Plastic track material and blending device thereof
By designing a plastic runway material mixing device, the problems of particle precipitation and early solidification caused by traditional on-site stirring are solved, and the continuous stirring and output of the material are achieved, and the process efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202510071062.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional plastic runway materials have problems of particle precipitation and early solidification during on-site stirring, resulting in a large amount of time and the inability to use larger equipment.
A plastic runway material mixing device is designed, including a mixing tank and a finished product tank. The continuous stirring and output of the material is achieved through the transfer tube and the discharge pump to ensure that the material is always in a stirring state and avoid solidification.
The continuous stirring and output of the material is achieved, the efficiency and efficiency of the process are improved, the problems of particle precipitation and early solidification are avoided, and the stirred finished products can be continuously produced.
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Figure CN119704429A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of plastic runways, in particular to a plastic runway material and a mixing device thereof. Background Art
[0002] The plastic track has the characteristics of good flatness, high compressive strength, appropriate hardness and elasticity, and stable physical properties, which is conducive to the athletes' speed and technology, effectively improving sports performance and reducing the rate of falls. The plastic track is made of polyurethane rubber and other materials, has a certain elasticity and color, has a certain UV resistance and aging resistance, and is internationally recognized as an outdoor sports field floor material.
[0003] Features of the all-plastic plastic track: The main material is two-component polyurethane, the base layer is natural rubber and artificial rubber, mixed with mineral fillers, stabilizers and colorants, and hardened at a high temperature of 280-300℃ and vulcanized to form an integrated whole. Combining sports science and material science, it can fully meet and reflect the professional requirements of athletes and participants for the track.
[0004] Traditional plastic track materials require that the prefabricated raw materials be placed in a simple mixing drum for on-site mixing. After mixing, the finished product is sprayed on the base using spraying equipment. After solidification, a plastic surface layer is formed. Due to the presence of plastic particles in the material, if it is prepared and transported, it will cause problems of particle precipitation and premature solidification. However, on-site mixing cannot use larger equipment, and it is necessary to wait until each mixing is completed before using the material, which causes the entire process to take a lot of time.
[0005] To this end, the present invention provides a plastic track material and a mixing device thereof. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve its technical problem is: a plastic track material mixing device described in the present invention includes a mixing tank and a finished product tank, a transfer pipe is connected between the top of the mixing tank and the top of the finished product tank, a discharge pump is connected to the bottom of the finished product tank, and the output end of the discharge pump is connected to the discharge pipe, a stirring and mixing component is arranged on the inner side of the mixing tank, and the stirring and mixing component is used to mix and stir the materials inside the mixing tank, a plurality of raw material boxes are arranged on one side of the mixing tank, and a transfer component is arranged on the inner side of the raw material box, and the transfer component is used to transport the raw materials in the raw material box to the mixing tank in proportion; By setting up the mixing tank and the finished product tank, the required materials are classified and placed in different raw material boxes, and the different raw materials in the raw material box are sent to the mixing tank through the transfer component. By adjusting the transmission speed of the raw materials in different raw material boxes, the amount of each raw material can be controlled, and finally the raw materials in the required proportion are sent to the mixing tank for stirring and mixing. After that, as the raw materials are continuously fed in, the mixed finished product will continue to push upward, and then fall into the finished product tank through the transfer pipe. When half a tank is accumulated in the finished product tank, the discharge pump can be started to continuously discharge the finished product through the discharge pipe, and the runway can be continuously laid. Through this setting, the mixed finished product can be continuously produced. Once the equipment starts, it can continuously prepare the finished product. It only needs to continuously inject materials into the raw material box. At the same time, the mixing tank is always in a stirring state, which will not cause the raw materials inside to solidify, and under the action of gravity, it can be ensured that the mixed finished product passes through the transfer pipe above.
[0008] Preferably, the transfer assembly includes multiple absorption tubes, the bottom of the absorption tubes is located at the bottom of the raw material box, the middle of the absorption tubes is connected to a negative pressure pump, the output ends of the multiple absorption tubes are gathered together, and the outer sides of the multiple absorption tubes are sleeved with a collecting pipe, and the multiple absorption tubes are connected to the inner side of the mixing tank. The materials in the raw material box are sucked into the absorption tubes through the negative pressure pump and finally transferred to the bottom of the mixing tank. With the setting of multiple raw material boxes, finished products mixed with multiple raw materials can be mixed according to the on-site conditions, thereby improving the scope of use of the equipment.
[0009] Preferably, the stirring and mixing assembly includes a transmission rod, which is located in the middle of the mixing tank, and a plurality of stirring disks are fixedly connected to the outer side of the transmission rod near the top, and the stirring disks are arranged in a curved shape. A driving assembly for driving the transmission rod is arranged at the bottom of the mixing tank, and a sealing shaft for sealing is connected between the driving assembly and the mixing tank. The stirring disk is driven to rotate by the driving assembly, and then the plurality of stirring disks can be driven to mix the raw materials conveyed to the mixing tank, and finally the desired finished product is prepared.
[0010] Preferably, the bottom of the mixing tank is open, and the bottom of the mixing tank is connected to a feeding base, the collecting pipe is coiled in a ring shape at the bottom of the feeding base, and a plurality of tangential tubes are connected to the outside of the feeding base, and the plurality of tangential tubes are arranged equidistantly in a ring shape, and the tangential tubes are connected to the absorption tube in the collecting pipe. The raw materials sprayed from the tangential tubes will be squeezed and pushed by the bottom of the curved stirring plate, thereby pushing the plurality of stirring plates to passively rotate. Combined with the shape setting of the stirring plate, the raw materials at the bottom can be stably squeezed and transported upward during the rotation process. Through this setting, the kinetic energy during feeding is effectively utilized, the stirring process is assisted, and the energy consumption of the driving component is reduced.
[0011] Preferably, the number of the tangential tubes and the absorption tubes is the same, and a one-way valve is connected to the connection between the tangential tubes and the feed base. Different absorption tubes are directly connected to the tangential tubes, and the kinetic energy of the raw material input can only be transported to the mixing tank from the end of the tangential tube. The setting of the one-way valve can prevent the raw material inside from entering the tangential tube when a single absorption tube is not in use.
[0012] Preferably, a liquid level monitoring module is fixedly connected to the middle of the inner side of the finished product tank, a mobile vehicle is fixedly connected to the bottom of the preparation tank and the finished product tank, the discharge pipe is made of flexible material, and the finished product liquid level in the finished product tank is monitored by the liquid level monitoring module. After reaching a certain amount, the discharge pump will discharge the finished product outward to prevent the finished product in the finished product tank from being consumed during the finished product discharge process, and only a mixture of air and finished product can be discharged. The mobile vehicle can carry the entire equipment, allowing the equipment to be mobile, which is convenient for the spraying construction of the runway, and the flexible discharge pipe can be connected to various spraying equipment.
[0013] Preferably, the driving assembly includes a reduction motor, a wheel disc is fixedly connected to the bottom output end of the reduction motor, a ratchet is fixedly connected to the bottom of the transmission rod, a plurality of ratchet pawls are connected to the outer surface of the wheel disc, the ratchet pawls and the ratchet pawls are meshed with each other, and an enclosing frame is provided on the outer side of the wheel disc, the wheel disc is driven to rotate by the reduction motor, and the ratchet on the outer side of the wheel disc can drive the ratchet pawls to rotate in one direction. This arrangement is to allow the upper stirring disc to rotate alone without affecting the lower wheel disc. The reduction motor is used only when the output power is insufficient or no more raw materials are added. The middle part of the bottom end of the mixing tank is connected to the discharge pump through a pipeline, and a valve is connected in the pipeline for discharging the remaining finished product.
[0014] Preferably, the top of the transmission rod is connected to a rocking frame, and the rocking frame includes a connecting platform fixedly connected to the transmission rod, the top of the connecting platform is arranged in a ring shape, and a wrapping ball is slidably engaged with the inner side of the connecting platform, and the middle part of the wrapping ball is connected to a telescopic cylinder, and the inner side of the telescopic cylinder is slidably connected with an inner rod, and one end of the inner rod located on the inner side of the telescopic cylinder is fixed with a spring. In order to improve the stirring effect, when the bottom stirring plate rotates for stirring, the upper transmission rod will also drive the rocking frame to rotate, and the wrapping ball can be adjusted so that it has different angles with the connecting platform.
[0015] Preferably, the end of the inner rod is made of magnetic material, and the end of the inner rod is clamped with an elastic friction pad. The outer sides of the preparation tank and the finished product tank are both slidably clamped with magnetic rings, and the inner rings of the magnetic rings are connected to multiple sliding balls. A reinforcement ring is fixedly connected to the middle of the transfer tube. The finished product tank is arranged in sections, and the two sections of the finished product tanks are connected by a flange. The outer side of the finished product tank is connected to the upper side with a support frame for reinforcement. In the final cleaning process, since there will be more finished products left on the inner walls of the preparation tank and the finished product tank, the preparation tank and the feeding base at the bottom can be separated. The separation method first contacts the connection between the preparation tank and the feeding base, and then contacts the flange of the finished product tank. After that, the transfer tube is pulled up to separate them. The pulling up requires cooperation with special gantry cranes and other equipment. The cleaning work is carried out inside the factory. After pulling up, rotate the inner rod. The inner rod is connected to the telescopic cylinder through a thread so that the inner rod can extend freely. Then put the mixing tank and the finished product tank back to their original positions, add clean water to the raw material box, and use the absorption tube to suck the clean water into it. The rotation of the stirring plate can allow the clean water to contact the inner wall at the bottom and clean it. At the same time, move the magnetic ring outside. The magnetic ring and the end of the inner rod are adsorbed so that the end of the inner rod always fits the inner wall. As the magnetic ring moves up and down, the elastic friction pad can clean the residue on the inner wall during the rotation process. Since the structures of the mixing tank and the finished product tank are the same, the positions of the two can be swapped and the above cleaning steps can be repeated to clean both of them. This convenience can effectively clean the inside of the equipment after work.
[0016] A plastic track material, which is prepared by using the above-mentioned plastic track material preparation device, and is specifically prepared by blending raw material components in the following proportions: Polyurethane prepolymer: 5-8; Mixed polyether: 0.4-0.6; Curing agent 1-2: Colored EPDM particles: 8-12; Quartz sand: 2-3; Pre-preparation: 4-5; The curing agent is used to quickly test the paint surface for water curing after spraying, and the pre-prepared product is a mixture of three materials: pigment, additive and filler that have been mixed in advance.
[0017] The beneficial effects of the present invention are as follows: 1. The plastic track material and its mixing device described in the present invention can classify the required materials into different raw material boxes through the setting of the mixing tank and the finished product tank, and send the different raw materials in the raw material box into the mixing tank through the transfer component. By adjusting the transmission speed of the raw materials in different raw material boxes, the amount of each raw material can be controlled, and finally the raw materials in the required proportion are sent into the mixing tank for stirring and mixing. After that, as the raw materials are continuously fed in, the mixed finished product will continue to push upward, and then fall into the finished product tank through the transfer pipe. When half a tank is accumulated in the finished product tank, the discharge pump can be started to continuously discharge the finished product through the discharge pipe, and the runway can be continuously laid. Through this setting, the stirred finished product can be continuously produced. Once the equipment starts, it can continuously prepare the finished product. It only needs to continuously inject materials into the raw material box. At the same time, the mixing tank is always in a stirring state, which will not cause the raw materials inside to solidify, and under the action of gravity, it can be ensured that the stirred finished product passes through the transfer pipe above.
[0018] 2. The plastic track material and its mixing device described in the present invention suck the materials in the raw material box into the absorption tube through the negative pressure pump, and finally transfer them to the bottom of the mixing tank. With the setting of multiple raw material boxes, finished products mixed with multiple raw materials can be mixed according to the on-site conditions, which improves the scope of use of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below in conjunction with the accompanying drawings.
[0020] Figure 1 is a first perspective stereogram of the present invention; Figure 2 is a second viewing angle stereogram of the present invention; Figure 3 It is a cross-sectional view of the preparation tank and the finished product tank of the present invention; Figure 4 is a stereoscopic diagram of the absorber tube and the stirring disk of the present invention; Figure 5 is a stereoscopic view of the stirring disk and the wheel disk of the present invention; Figure 6 is a three-dimensional diagram of the swing frame of the present invention; Figure 7 is a cross-sectional view of the telescopic cylinder of the present invention; In the figure: 1. Preparation tank; 2. Finished product tank; 3. Transfer pipe; 4. Enclosing frame; 5. Mobile vehicle; 6. Discharge pipe; 7. Raw material box; 8. Absorption pipe; 9. Support frame; 10. Magnetic ring; 11. Reinforcement ring; 12. Liquid level monitoring module; 13. Swing frame; 14. Reducer motor; 15. Wheel; 16. Feed base; 17. Stirring disc; 18. Transmission rod; 19. Tangential pipe; 20. Collecting pipe; 21. Sealing shaft; 22. Ratchet; 23. Telescopic cylinder; 24. Wrapping ball; 25. Connecting table; 26. Spring; 27. Inner rod; 28. Friction pad; 29. Discharge pump. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0022] like Figures 1 to 4 As shown, a plastic track material mixing device according to an embodiment of the present invention comprises a mixing tank 1 and a finished product tank 2, a transfer pipe 3 is connected between the top of the mixing tank 1 and the top of the finished product tank 2, a discharge pump 29 is connected to the bottom of the finished product tank 2, and a discharge pipe 6 is connected to the output end of the discharge pump 29, a stirring and mixing component is arranged on the inner side of the mixing tank 1, and the stirring and mixing component is used to mix and stir the materials inside the mixing tank 1, a plurality of raw material boxes 7 are arranged on one side of the mixing tank 1, and a transfer component is arranged on the inner side of the raw material box 7, and the transfer component is used to transport the raw materials in the raw material box 7 to the mixing tank 1 in proportion; During operation, the traditional plastic track materials need to be placed in a simple mixing drum for on-site mixing. After mixing, the prepared finished product is sprayed on the base using spraying equipment. After solidification, a plastic surface layer will be formed. Due to the presence of plastic particles in the material, if it is prepared and transported, it will cause particle precipitation and premature solidification. However, on-site mixing cannot use larger equipment, and it is necessary to wait until each mixing is completed before using the material, resulting in a long time spent in the whole process. By setting up the preparation tank 1 and the finished product tank 2, the required materials are classified and put into different raw material boxes 7, and the different raw materials in the raw material box 7 are sent to the preparation tank 1 through the transfer component. By adjusting the transmission speed of the raw materials in different raw material boxes 7, the amount of each raw material can be controlled, and finally the raw materials in the required proportion are sent to the preparation tank 1 for stirring and mixing. After that, as the raw materials are continuously fed in, the mixed finished product will continue to push upward, and then fall into the finished product tank 2 through the transfer pipe 3. When half a tank is accumulated in the finished product tank 2, the discharge pump 29 can be started to continuously discharge the finished product through the discharge pipe 6, and the runway can be continuously paved. Through this setting, the stirred finished product can be continuously produced. Once the equipment starts, it can continuously prepare the finished product. It only needs to continuously inject materials into the raw material box 7. At the same time, the preparation tank 1 is always in a stirring state, which will not cause the raw materials inside to solidify, and under the action of gravity, it can be ensured that the stirred finished product passes through the transfer pipe 3 above.
[0023] like Figures 1 to 4 As shown, the transfer assembly includes a plurality of absorption pipes 8, the bottom of the absorption pipe 8 is located at the bottom of the raw material box 7, the middle of the absorption pipe 8 is connected to a negative pressure pump, the output ends of the plurality of absorption pipes 8 are gathered together, and the outer sides of the plurality of absorption pipes 8 are sleeved with a collecting pipe 20, and the plurality of absorption pipes 8 are connected to the inner side of the preparation tank 1; During operation, the material in the raw material box 7 is sucked into the absorption tube 8 through the negative pressure pump, and finally transferred to the bottom of the preparation tank 1. With the setting of multiple raw material boxes 7, a finished product mixed with multiple raw materials can be prepared, which can be determined according to the on-site conditions, thereby improving the scope of use of the equipment.
[0024] like Figures 1 to 5 As shown, the stirring and mixing assembly includes a transmission rod 18, the transmission rod 18 is located in the middle of the mixing tank 1, a plurality of stirring discs 17 are fixedly connected to the outer side of the transmission rod 18 near the top, the stirring discs 17 are arranged in a curved shape, a driving assembly for driving the transmission rod 18 is arranged at the bottom of the transmission rod 18, the driving assembly is located at the bottom of the mixing tank 1, and a sealing shaft 21 for sealing is connected between the driving assembly and the mixing tank 1; During operation, the driving assembly drives the stirring disc 17 to rotate, which in turn drives multiple stirring discs 17 to mix the raw materials transported to the mixing tank 1, and finally prepares the desired finished product.
[0025] like Figures 1 to 5 As shown, the bottom of the mixing tank 1 is open, the bottom of the mixing tank 1 is connected to a feed base 16, the collecting pipe 20 is coiled in a ring shape at the bottom of the feed base 16, and a plurality of tangential pipes 19 are connected to the outside of the feed base 16, and the plurality of tangential pipes 19 are arranged in a ring shape and at equal intervals, and the tangential pipes 19 are connected to the absorption pipe 8 in the collecting pipe 20; During operation, the raw materials sprayed from the tangential tube 19 will be squeezed and pushed by the bottom of the curved stirring disk 17, thereby pushing multiple stirring disks 17 to passively rotate. Combined with the shape setting of the stirring disk 17, the raw materials at the bottom can be stably squeezed and transported upward during the rotation process. Through this setting, the kinetic energy during feeding is effectively utilized, which assists the stirring process and reduces the energy consumption of the driving component.
[0026] like Figures 1 to 5 As shown, the number of the tangential tubes 19 is the same as that of the absorption tubes 8, and a one-way valve is connected to the connection between the tangential tubes 19 and the feed base 16; During operation, different absorption tubes 8 are directly connected to the tangential tube 19, and the kinetic energy of the raw material input can only be transported to the preparation tank 1 from the end of the tangential tube 19. The setting of the one-way valve can prevent the raw material inside from entering the tangential tube 19 when a single absorption tube 8 is not in use.
[0027] like Figures 1 to 5 As shown, a liquid level monitoring module 12 is fixedly connected to the middle of the inner side of the finished product tank 2, a mobile vehicle 5 is fixedly connected to the bottom of the mixing tank 1 and the finished product tank 2, and the discharge pipe 6 is made of flexible material; During operation, the finished product liquid level in the finished product tank 2 is monitored by the liquid level monitoring module 12. After reaching a certain amount, the discharge pump 29 will discharge the finished product to the outside to prevent the finished product in the finished product tank 2 from being consumed during the finished product discharge process. Only a mixture of air and finished product can be discharged. The mobile vehicle 5 can carry the entire equipment, allowing the equipment to be mobile, which is convenient for the spraying construction of the runway. The flexible discharge pipe 6 can be connected to various spraying equipment.
[0028] like Figures 1 to 5 As shown, the driving assembly includes a reduction motor 14, a wheel disc 15 is fixedly connected to the bottom output end of the reduction motor 14, a ratchet 22 is fixedly connected to the bottom of the transmission rod 18, a plurality of ratchets are connected to the outer surface of the wheel disc 15, the ratchets are meshed with the ratchet 22, and a surrounding frame 4 is arranged on the outer side of the wheel disc 15; During operation, the reducer motor 14 drives the wheel 15 to rotate, and the ratchet 22 on the outside of the wheel 15 can drive the pawl to rotate in one direction. This arrangement is to allow the upper stirring disk 17 to rotate alone without affecting the lower wheel 15. The reducer motor 14 will only be used when the output power is insufficient or no more raw materials are added. The middle part of the bottom end of the mixing tank 1 is connected to the discharge pump 29 through a pipeline, and a valve is connected in the pipeline for discharging the remaining finished product.
[0029] like Figures 1 to 7As shown, the top of the transmission rod 18 is connected to a swing frame 13, and the swing frame 13 includes a connecting platform 25 fixedly connected to the transmission rod 18. The top of the connecting platform 25 is arranged in an annular shape, and a wrapping ball 24 is slidably engaged with the inner side of the connecting platform 25. The middle part of the wrapping ball 24 is connected to a telescopic cylinder 23, and the inner side of the telescopic cylinder 23 is slidably connected to an inner rod 27, and one end of the inner rod 27 located inside the telescopic cylinder 23 is fixedly connected to a spring 26; During operation, in order to improve the stirring effect, when the bottom stirring plate 17 rotates and stirs, the transmission rod 18 above will also drive the swing frame 13 to rotate, and the wrapping ball 24 can be adjusted to have different angles with the connecting platform 25.
[0030] like Figures 1 to 7 As shown, the end of the inner rod 27 is made of magnetic material, and an elastic friction pad 28 is clamped at the end of the inner rod 27. The outer sides of the preparation tank 1 and the finished product tank 2 are both slidably clamped with a magnet ring 10, and the inner ring of the magnet ring 10 is connected with a plurality of sliding balls. A reinforcement ring 11 is fixedly connected to the middle of the transfer pipe 3. The finished product tank 2 is arranged in sections, and the two sections of the finished product tank 2 are connected by a flange. The outer side of the finished product tank 2 is connected to a support frame 9 for reinforcement at the top; During operation, in the final cleaning process, since there will be a lot of finished products left on the inner walls of the mixing tank 1 and the finished product tank 2, the mixing tank 1 and the feeding base 16 at the bottom can be separated. The separation method is to first contact the connection between the mixing tank 1 and the feeding base 16, then contact the flange of the finished product tank 2, and then separate them by pulling up the transfer pipe 3. The pulling up requires special gantry cranes and other equipment. The cleaning work is carried out inside the factory. After pulling up, rotate the inner rod 27, and the inner rod 27 is connected to the telescopic cylinder 23 by threads, so that the inner rod 27 can be freely extended, and then put the mixing tank 1 and the finished product tank 2 back to their original positions and feed the raw materials to the tank. Add clean water into the box 7, and use the absorption tube 8 to suck the clean water into it. The rotation of the stirring plate 17 can allow the clean water to contact the inner wall at the bottom and clean it. At the same time, the magnetic ring 10 is moved outside, and the magnetic ring 10 is adsorbed on the end of the inner rod 27, so that the end of the inner rod 27 always fits the inner wall. As the magnetic ring 10 moves up and down, the elastic friction pad 28 can clean the residue on the inner wall during the rotation. Since the structures of the preparation tank 1 and the finished product tank 2 are the same, the positions of the two can be swapped and the above cleaning steps can be repeated to clean both of them. This convenience can effectively clean the inside of the equipment after work.
[0031] A plastic track material, which is prepared by using the above-mentioned plastic track material preparation device, and is specifically prepared by blending raw material components in the following proportions: Polyurethane prepolymer: 5-8; Mixed polyether: 0.4-0.6; Curing agent 1-2: Colored EPDM particles: 8-12; Quartz sand: 2-3; Pre-preparation: 4-5; The curing agent is used to quickly test the paint surface for water curing after spraying, and the pre-prepared product is a mixture of three materials: pigment, additive and filler that have been mixed in advance.
[0032] During operation, the required materials are classified and put into different raw material boxes 7 through the settings of the preparation tank 1 and the finished product tank 2, and the different raw materials in the raw material box 7 are sent into the preparation tank 1 through the transfer component. By adjusting the transmission speed of the raw materials in different raw material boxes 7, the amount of each raw material can be controlled, and finally the raw materials in the required proportion are sent to the preparation tank 1 for stirring and mixing. After that, as the raw materials are continuously sent in, the mixed finished product will continue to push upward, and then fall into the finished product tank 2 through the transfer pipe 3. When half a tank is accumulated in the finished product tank 2, the discharge pump 29 can be started to continuously discharge the finished product through the discharge pipe 6, and the runway can be continuously paved. Through this setting, the stirred finished product can be continuously produced. Once the equipment starts, it can continuously prepare the finished product. It only needs to continuously inject materials into the raw material box 7. At the same time, the preparation tank 1 is always in a stirring state, which will not cause the raw materials inside to solidify, and under the action of gravity, it can be ensured that the stirred finished product passes through the transfer pipe 3 above. The material in the raw material box 7 is sucked into the absorption pipe 8 by the negative pressure pump, and finally transferred to the bottom of the preparation tank 1. With the setting of multiple raw material boxes 7, a finished product made of a mixture of multiple raw materials can be prepared, which can be determined according to the on-site conditions, thereby improving the application scope of the equipment; The driving assembly drives the stirring disc 17 to rotate, thereby driving multiple stirring discs 17 to mix the raw materials delivered to the mixing tank 1, and finally prepare the desired finished product; The raw materials ejected from the tangential tube 19 will be squeezed and pushed by the bottom of the curved stirring disk 17, thereby pushing the multiple stirring disks 17 to passively rotate. With the shape setting of the stirring disk 17, the raw materials at the bottom can be stably squeezed and transported upward during the rotation process. Through this setting, the kinetic energy during feeding is effectively utilized, the stirring process is assisted, and the energy consumption of the driving component is reduced; Different absorption tubes 8 are directly connected to the tangential tube 19, and the kinetic energy of the raw material input can only be transported to the preparation tank 1 from the end of the tangential tube 19. The setting of the one-way valve can prevent the raw material inside the single absorption tube 8 from entering the tangential tube 19 when it is not in use. The liquid level monitoring module 12 monitors the liquid level of the finished product in the finished product tank 2. When the liquid level reaches a certain level, the discharge pump 29 will discharge the finished product to prevent the finished product in the finished product tank 2 from being completely consumed during the discharge process. Only the mixture of air and finished product can be discharged. The mobile vehicle 5 can carry the entire equipment, so that the equipment can be moved, which is convenient for the spraying construction of the runway. The flexible discharge pipe 6 can be connected to various spraying equipment; The reducer motor 14 drives the wheel disc 15 to rotate, and the ratchet 22 outside the wheel disc 15 can drive the ratchet to rotate in one direction. This arrangement is to allow the upper stirring disc 17 to rotate alone without affecting the lower wheel disc 15. The reducer motor 14 is used only when the output power is insufficient or no more raw materials are added. The middle of the bottom end of the mixing tank 1 is connected to the discharge pump 29 through a pipeline, and a valve is connected in the pipeline to discharge the remaining finished product. In order to improve the stirring effect, when the stirring plate 17 at the bottom rotates and stirs, the transmission rod 18 at the top will also drive the swing frame 13 to rotate, and the wrapping ball 24 can be adjusted to have different angles with the connecting platform 25; In the final cleaning process, since there will be a lot of finished products left on the inner walls of the preparation tank 1 and the finished product tank 2, the preparation tank 1 and the feeding base 16 at the bottom can be separated. The separation method is to first contact the connection between the preparation tank 1 and the feeding base 16, then contact the flange of the finished product tank 2, and then separate them by pulling up the transfer pipe 3. The pulling up requires the cooperation of special gantry cranes and other equipment. The cleaning work is carried out inside the factory. After pulling up, rotate the inner rod 27, and the inner rod 27 is connected to the telescopic cylinder 23 by threads, so that the inner rod 27 can be freely extended, and then put the preparation tank 1 and the finished product tank 2 back to their original positions and put them into the raw material box 7. Add clean water, use the absorption tube 8 to absorb the clean water into it, the rotation of the stirring plate 17 can make the clean water contact with the inner wall at the bottom and clean it, and at the same time move the magnetic ring 10 in the outside, the magnetic ring 10 and the end of the inner rod 27 are adsorbed, so that the end of the inner rod 27 always fits the inner wall, and as the magnetic ring 10 moves up and down, the elastic friction pad 28 can clean the residue on the inner wall during the rotation process. Since the structures of the preparation tank 1 and the finished product tank 2 are the same, the positions of the two can be swapped and the above cleaning steps can be repeated to clean both of them. This convenience can effectively clean the inside of the equipment after work.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A plastic track material mixing device, characterized in that: The invention comprises a mixing tank (1) and a finished product tank (2), wherein a transfer pipe (3) is connected between the top of the mixing tank (1) and the top of the finished product tank (2), a discharge pump (29) is connected to the bottom of the finished product tank (2), and the output end of the discharge pump (29) is connected to the discharge pipe (6), a stirring and mixing component is arranged on the inner side of the mixing tank (1), and the stirring and mixing component is used to mix and stir the materials inside the mixing tank (1), and a plurality of raw material boxes (7) are arranged on one side of the mixing tank (1), and a transfer component is arranged on the inner side of the raw material box (7), and the transfer component is used to transport the raw materials in the raw material box (7) to the mixing tank (1) in proportion.
2. A plastic track material mixing device according to claim 1, characterized in that: The transfer assembly comprises a plurality of absorption tubes (8), the bottom of the absorption tube (8) being located at the bottom of the raw material box (7), the middle of the absorption tube (8) being connected to a negative pressure pump, the output ends of the plurality of absorption tubes (8) being gathered together, and the outer sides of the plurality of absorption tubes (8) being sleeved with a collecting tube (20), and the plurality of absorption tubes (8) being connected to the inner side of the mixing tank (1).
3. A plastic track material mixing device according to claim 2, characterized in that: The stirring and mixing assembly comprises a transmission rod (18), the transmission rod (18) being located in the middle of the mixing tank (1), a plurality of stirring discs (17) being fixedly connected to the outer side of the transmission rod (18) near the top, the stirring discs (17) being arranged in a curved shape, a driving assembly for driving the transmission rod (18) being arranged at the bottom of the transmission rod (18), the driving assembly being located at the bottom of the mixing tank (1), and a sealing shaft (21) for sealing being connected between the driving assembly and the mixing tank (1).
4. A plastic track material mixing device according to claim 3, characterized in that: The bottom of the mixing tank (1) is open, the bottom of the mixing tank (1) is connected to a feed base (16), the collecting pipe (20) is coiled in a ring shape at the bottom of the feed base (16), the outer side of the feed base (16) is connected to a plurality of tangential pipes (19), the plurality of tangential pipes (19) are arranged in a ring shape at equal intervals, and the tangential pipes (19) are connected to the absorption pipe (8) in the collecting pipe (20).
5. A plastic track material mixing device according to claim 4, characterized in that: The number of the tangential tubes (19) is the same as that of the absorption tubes (8), and a one-way valve is connected to the connection point between the tangential tubes (19) and the feed base (16).
6. A plastic track material mixing device according to claim 5, characterized in that: A liquid level monitoring module (12) is fixedly connected to the middle of the inner side of the finished product tank (2), a moving vehicle (5) is fixedly connected to the bottom of the mixing tank (1) and the finished product tank (2), and the discharge pipe (6) is made of flexible material.
7. A plastic track material mixing device according to claim 6, characterized in that: The driving assembly comprises a reduction motor (14), a wheel disc (15) is fixedly connected to the bottom output end of the reduction motor (14), a ratchet (22) is fixedly connected to the bottom of the transmission rod (18), a plurality of ratchet pawls are connected to the outer surface of the wheel disc (15), the ratchet pawls are meshed with the ratchet (22), and a surrounding frame (4) is arranged on the outer side of the wheel disc (15).
8. A plastic track material mixing device according to claim 7, characterized in that: The top of the transmission rod (18) is connected to a swing frame (13), the swing frame (13) comprises a connecting platform (25) fixedly connected to the transmission rod (18), the top of the connecting platform (25) is arranged in a ring shape, a wrapping ball (24) is slidably engaged with the inner side of the connecting platform (25), a telescopic cylinder (23) is connected to the middle of the wrapping ball (24), an inner side of the telescopic cylinder (23) is slidably connected to an inner rod (27), and a spring (26) is fixedly connected to one end of the inner rod (27) located inside the telescopic cylinder (23).
9. A plastic track material mixing device according to claim 8, characterized in that: The end of the inner rod (27) is made of magnetic material, and an elastic friction pad (28) is clamped on the end of the inner rod (27). The outer sides of the preparation tank (1) and the finished product tank (2) are both slidably clamped with a magnetic ring (10), and the inner ring of the magnetic ring (10) is connected to a plurality of sliding balls. A reinforcement ring (11) is fixedly connected to the middle of the transfer pipe (3). The finished product tank (2) is arranged in sections, and two sections of the finished product tank (2) are connected by a flange. The outer side of the finished product tank (2) is connected to a support frame (9) for reinforcement.
10. A plastic track material, characterized by: The material is prepared by using a plastic track material preparation device as described in any one of claims 1 to 9 above, and is specifically prepared by blending raw material components in the following proportions: Polyurethane prepolymer: 5-8; Mixed polyether: 0.4-0.6; Curing agent 1-2: EPDM particles: 8-12; Quartz sand: 2-3; Pre-preparation: 4-5.