Damping base of heading machine and damping control method of damping base
By designing a shock absorbing base of the tunneling machine equipped with hydraulic shock absorbers and guidance mechanisms, combined with real-time adjustment of the control system and sensors, the vibration problem of the tunneling machine under complex geological conditions is solved, which significantly improves stability and safety and improves operating efficiency.
Patent Information
- Application Number
- CN202411623245.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-11-14
AI Technical Summary
When the excavator is operating under complex geological conditions, vibration affects the excavation efficiency and equipment safety. The existing shock absorbing base lacks perception of the surrounding conditions and cannot be adjusted in real time, resulting in poor shock absorption effect.
A shock absorbing base of the tunneling machine is designed, including a fixed support plate, fixed mounting plate, support base and suspension at the bottom of the cantilever tunneling machine. It is equipped with a hydraulic shock absorber and a guide mechanism to adjust the shock absorbing effect in real time through the control system and sensors.
Through real-time perception and adjustment, the stability and safety of the boring machine are significantly improved, the impact of vibration on equipment and personnel is reduced, and the operation efficiency and equipment life are improved.
Smart Images

Figure CN119664848A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical shock absorption, and in particular to a shock absorption base for a tunnel boring machine and a shock absorption control method thereof. Background Art
[0002] The cutting stability of the tunnel boring machine is very critical. Adding a shock-absorbing base to the chassis of the tunnel boring machine can ensure the smooth progress of the tunnel boring operation. In the complex and changeable underground environment, it effectively absorbs and disperses the vibration and impact generated during the tunnel boring process through its unique design and materials. The excellent performance of the shock-absorbing base not only significantly improves the stability and service life of the tunnel boring machine, but also greatly reduces the noise level during the operation of the equipment, providing a more comfortable working environment for operators. In addition, by reducing the impact of vibration on precision parts, it also indirectly improves the machining accuracy and efficiency of the tunnel boring machine, which plays an irreplaceable role in ensuring the smooth progress of tunnel boring operations and improving overall operating efficiency.
[0003] In the prior art, the operating stability of the tunnel boring machine under complex geological conditions is often challenged, especially when operating in hard rock or unstable strata. The vibration of the machine body not only affects the tunneling efficiency, but may also pose a threat to the safety of equipment and personnel. For the tunnel boring machine shock-absorbing base and its shock-absorbing control method, the corresponding lifting and lowering actions are performed according to the tunnel boring machine working conditions and the support force given by the ground during operation. Due to the rigidity of the shock-absorbing technology program and the lack of perception of the surrounding conditions, once an emergency occurs, the task cannot be continued, resulting in poor shock absorption effect. When the tunnel boring machine is used to cut the coal wall, it is equipped with a base to fix it. The tunnel boring machine will inevitably shake during the operation, and at the same time, the bottom support of the tunnel boring machine will be affected, causing the whole machine to lack stability during operation.
[0004] Therefore, it is necessary to develop a vibration-absorbing base for a tunnel boring machine and a vibration-absorbing control method thereof to solve the above-mentioned problems. Summary of the invention
[0005] The present invention provides a roadheader vibration-damping base and a vibration-damping control method thereof to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A tunnel boring machine damping base, comprising a tunnel boring machine fixed support plate installed at the bottom of a cantilever tunnel boring machine, wherein a fixed strap plate, a support base and a suspension are arranged in sequence from top to bottom below the tunnel boring machine fixed support plate, and the fixed strap plate, the support base and the suspension are all coaxially distributed with the tunnel boring machine fixed support plate, and support legs are fixedly connected to both sides of the support base; The support base is rotatably connected to the fixed strap, and a driving mechanism is installed on the fixed strap to make the support base and the fixed strap rotate relative to each other; A shock absorbing mechanism is provided between the fixed buttress plate and the fixed support plate of the tunnel boring machine, which is used for buffering when the cantilever tunnel boring machine is positioned and supported; A guiding mechanism is installed on the suspension, which is used to guide the cantilever tunneling machine to move along a preset track during operation, thereby improving the stability of the cantilever tunneling machine during operation.
[0007] As a further improvement of the present technical solution: a positioning shaft rod is fixedly connected to the axis of the support base, and a positioning hole matching the positioning shaft rod is opened at the axis of the fixed strap, an annular groove is opened on the top of the support base, a ring block is embedded in the annular groove and slidably connected, and the ring block is fixedly connected to the fixed strap, so that the fixed strap can rotate stably on the support base.
[0008] As a further improvement of the present technical solution: the driving mechanism includes a driving motor fixed on a fixed strap, the output shaft of the driving motor is connected to a driving gear, the positioning shaft extends to the top of the fixed strap and is sleeved with a gasket, the top of the positioning shaft is provided with a driven gear meshing with the driving gear, and a one-way bearing is provided between the driven gear and the positioning shaft. During active driving, the output shaft of the driving motor drives the driving gear to rotate the driven gear and the positioning shaft, thereby driving the supporting base at the bottom to twist to adapt to the trajectory change. During the movement, if the driving motor is not started, auxiliary direction change is performed, that is, the one-way bearing is used to enable the driven gear and the positioning shaft to rotate in one direction, so that the angle can be automatically adjusted under flexible movement.
[0009] As a further improvement of the present technical solution: the shock absorbing mechanism includes a plurality of hydraulic shock absorbers distributed in a circular array, a plurality of first hydraulic cylinders distributed in a circular array are fixedly connected to the top of the fixed plate, and a plurality of hydraulic shock absorbers are fixed one-to-one to the output ends of the plurality of first hydraulic cylinders, and the top of the hydraulic shock absorber is detachably installed on the fixed support plate of the tunnel boring machine, which facilitates the disassembly and maintenance of the shock absorbing base of the tunnel boring machine.
[0010] As a further improvement of the present technical solution: a pocket plate is integrally provided on the outer side of the fixed support plate of the tunnel boring machine, and a plurality of second hydraulic cylinders distributed in a circular array are fixedly connected to the inner side of the pocket plate, a plurality of through holes matching the second hydraulic cylinders are penetrated on the fixed support plate of the tunnel boring machine, a patch plate is fixedly connected to the output end of the second hydraulic cylinder, and the patch plate and the cantilever tunnel boring machine are detachably mounted by bolts.
[0011] As a further improvement of the present technical solution: the guiding mechanism comprises guiding piles fixed on both sides of the suspension, a buffer pad is fixedly connected to the top of the guiding pile, a T-slot is provided on the outer side of the guiding pile, and a T-block is slidably connected in the T-slot, a guiding splint is fixedly connected to the outer side of the T-block, a screw rod member rotatably connected to the guiding pile is arranged in the T-slot, and the screw rod member passes through the T-block and is threadedly connected to the through hole, a ground rail is installed in the guiding space formed between the two groups of guiding piles and the guiding splint, the T-block is moved in the T-slot by rotating the screw rod member, thereby driving the guiding splint to rise and fall, and adjusting the size of the guiding space, which is convenient for positioning and installation of the guiding mechanism and the ground rail.
[0012] As a further improvement of the present technical solution: a plurality of storage tubes are fixedly connected to the bottom of the support base, a slide rod is movably connected inside the storage tube, a buffer spring is sleeved on the inner side of the slide rod, and the bottom end of the slide rod is fixedly connected to the suspension, so as to facilitate the adjustment and buffering of the guide mechanism and better cooperate with the ground rail.
[0013] As a further improvement of the technical solution: a distance measuring sensor is installed at the bottom of the fixed support plate of the tunnel boring machine to sense the distance between the fixed slat and the fixed support plate of the tunnel boring machine, a pressure sensor is installed at the bottom of the supporting leg, and an alarm is installed on the supporting leg.
[0014] The tunnel boring machine vibration-absorbing base also includes a control system, which includes a controller and a sensing module, and the sensing module is used to collect working face information of the tunnel boring working face and obtain ground rail trajectory information; The perception module includes a camera unit, an inertial navigation unit and a ranging radar unit; The connecting ends of the first hydraulic cylinder and the second hydraulic cylinder are both provided with a hydraulic drive mechanism for providing kinetic energy; the input end and the output end of the controller are electrically connected to an A / D converter and a D / A converter respectively; the distance measuring sensor, the pressure sensor and the sensing module are all electrically connected to the A / D converter; and the alarm, the drive motor and the hydraulic drive mechanism are all electrically connected to the D / A converter.
[0015] A vibration reduction control method for a vibration reduction base of a tunnel boring machine comprises the following steps: S1. Before the cantilevered roadheader stops moving for cutting, a command to lower the roadheader's shock-absorbing base is issued; S2. The controller controls the synchronous extension of multiple second hydraulic cylinders through the hydraulic drive mechanism, so that the bottom end of the shock-absorbing base of the tunnel boring machine contacts the ground. With the cooperation of the pressure sensor, after the feedback pressure information reaches the appropriate range, the guide mechanism is installed in combination with the ground rail to guide the movement; S3, the cantilever tunneling machine starts drilling or swaying operation. During the process, the pressure sensor continuously senses and feeds back pressure information. The controller controls the synchronous extension and retraction of multiple first hydraulic cylinders through the hydraulic drive mechanism according to the pressure fluctuation value sensed by the pressure sensor, and further cooperates with the distance measuring sensor and the hydraulic shock absorber for secondary lifting and lowering operation for adjustment; S4. If the pressure sensed by the pressure sensor again appears in an abnormal range, the controller controls the alarm to send out an alarm signal, and communicates with the control host of the cantilever tunneling machine, cuts off the corresponding shock absorbing base operation system and gradually shuts down the cantilever tunneling machine; S5. Check the cause of the fault and perform troubleshooting and maintenance. After maintenance, return to S1 and continue to start operation.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The tunnel boring machine shock-absorbing base is installed at the bottom of the cantilever tunnel boring machine. When working, its bottom end is lowered to the ground. The shaking generated during operation is absorbed by the sliding of the shock-absorbing mechanism, and the height can be adjusted in real time according to the actual working conditions. It cooperates with the guide mechanism and the ground rail for guidance. When the buffer spring is compressed, the force generated is partially offset, so that the shaking amplitude generated during the operation of the tunnel boring machine is reduced, thereby increasing the stability of the tunnel boring machine on the base. When the supporting force at the bottom of the shock-absorbing base is insufficient, it is raised and lowered to ensure the shock-absorbing effect of the shock-absorbing base, and the stability and safety are significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below in conjunction with the accompanying drawings.
[0018] Figure 1 A first-perspective stereoscopic view of the vibration-absorbing base of a tunnel boring machine proposed by the present invention; Figure 2 A second perspective stereoscopic image of the vibration-absorbing base of the tunnel boring machine proposed by the present invention; Figure 3 This is a front view of the vibration-absorbing base of the tunnel boring machine proposed by the present invention; Figure 4 This is a left side view of the vibration-absorbing base of the tunnel boring machine proposed by the present invention; Figure 5 For the present invention Figure 3 AA section structure schematic diagram of the structure shown; Figure 6 For the present invention Figure 4 BB cross-sectional structural diagram of the structure shown; Figure 7 For the present invention Figure 3 A first-view stereogram of the structure cut along AA in the structure shown; Figure 8 For the present invention Figure 3A second perspective stereogram of the structure cut along the AA direction in the structure shown; Fig. 9 For the present invention Figure 4 A three-dimensional diagram of the structure cut along the BB direction in the structure shown; Fig.10 This is an effect diagram of the use status of the tunnel boring machine shock absorbing base proposed by the present invention on a cantilever tunnel boring machine; Fig.11 This is a system control flow chart of the shock absorption control method of the roadheader shock absorption base proposed by the present invention.
[0019] In the figure: Tunnel boring machine fixed support plate-1; fixed slab-2; support base-3; suspension-4; support leg-5; drive mechanism-6; cantilever tunnel boring machine-7; shock absorbing mechanism-8; guide mechanism-9; positioning shaft rod-10; ring block-11; pocket plate-12; second hydraulic cylinder-13; sticking plate-14; ground rail-15; storage cylinder-16; slide bar-17; buffer spring-18; distance sensor-19; pressure sensor-20; alarm-21; controller-22; perception module-23; Driving motor-601; driving gear-602; gasket-603; driven gear-604; one-way bearing-605; Hydraulic shock absorber-801; first hydraulic cylinder-802; Guide pile-901; buffer pad-902; T-slot-903; T-block-904; guide splint-905; screw rod-906. DETAILED DESCRIPTION
[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific preferred embodiments.
[0021] In the description of the present invention, it should be understood that the terms "left side", "right side", "upper part", "lower part" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. "First", "second" and the like do not indicate the importance of the components, and therefore cannot be understood as limiting the present invention. The specific dimensions used in this embodiment are only for illustrating the technical solution, and do not limit the scope of protection of the present invention.
[0022] like Figure 1-11As shown, a tunnel boring machine shock absorbing base includes a tunnel boring machine fixed support plate 1 installed at the bottom of a cantilever tunnel boring machine 7, a fixed strap plate 2, a support base 3 and a suspension 4 are arranged in sequence from top to bottom below the tunnel boring machine fixed support plate 1, and the fixed strap plate 2, the support base 3 and the suspension 4 are all coaxially distributed with the tunnel boring machine fixed support plate 1, and support legs 5 are fixedly connected to both sides of the support base 3, and the support legs 5 support the tunnel boring machine shock absorbing base; The support base 3 is rotatably connected to the fixed strap 2, and a driving mechanism 6 is installed on the fixed strap 2 for making the support base 3 and the fixed strap 2 rotate relative to each other; A shock absorbing mechanism 8 is provided between the fixed buttress plate 2 and the fixed support plate 1 of the tunnel boring machine, which is used for buffering when the cantilever tunnel boring machine 7 is positioned and supported; A guide mechanism 9 is installed on the suspension 4 to guide the cantilevered tunnel boring machine 7 along a preset track during operation.
[0023] As a further improvement of the present technical solution: a positioning shaft rod 10 is fixedly connected to the axis of the support base 3, and a positioning hole matching the positioning shaft rod 10 is opened at the axis of the fixed strap 2, an annular groove is opened at the top of the support base 3, a ring block 11 is embedded in the annular groove and slidably connected, and the ring block 11 is fixedly connected to the fixed strap 2.
[0024] As a further improvement of the present technical solution: the driving mechanism 6 includes a driving motor 601 fixed on the fixed strap 2, the output shaft of the driving motor 601 is connected to the driving gear 602, the positioning shaft 10 extends to the top of the fixed strap 2 and is sleeved with a gasket 603, and the top of the positioning shaft 10 is provided with a driven gear 604 meshing with the driving gear 602, and a one-way bearing 605 is provided between the driven gear 604 and the positioning shaft 10.
[0025] As a further improvement of the present technical solution: the shock absorbing mechanism 8 includes a plurality of hydraulic shock absorbers 801 distributed in a circular array, a plurality of first hydraulic cylinders 802 distributed in a circular array are fixedly connected to the top of the fixed strap plate 2, and the plurality of hydraulic shock absorbers 801 are fixed one by one to the output ends of the plurality of first hydraulic cylinders 802, and the top of the hydraulic shock absorber 801 is detachably mounted on the fixed support plate 1 of the tunnel boring machine.
[0026] As a further improvement of the present technical solution: a pocket plate 12 is integrally arranged on the outer side of the fixed support plate 1 of the tunnel boring machine, and a plurality of second hydraulic cylinders 13 distributed in a circular array are fixedly connected to the inner side of the pocket plate 12, a plurality of through holes matching the second hydraulic cylinders 13 are penetrated on the fixed support plate 1 of the tunnel boring machine, a plate 14 is fixedly connected to the output end of the second hydraulic cylinder 13, and the plate 14 and the cantilever tunnel boring machine 7 are detachably mounted by bolts.
[0027] As a further improvement of the present technical solution: the guiding mechanism 9 comprises guiding piles 901 fixed on both sides of the suspension 4, a buffer pad 902 is fixedly connected to the top of the guiding pile 901, a T-slot 903 is provided on the outer side of the guiding pile 901, and a T-block 904 is slidably connected in the T-slot 903, a guiding splint 905 is fixedly connected to the outer side of the T-block 904, a screw rod 906 rotatably connected to the guiding pile 901 is provided in the T-slot 903, and the screw rod 906 passes through the T-block 904 and is threadedly connected to the through hole, and a ground rail 15 is installed in the guiding space formed between the two groups of guiding piles 901 and the guiding splint 905.
[0028] As a further improvement of the present technical solution: a plurality of storage tubes 16 are fixedly connected to the bottom of the support base 3, a slide rod 17 is movably connected inside the storage tube 16, a buffer spring 18 is sleeved on the inner side of the slide rod 17, and the bottom end of the slide rod 17 is fixedly connected to the suspension 4.
[0029] As a further improvement of the present technical solution: a distance measuring sensor 19 is installed at the bottom of the fixed support plate 1 of the tunnel boring machine, which is used to sense the distance between the fixed slat 2 and the fixed support plate 1 of the tunnel boring machine; a pressure sensor 20 is installed at the bottom of the supporting leg 5, and an alarm 21 is installed on the supporting leg 5. The alarm 21 can issue a warning to prevent irrelevant staff from approaching and causing harm when there is a safety hazard.
[0030] The tunnel boring machine damping base also includes a control system, which includes a controller 22 and a sensing module 23, wherein the sensing module 23 is used to collect working face information of the tunnel boring working face and obtain track information of the ground rail 15; The control system of this embodiment can obtain information from the pressure sensor 20 through the sensing module 23, and realize remote control of the shock-absorbing base of the tunnel boring machine through the cooperation of the controller 22 and the remote terminal. The system is simple to build and is conducive to design and implementation.
[0031] The sensing module 23 includes a camera unit, an inertial navigation unit and a ranging radar unit; wherein the camera unit includes a camera to collect the track information of the ground rail 15, the inertial navigation unit includes an accelerometer, a gyroscope and an inertial navigation controller, and the inertial navigation controller is configured to receive and process the acceleration, angular velocity and direction information monitored by the accelerometer and the gyroscope; the ranging radar unit includes a plurality of ultrasonic ranging radar probes arranged on the body of the tunnel boring machine to monitor the distance between the body of the tunnel boring machine and the working environment; specifically, the inertial navigation unit used in this embodiment It is an inertial navigation device in the prior art. The acceleration and angular velocity data of the tunnel boring machine in three-dimensional space are collected in real time through its internal accelerometer and gyroscope. According to the filtering, integration and calculation algorithm processing built into the inertial navigation device, the inertial navigation unit can provide a higher position and attitude measurement accuracy. It can be understood that the inertial navigation unit and the ranging radar unit can realize the navigation function without relying on the external signal source, and can collect and process data in real time to realize the real-time detection of the tunnel boring machine position and tunnel boring machine attitude, with high reliability and good stability, which is conducive to design implementation. The connecting ends of the first hydraulic cylinder 802 and the second hydraulic cylinder 13 are both provided with a hydraulic drive mechanism for providing kinetic energy. The input end and output end of the controller 22 are electrically connected to an A / D converter and a D / A converter respectively. The distance sensor 19, the pressure sensor 20 and the sensing module 23 are all electrically connected to the A / D converter. The alarm 21, the drive motor 601 and the hydraulic drive mechanism are all electrically connected to the D / A converter.
[0032] The tunnel boring machine control system in this embodiment includes two control modes, namely, local control of the tunnel boring machine through the controller 22 and remote control of the tunnel boring machine through a remote terminal, and the above control modes can all achieve independent control of the tunnel boring machine.
[0033] In addition, as a preferred implementation, the remote terminal in this embodiment includes an operation interface, which includes a remote monitoring interface, a sensor interface, a cutting condition monitoring interface, a remote control interface, and a voice call interface. Among them, the operation interface is used to control the tunnel boring machine to move through the controller 22 and display the collected sensor sensing information.
[0034] A vibration reduction control method for a vibration reduction base of a tunnel boring machine comprises the following steps: S1, before the cantilevered roadheader 7 stops moving for cutting, a command to lower the roadheader's shock-absorbing base is issued; S2, the controller 22 controls the synchronous extension of multiple second hydraulic cylinders 13 through the hydraulic drive mechanism, so that the bottom end of the shock-absorbing base of the tunnel boring machine contacts the ground. Under the sensing cooperation of the pressure sensor 20, after the feedback pressure information reaches the appropriate range, the guide mechanism 9 is combined and installed with the ground rail 15 to guide the movement; S3, the cantilever tunneling machine 7 starts drilling or swaying operation. During the process, the pressure sensor 20 continuously senses and feeds back pressure information. The controller 22 controls the synchronous extension and retraction of the plurality of first hydraulic cylinders 802 through the hydraulic drive mechanism according to the pressure fluctuation value sensed by the pressure sensor 20, and further cooperates with the distance measuring sensor 19 and the hydraulic shock absorber 801 for secondary lifting and lowering operation for adjustment; S4, if the pressure sensed by the pressure sensor 20 is in an abnormal range again, the controller 22 controls the alarm 21 to send out an alarm signal, and communicates with the control host of the cantilever tunneling machine 7, cuts off the corresponding damping base operation system and gradually shuts down the cantilever tunneling machine 7; S5. Check the cause of the fault and perform troubleshooting and maintenance. After maintenance, return to S1 and continue to start operation.
[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.
Claims
1. A tunnel boring machine vibration-absorbing base, comprising a tunnel boring machine fixed support plate (1) mounted on the bottom of a cantilever tunnel boring machine (7), characterized in that: A fixed strap plate (2), a support base (3) and a suspension (4) are arranged in order from top to bottom below the fixed support plate (1) of the tunnel boring machine, and the fixed strap plate (2), the support base (3) and the suspension (4) are all coaxially distributed with the fixed support plate (1) of the tunnel boring machine, and support legs (5) are fixedly connected to both sides of the support base (3); The support base (3) is rotatably connected to the fixed strap (2), and a driving mechanism (6) is installed on the fixed strap (2) for making the support base (3) and the fixed strap (2) rotate relative to each other; A shock absorbing mechanism (8) is provided between the fixed buttress plate (2) and the fixed support plate (1) of the tunnel boring machine, and is used for providing a buffer when positioning and supporting the cantilever tunnel boring machine (7); The suspension (4) is provided with a guiding mechanism (9) for guiding the cantilever-type tunnel boring machine (7) to move along a preset track during operation.
2. A vibration-absorbing base for a tunnel boring machine according to claim 1, characterized in that: A positioning shaft (10) is fixedly connected to the axis of the support base (3), and a positioning hole matching the positioning shaft (10) is provided at the axis of the fixed strap (2). An annular groove is provided at the top of the support base (3), and a ring block (11) is embedded in the annular groove and slidably connected thereto, and the ring block (11) is fixedly connected to the fixed strap (2).
3. A vibration-absorbing base for a tunnel boring machine according to claim 2, characterized in that: The driving mechanism (6) comprises a driving motor (601) fixed on the fixed strap (2), the output shaft of the driving motor (601) being connected to a driving gear (602), the positioning shaft (10) extending to the top of the fixed strap (2) and being sleeved with a gasket (603), the top of the positioning shaft (10) being provided with a driven gear (604) meshing with the driving gear (602), and a one-way bearing (605) being provided between the driven gear (604) and the positioning shaft (10).
4. A vibration-absorbing base for a tunnel boring machine according to claim 3, characterized in that: The shock absorbing mechanism (8) comprises a plurality of hydraulic shock absorbers (801) distributed in a ring array, a plurality of first hydraulic cylinders (802) distributed in a ring array are fixedly connected to the top of the fixed support plate (2), and the plurality of hydraulic shock absorbers (801) are fixed one-to-one to the output ends of the plurality of first hydraulic cylinders (802), and the top of the hydraulic shock absorber (801) is detachably mounted to the fixed support plate (1) of the tunnel boring machine.
5. A vibration-absorbing base for a tunnel boring machine according to claim 4, characterized in that: A pocket plate (12) is integrally provided on the outer side of the tunnel boring machine fixed support plate (1), and a plurality of second hydraulic cylinders (13) distributed in a ring array are fixedly connected to the inner side of the pocket plate (12); a plurality of through holes matching the second hydraulic cylinders (13) are penetrated through the tunnel boring machine fixed support plate (1); a post plate (14) is fixedly connected to the output end of the second hydraulic cylinder (13), and the post plate (14) and the cantilever tunnel boring machine (7) are detachably mounted by bolts.
6. A vibration-absorbing base for a tunnel boring machine according to claim 5, characterized in that: The guide mechanism (9) comprises guide piles (901) fixed on both sides of the suspension (4), a buffer pad (902) being fixedly connected to the top of the guide pile (901), a T-shaped slot (903) being provided on the outside of the guide pile (901), a T-shaped block (904) being slidably connected in the T-shaped slot (903), a guide clamping plate (905) being fixedly connected on the outside of the T-shaped block (904), a screw rod (906) being rotatably connected to the guide pile (901) being provided in the T-shaped slot (903), the screw rod (906) passing through the T-shaped block (904) and being threadedly connected to the through hole, and a ground rail (15) being cooperatively installed in the guide space formed between the two groups of guide piles (901) and the guide clamping plate (905).
7. The vibration-absorbing base of a tunnel boring machine according to claim 1, characterized in that: A plurality of storage tubes (16) are fixedly connected to the bottom of the support base (3), a slide rod (17) is movably connected inside the storage tube (16), a buffer spring (18) is sleeved on the inner side of the slide rod (17) and the bottom end of the slide rod (17) is fixedly connected to the suspension (4).
8. The vibration-absorbing base of a tunnel boring machine according to claim 6, characterized in that: A distance measuring sensor (19) is installed at the bottom of the fixed support plate (1) of the tunnel boring machine for sensing the distance between the fixed slat (2) and the fixed support plate (1) of the tunnel boring machine, a pressure sensor (20) is installed at the bottom of the support leg (5), and an alarm (21) is installed on the support leg (5).
9. A vibration-absorbing base for a tunnel boring machine according to claim 8, characterized in that: It also includes a control system, which includes a controller (22) and a sensing module (23), wherein the sensing module (23) is used to collect working face information of the excavation working face and obtain track information of the ground rail (15); The perception module (23) comprises a camera unit, an inertial navigation unit and a ranging radar unit; The connection ends of the first hydraulic cylinder (802) and the second hydraulic cylinder (13) are both provided with a hydraulic drive mechanism for providing kinetic energy; the input end and the output end of the controller (22) are respectively electrically connected to an A / D converter and a D / A converter; the distance sensor (19), the pressure sensor (20) and the sensing module (23) are all electrically connected to the A / D converter; and the alarm (21), the drive motor (601) and the hydraulic drive mechanism are all electrically connected to the D / A converter.
10. A vibration reduction control method for a vibration reduction base of a roadheader according to any one of claims 1 to 9, characterized in that: The steps include: S1, before the cantilevered roadheader (7) stops moving to cut, a command to lower the roadheader's shock-absorbing base is issued; S2, the controller (22) controls the multiple second hydraulic cylinders (13) to extend synchronously through the hydraulic drive mechanism, so that the bottom end of the vibration-absorbing base of the tunnel boring machine contacts the ground, and after the feedback pressure information reaches a suitable range under the sensing cooperation of the pressure sensor (20), the guide mechanism (9) and the ground rail (15) are assembled and installed to guide the movement; S3, the cantilever tunnel boring machine (7) starts drilling or swaying operation. During the process, the pressure sensor (20) continuously senses and feeds back pressure information. The controller (22) controls the synchronous extension and retraction of the plurality of first hydraulic cylinders (802) through the hydraulic drive mechanism according to the pressure fluctuation value sensed by the pressure sensor (20), and further cooperates with the distance measuring sensor (19) and the hydraulic shock absorber (801) to perform secondary lifting and lowering operation for adjustment; S4. If the pressure sensed by the pressure sensor (20) again appears in an abnormal range, the controller (22) controls the alarm (21) to send out an alarm signal, and communicates with the control host of the cantilevered tunnel boring machine (7), cuts off the corresponding damping base operation system, and gradually shuts down the cantilevered tunnel boring machine (7); S5. Check the cause of the fault and perform troubleshooting and maintenance. After maintenance, return to S1 and continue to start operation.
Citation Information
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