, they will cause serious pollution to the ambient atmosphere and affect the health of workers and residents near the printing and dyeing factory.

[0004] In order to solve the above problems, the gas in the printing and dyeing process can be circulated by the heat pump inside the system instead of being discharged into the atmosphere. The dry gas with oil smoke blown out by the dyeing, finishing and shaping drying fan is first passed into the condenser for cooling, and then passed into the gas purification treatment system for purification and further cooling. The circulating gas is then passed into the evaporator and compressor for heating and compression to turn it into high-temperature dry gas. Finally, the high-temperature dry circulating gas is passed into the drying fan for dyeing, finishing and shaping the fabric, thereby completing a gas recycling process.

[0005] However, the current circulating dry gas purification treatment system has a single structure, and the simple treatment process makes the purification of the circulating dry gas not thorough enough and inefficient, affecting the effective gas circulation. In addition, the filter purification components of the current dyeing and finishing machine oil fume drying circulating gas treatment system need to be frequently taken out for cleaning, which increases the workload of workers. Summary of the invention

[0006] The present invention is made to solve the above-mentioned problems, and its object is to provide a circulating dry gas purification treatment system.

[0007] The present invention provides a circulating dry gas purification treatment system, which has the following characteristics, including: a system shell, in which a baffle is arranged, the baffle divides the system shell into an upper shell and a lower shell, a gas inlet is arranged on one side of the upper part of the lower shell for introducing the gas to be purified, and an outlet air duct is arranged on the other side for discharging the purified gas; a water spraying device is arranged at the top of the lower shell, connected with a water outlet pipe, and used to spray water mist to the lower shell, so as to purify the gas to be purified; a roller frame is arranged in the lower shell, the roller frame is a cylinder, the curved surface of the cylinder is covered with a porous medium filter screen, the roller frame is connected to the lower shell through a transmission connecting rod, and the transmission connecting rod drives the roller frame to rotate in a circle through a motor; and an ultrasonic cleaning water tank is arranged at the bottom of the lower shell, and is used to accommodate water sprayed by the water spraying device, the side wall of the ultrasonic cleaning water tank is higher than the bottom of the roller frame, so that the porous medium filter screen can be immersed in water with the rolling of the roller frame, thereby realizing the cyclic cleaning of the porous medium filter screen.

[0008] The circulating dry gas purification treatment system provided by the present invention may also have the following characteristics: it also includes a water pump, which is arranged inside the upper shell, one end of the water pump is connected to a water supply pipe, the water supply pipe passes through the upper shell to supply water to the water pump, and the other end of the water pump is connected to a water outlet pipe, which passes through the baffle to send water into the lower shell.

[0009] The circulating dry gas purification system provided by the present invention may also have the following feature: wherein the transmission connecting rod is arranged at the center position of the circular plane of the roller frame, so that the roller frame can perform circular motion around the center of the circle.

[0010] The circulating dry gas purification system provided by the present invention may also have the following features: wherein the motor is fixed on a fixed rod outside the lower shell and connected to a transmission connecting rod to provide power for the rotation of the roller frame.

[0011] The circulating dry gas purification system provided by the present invention may also have the following feature: the roller frame and the transmission connecting rod are detachably connected to facilitate the maintenance and replacement of the porous medium filter on the roller frame.

[0012] The circulating dry gas purification system provided by the present invention may also have the following feature: wherein the height of the side wall of the ultrasonic cleaning water tank is the same as the height of the center of the circular plane of the roller frame.

[0013] The circulating dry gas purification system provided by the present invention may also have the following features: a sewage outlet penetrating the lower shell is provided at the bottom of the ultrasonic cleaning water tank, and the sewage outlet is connected to a sewage treatment center for discharging and purifying the sewage in the ultrasonic cleaning water tank, and the purified sewage is used to flow back into the water pump.

[0014] The circulating dry gas purification system provided by the present invention may also have the following feature: wherein the sewage outlet is located at the bottom of the side wall of the ultrasonic cleaning water tank.

[0015] The circulating dry gas purification system provided by the present invention may also have the following characteristics: wherein the water sprinkling device includes a plurality of water sprinkling holes, and the water sprinkling holes are arranged in a row on the water sprinkling device, so that the gas can be purified evenly.

[0016] Functions and Effects of the Invention

[0017] According to the circulating dry gas purification treatment system involved in the present invention, the present invention purifies the gas through the water mist sprayed by the water spraying device and the porous medium filter covered on the outer side of the roller frame. The water mist sprayed by the water spraying device absorbs the oil fume particles in the gas and then falls into the ultrasonic cleaning water tank. Part of the roller frame is immersed in the ultrasonic cleaning water tank. As the roller frame rotates, the porous medium filter covered on its curved surface can cyclically enter and leave the water in the ultrasonic cleaning water tank, thereby achieving a circulating cleaning effect, ensuring that the gas entering the shell through the gas inlet is fully purified, saving the step of constantly replacing the porous medium filter, improving the purification efficiency of the gas purification treatment system, and reducing the workload of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a front view of a circulating dry gas purification system in an embodiment of the present invention; and

[0019] Figure 2 It is a right side view of the circulating dry gas purification treatment system in an embodiment of the present invention. DETAILED DESCRIPTION

[0020] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the following embodiments are combined with the accompanying drawings to specifically illustrate the circulating dry gas purification system of the present invention.

[0022] Figure 1It is a front view of a circulating dry gas purification system in an embodiment of the present invention. Figure 2 It is a right side view of the circulating dry gas purification treatment system in an embodiment of the present invention.

[0023] like Figure 1-2 As shown, the circulating dry gas purification system 100 in this embodiment includes a system housing 10 , a water pump 50 , a water spraying device 20 , a roller frame 30 and an ultrasonic cleaning water tank 40 .

[0024] A baffle 11 is arranged inside the system housing 10, which divides the system housing 10 into an upper housing 12 and a lower housing 13. A gas inlet 14 is arranged on one side of the upper part of the lower housing 13 for introducing the gas to be purified, and an outlet air duct 15 is arranged on the other side for discharging the purified gas.

[0025] The water pump 50 is arranged inside the upper shell 12. One end of the water pump 50 is connected to a water supply pipe 51. The water supply pipe 51 passes through the upper shell 12 to supply water to the water pump 50. The other end of the water pump 50 is connected to a water outlet pipe 52. The water outlet pipe 52 passes through the baffle 11 to deliver water into the lower shell 13.

[0026] The water spraying device 20 is arranged at the top of the lower shell 13 and connected to the water outlet pipe 52 for spraying water mist to the lower shell 13. The water spraying device 20 includes a plurality of water spraying holes 21, which are arranged in a row on the water spraying device 20 so as to evenly purify the gas.

[0027] The roller frame 30 is arranged in the lower shell 13. The roller frame 30 is a cylinder. The curved surface of the cylinder is covered with a porous medium filter 31. The roller frame 30 is connected to the lower shell 13 through a transmission connecting rod 32. The transmission connecting rod 32 is detachably arranged at the center position of the circular plane of the roller frame 30, which is convenient for repairing and replacing the porous medium filter 31 on the roller frame 30.

[0028] The motor 33 is fixed on a fixed rod outside the lower shell 13 , connected to the transmission connecting rod 32 , and colinear with the center of the circular plane of the roller frame 30 , so as to provide power for the rotation of the roller frame 30 .

[0029] The roller frame 30 can perform circular motion around the center of a circle when driven by the motor 33 .

[0030] The ultrasonic cleaning water tank 40 is disposed at the bottom of the lower housing 13 and is used to contain the water sprayed by the water spraying device 20 .

[0031] The height of the side wall of the ultrasonic cleaning water tank 40 is the same as the center height of the circular plane of the roller frame 30 , so that the porous medium filter 31 can be immersed in water as the roller frame 30 rolls, thereby achieving cyclic cleaning of the porous medium filter 31 .

[0032] A sewage outlet 41 penetrating the lower shell 13 is provided at the bottom of the side wall of the ultrasonic cleaning water tank 40. The sewage outlet 41 is connected to a sewage treatment center (not shown in the figure) for discharging sewage in the ultrasonic cleaning water tank 40 and allowing it to flow directly into the sewage treatment center for treatment and purification to avoid pollution. The treated and purified water flows back into the water pump 50 through the water supply pipe 51, and enters the water sprinkling device 20 again under the drive of the water pump 50, thereby repeatedly and efficiently performing the purification process of the dry circulating gas.

[0033] The working principle of the present invention is:

[0034] The dry circulating gas to be purified is introduced into the gas inlet 14 , and the porous medium filter 31 on the side curved surface of the roller frame 30 can adsorb the oil fume particles in the gas to be purified.

[0035] The water pump 50 is started, so that the water spraying device 20 sprays the water mist which has been processed and purified outside the system above the inside of the system housing 10. At this time, the water mist can also absorb the oil smoke particles wrapped in the dry circulating gas and then fall into the water tank.

[0036] The purified gas is discharged through the outlet air duct 15.

[0037] Start the motor 33 and the ultrasonic cleaning water tank 40. The motor 33 drives the roller frame 30 with the porous medium filter 31 to rotate around the center of the circular plane. As the roller frame 30 rotates, the porous medium filter 31 that has adsorbed the oil fume particles enters the water of the ultrasonic cleaning water tank 40. The ultrasonic cleaning water tank 40 cleans the porous medium filter 31 immersed in the water. As the roller frame 30 continues to rotate, the cleaned porous medium filter 31 leaves the water surface and continues to adsorb the oil fume particles in the dry circulating gas.

[0038] The contaminated water in the water tank flows out along the sewage outlet 41 to the water treatment center (not shown in the figure) outside the system shell 10 for treatment and purification. The treated and purified water flows into the water supply pipe 51 and re-enters the water sprinkling device 20 driven by the water pump 50, thereby repeatedly and efficiently performing the purification process of the dry circulating gas.

[0039] Functions and Effects of the Embodiments

[0040] According to the circulating dry gas purification treatment system involved in the present invention, the present invention purifies the gas through the water mist sprayed by the water spraying device and the porous medium filter covered on the outside of the roller frame. The water mist sprayed by the water spraying device absorbs the oil fume particles in the gas and falls into the ultrasonic cleaning water tank. Part of the roller frame is immersed in the ultrasonic cleaning water tank. As the roller frame rotates, the porous medium filter covered on its curved surface can cyclically enter and leave the water in the ultrasonic cleaning water tank, thereby achieving a circulating cleaning effect and ensuring that the gas entering the shell through the gas inlet is fully purified.

[0041] The present invention uses an ultrasonic clear water tank to clean the porous medium filter, which has the advantages of short cleaning time, good cleaning effect, and reduced labor intensity, further ensuring the filtering and adsorption effect of the filter, saving the step of constantly replacing the porous medium filter, improving the purification efficiency of the gas purification treatment system, and reducing the workload of workers.

[0042] The connection mode between the roller frame and the transmission connecting rod of the present invention is a detachable connection, which is convenient for repairing and replacing the porous medium filter screen on the roller frame, and saves the later maintenance cost.

[0043] The present invention adsorbs the oil fume particles in the dry circulating gas through a porous medium filter, and the sprayed water mist can also adsorb and wrap the oil fume particles, while cooling the circulating gas. The two purification processes are carried out simultaneously, making the treatment of the oil fume dry circulating gas more efficient and more effective.

[0044] The present invention enables the porous medium filter to automatically enter the ultrasonic cleaning water tank for cleaning through the rotation of the roller frame, thereby reducing the workload of workers in the later equipment operation process.

[0045] Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A circulating dry gas purification system, characterized in that: include: A system housing is provided with a baffle plate inside, the baffle plate divides the system housing into an upper housing and a lower housing, a gas inlet is provided on one side of the upper part of the lower housing for introducing the gas to be purified, and an outlet air duct is provided on the other side for discharging the purified gas; A water spraying device, disposed at the top of the lower shell, connected to the water outlet pipe, and used for spraying water mist to the lower shell, thereby purifying the gas to be purified; A roller frame is arranged in the lower shell, the roller frame is a cylinder, the curved surface of the cylinder is covered with a porous medium filter, the roller frame is connected to the lower shell through a transmission connecting rod, and the transmission connecting rod drives the roller frame to rotate in a circle through a motor; An ultrasonic cleaning water tank is arranged at the bottom of the lower shell body and is used to contain the water sprayed by the water spraying device. The side wall of the ultrasonic cleaning water tank is higher than the bottom of the roller frame, so that the porous medium filter can be immersed in water as the roller frame rolls, thereby realizing the cyclic cleaning of the porous medium filter.

2. The circulating dry gas purification system according to claim 1, characterized in that: in, It also includes a water pump, which is arranged inside the upper shell. One end of the water pump is connected to a water supply pipe, which passes through the upper shell to supply water to the water pump. The other end of the water pump is connected to a water outlet pipe, which passes through the baffle to send water into the lower shell.

3. The circulating dry gas purification system according to claim 1, characterized in that: in, The transmission connecting rod is arranged at the center position of the circular plane of the roller frame, so that the roller frame can perform circular motion around the center of the circle.

4. The circulating dry gas purification system according to claim 1, characterized in that: in, The motor is fixed on a fixing rod outside the lower shell body and connected to the transmission connecting rod to provide power for the rotation of the roller frame.

5. The circulating dry gas purification system according to claim 1, characterized in that: in, The roller frame is detachably connected to the transmission connecting rod, which is convenient for repairing and replacing the porous medium filter screen on the roller frame.

6. The circulating dry gas purification system according to claim 1, characterized in that: in, The height of the side wall of the ultrasonic cleaning water tank is the same as the height of the center of the circular plane of the roller frame.

7. The circulating dry gas purification system according to claim 1, characterized in that: in, A sewage outlet penetrating the lower shell is provided at the bottom of the ultrasonic cleaning water tank. The sewage outlet is connected to a sewage treatment center and is used to discharge and purify the sewage in the ultrasonic cleaning water tank. The purified sewage is used to flow back into the water pump.

8. The circulating dry gas purification system according to claim 7, characterized in that: in, The sewage outlet is located at the bottom of the side wall of the ultrasonic cleaning water tank.

9. The circulating dry gas purification system according to claim 1, characterized in that: in, The water spraying device comprises a plurality of water spraying holes, and the water spraying holes are arranged in a row on the water spraying device, so that the gas can be purified evenly.