Edge sealing quality detection equipment
By designing an automatic rotation edge seal quality inspection equipment, the problems of long and low efficiency of the plate in the prior art are solved, and automatic detection of the four corners of the plate is realized, which improves the detection efficiency and accuracy.
Patent Information
- Application Number
- CN202510558666.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-04-30
AI Technical Summary
In the prior art, when inspecting the edge sealing quality of the board, it is necessary to frequently take out, adjust and re-fix the board, resulting in a long detection time, low efficiency, and may affect the accuracy of the detection results.
An edge seal quality inspection equipment is designed, including rotating components and cutting components. The rotating table and the plate are automatically rotated 90 degrees through hydraulic cylinders and forward and reverse motors, which realizes automatic detection of the four corners of the plate, avoiding the need to frequently take out and adjust the plate.
The automation of plate edge seal quality inspection is achieved, which saves detection time, improves detection efficiency, reduces the risk of plate collision or friction during the inspection process, and ensures the accuracy of detection results.
Smart Images

Figure CN120102459A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate production detection, and in particular to edge banding quality detection equipment. Background Art
[0002] Edge banding quality refers to the quality of the edge of the board after edge banding in the furniture manufacturing, board processing and other industries. It includes factors such as edge banding integrity, fit, smoothness, wear resistance, and the degree of matching with the base material color and texture. Good edge banding quality can improve the durability and aesthetics of the product and avoid damage or moisture intrusion caused by untreated edges. Edge banding quality testing is the process of evaluating the quality of the product after the edge banding process is implemented. Through testing, it can be found whether the edge banding is uniform, whether the fit is tight, whether the surface is smooth, etc., to ensure that the product meets the design and use requirements.
[0003] In the prior art, during the edge banding process of the sheet material, due to the influence of factors such as processing technology, equipment accuracy and operating habits of operators, there will be some differences in the edge banding quality of the four corners. Therefore, when the sheet material is subjected to edge banding quality inspection, after one of the corners has completed the appearance defect inspection, it is necessary to take out the sheet material, adjust the angle, and then put the sheet material back into the fixture to fix it, so as to perform edge banding quality inspection on the other corner. However, each time the sheet material is taken out, adjusted and re-fixed, it takes time. This frequent operation greatly increases the inspection time of a single sheet material and reduces the overall inspection efficiency. In addition, in the process of frequently taking out and re-placing the sheet material, it is easy to cause additional collisions, frictions, etc. to the sheet material corners, affecting the original state of the corner edge banding, and further affecting the accuracy of the inspection results. Summary of the invention
[0004] The object of the present invention is to provide an edge banding quality detection device to solve the problems raised by the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: An edge banding quality detection device comprises a detection device, wherein a rotating assembly is arranged in the detection device, and a blanking assembly is arranged in the rotating assembly; The detection device comprises a chassis, a feed port is provided on one outer surface of the chassis, a detection table for placing plates is fixedly installed near the feed port inside the chassis, a mechanical arm is arranged inside the chassis, an industrial camera for photographing plates is arranged at one end of the mechanical arm, a ring light source is arranged on the outer surface of the industrial camera, a PLC controller for plate image recognition is arranged on the rear surface wall inside the chassis, and an in-position sensor for monitoring the movement state of the mechanical arm is arranged on the outer surface of the mechanical arm; The rotating assembly comprises a forward and reverse motor, a rotating platform is fixedly mounted on the output end of the forward and reverse motor, and a fixing plate is mounted on the top of the rotating platform.
[0006] Preferably, two fixing clamps are arranged on the top of the testing platform, guide bars are fixedly installed on the top of the testing platform near the two fixing clamps, an embedded groove is opened on the top of the testing platform, and the outer surface of the rotating platform is movably embedded in the embedded groove.
[0007] Preferably, the rotating assembly also includes a mounting seat, the bottom of the mounting seat is fixedly mounted on the bottom surface of the chassis, a hydraulic cylinder is fixedly mounted on the top of the mounting seat, a support seat is fixedly mounted on the output end of the hydraulic cylinder, the forward and reverse motors are mounted on the bottom surface of the support seat by bolts, two sliding holes are provided on the top of the fixing plate, two ejection holes are provided on the top of the fixing plate near the edge, two support plates are arranged inside the rotating table, and two fixing columns are fixedly mounted on the top of the two support plates.
[0008] Preferably, each two longitudinally distributed fixed columns among the four fixed columns form a group, the tops of the two groups of fixed columns are fixedly installed with connecting plates, the tops of the two connecting plates are fixedly installed with electromagnets, the tops of the two electromagnets are arranged with movable plates, the bottoms of the two movable plates are fixedly installed with like-sex magnets, and the bottoms of the two movable plates are fixedly connected with reset springs near the two sides.
[0009] Preferably, two clamping rods are fixedly installed on the top of the two movable plates, and anti-collision soft strips are fixedly connected to the bottom of the two like-sex magnets, and the bottoms of the two anti-collision soft strips are respectively in contact with the tops of the two electromagnets. Two slide grooves are provided on the bottom surface inside the rotating table, and two sliding rods are fixedly installed on the bottom of one of the support plates, and the bottom ends of the two sliding rods are respectively movably embedded in the two slide grooves, and a plurality of ball grooves are provided on the top of the support seat, and balls are movably embedded in the interiors of the plurality of ball grooves, and the outer surfaces of the plurality of balls are in contact with the bottom of the rotating table.
[0010] Preferably, two of the four return springs that are longitudinally distributed form a group, and one end of the two groups of return springs are respectively fixedly connected to the tops of the two support plates.
[0011] Preferably, the top ends of the four clamping rods are fixedly covered with silicone sleeves, the top ends of the four silicone sleeves are movably embedded in the two sliding holes and the two ejection holes respectively, and the bottom of another support plate is installed on the bottom surface inside the rotating table through an auxiliary rod.
[0012] Preferably, the unloading assembly includes a mounting plate, an electric push rod is fixedly mounted on the outer surface of one side of the mounting plate, a pull plate is fixedly mounted on the output end of the electric push rod, a T-bar is fixedly mounted on the outer surface of one side of one of the movable plates, a support block is fixedly mounted on the outer surface of the electric push rod, and the bottom of the support block is fixedly mounted on the bottom surface inside the rotating table.
[0013] Preferably, a T-shaped groove is provided on the outer surface of one side of the pull plate, and the outer surface of the T-shaped strip is movably embedded in the inside of the T-shaped groove, wherein the outer surface of one side of the support plates is fixedly installed on the outer surface of one side of the pull plate near the bottom, and the bottom of the mounting plate is fixedly installed on the bottom surface inside the rotating table.
[0014] Preferably, a control console is arranged on the outer surface of the chassis, and a broadcaster is arranged on the bottom surface inside the chassis.
[0015] A method for detecting edge banding quality comprises the following steps: S1. Place the plate on the testing table through the feed port and push it between the two guide bars. Start the two fixing clamps to fix the plate on the top of the testing table. S2. Start the industrial camera to shoot the corners of the plate. The PLC controller compares the captured edge banding image with the pre-stored defect-free standard edge banding image, starts the ring light source to provide uniform and stable lighting conditions for plate edge banding detection, starts the robotic arm, flexibly adjusts the position and angle of the industrial camera and the ring light source, and comprehensively shoots all parts and angles of the plate. At the same time, the in-place sensor is started to monitor the movement status of the robotic arm in real time to ensure that it shoots at the correct position; S3. When one corner of the plate has completed the edge banding quality inspection, the two fixed clamps are started to move upward and reset, and the two electromagnets are controlled to be energized to generate the same magnetism as the same-sex magnets, pushing the two same-sex magnets and the two movable plates to move upward, so that the reset spring is expanded, further pushing the clamp rod out, and clamping the plate on the fixed plate; S4, start the hydraulic cylinder to push the support seat, the rotating table and the clamped plate to move upward together, then start the forward and reverse motors to drive the rotating table and the plate to rotate 90 degrees, then the hydraulic cylinder moves downward to reset, driving the rotating table and the plate to move downward to reset together, then start the two fixing fixtures again to clamp and fix the plate, and perform edge banding quality inspection on the next corner; S5. After completing the edge banding quality inspection at all corners, the plate is restored to its initial state under the reverse rotation of the forward and reverse motors, and the fixing fixture is started again to release the clamping of the plate. Then, the electromagnet on the right is controlled to be powered off, and the movable plate loses its thrust force. Under the elastic force of the reset spring, the movable plate is pulled to drive the corresponding two clamping rods to move downward from the ejection hole to reset; S6. Through the cooperation of the unloading assembly, pull the support plate and the movable plate on the left to move to the right, and push the plate to move to the feed port through the clamping rod to facilitate the removal of the plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. When the present invention is used, the plate is placed on the inspection table through the feed port, and the plate is fixed on the top of the inspection table; the industrial camera is started to shoot the corners of the plate, and the PLC controller compares the shot edge banding part image with the pre-stored defect-free standard edge banding image; the annular light source is started to provide uniform and stable lighting conditions for plate edge banding detection; the robotic arm flexibly adjusts the position and angle of the industrial camera and the annular light source to comprehensively shoot all parts and angles of the plate; the in-place sensor can monitor the movement state of the robotic arm in real time to ensure that it shoots at the correct position.
[0017] 2. When the present invention is used, the two electromagnets are energized to generate the same magnetism as the like magnets, pushing the two like magnets and the two movable plates to move upward, so that the reset spring is expanded, further pushing the clamping rod out, and clamping the plate on the fixed plate; starting the hydraulic cylinder, pushing the support seat, the rotating table and the clamped plate to move upward together; then starting the forward and reverse motors, driving the rotating table and the plate to rotate ninety degrees, then the hydraulic cylinder moves downward to reset, driving the rotating table and the plate to move downward to reset together, then starting the two fixing clamps again to clamp and fix the plate, and performing edge banding quality inspection on the other corner; under the action of the rotating assembly, the effect of automatic rotation is achieved, and the different angle states of the plate are automatically adjusted, and there is no need for frequent removal, adjustment, and re-insertion, which saves time, improves detection efficiency, and avoids accidental collision or friction of the plate during frequent removal and insertion, which affects the accuracy of the detection result.
[0018] 3. When the present invention is used, the fixing clamp is started to release the clamping fixation of the plate; then the electromagnet on the right is controlled to be de-energized, the movable plate loses the top thrust, and under the elastic force of the reset spring, the movable plate is pulled to drive the corresponding two clamping rods to move downward and reset; then the electric push rod is started, and the left support plate and the movable plate are pulled to move to the right through the cooperation of the pull plate and the T-bar, and the plate is pushed to move toward the feed port through the clamping rod, so that the staff can take out the plate conveniently without having to put their hands into the chassis to take out the material, which prevents accidental injuries to the hands, improves the safety of taking out the material, and makes it more convenient to take out the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front perspective view of an edge banding quality inspection device of the present invention; Figure 2 It is a three-dimensional diagram of the structure of an edge banding quality inspection device of the present invention; Figure 3It is a three-dimensional diagram of the partial structure of a mechanical arm in an edge banding quality inspection device of the present invention; Figure 4 It is a three-dimensional diagram of the structure of a rotating component in an edge banding quality inspection device of the present invention; Figure 5 It is a three-dimensional diagram of the structure of a testing platform in an edge banding quality testing device of the present invention; Figure 6 It is a schematic diagram of the structure of a rotating table in an edge banding quality inspection device of the present invention; Figure 7 It is a structural schematic diagram of a guide strip in an edge banding quality inspection device of the present invention; Figure 8 It is a schematic diagram of the structure of a blanking component in an edge banding quality inspection device of the present invention; Fig. 9 It is a schematic diagram of the structure of a movable plate in an edge banding quality inspection device of the present invention; Fig.10 It is a schematic diagram of the structure of a support plate in an edge banding quality inspection device of the present invention.
[0020] In the figure: 1. detection component; 2. detection table; 3. rotation component; 4. blanking component; 5. fixing fixture; 6. guide bar; 7. embedded groove; 101. chassis; 102. feed port; 103. control console; 104. mechanical arm; 105. broadcaster; 106. PLC controller; 107. industrial camera; 108. ring light source; 109. in-place sensor; 301. mounting base; 302. hydraulic cylinder; 303. support base; 304, forward and reverse motor; 305, rotating table; 306, fixed plate; 307, sliding hole; 308, ejection hole; 309, support plate; 310, fixed column; 311, connecting plate; 312, electromagnet; 313, movable plate; 314, magnet of the same sex; 315, anti-collision soft strip; 316, reset spring; 317, clamping rod; 318, silicone sleeve; 319, slide groove; 320, slide rod; 321, ball groove; 322, ball; 401, mounting plate; 402, electric push rod; 403, pull plate; 404, T-bar; 405, support block; 406, T-slot. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figure 1-Figure 8As shown, the present invention provides a technical solution: an edge banding quality inspection device, comprising an inspection component 1, a rotating component 3 is arranged inside the inspection component 1, and a feeding component 4 is arranged inside the rotating component 3; the inspection component 1 comprises a chassis 101, a feed port 102 is opened on the outer surface of one side of the chassis 101, an inspection table 2 is fixedly installed near the feed port 102 inside the chassis 101, a mechanical arm 104 is arranged inside the chassis 101, a PLC controller 106 is arranged on the rear surface wall inside the chassis 101, an industrial camera 107 is arranged at one end of the mechanical arm 104, a ring light source 108 is arranged on the outer surface of the industrial camera 107, and an in-position sensor 109 is arranged on the outer surface of the mechanical arm 104.
[0023] The industrial camera 107 has high resolution and high frame rate, and can clearly and quickly capture the details of the edge banding of the plate, providing accurate image data for subsequent analysis. The ring light source 108 provides uniform and stable lighting conditions for the detection of the edge banding of the plate. It can highlight the details such as the fit between the edge banding strip and the edge of the plate, the flatness of the edge banding strip surface, and the color uniformity through multi-angle light irradiation, enhance the contrast of the image, reduce the interference of shadows and reflections, and enable the industrial camera 107 to capture clear and accurate images, which is convenient for better observation and analysis of the edge banding quality. The robot arm 104 can flexibly adjust the position and angle of the industrial camera 107 and the ring light source 108 to comprehensively shoot all parts and angles of the plate. The in-place sensor 109 can monitor the movement state of the robot arm 104 in real time to ensure that it shoots in the correct position. When the robot arm 104 reaches the preset position, the in-place sensor 109 will send a signal to the PLC controller 106 and start the photo-taking process. Through accurate position information feedback, the robot arm 104 is prevented from colliding or improper operation, ensuring the safety of the overall system.
[0024] In particular, a control panel 103 is arranged on the outer surface of the chassis 101, a broadcaster 105 is arranged on the bottom surface inside the chassis 101, and a key panel and a display screen are arranged on the control panel 103. The key panel can input control instructions, and the display screen can display images taken by the industrial camera 107 and processing information of the PLC controller 106, etc.
[0025] Two fixing fixtures 5 are arranged on the top of the testing platform 2 , and guide bars 6 are fixedly installed near the two fixing fixtures 5 on the top of the testing platform 2 . An embedded groove 7 is opened on the top of the testing platform 2 , and the outer surface of the rotating platform 305 is movably embedded in the embedded groove 7 .
[0026] The rotating assembly 3 may include a mounting base 301, the bottom of the mounting base 301 is fixedly mounted on the bottom surface of the chassis 101, a hydraulic cylinder 302 is fixedly mounted on the top of the mounting base 301, a support base 303 is fixedly mounted on the output end of the hydraulic cylinder 302, a forward and reverse motor 304 is bolted to the bottom surface of the support base 303, a rotating platform 305 is fixedly mounted on the output end of the forward and reverse motor 304, a fixing plate 306 is bolted to the top of the rotating platform 305, two sliding holes 307 are provided on the top of the fixing plate 306, and two sliding holes 307 are provided on the top of the fixing plate 306 near the edge. The top of the two groups of fixed columns 310 are fixedly installed with a connecting plate 311, and the top of the two connecting plates 311 are fixedly installed with an electromagnet 312, and the top of the two electromagnets 312 is provided with a movable plate 313, and the bottom of the two movable plates 313 is fixedly installed with a same-sex magnet 314, and the bottom of the two same-sex magnets 314 is fixedly connected with an anti-collision device. The bottom of the two movable plates 313 is fixedly connected with a return spring 316 near both sides, the top of the two movable plates 313 is fixedly installed with two clamping rods 317, and the tops of the four clamping rods 317 are fixedly covered with a silicone sleeve 318. The bottom surface of the rotating table 305 is provided with two slide grooves 319, and the bottom of one of the support plates 309 is fixedly installed with two slide rods 320. The bottom ends of the two slide rods 320 are respectively movably embedded in the inside of the two slide grooves 319. The top of the support seat 303 is provided with a plurality of ball grooves 321, and the insides of the plurality of ball grooves 321 are movable. Ball bearings 322 are embedded therein, and the outer surfaces of the multiple ball bearings 322 are in contact with the bottom of the rotating table 305. The bottoms of the two anti-collision soft strips 315 are in contact with the tops of the two electromagnets 312 respectively. Four return springs 316 are arranged in a group with two return springs 316 distributed longitudinally. One ends of the two groups of return springs 316 are fixedly connected to the tops of the two support plates 309 respectively. The tops of the four silicone sleeves 318 are movably embedded in the two sliding holes 307 and the two ejection holes 308 respectively. The bottom of the other support plate 309 is installed on the bottom surface inside the rotating table 305 through an auxiliary rod.
[0027] In this embodiment, when in use, the control console 103, the mechanical arm 104, the broadcaster 105, the industrial camera 107, the annular light source 108, the in-position sensor 109, the hydraulic cylinder 302, the forward and reverse motor 304, the electromagnet 312, the electric push rod 402 and the PLC controller 106 are electrically connected. The plate is placed on the inspection table 2 through the feed port 102 and pushed between the two guide bars 6, as shown in FIG. Figure 2As shown, the two fixing fixtures 5 are then started through the control panel 103 to fix the plate on the top of the inspection table 2, and the industrial camera 107, the ring light source 108 and the robot arm 104 are started. The industrial camera 107 takes pictures of the corners of the plate and transmits the image to the PLC controller 106 for identification and analysis. The PLC controller 106 stores the defect-free standard edge banding image in advance. The PLC controller 106 will compare the captured edge banding part image with the pre-stored defect-free standard edge banding image, and make a judgment based on the set defect feature threshold. If there is an area in the image that differs from the standard image by more than the threshold, it is determined that there is an appearance defect, and the detection result is played through the broadcaster 105, so that the operator can understand the general situation of the detection result at the first time without checking the specific detection data.
[0028] In this embodiment, when in use, the rotating assembly 3 adjusts the different states of the plate, so that the edge quality inspection can be performed on the four corners of the plate. After completing the edge quality inspection of the plate corners, the unloading assembly 4 cooperates to facilitate the staff to take out the plate better.
[0029] After the edge quality inspection of one corner of the plate is completed, the two fixing clamps 5 are started to move upward and reset. Then, the two electromagnets 312 are controlled to be energized to generate a magnetic force with the same magnetic properties as the magnets 314 of the same sex. According to the principle that like repels like, the magnetic force will push the two magnets 314 of the same sex to move upward together, thereby pushing the two movable plates 313 to move upward, so that the reset spring 316 is unfolded, and further pushes the four clamping rods 317 to be ejected upward from the corresponding sliding holes 307 and ejection holes 308, located on the four sides of the plate, thereby clamping the plate on the fixed plate 306. Then, the hydraulic cylinder 302 is started to push the support seat 303, the rotating table 305 and the clamped plate to move upward together. When the hydraulic cylinder 302 is automatically closed, the rotating table 305 moves to the top of the guide bar 6, and the support seat 303 moves to the embedded groove 7. Then start the forward and reverse motor 304, driving the rotating table 305 to rotate ninety degrees, and then driving the clamped plate to rotate ninety degrees, so that the other corner of the plate is rotated to the mechanical arm 104. Under the action of the ball 322, the rotating table 305 can rotate better and adjust the state of the plate. Then the hydraulic cylinder 302 moves downward and resets, driving the rotating table 305 and the plate to move downward and reset together, so that the rotating table 305 moves to the inside of the embedded groove 7 again, and the rotated plate enters between the two guide bars 6 again, and then the two fixing clamps 5 are started again to clamp and fix the plate. The edge banding quality inspection can be performed on the other corner of the plate. The output end of the forward and reverse motor 304 drives the rotating table 305 to stop automatically after rotating ninety degrees. When the rotating table 305 rotates three hundred and sixty degrees, the output end of the forward and reverse motor 304 will rotate three hundred and sixty degrees in the opposite direction, so that the rotating table 305 and the plate return to their initial state. Figure 5 As shown. Under the action of the rotating component 3, the automatic rotation effect is achieved, and the different angle states of the plate are automatically adjusted. There is no need to frequently take out, adjust, and put in again, which saves time, improves the detection efficiency, and avoids the plate from being accidentally hit or rubbed during the frequent taking out and putting in, which affects the accuracy of the detection result. It solves the problem that when one corner of the plate completes the edge sealing quality inspection, the plate needs to be taken out, adjusted and fixed again, so as to detect the other corner. This frequent operation not only takes a long time and has low detection efficiency, but also easily causes the corner of the plate to be hit or rubbed, affecting the original state of the corner edge sealing, and thus affecting the accuracy of the detection result.
[0030] Embodiment 2: Figure 5-Figure 6 and Figure 8-Figure 10As shown, a rotating assembly 3 is arranged inside the detection assembly 1, a blanking assembly 4 is arranged inside the rotating assembly 3, a fixing plate 306 is installed on the top of the rotating table 305 by bolts, two sliding holes 307 are arranged on the top of the fixing plate 306, two ejection holes 308 are arranged on the top of the fixing plate 306 near the edge, two supporting plates 309 are arranged inside the rotating table 305, two fixing columns 310 are fixedly installed on the top of the two supporting plates 309, and the four fixing columns 310 are arranged in a group with two fixing columns 310 distributed longitudinally for each group, and the tops of the two groups of fixing columns 310 are fixed A connecting plate 311 is installed, and an electromagnet 312 is fixedly installed on the top of the two connecting plates 311. A movable plate 313 is set on the top of the two electromagnets 312. The bottom of the two movable plates 313 is fixedly installed with a same-sex magnet 314. The bottom of the two same-sex magnets 314 is fixedly connected with an anti-collision soft strip 315. The bottom of the two movable plates 313 is fixedly connected with a reset spring 316 near both sides. Two clamping rods 317 are fixedly installed on the top of the two movable plates 313. The tops of the four clamping rods 317 are fixedly covered with a silicone sleeve 318. The rotating table 305 is provided with a plurality of movable plates 313. The bottom surface of the support 303 is provided with two slide grooves 319, and two slide rods 320 are fixedly installed at the bottom of one of the support plates 309. The bottom ends of the two slide rods 320 are movably embedded in the two slide grooves 319 respectively. The top of the support seat 303 is provided with a plurality of ball grooves 321, and the interiors of the plurality of ball grooves 321 are movably embedded with balls 322. The outer surfaces of the plurality of balls 322 are in contact with the bottom of the rotating table 305. The blanking component 4 includes a mounting plate 401, and an electric push rod 402 is fixedly installed on the outer surface of one side of the mounting plate 401. A pull rod 402 is fixedly installed on the output end of the electric push rod 402. Plate 403, one side outer surface of a movable plate 313 is fixedly mounted with a T-shaped bar 404, the outer surface of the electric push rod 402 is fixedly mounted with a support block 405, the bottom of the support block 405 is fixedly mounted on the bottom surface inside the rotating table 305, the outer surface of one side of the pulling plate 403 is provided with a T-shaped slot 406, the outer surface of the T-shaped bar 404 is movably embedded in the inside of the T-shaped slot 406, the outer surface of one side of the supporting plates 309 is fixedly mounted on the outer surface of one side of the pulling plate 403 near the bottom, and the bottom of the mounting plate 401 is fixedly mounted on the bottom surface inside the rotating table 305.
[0031] In this embodiment, when in use, after the edge quality inspection of the four corners of the plate is completed, the forward and reverse motors 304 will drive the plate to rotate to the initial state. Start the fixing fixture 5 to loosen the clamping fixation of the plate. Then control the electromagnet 312 on the right side to cut off the power, so that the magnetic force between the electromagnet 312 on the right side and the same-sex magnet 314 on the right side disappears, and the movable plate 313 on the right side loses the thrust force. Under the elastic force of the reset spring 316, the movable plate 313 on the right side is pulled downward to reset, and the two clamping rods 317 on the right side are driven to move downward from the ejection hole 308 to reset. Under the protection of the anti-collision soft strip 315, the same-sex magnet 314 and the electromagnet 312 are prevented from collision and damage. Then, the electric push rod 402 is started, and through the cooperation of the pull plate 403 and the T-bar 404, the support plate 309 and the movable plate 313 on the left are pulled to the right, further driving the two clamping rods 317 on the left to slide in the corresponding sliding holes 307, pushing the plate to move to the right on the fixed plate 306, and further moving toward the feed port 102, so that it is convenient for the staff to take out the plate without having to put their hands into the chassis 101 to take out the material, thereby preventing accidental injuries to the hands, improving the safety of taking out the material, and making it more convenient to take out the material.
[0032] In this embodiment, the method of use and working principle of the present invention are as follows: two fixing fixtures 5 are started through the control console 103 to fix the plate on the top of the inspection table 2. The industrial camera 107 is started to shoot the corner of the plate, and the PLC controller 106 analyzes and compares the captured edge banding part image with the pre-stored defect-free standard edge banding image, and broadcasts the test results through the broadcaster 105. The ring light source 108 provides uniform and stable lighting conditions for the plate edge banding detection, so that the industrial camera 107 can capture clear and accurate images, which is convenient for better observation and analysis of the edge banding quality. The mechanical arm 104 can flexibly adjust the position and angle of the industrial camera 107 and the ring light source 108 to comprehensively shoot all parts and angles of the plate. At the same time, the in-place sensor 109 can monitor the motion state of the mechanical arm 104 in real time to ensure that it shoots in the correct position. When the mechanical arm 104 reaches the preset position, the in-place sensor 109 will send a signal to the PLC controller 106 and start the photo shooting process. Through accurate position information feedback, the mechanical arm 104 is prevented from colliding or improper operation, ensuring the safety of the overall system. After the edge quality inspection of one corner of the plate is completed, the two fixing clamps 5 are started to move upward and reset. Then, the two electromagnets 312 are controlled to be energized to generate a magnetic force with the same magnetic force as the same-sex magnet 314, pushing the two same-sex magnets 314 and the movable plate 313 to move upward, so that the reset spring 316 is unfolded, and further pushes the four clamping rods 317 to be ejected upward from the corresponding sliding holes 307 and ejection holes 308, located on the four sides of the plate, thereby clamping the plate on the fixed plate 306. Then, the hydraulic cylinder 302 is started to push the support seat 303, the rotating table 305 and the clamped plate to move upward together. When the hydraulic cylinder 302 is automatically closed, the rotating table 305 moves to the top of the guide bar 6, and the support seat 303 moves to the embedded groove 7. Then, the forward and reverse motors 304 are started to drive the rotating table 305 to rotate 90 degrees, thereby driving the clamped plate to rotate 90 degrees, so that the other corner of the plate rotates to the mechanical arm 104. Then the hydraulic cylinder 302 moves downward to reset, driving the rotating table 305 and the plate to move downward to reset, so that the rotating table 305 moves to the inside of the embedded groove 7 again, and the rotated plate enters between the two guide bars 6 again, and then the two fixing clamps 5 are started again to clamp and fix the plate. The edge banding quality inspection can be performed on the other corner of the plate. The output end of the forward and reverse motor 304 drives the rotating table 305 to stop automatically after each rotation of ninety degrees. When the rotating table 305 rotates three hundred and sixty degrees, the output end of the forward and reverse motor 304 will rotate three hundred and sixty degrees in the opposite direction, so that the rotating table 305 and the plate return to their initial state, such as Figure 5As shown. Start the fixing fixture 5 again to release the clamping fixation of the plate. Then control the electromagnet 312 on the right to be powered off, and the movable plate 313 on the right loses the pushing force. Under the elastic force of the reset spring 316, the movable plate 313 on the right is pulled downward to reset, driving the two clamping rods 317 on the right to move downward from the ejection hole 308 to reset. Under the protection of the anti-collision soft strip 315, the collision damage between the same-sex magnet 314 and the electromagnet 312 is prevented. Then start the electric push rod 402, through the cooperation of the pull plate 403 and the T-bar 404, pull the support plate 309 and the movable plate 313 on the left to move to the right, further drive the two clamping rods 317 on the left to slide in the corresponding sliding holes 307, push the plate to move to the right on the fixed plate 306, and further move to the feed port 102, so as to facilitate the staff to take out the plate, improve the safety of material collection, and make material collection more convenient.
[0033] Among them, the control console 103, the robotic arm 104, the broadcaster 105, the PLC controller 106, the industrial camera 107, the ring light source 108, the in-position sensor 109, the hydraulic cylinder 302, the forward and reverse motor 304, the electromagnet 312 and the electric push rod 402 are all existing technologies, and their components and operating principles are all public technologies, which will not be explained in detail here.
[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An edge banding quality inspection device, characterized in that: It comprises a detection device (1), wherein a rotating assembly (3) is arranged inside the detection device (1), and a material discharge assembly (4) is arranged inside the rotating assembly (3); The detection device (1) comprises a chassis (101), a material feed port (102) is provided on one outer surface of the chassis (101), a detection table (2) for placing a plate is fixedly installed near the material feed port (102) inside the chassis (101), a mechanical arm (104) is arranged inside the chassis (101), an industrial camera (107) for photographing the plate is arranged at one end of the mechanical arm (104), a ring light source (108) is arranged on the outer surface of the industrial camera (107), a PLC controller (106) for plate image recognition is arranged on the rear surface wall inside the chassis (101), and an in-position sensor (109) for monitoring the movement state of the mechanical arm (104) is arranged on the outer surface of the mechanical arm (104); The rotating assembly (3) comprises a forward and reverse motor (304), a rotating platform (305) is fixedly mounted on the output end of the forward and reverse motor (304), and a fixing plate (306) is mounted on the top of the rotating platform (305).
2. The edge banding quality inspection device according to claim 1, characterized in that: Two fixing fixtures (5) are arranged on the top of the detection platform (2), and guide bars (6) are fixedly installed on the top of the detection platform (2) near the two fixing fixtures (5). An embedded groove (7) is opened on the top of the detection platform (2), and the outer surface of the rotating platform (305) is movably embedded in the embedded groove (7).
3. The edge banding quality inspection device according to claim 1, characterized in that: The rotating assembly (3) further comprises a mounting seat (301), the bottom of the mounting seat (301) being fixedly mounted on the bottom surface inside the chassis (101), a hydraulic cylinder (302) being fixedly mounted on the top of the mounting seat (301), a supporting seat (303) being fixedly mounted on the output end of the hydraulic cylinder (302), the forward and reverse motor (304) being mounted on the bottom surface inside the supporting seat (303) by means of bolts, two sliding holes (307) being provided on the top of the fixing plate (306), two ejection holes (308) being provided on the top of the fixing plate (306) near the edge, two supporting plates (309) being arranged inside the rotating platform (305), two fixing columns (310) being fixedly mounted on the top of the two supporting plates (309).
4. The edge banding quality inspection device according to claim 3, characterized in that: Two of the four fixed columns (310) distributed longitudinally form a group, and the tops of the two groups of fixed columns (310) are fixedly mounted with connecting plates (311), the tops of the two connecting plates (311) are fixedly mounted with electromagnets (312), the tops of the two electromagnets (312) are provided with movable plates (313), the bottoms of the two movable plates (313) are fixedly mounted with magnets of the same polarity (314), and the bottoms of the two movable plates (313) are fixedly connected with return springs (316) near both sides.
5. The edge banding quality inspection device according to claim 4, characterized in that: Two clamping rods (317) are fixedly installed on the tops of the two movable plates (313), and anti-collision soft strips (315) are fixedly connected to the bottoms of the two same-sex magnets (314). The bottoms of the two anti-collision soft strips (315) are respectively in contact with the tops of the two electromagnets (312). Two slide grooves (319) are provided on the bottom surface of the rotating table (305), and two slide bars (320) are fixedly installed on the bottom of one of the support plates (309). The bottom ends of the two slide bars (320) are respectively movably embedded in the two slide grooves (319). A plurality of ball grooves (321) are provided on the top of the support seat (303), and balls (322) are movably embedded in the interiors of the plurality of ball grooves (321), and the outer surfaces of the plurality of balls (322) are in contact with the bottom of the rotating table (305).
6. The edge banding quality inspection device according to claim 4, characterized in that: Two of the four return springs (316) distributed longitudinally form a group, and one end of the two groups of return springs (316) is fixedly connected to the tops of the two support plates (309), respectively.
7. The edge banding quality inspection device according to claim 5, characterized in that: The top ends of the four clamping rods (317) are fixedly covered with a silicone sleeve (318), and the top ends of the four silicone sleeves (318) are movably embedded in the two sliding holes (307) and the two ejection holes (308), respectively. The bottom of another support plate (309) is mounted on the bottom surface of the rotating table (305) through an auxiliary rod.
8. The edge banding quality inspection device according to claim 5, characterized in that: The material removal assembly (4) comprises a mounting plate (401), an electric push rod (402) is fixedly mounted on the outer surface of one side of the mounting plate (401), a pull plate (403) is fixedly mounted on the output end of the electric push rod (402), a T-shaped bar (404) is fixedly mounted on the outer surface of one side of one of the movable plates (313), a support block (405) is fixedly mounted on the outer surface of the electric push rod (402), and the bottom of the support block (405) is fixedly mounted on the bottom surface inside the rotating table (305).
9. The edge banding quality inspection device according to claim 8, characterized in that: A T-shaped groove (406) is provided on the outer surface of one side of the pulling plate (403), and the outer surface of the T-shaped strip (404) is movably embedded in the inside of the T-shaped groove (406), wherein the outer surface of one side of the supporting plates (309) is fixedly mounted on the outer surface of one side of the pulling plate (403) near the bottom, and the bottom of the mounting plate (401) is fixedly mounted on the bottom surface inside the rotating table (305).
10. An edge banding quality inspection device according to any one of claims 1 to 9, characterized in that: A control console (103) is arranged on the outer surface of the chassis (101), and a broadcaster (105) is arranged on the bottom surface inside the chassis (101).
Citation Information
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