Induction type quenching device for forged steel supporting roller production

By setting up a clamping assembly and adaptive fixture in the forged steel support roller quenching device, combined with induction heating and water spray quenching treatment of the quenching assembly, the problem of simple structure and lack of efficient centering mechanism in the prior art is solved, and the effects of stable clamping and efficient quenching are achieved.

CN119685580AActive Publication Date: 2025-03-25YIXING YONGCHANG ROLL
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Patent Information

Application Number
CN202411980645.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-25
Estimated Expiration
2044-12-31

AI Technical Summary

Technical Problem

In the prior art, the quenching machine tool of forged steel support rollers is simple in structure and cannot realize independent replacement. It requires additional lifting equipment to increase the complexity of the operation process and lack an efficient centering mechanism, resulting in the constraints of the quenching efficiency.

Method used

By setting up a clamping assembly and an adaptive clamp, the positioning pre-claw and secondary reinforcement clamp of the forged steel support roller are realized, combined with the lifting operation, the trapezoidal guide block is moved, the position locking of the clamping seat is realized, and the induction heating and instant water spray quenching treatment are performed through the set quenching assembly.

Benefits of technology

The stable nip and efficient quenching of forged steel support rollers are achieved, which reduces the operation complexity and improves the quenching efficiency and quality.

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Abstract

The invention relates to the technical field of forged steel supporting roller quenching, in particular to an induction type quenching device for forged steel supporting roller production, which comprises a base, a lifting plate is arranged on one side of the top of the base, a rotating plate is rotatably connected to the lifting plate through a rotating shaft, a clamping assembly is arranged on the rotating plate, and a water storage tank is fixedly connected to the top of the base; according to the forged steel supporting roller clamping device, the arranged clamping assembly is combined with the self-adaptive clamp, the forged steel supporting roller is firstly positioned and pre-clamped so as to ensure that the forged steel supporting roller can be stably clamped through the upper tip and the lower tip, then the trapezoidal guide block is promoted to move in combination with the hoisting operation, secondary reinforced clamping is conducted on the forged steel supporting roller, and the clamping efficiency is improved. And the position of the clamping base is synchronously locked, the anti-disengaging type stable clamping effect in the hoisting and feeding process is achieved, through the arranged quenching assembly, instant water spraying quenching treatment after induction heating is achieved, and the quenching efficiency and quality of the large forged steel supporting roller are improved.
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