Production and sales intelligent management system for glass processing

Abstract

The invention discloses a production and sales intelligent management system for glass processing, and relates to a glass production and sales management system. The server collects preset target processing production capacity and stock data through a preset data collection terminal according to the overall supply scheme of the glass, and warehouse stock information, raw material stock, melting capacity, forming capacity and transportation capacity of the target processing production capacity and the stock data are obtained; meanwhile, the insufficient parts of the target processing production capacity and the inventory data are compared with the corresponding customer order information; according to the invention, information collection of the intelligent management system and scheduling guidance of on-demand production are utilized, so that supply and marketing disengagement is avoided.

Description

Technical Field

[0001] The present invention relates to a glass production and sales management system, and in particular to an intelligent production and sales management system for glass processing. Background Art

[0002] Glass is an indispensable and important component of various buildings, furniture, medical, daily necessities, containers, tower cranes, vehicles, ships, photosynthetic equipment, etc. Due to the different uses of glass, it is mainly divided into utensils and flat plates; among them, flat glass is the most consumed. The production process of flat glass enterprises consumes a lot of resources and energy. Improving production efficiency is crucial to improving the economic benefits of enterprises; the application of intelligent industrial digitalization can help glass production enterprises realize automated control of the production process, coordinated scheduling and intelligent operation management, thereby improving production efficiency; through intelligent data collection and analysis, optimizing the control of equipment and process parameters, the production plan can be refined and the waste of manpower and time in production can be reduced; at present, there are many intelligent departments in flat glass processing enterprises, lacking effective coordination, especially the inability to formulate production plans based on actual sales. The production departments of the raw materials department, melting department and molding department only produce according to the monthly plan, and do not know the specific market demand. The sales department has repeatedly urged but has no way to change the original production plan, resulting in serious delays in supply, so the unreasonable phenomenon of each doing its own thing must be changed. Summary of the invention

[0003] The purpose of the present invention is to disclose an intelligent management system for the production and sales of glass processing based on the existing deficiencies, which utilizes the information collection of the intelligent management system and the scheduling guidance of production on demand to avoid the occurrence of disconnection between production and sales.

[0004] In order to achieve the purpose of the invention, the present application discloses the following technical solutions: An intelligent management system for production and sales of glass processing, the intelligent management system for production and sales comprising: The server obtains the overall supply plan of the glass according to the customer order information entered by the sales department. The server collects the preset target processing production capacity and inventory data through the preset data collection terminal according to the overall supply plan of the glass, and obtains the warehouse inventory information, raw material inventory, melting capacity, molding capacity, and transportation capacity of the target processing production capacity and inventory data; at the same time, the server compares the insufficient part of the target processing production capacity and inventory data with the corresponding customer order information; Performing digital difference construction based on the customer order information to obtain a digital set corresponding to the customer order information supply solution; Through the order information supply scheme, the supply chain process of the digital sample set is constructed to obtain an initial supply chain process. At the same time, an intelligent production plan is constructed through the initial supply chain process to obtain an initial intelligent production plan; Executing the initial intelligent production plan, and executing the initial intelligent production plan through a preset production plan to obtain a parameter set of a production node; The production process of the initial supply chain process is adjusted through the parameter set of the production node to obtain the target supply chain process. At the same time, the initial intelligent production plan is modified through the target supply chain process to obtain the target production and sales intelligent plan.

[0005] The intelligent management system for production and sales of glass processing, through the initial intelligent production plan, performs digital difference construction to obtain a digital template set corresponding to the order information supply plan, including: The server extracts raw material values, inventory values ​​and production capacity from the order information supply plan to obtain specific delivery date parameters; The specific parameters of the specific delivery date should exclude the influence of machine maintenance time, power equipment maintenance data, transportation time and uncontrollable factors; The server then constructs a three-dimensional model based on the specific delivery date parameters to obtain a set of digital samples corresponding to the production plan of the specific delivery date parameters.

[0006] The intelligent management system for production and sales of glass processing, the specific delivery date parameter production plan constructs the supply chain process for the digital sample set to obtain an initial supply chain process, and then constructs an intelligent production plan through the initial supply chain process to obtain an initial intelligent production plan, including: Extracting the quantity of the inventory information to obtain the missing data; Match the raw material inventory with finished products to obtain information on remaining raw materials after processing the raw material inventory; Calculate the production time limit through the digital sample set and the raw material inventory processing management to obtain the delivery target production time limit; Constructing a supply chain process for the digital sample set according to the delivery target production time limit to obtain an initial supply chain process; The intelligent production plan is constructed through the initial supply chain process to obtain the initial intelligent production plan.

[0007] The intelligent management system for production and sales of glass processing, wherein the intelligent production plan is constructed through the initial supply chain process to obtain the initial intelligent production plan, includes: Extract and compare multiple types of data from the initial supply chain process to obtain a corresponding multiple type data set; the multiple type data set includes: the time limit of each supply chain sub-link, the cost data of each supply chain sub-link, and the resource usage data of the supply chain sub-link; Integrate the time limit of each supply chain sub-link, the cost data of each supply chain sub-link, and the resource usage data of each supply chain sub-link to obtain the integrated data of each supply chain sub-link; Input the integrated data of each supply chain sub-link into the preset simulation production model to simulate glass production and obtain simulated glass production data; Performing constraint matching on the glass simulation production data to obtain a production constraint condition set; Constructing production nodes for the glass simulation production data by using the production constraint condition set to obtain a plurality of production nodes; Performing data matching on the multiple production nodes to obtain production data corresponding to each production node; An intelligent production plan is constructed through the production data corresponding to each of the production nodes to obtain an initial intelligent production plan.

[0008] The intelligent management system for production and sales of glass processing, wherein the production node parameters of the digital sample set are extracted to obtain the production node parameter set, comprises: Extracting the production parameters of each product in the glass set according to the intended use, thickness and strength of the customer, and obtaining each required production requirement data set; Calibrate the production nodes of each production process through each of the production requirement data sets to obtain a production node set corresponding to each of the products; The curve is constructed through the process requirement data set corresponding to each of the production nodes to obtain the target curve and production node parameter set corresponding to each of the production nodes.

[0009] The intelligent management system for production and sales of glass processing, in the absence of corresponding data support in the customer's expected use, thickness and strength set database, includes: The R&D center provides specific operation procedures including raw material ratio, thickness adjustment and strength change based on the customer's expected use, thickness and strength data; The production node parameter set is obtained through new specific operation processes, time changes and raw materials.

[0010] A glass processing production and sales intelligent management system, a server acquisition module, used to obtain a glass production plan, and based on the glass production plan, collect preset glass data through a preset data acquisition terminal to obtain processing data of the target glass, and at the same time, collect raw material information corresponding to the target glass; A production model building module, used to build a digital sample using the target glass to obtain a set of digital samples corresponding to the glass production plan; A solution construction module is used to construct a supply chain process for the digital sample set through the order information of the glass to obtain an initial supply chain process, and at the same time, construct an intelligent production solution through the initial supply chain process to obtain an initial intelligent production solution; A collection module, used to execute the initial intelligent production plan, and collect processing plans in the process of executing the initial intelligent production plan through a preset processing plan collection terminal to obtain a glass processing set; An extraction module, used for extracting production node parameters from the glass set to obtain a production node parameter set; The adjustment module is used to adjust the initial supply chain process through the production node parameter set to obtain the target supply chain process, and at the same time, to modify the initial intelligent production plan through the target supply chain process to obtain the target intelligent production plan.

[0011] The intelligent management system for production and sales of glass processing, the glass production management equipment comprises: a server for storing modeling and one or more processors, the server storing instructions; The one or more processors call the instructions in the server to obtain intelligent management of production and sales of glass processing.

[0012] Through the above disclosure, the beneficial effects of this application are: In the intelligent management system for production and sales of glass processing described in the present invention, the sales department provides an overall glass supply plan through the server based on the order, and the server provides a corresponding digital set based on the supply plan, which is used to correct the plan and obtain a better target production and sales intelligent plan, thereby improving production efficiency and avoiding supply delays caused by human decision-making errors. The present invention effectively combines the demand minus the inventory to formulate the production volume, and finally obtains a more accurate delivery time. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the intelligent management system for production and sales of glass processing of the present invention; DETAILED DESCRIPTION

[0014] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings so as to more clearly understand the purpose, features and advantages of the present invention. It should be understood that the embodiments shown in the accompanying drawings are not the only limitation to the protection scope of the present invention, but are only for explaining one of the implementation methods of the disclosed scope of the technical solution of the present invention.

[0015] Combined with Figure 1 The intelligent management system for production and sales of glass processing described in the above, the intelligent management system for production and sales includes: The server (central processing units, CPU) has built-in server acquisition module, production model building module, solution building module, acquisition module, extraction module and adjustment module. The processors are distributed in the sales department, raw material department, melting department, molding department, warehouse and R&D center. The machine repair, power and transportation departments can be shared with the raw material or melting department. The processor task is to upload the latest processing, transportation or sales dynamics in real time for server adjustment. The server and processor receive instructions through a wired or wireless network interface. The server obtains the overall supply plan of the glass according to the customer order information entered by the sales department. The server collects the preset target processing production capacity and inventory data through the preset data collection terminal according to the overall supply plan of the glass, and obtains the warehouse inventory information, raw material inventory, melting capacity, molding capacity, and transportation capacity of the target processing production capacity and inventory data; at the same time, the server compares the insufficient part of the target processing production capacity and inventory data with the corresponding customer order information; Performing digital difference construction based on the customer order information to obtain a digital set corresponding to the customer order information supply solution; Through the order information supply scheme, the supply chain process of the digital sample set is constructed to obtain an initial supply chain process. At the same time, an intelligent production plan is constructed through the initial supply chain process to obtain an initial intelligent production plan; Executing the initial intelligent production plan, and executing the initial intelligent production plan through a preset production plan to obtain a parameter set of a production node; The initial supply chain process is adjusted by the parameter set of the production node to obtain the target supply chain process, and at the same time, the initial intelligent production plan is revised by the target supply chain process to obtain the target production and sales intelligent plan; Specifically, the raw material inventory refers to whether the warehouse inventory reaches the required supply after receiving and entering the sales order. If insufficient, can the raw material inventory meet the production demand? If not, the melting department and the molding department will quickly start production according to the instructions; The digital difference is constructed through the initial intelligent production plan to obtain a digital sample set corresponding to the order information supply plan, including: The server extracts raw material values, inventory values ​​and production capacity from the order information supply plan to obtain specific delivery date parameters; The specific parameters of the specific delivery date should exclude the influence of machine maintenance time, power equipment maintenance data, transportation time and uncontrollable factors; Specifically, if there are no accidents, the time required for machine repairs or power equipment maintenance will be arranged according to the order information, and then the maintenance work will be carried out in a way that minimizes the impact on production time.

[0016] The server then constructs a three-dimensional model based on the specific delivery date parameters to obtain a set of digital samples corresponding to the production plan of the specific delivery date parameters.

[0017] The specific delivery date parameter production plan constructs a supply chain process for the digital sample set to obtain an initial supply chain process, and then constructs an intelligent production plan through the initial supply chain process to obtain an initial intelligent production plan, including: Extract the quantity of the inventory information to obtain the missing data; that is, the total sales volume minus the inventory volume to obtain the missing quantity; Match the raw material inventory with finished products to obtain information on the remaining raw materials after processing; if the raw material inventory is insufficient, provide time for replenishment; The production time limit is calculated by the digital sample set and the raw material inventory processing management to obtain the delivery target production time limit; the delivery target production time limit enables the customer to obtain the specific goods completion time; Constructing a supply chain process for the digital sample set according to the delivery target production time limit to obtain an initial supply chain process; The initial intelligent production plan is constructed through the initial supply chain process to obtain the initial intelligent production plan; then each department completes the progress according to the instructions; The intelligent production plan is constructed through the initial supply chain process to obtain the initial intelligent production plan, including: Perform multi-type data extraction and comparison on the initial supply chain process to obtain corresponding multi-type data sets; the multi-type data sets include: the time limit of each supply chain sub-link, the cost data of each supply chain sub-link, and the resource usage data of the supply chain sub-link; so that the departments involved can know their progress time and make reasonable arrangements.

[0018] Integrate the time limit of each supply chain sub-link, the cost data of each supply chain sub-link, and the resource usage data of each supply chain sub-link to obtain the integrated data of each supply chain sub-link; Input the integrated data of each supply chain sub-link into the preset simulation production model to simulate glass production and obtain simulated glass production data; Performing constraint matching on the glass simulation production data to obtain a production constraint condition set; Constructing production nodes for the glass simulation production data by using the production constraint condition set to obtain a plurality of production nodes; Performing data matching on the multiple production nodes to obtain production data corresponding to each production node; An intelligent production plan is constructed through the production data corresponding to each of the production nodes to obtain an initial intelligent production plan.

[0019] The step of extracting production node parameters from the digital sample set to obtain a production node parameter set includes: Extracting the production parameters of each product in the glass set according to the intended use, thickness and strength of the customer, and obtaining each required production requirement data set; Calibrate the production nodes of each production process through each of the production requirement data sets to obtain a production node set corresponding to each of the products; The curve is constructed through the process requirement data set corresponding to each of the production nodes to obtain the target curve and production node parameter set corresponding to each of the production nodes.

[0020] In the case that the customer proposes an expected use, thickness and strength set but the database lacks corresponding data support, the present invention includes: The R&D center provides specific operation procedures including raw material ratio, thickness adjustment and strength change based on the customer's expected use, thickness and strength data, which are then executed by the production department. The production node parameter set is obtained through new specific operation processes, time changes and raw materials.

[0021] A glass processing production and sales intelligent management system, a server acquisition module, used to obtain a glass production plan, and based on the glass production plan, collect preset glass data through a preset data acquisition terminal to obtain processing data of the target glass, and at the same time, collect raw material information corresponding to the target glass; A production model building module, used to build a digital sample using the target glass to obtain a set of digital samples corresponding to the glass production plan; A solution construction module is used to construct a supply chain process for the digital sample set through the order information of the glass to obtain an initial supply chain process, and at the same time, construct an intelligent production solution through the initial supply chain process to obtain an initial intelligent production solution; A collection module, used to execute the initial intelligent production plan, and collect processing plans in the process of executing the initial intelligent production plan through a preset processing plan collection terminal to obtain a glass processing set; An extraction module, used for extracting production node parameters from the glass set to obtain a production node parameter set; The adjustment module is used to adjust the initial supply chain process through the production node parameter set to obtain the target supply chain process, and at the same time, to modify the initial intelligent production plan through the target supply chain process to obtain the target intelligent production plan.

[0022] The glass production management device comprises: a server for storing modeling and one or more processors, wherein the server stores instructions; The one or more processors call the instructions in the server to obtain intelligent management of production and sales of glass processing.

[0023] The preferred embodiments of the present invention have been described in detail above, but it should be understood that after reading the above teachings of the present invention, those skilled in the art may make various changes or modifications within the scope of protection of the present invention. These equivalent forms also fall within the scope defined by the claims attached to this application.

[0024] The parts not described in detail in this invention are prior art.

Claims

1. An intelligent management system for the production and sales of glass processing, characterized by: The production and sales intelligent management system includes: The server obtains the overall supply plan of the glass according to the customer order information entered by the sales department. The server collects the preset target processing production capacity and inventory data through the preset data collection terminal according to the overall supply plan of the glass, and obtains the warehouse inventory information, raw material inventory, melting capacity, molding capacity, and transportation capacity of the target processing production capacity and inventory data; at the same time, the server compares the insufficient part of the target processing production capacity and inventory data with the corresponding customer order information; Performing digital difference construction based on the customer order information to obtain a digital set corresponding to the customer order information supply solution; Through the order information supply scheme, the supply chain process of the digital sample set is constructed to obtain an initial supply chain process. At the same time, an intelligent production plan is constructed through the initial supply chain process to obtain an initial intelligent production plan; Executing the initial intelligent production plan, and executing the initial intelligent production plan through a preset production plan to obtain a parameter set of a production node; The production process of the initial supply chain process is adjusted through the parameter set of the production node to obtain the target supply chain process. At the same time, the initial intelligent production plan is modified through the target supply chain process to obtain the target production and sales intelligent plan.

2. The intelligent management system for production and sales of glass processing according to claim 1 is characterized by: The digital difference is constructed through the initial intelligent production plan to obtain a digital sample set corresponding to the order information supply plan, including: The server extracts raw material values, inventory values ​​and production capacity from the order information supply plan to obtain specific delivery date parameters; The specific parameters of the specific delivery date should exclude the influence of machine maintenance time, power equipment maintenance data, transportation time and uncontrollable factors; The server then constructs a three-dimensional model based on the specific delivery date parameters to obtain a set of digital samples corresponding to the production plan of the specific delivery date parameters.

3. The intelligent management system for production and sales of glass processing according to claim 1 is characterized by: The specific delivery date parameter production plan constructs a supply chain process for the digital sample set to obtain an initial supply chain process, and then constructs an intelligent production plan through the initial supply chain process to obtain an initial intelligent production plan, including: Extracting the quantity of the inventory information to obtain the missing data; Match the raw material inventory with finished products to obtain information on remaining raw materials after processing the raw material inventory; Calculate the production time limit through the digital sample set and the raw material inventory processing management to obtain the delivery target production time limit; Constructing a supply chain process for the digital sample set according to the delivery target production time limit to obtain an initial supply chain process; The intelligent production plan is constructed through the initial supply chain process to obtain the initial intelligent production plan.

4. The intelligent management system for production and sales of glass processing according to claim 3 is characterized by: The intelligent production plan is constructed through the initial supply chain process to obtain the initial intelligent production plan, including: Extract and compare multiple types of data from the initial supply chain process to obtain a corresponding multiple type data set; the multiple type data set includes: the time limit of each supply chain sub-link, the cost data of each supply chain sub-link, and the resource usage data of the supply chain sub-link; Integrate the time limit of each supply chain sub-link, the cost data of each supply chain sub-link, and the resource usage data of each supply chain sub-link to obtain the integrated data of each supply chain sub-link; Input the integrated data of each supply chain sub-link into the preset simulation production model to simulate glass production and obtain simulated glass production data; Performing constraint matching on the glass simulation production data to obtain a production constraint condition set; Constructing production nodes for the glass simulation production data by using the production constraint condition set to obtain a plurality of production nodes; Performing data matching on the multiple production nodes to obtain production data corresponding to each production node; An intelligent production plan is constructed through the production data corresponding to each of the production nodes to obtain an initial intelligent production plan.

5. The intelligent management system for production and sales of glass processing according to claim 1 is characterized by: The step of extracting production node parameters from the digital sample set to obtain a production node parameter set includes: Extracting the production parameters of each product in the glass set according to the intended use, thickness and strength of the customer, and obtaining each required production requirement data set; Calibrate the production nodes of each production process through each of the production requirement data sets to obtain a production node set corresponding to each of the products; The curve is constructed through the process requirement data set corresponding to each of the production nodes to obtain the target curve and production node parameter set corresponding to each of the production nodes.

6. The intelligent management system for production and sales of glass processing according to claim 5 is characterized by: In the absence of corresponding data support in the customer's expected use, thickness and strength collection database, including: The R&D center provides specific operation procedures including raw material ratio, thickness adjustment and strength change based on the customer's expected use, thickness and strength data; The production node parameter set is obtained through new specific operation processes, time changes and raw materials.

7. An intelligent management system for the production and sales of glass processing, characterized by: The server acquisition module is used to acquire a glass production plan, and based on the glass production plan, collect preset glass data through a preset data acquisition terminal to obtain processing data of the target glass, and at the same time, collect raw material information corresponding to the target glass; A production model building module, used to build a digital sample using the target glass to obtain a set of digital samples corresponding to the glass production plan; A solution construction module is used to construct a supply chain process for the digital sample set through the order information of the glass to obtain an initial supply chain process, and at the same time, construct an intelligent production solution through the initial supply chain process to obtain an initial intelligent production solution; A collection module, used to execute the initial intelligent production plan, and collect processing plans in the process of executing the initial intelligent production plan through a preset processing plan collection terminal to obtain a glass processing set; An extraction module, used for extracting production node parameters from the glass set to obtain a production node parameter set; The adjustment module is used to adjust the initial supply chain process through the production node parameter set to obtain the target supply chain process, and at the same time, to modify the initial intelligent production plan through the target supply chain process to obtain the target intelligent production plan.

8. The intelligent management system for production and sales of glass processing according to claim 1 is characterized by: The glass production management device comprises: a server for storing modeling and one or more processors, wherein the server stores instructions; The one or more processors call the instructions in the server to obtain intelligent management of production and sales of glass processing.

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