Automatic forging grinding equipment
By designing an automatic grinding equipment forgings, the coordinated alignment, bearing and grinding mechanisms are used to achieve automatic grinding of the half-axis surface, solving the problems of uneven grinding and half-axis shaking in the prior art, and significantly improving the grinding quality and efficiency.
Patent Information
- Application Number
- CN202510413620.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-04-03
AI Technical Summary
In the existing forging grinding technology, when grinding the surface of the half shaft, the grinding roller fails to provide stable three-point support and uniform pressure distribution, resulting in the half shaft being easily shaken or offset during the grinding process, affecting the surface quality and geometric accuracy.
An automatic grinding equipment for forgings is designed. Through the mutual cooperation of the arranged alignment mechanism, bearing mechanism and grinding mechanism, an integrated operation model of alignment, bearing and grinding is adopted to achieve automatic grinding of the half-axle surface. The grinding mechanism adopts three-point support and adaptive extrusion to provide stable support and uniform pressure distribution to the half-axle shaft part.
Effectively prevent the half shaft from shaking or offset during grinding, ensure the uniform distribution of the pressure of the grinding roller, significantly improve the grinding quality and efficiency, reduce surface roughness, improve the fatigue strength of the half shaft, and extend the service life.
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Figure CN119910519A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of forging grinding, in particular to automatic forging grinding equipment. Background Art
[0002] Semi-axle (such as Figure 8 The axle (as shown) is also called the drive shaft, which is the shaft connecting the differential and the drive wheel. The half-shaft is the shaft that transmits torque between the gearbox reducer and the drive wheel. During the forging process of the half-shaft, burrs, scales, cracks, folds and other defects will appear on its surface. Therefore, before using the half-shaft, it is necessary to grind the surface of the half-shaft to improve the surface finish of the half-shaft and remove its surface defects, thereby reducing the contact friction and wear between the half-shaft and the bearings and other components, and improving the transmission efficiency of the half-shaft.
[0003] At present, when grinding a half shaft, it is necessary to first fix the two ends of the half shaft in a fixture, then start the grinding roller and rotate the half shaft fixed in the fixture, and then move the half shaft horizontally so that the grinding roller can fully grind the surface of the half shaft, so as to complete the grinding of the half shaft. The above grinding method has the following disadvantages: 1. During the above operation, the grinding roller does not provide stable support for the other side of the half shaft while grinding the surface of one side of the half shaft, so that the half shaft is prone to shaking or offset during the grinding process, resulting in the grinding roller being unable to evenly contact the surface of the half shaft, which in turn causes the surface of the half shaft to be rough after grinding. 1. The grinding roller is not consistent, which affects the dimensional accuracy and surface quality of the half shaft; 2. When grinding the half shaft, only the two ends of the half shaft are fixed. Therefore, when the grinding roller grinds to the end that deviates from the center of the half shaft, the pressure applied by the grinding roller will be concentrated on the end that deviates from the center, and the other side has no support, which causes uneven force on the half shaft, making the half shaft prone to bending or local deformation, affecting its geometric accuracy and straightness. In addition, the pressure of the grinding roller is concentrated on the end that deviates from the center, which will cause excessive stress in the local area and form a stress concentration area on the surface of the half shaft, thereby reducing its fatigue strength and shortening its service life. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides an automatic forging grinding device, which is achieved by the following specific technical means: an automatic forging grinding device, comprising a machine tool, on the upper end surface of the machine tool, a first slide and a second slide located on the left side of the first slide are slidably installed through a set slide rail, the first slide is provided with a positioning mechanism, and the positioning mechanism is provided with a grinding mechanism.
[0005] The alignment mechanism includes an alignment part arranged on the first slide seat, the alignment part is provided with a support part that cooperates with it to drive the grinding mechanism to synchronously approach the half-shaft, the support part is provided with a spring telescopic rod, and the alignment part is provided with a clamping part for rolling clamping the shaft rod part of the half-shaft.
[0006] The grinding mechanism includes a grinding part arranged on the alignment part and used for three-point support and grinding of the outer ring wall of the shaft rod part, a driving part for providing power to the grinding part is arranged on the grinding part, an extrusion part is arranged on the alignment part and cooperates with the supporting part to follow the grinding position of the grinding part to adaptively extrude the outer ring wall of the other end of the shaft rod part of the half shaft, and a locking part is arranged on the spring telescopic rod to lock it.
[0007] A bearing mechanism is arranged on the second slide; the bearing mechanism includes a matching part arranged on the second slide and used to cooperate with the supporting part to support the grinding mechanism, and the matching part is provided with a limiting support for the disc part of the half shaft and a rotating part for rotating the half shaft.
[0008] The alignment mechanism, the bearing mechanism and the grinding mechanism cooperate to grind the outer ring wall of the shaft rod part of the half shaft, and the spring telescopic rod provides triangular stable support for the grinding mechanism under the locking of the locking part.
[0009] As a preferred technical solution of the present invention, the alignment part includes a first alignment disk fixedly installed on the left end face of the first slide and having a cavity inside. The left end face of the first alignment disk is evenly penetrated along its circumference with three first slideways extending along its radial direction. A screw rod corresponding to the first slideway is rotatably installed in the first alignment disk through a bearing seat. A first sliding block threadedly connected to the corresponding screw rod is slidably installed in the first slide. A first bevel gear is fixedly sleeved at one end of the screw rod close to each other. A first motor is fixedly installed in the first slide. A second bevel gear meshingly connected to the first bevel gear is fixedly sleeved at the output end of the first motor.
[0010] As a preferred technical solution of the present invention, the support part includes a support arm fixedly installed on the left end of the first slider, an electric slide rail is fixedly installed on the lower end surface of the upper support arm, and a side wall of the other support arms close to the upper support arm is fixedly installed with a limiting slide rail, a supporting slide is fixedly installed on the movable end of the electric slide rail, and a supporting slide is also slidably installed in the limiting slide rail, an alignment rod is fixedly installed on the left end surface of the support arm, and the spring telescopic rod is composed of a sliding sleeve, a sliding rod slidably installed in the sliding sleeve, and a tension spring between the sliding rod and the sliding sleeve, a plug hole is commonly provided on the sliding rod and the sliding sleeve, and a spring telescopic rod is commonly hinged between adjacent support slides.
[0011] As a preferred technical solution of the present invention, the clamping part includes a three-jaw chuck fixedly installed at the center of the left end surface of the first alignment disk, and a pressure roller is rotatably installed on the clamping end of the three-jaw chuck through a support frame.
[0012] As a preferred technical solution of the present invention, the mating part includes a second alignment disk fixedly installed on the right end face of the second slide seat and coaxial with the first alignment disk, a second slideway corresponding one-to-one to the first slideway is opened on the right end face of the second alignment disk, a second slider is slidably installed in the second slideway, a slot for mating with the corresponding alignment rod is opened on the right end face of the second slider, and a spring is fixedly installed between the second slider and the second slideway.
[0013] As a preferred technical solution of the present invention, the rotating part includes a limit plate installed at the center of the right end face of the second alignment plate through a bearing, the right end face of the limit plate is provided with a limit protrusion for limiting the semi-shaft disc part, a connecting rod passing through the right end face of the second alignment plate is installed in the second slide seat through a bearing, the right end of the connecting rod is fixedly connected to the limit plate, and a second motor with an output end fixedly connected to the connecting rod is fixedly installed on the second slide seat.
[0014] As a preferred technical solution of the present invention, the grinding part includes a grinding roller rotatably mounted on the support slide of the electric slide rail through a set shaft, and an extrusion roller is rotatably mounted on the support slide of the limiting slide rail through a set shaft.
[0015] As a preferred technical solution of the present invention, the driving unit includes a third motor fixedly mounted on a supporting slide of the electric slide rail, and an output end of the third motor is connected to the shaft of the grinding roller via a belt transmission.
[0016] As a preferred technical solution of the present invention, the extrusion part includes an extrusion assembly fixedly mounted on the support arm, the extrusion assembly on the support arm with the electric slide rail is composed of a support rod fixedly mounted on the rear end surface thereof, and the remaining extrusion assemblies are composed of support rods symmetrical with respect to the corresponding limiting slide rail, and the end of the support rod away from the corresponding support arm is rotatably installed with a rotating sleeve through a set torsion spring, and the rotating sleeve is fixedly mounted with left-right symmetrical extrusion rods, the supporting slide of the electric slide rail is fixedly mounted with left-right symmetrical first push rods, and the supporting slide of the limiting slide rail is fixedly mounted with left-right symmetrical second push rods.
[0017] As a preferred technical solution of the present invention, the locking portion includes an insertion rod inserted into the insertion hole of the spring telescopic rod.
[0018] Compared with the prior art, the present invention has the following beneficial effects: 1. The automatic forging grinding equipment, through the coordinated use of the positioning mechanism, the bearing mechanism and the grinding mechanism, adopts an integrated operation model of positioning, bearing and grinding to complete the automatic grinding operation on the surface of the half-shaft. When the half-shaft is ground, the grinding roller and the extrusion roller implement stable three-point support for the grinding part of the half-shaft shaft rod, and implement adaptive circumferential extrusion of the shaft rod following the change of the grinding position. At the same time, the spring telescopic rod is used to lock the position of the grinding roller and the extrusion roller and provide a triangular stable structure, which effectively prevents the half-shaft from shaking and deflecting, ensures that the pressure of the grinding roller is evenly distributed, significantly improves the grinding quality and efficiency, reduces the surface roughness, improves the fatigue strength of the half-shaft and extends the service life, and at the same time improves the degree of grinding automation and production efficiency.
[0019] 2. The automatic forging grinding equipment, through the coordinated use of the positioning mechanism and the grinding mechanism, when grinding the half-shaft, the grinding roller and the extrusion roller will always implement three-point support on the shaft grinding part of the half-shaft, and the three-point support will form a stable support surface, which can effectively prevent the half-shaft from shaking or deflecting during the grinding process, ensure that the grinding roller is in uniform contact with the surface of the half-shaft, improve the grinding quality and efficiency, and at the same time ensure that the pressure of the grinding roller is evenly distributed, so that the surface roughness after grinding is lower and the surface quality is better.
[0020] 3. The automatic grinding equipment for forgings can perform adaptive circumferential extrusion on the outer ring wall at the other end of the shaft rod of the half-shaft as the grinding position changes through the coordinated use of the supporting mechanism and the grinding mechanism. The adaptive circumferential extrusion can adjust the supporting force in real time according to the grinding position to ensure that the half-shaft remains stable during the grinding process and avoid uneven grinding due to shaking. At the same time, the uniform distribution of supporting force prevents the local area of the half-shaft from being subjected to excessive stress, reducing the risk of stress concentration.
[0021] 4. The automatic forging grinding equipment, through the grinding mechanism set up, after the half-shaft is clamped in position, the spring telescopic rod will fix the position of the grinding roller and the extrusion roller by locking the adjacent supporting slides, and provide them with a triangular stable structure to reduce their vibration and deviation, which can effectively disperse and bear external pressure, and the combination of the triangular stable structure and the spring telescopic rod can effectively absorb and buffer the vibration during the grinding process, improve the grinding quality, and extend the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention when it is working.
[0023] Figure 2 It is a rear-view stereoscopic structural schematic diagram of the present invention.
[0024] Figure 3It is a schematic diagram of the three-dimensional structure of the alignment mechanism of the present invention.
[0025] Figure 4 It is a partial cross-sectional three-dimensional structural schematic diagram of the alignment part of the present invention.
[0026] Figure 5 It is a partial cross-sectional three-dimensional structural schematic diagram of the alignment mechanism and the grinding mechanism of the present invention.
[0027] Figure 6 It is a schematic cross-sectional three-dimensional structural diagram of the carrying mechanism of the present invention.
[0028] Figure 7 It is a schematic diagram of a partially cutaway three-dimensional structure of the grinding mechanism of the present invention.
[0029] Figure 8 Schematic diagram of the three-dimensional structure of the semi-axis.
[0030] In the figure: 1, machine tool; 2, first slide; 3, second slide; 4, alignment mechanism; 41, alignment part; 411, first alignment plate; 412, first slide; 413, first slider; 414, screw rod; 415, first motor; 42, support part; 421, support arm; 422, electric slide; 423, limit slide; 424, support slide; 43, clamping part; 431, three-jaw chuck; 432, pressing roller; 5, bearing mechanism; 51, matching part; 511, The second alignment plate; 512, the second slide; 513, the second slider; 52, the rotating part; 521, the limit plate; 522, the connecting rod; 523, the second motor; 6, the grinding mechanism; 61, the grinding part; 611, the grinding roller; 612, the squeezing roller; 62, the driving part; 621, the third motor; 63, the squeezing part; 631, the supporting rod; 632, the squeezing rod; 633, the first push rod; 634, the second push rod; 64, the locking part; 641, the insertion rod; 7, the spring telescopic rod. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1 A forging automatic grinding device includes a machine tool 1, a first slide 2 and a second slide 3 located on the left side of the first slide 2 are slidably installed on the upper end surface of the machine tool 1 through a set slide rail, a positioning mechanism 4 is arranged on the first slide 2, and a grinding mechanism 6 is arranged on the positioning mechanism 4.
[0033] See also Figure 1 , Figure 2 , Figure 3 and Figure 8 The alignment mechanism 4 includes an alignment portion 41 arranged on the first slide 2, the alignment portion 41 is provided with a support portion 42 which cooperates with it to drive the grinding mechanism 6 to synchronously approach the half-axis, the support portion 42 is provided with a spring telescopic rod 7, and the alignment portion 41 is provided with a clamping portion 43 for rolling clamping the shaft rod part of the half-axis.
[0034] See also Figure 1 and Figure 2 The grinding mechanism 6 includes a grinding part 61 which is arranged on the alignment part 41 and is used for three-point support and grinding of the outer ring wall of the shaft part. The grinding part 61 is provided with a driving part 62 for providing power therefor. The alignment part 41 is provided with an extrusion part 63 which cooperates with the support part 42 to follow the grinding position of the grinding part 61 to adaptively extrude the outer ring wall of the other end of the shaft part of the half-axis. The spring telescopic rod 7 is provided with a locking part 64 for locking it.
[0035] See also Figure 1 and Figure 2 A bearing mechanism 5 is arranged on the second slide 3; the bearing mechanism 5 includes a matching portion 51 arranged on the second slide 3 and used to cooperate with the supporting portion 42 to support the grinding mechanism 6, and the matching portion 51 is provided with a rotating portion 52 for implementing limiting support for the disc part of the half shaft and rotating the half shaft.
[0036] The alignment mechanism 4 , the bearing mechanism 5 and the grinding mechanism 6 cooperate to grind the outer ring wall of the shaft portion of the half shaft, and the spring telescopic rod 7 provides a triangular stable support for the grinding mechanism 6 when locked by the locking part 64 .
[0037] See also Figure 1 , Figure 3 , Figure 4 and Figure 5 The alignment part 41 includes a first alignment disk 411 fixedly mounted on the left end face of the first slide 2 and having a cavity inside. The left end face of the first alignment disk 411 is evenly penetrated along its circumference with three first slideways 412 extending along its radial direction. A screw rod 414 corresponding to the first slideway 412 is rotatably mounted in the first alignment disk 411 through a bearing seat. A first slider 413 threadedly connected to the corresponding screw rod 414 is slidably mounted in the first slideway 412. A first bevel gear is fixedly sleeved at one end of the screw rod 414 close to each other. A first motor 415 is fixedly mounted in the first slide 2. A second bevel gear meshingly connected to the first bevel gear is fixedly sleeved at the output end of the first motor 415.
[0038] See also Figure 1 , Figure 3 , Figure 4 , Figure 5and Figure 7 The support portion 42 includes a support arm 421 fixedly mounted on the left end of the first slider 413, an electric slide rail 422 is fixedly mounted on the lower end surface of the upper support arm 421, and a side wall of the other support arms 421 close to the upper support arm 421 is fixedly mounted with a limiting slide rail 423, a support slide 424 is fixedly mounted on the movable end of the electric slide rail 422, and a support slide 424 is also slidably mounted in the limiting slide rail 423, a positioning rod is fixedly mounted on the left end surface of the support arm 421, and the spring telescopic rod 7 is composed of a sliding sleeve, a sliding rod slidably mounted in the sliding sleeve, and a tension spring between the sliding rod and the sliding sleeve, a jack is commonly provided on the sliding rod and the sliding sleeve, and a spring telescopic rod 7 is commonly hinged between adjacent support slides 424.
[0039] See also Figure 3 and Figure 4 The clamping portion 43 includes a three-jaw chuck 431 fixedly mounted at the center of the left end surface of the first alignment disk 411, and a pressure roller 432 is rotatably mounted on the clamping end of the three-jaw chuck 431 through a support frame.
[0040] See also Figure 1 , Figure 2 , Figure 3 and Figure 6 The mating part 51 includes a second alignment disk 511 fixedly mounted on the right end face of the second slide seat 3 and coaxial with the first alignment disk 411. A second slideway 512 corresponding to the first slideway 412 is provided on the right end face of the second alignment disk 511. A second slider 513 is slidably mounted in the second slideway 512. A slot for mating with the corresponding alignment rod is provided on the right end face of the second slider 513. A spring is fixedly mounted between the second slider 513 and the second slideway 512.
[0041] See also Figure 1 and Figure 6 The rotating part 52 includes a limiting plate 521 installed at the center of the right end surface of the second alignment plate 511 through a bearing, and the right end surface of the limiting plate 521 is provided with a limiting protrusion for limiting the semi-shaft disc part. A connecting rod 522 that passes through the right end surface of the second alignment plate 511 is installed in the second slide 3 through a bearing, and the right end of the connecting rod 522 is fixedly connected to the limiting plate 521, and a second motor 523 whose output end is fixedly connected to the connecting rod 522 is fixedly installed on the second slide 3.
[0042] During the specific work, when the half-shaft needs to be polished, first place the disc part on the half-shaft to be polished on the limiting plate 521, and at the same time pass the limiting protrusion through the through hole of the disc part, so that the disc part of the half-shaft fits with the right end face of the limiting plate 521, thereby completing the placement of the half-shaft.
[0043] Then, the second slide 3 is brought closer to the first slide 2 with the half-shaft until the other end of the half-shaft contacts the left end face of the three-jaw chuck 431. At this time, the bolts on the second slide 3 and the first slide 2 can be manually rotated with an electric rotating tool to fix the second slide 3 and the first slide 2 on the slide rail to prevent the two from sliding. Then, the three-jaw chuck 431 is used to make its clamping end bring the pressure roller 432 closer to the half-shaft synchronously until the pressure roller 432 squeezes and clamps the half-shaft. The pressure roller 432 in contact with the half-shaft will not hinder the rotation of the half-shaft, thereby completing the fixation of the half-shaft.
[0044] In the process of the second slide 3 approaching the first slide 2, the alignment rod on the support arm 421 will be inserted into the slot of the second slider 513, and then the first motor 415 will be started to rotate the plurality of lead screws 414 synchronously through the second bevel gear and the first bevel gear, so that the three support arms 421 with the grinding mechanism 6 will approach the half-shaft synchronously through the first slider 413, and when the support arm 421 with the grinding part 61 contacts the half-shaft, the first motor 415 can be stopped.
[0045] See also Figure 2 , Figure 5 and Figure 7 The grinding part 61 includes a grinding roller 611 rotatably mounted on the support slide 424 of the electric slide rail 422 through a set shaft, and a squeezing roller 612 is rotatably mounted on the support slide 424 of the limiting slide rail 423 through a set shaft.
[0046] See also Figure 2 , Figure 5 and Figure 7 The locking portion 64 includes an inserting rod 641 inserted into the inserting hole of the spring telescopic rod 7.
[0047] During specific operation, as the three support arms 421 carry the grinding mechanism 6 toward the half-shaft synchronously, the grinding roller 611 and the squeezing roller 612 will be synchronously contacted with the outer ring wall of the half-shaft through the support slide 424, so that the grinding roller 611 and the squeezing roller 612 implement three-point support on the half-shaft.
[0048] During this process, the adjacent supporting slides 424 will compress the corresponding spring telescopic rods 7, and when the grinding roller 611 and the squeezing roller 612 contact the half-axis, the sliding rod of the spring telescopic rod 7 corresponds to the insertion hole of the sliding sleeve, and then the worker inserts the insertion rod 641 into the insertion hole, so as to lock the adjacent supporting slides 424, thereby fixing the positions of the grinding roller 611 and the squeezing roller 612, and the three spring telescopic rods 7 provide triangular stable support for the grinding mechanism 6, thereby effectively absorbing and buffering the vibration during the grinding process.
[0049] See also Figure 2 , Figure 4 , Figure 5 and Figure 7 The driving unit 62 includes a third motor 621 fixedly mounted on the support slide 424 of the electric slide rail 422 , and the output end of the third motor 621 is connected to the shaft of the grinding roller 611 through a belt transmission.
[0050] During specific operation, after the grinding roller 611 is fitted with the half-shaft, the third motor 621 is started to rotate the grinding roller 611 through the belt, so that the grinding roller 611 grinds the half-shaft. At the same time, the second motor 523 is started to rotate the half-shaft through the limit plate 521, and the electric slide rail 422 is started to move the grinding roller 611 horizontally through the supporting slide 424, and move synchronously with the squeezing roller 612 below under the action of the spring telescopic rod 7. In this way, when the half-shaft is polished, the grinding roller 611 and the squeezing roller 612 will always implement three-point support on the shaft grinding part of the half-shaft, and the three-point support will form a stable support surface, which can effectively prevent the half-shaft from shaking or deflecting during the polishing process, ensure that the grinding roller 611 is in uniform contact with the surface of the half-shaft, and improve the polishing quality and efficiency.
[0051] See also Figure 2 , Figure 5 and Figure 7 The extrusion part 63 includes an extrusion assembly fixedly mounted on the support arm 421, the extrusion assembly on the support arm 421 with the electric slide rail 422 is composed of a support rod 631 fixedly mounted on the rear end surface thereof, and the remaining extrusion assemblies are composed of support rods 631 symmetrical about the corresponding limiting slide rail 423, and the end of the support rod 631 away from the corresponding support arm 421 is rotatably mounted with a rotating sleeve through a set torsion spring, and the rotating sleeve is fixedly mounted with left-right symmetrical extrusion rods 632, the support slide 424 of the electric slide rail 422 is fixedly mounted with left-right symmetrical first push rods 633, and the support slide 424 of the limiting slide rail 423 is fixedly mounted with left-right symmetrical second push rods 634.
[0052] During specific operation, when the support slide 424 with the grinding roller 611 moves from right to left, the support slide 424 will move synchronously under the action of the spring telescopic rod 7. When the support slide 424 is at the rightmost side, the first push rod 633 and the second push rod 634 at its right end will squeeze the extrusion rod 632 corresponding to the right end toward the side away from the semi-axis, and rotate the extrusion rod 632 on the left side with the rotating sleeve and the support rod 631 as the center point, so that the end of the left extrusion rod 632 away from the rotating sleeve is in contact with and squeezed by the outer ring wall of the semi-axis, and the extrusion rod 632 is made of elastically deformable material, so that at this time, the extrusion force applied by the end of the left extrusion rod 632 away from the rotating sleeve to the semi-axis is the largest. When the support slide 424 moves to the left, the extrusion force on the semi-axis gradually decreases. Until it reaches the center of the semi-axis, the extrusion rods 632 on both sides do not apply pressure to the semi-axis.
[0053] Then continue to move the support slide 424 to the left. At this time, the first push rod 633 and the second push rod 634 at the left end of the support slide 424 will squeeze the corresponding extrusion rod 632 at the left end toward the side away from the half-shaft, so that the end of the right extrusion rod 632 away from the rotating sleeve begins to contact and squeeze the outer ring wall at the other end of the half-shaft. Therefore, when the half-shaft is polished, the outer ring wall at the other end of the shaft rod part of the half-shaft can be adaptively circumferentially extruded according to the change of the polishing position, and the adaptive circumferential extrusion can adjust the support force in real time according to the polishing position, ensuring that the half-shaft remains stable during the polishing process and avoiding uneven polishing due to shaking. At the same time, the uniform distribution of support force can prevent the local area of the half-shaft from being subjected to excessive stress, reduce the risk of stress concentration, improve the fatigue strength of the half-shaft and extend its service life.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic forging grinding device, comprising a machine tool, characterized in that: The upper end surface of the machine tool is slidably mounted with a first slide and a second slide via a set slide rail, the first slide is provided with a positioning mechanism, and the positioning mechanism is provided with a grinding mechanism; The alignment mechanism comprises an alignment part arranged on the first slide seat, the alignment part is provided with a support part which cooperates with the grinding mechanism to synchronously approach the half shaft, the support part is provided with a spring telescopic rod, and the alignment part is provided with a clamping part for rolling clamping the shaft rod part of the half shaft; The grinding mechanism comprises a grinding part arranged on the alignment part and used for three-point support and grinding of the outer ring wall of the shaft rod part, a driving part is arranged on the grinding part to provide power for it, an extrusion part is arranged on the alignment part to cooperate with the support part to follow the grinding position of the grinding part to perform adaptive extrusion on the outer ring wall of the other end of the shaft rod part of the half shaft, and a locking part is arranged on the spring telescopic rod to lock it; The second slide is provided with a bearing mechanism; the bearing mechanism comprises a matching part provided on the second slide and used to cooperate with the supporting part to support the grinding mechanism, and the matching part is provided with a rotating part for implementing position limiting support for the disc part of the half shaft and rotating the half shaft; The alignment mechanism, the bearing mechanism and the grinding mechanism cooperate to grind the outer ring wall of the shaft rod part of the half shaft, and the spring telescopic rod provides triangular stable support for the grinding mechanism under the locking of the locking part.
2. The automatic forging grinding equipment according to claim 1 is characterized in that: The alignment part includes a first alignment disk fixedly installed on the left end face of the first slide and having a cavity inside. The left end face of the first alignment disk is evenly penetrated along its circumference and three first slideways extending along its radial direction are opened. A screw rod corresponding to the first slideway is rotatably installed in the first alignment disk through a bearing seat. A first sliding block threadedly connected to the corresponding screw rod is slidably installed in the first slideway. A first bevel gear is fixedly sleeved at one end of the screw rod close to each other. A first motor is fixedly installed in the first slide. A second bevel gear meshingly connected to the first bevel gear is fixedly sleeved at the output end of the first motor.
3. The automatic forging grinding equipment according to claim 2 is characterized in that: The support part includes a support arm fixedly installed on the left end of the first sliding block, an electric slide rail is fixedly installed on the lower end surface of the upper support arm, and a side wall of the other support arms close to the upper support arm is fixedly installed with a limiting slide rail, a supporting slide is fixedly installed on the movable end of the electric slide rail, and a supporting slide is also slidably installed in the limiting slide rail, an alignment rod is fixedly installed on the left end surface of the support arm, and the spring telescopic rod is composed of a sliding sleeve, a sliding rod slidably installed in the sliding sleeve, and a tension spring between the sliding rod and the sliding sleeve, a plug hole is jointly provided on the sliding rod and the sliding sleeve, and a spring telescopic rod is hinged between adjacent supporting slides.
4. The automatic forging grinding equipment according to claim 2 is characterized in that: The clamping part comprises a three-jaw chuck fixedly mounted at the center of the left end surface of the first alignment disk, and a pressure roller is rotatably mounted on the clamping end of the three-jaw chuck through a support frame.
5. The automatic forging grinding equipment according to claim 2 is characterized in that: The mating part includes a second alignment disk fixedly mounted on the right end face of the second slide seat and coaxial with the first alignment disk, a second slideway corresponding one-to-one to the first slideway is provided on the right end face of the second alignment disk, a second slider is slidably mounted in the second slideway, a slot mating with the corresponding alignment rod is provided on the right end face of the second slider, and a spring is fixedly mounted between the second slider and the second slideway.
6. The automatic forging grinding device according to claim 5, characterized in that: The rotating part includes a limit plate installed at the center of the right end surface of the second alignment plate through a bearing, and the right end surface of the limit plate is provided with a limit protrusion for limiting the semi-shaft disc part. A connecting rod that passes through the right end surface of the second alignment plate is installed in the second slide seat through a bearing, and the right end of the connecting rod is fixedly connected to the limit plate. A second motor with an output end fixedly connected to the connecting rod is fixedly installed on the second slide seat.
7. The automatic forging grinding device according to claim 3 is characterized in that: The grinding part comprises a grinding roller rotatably mounted on a support slide of the electric slide rail via a shaft, and a squeezing roller is rotatably mounted on the support slide of the limit slide rail via a shaft.
8. The automatic forging grinding device according to claim 7, characterized in that: The driving unit comprises a third motor fixedly mounted on a supporting slide of the electric slide rail, and an output end of the third motor is connected to the shaft of the grinding roller via a belt transmission.
9. The automatic forging grinding device according to claim 3, characterized in that: The extrusion part includes an extrusion assembly fixedly mounted on the support arm, the extrusion assembly on the support arm with the electric slide rail is composed of a support rod fixedly mounted on the rear end surface thereof, and the remaining extrusion assemblies are composed of support rods symmetrical with respect to the corresponding limiting slide rail, and a rotating sleeve is rotatably mounted on the end of the support rod away from the corresponding support arm through a set torsion spring, and the rotating sleeve is fixedly mounted with left-right symmetrical extrusion rods, a left-right symmetrical first push rod is fixedly mounted on the support slide of the electric slide rail, and a left-right symmetrical second push rod is fixedly mounted on the support slide of the limiting slide rail.
10. The automatic forging grinding equipment according to claim 3, characterized in that: The locking part comprises an inserting rod which is inserted into an inserting hole of the spring telescopic rod.
Citation Information
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