Double reverse star rectifier transformer for low-loss hydrogen production system
By designing a cooling module in a double anti-satellite rectifier transformer, using components such as oil pumps, continuous "bow" pipes and fans, the transformer oil can be cooled quickly and spread evenly, solving the problem of low cooling efficiency of transformer oil in the prior art, achieving a more efficient cooling effect and reducing hydrogen production losses.
Patent Information
- Application Number
- CN202510420723.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-06
- Publication Date
- 2025-07-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The transformer oil in existing double anti-satellite rectifier transformers cannot quickly cool down and spread evenly into the box, reducing the cooling efficiency and increasing hydrogen production losses.
A cooling module including an oil pump, a continuous "bow" tube, an outlet head, a fan No. 1 and a T-frame is designed. The transformer oil is sucked into the continuous "bow" tube through the oil pump, and the fan is blown to cool the oil, and the outlet head is driven to drive the cooling oil to evenly spread in the box through the T-frame.
The transformer oil in the double anti-satellite rectifier transformer is rapidly cooled and evenly diffused in the box, improving the cooling efficiency and reducing hydrogen production losses.
Smart Images

Figure CN120236860A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of double-star rectifier transformers, and specifically to a double-star rectifier transformer for a low-loss hydrogen production system. Background Art
[0002] Electrolytic water hydrogen production requires long-term stable high-power direct current. Traditional rectification schemes have problems such as harmonic pollution, low efficiency, and large equipment volume. The double-star rectifier transformer can significantly reduce the harmonic content of the input current and improve grid compatibility through special winding connections. By adopting a split core or wound core structure, the no-load loss is reduced, which is 30%-50% less than that of the traditional laminated core. High-purity electrolytic copper wires are used, combined with transposed wire and foil winding technologies. The low-loss of the double-star rectifier transformer is the key technical support for the transformation of the hydrogen production system from high energy consumption to high efficiency and low carbon. Its technological innovation and industrial application will directly promote the large-scale development of the green hydrogen economy. However, the transformer oil in the existing double-star rectifier transformer cannot be quickly cooled and evenly diffused in the box, reducing the cooling efficiency and increasing hydrogen production losses.
[0003] The defects of the existing double-star rectifier transformer are as follows: 1. Patent document CN102403104A discloses a double-star rectifier transformer, "including an upper clamping piece, a lower clamping piece located below the upper clamping piece, a coil clamped between the upper clamping piece and the lower clamping piece, multiple screw rods, and a balance reactor. The upper end of the screw rod is connected with an upper locking nut, and the upper locking nut abuts against the upper surface of the upper clamping piece. The lower end of the screw rod is connected with a lower locking nut, and the lower locking nut abuts against the lower surface of the lower clamping piece. The screw rod is also provided with an upper limit nut for restricting the downward movement of the upper clamping piece and a lower limit nut for restricting the upward movement of the lower clamping piece. The upper limit nut abuts against the lower surface of the upper clamping piece, and the lower limit nut abuts against the upper surface of the lower clamping piece. By setting an upper limit nut for restricting the downward movement of the upper clamping piece and a lower limit nut for restricting the upward movement of the lower clamping piece on the screw rod, the distance between the upper clamping piece and the lower clamping piece can be effectively controlled, making the transformer an effective whole, protecting the coil, and having a relatively simple structure and low manufacturing cost", but the transformer oil in the existing double-star rectifier transformer cannot be quickly cooled and evenly diffused in the box, reducing the cooling efficiency and increasing hydrogen production losses; 2. Patent document CN106653313A discloses a double-star radial split dry-type rectifier transformer, "including two low-voltage windings and one high-voltage winding. The two low-voltage windings have the same number of turns and are simultaneously wound into a radially split first low-voltage winding, and the first low-voltage winding corresponds to the one high-voltage winding. The advantages of the present invention are that since the two low-voltage windings have the same number of turns, the copper foils of the two coils are insulated and wound simultaneously, and wound into a radial split. Since the two low-voltage windings are wound together, the casting equipment and casting time can be reduced; at the same time, one less group of high-voltage windings is wound, which also saves workload", but the existing double-star rectifier transformer has reduced heat dissipation efficiency due to the rapid replacement and cleaning of the filter screen; 3. Patent document CN107424787B discloses a double-star half-wave in-phase inverse parallel rectifier transformer, "its a1 vertical copper bar and a5 vertical copper bar are arranged vertically opposite to each other, x2 vertical copper bar and x6 vertical copper bar are arranged vertically opposite to each other, a3 vertical copper bar and a7 vertical copper bar are arranged vertically opposite to each other, x4 vertical copper bar and x8 vertical copper bar are arranged vertically opposite to each other. b1 vertical copper bar and b5 vertical copper bar are arranged vertically opposite to each other, y2 vertical copper bar and y6 vertical copper bar are arranged vertically opposite to each other, b3 vertical copper bar and b7 vertical copper bar are arranged vertically opposite to each other, y4 vertical copper bar and y8 vertical copper bar are arranged vertically opposite to each other. c1 vertical copper bar and c5 vertical copper bar are arranged vertically opposite to each other, z2 vertical copper bar and z6 vertical copper bar are arranged vertically opposite to each other, c3 vertical copper bar and c7 vertical copper bar are arranged vertically opposite to each other, z4 vertical copper bar and z8 vertical copper bar are arranged vertically opposite to each other. The present invention can be applied to a transformer with a low-voltage current above 40 kA", but the existing double-star rectifier transformer has reduced heat dissipation effect due to the inability to quickly drop the sundries on the surface of the heat sink; 4. Patent document CN206148232U discloses a three-phase five-column six-phase double-star rectifier transformer, "including a fastening device and an iron core frame connected to each other. Between the two side yokes of the iron core frame, there are three iron core columns both connected to the upper iron yoke and the lower iron yoke. On the iron core columns, there are disk windings both connected to the output row and the input row. The disk windings include a number of sub-windings arranged in sequence from top to bottom. The sub-windings include a first low-voltage winding, a high-voltage winding, and a second low-voltage winding arranged in sequence from top to bottom. The output row includes a first output row, a second output row, and a third output row arranged in sequence. The first low-voltage winding is connected to the first output row, the high-voltage winding is connected to the third output row, and the second low-voltage winding is connected to the second output row. The present utility model has a clever concept and is easy to operate, solving the technical problems of difficult heat dissipation, long installation and maintenance time, and large volume in the existing cylindrical winding transformers; and the single and fixed connection method of the coils in the disk winding transformers", but the existing double-star rectifier transformer cannot automatically adjust the cooling efficiency, increasing the hydrogen production loss. Summary of the Invention
[0004] The object of the present invention is to provide a double-star rectifier transformer for a low-loss hydrogen production system, so as to solve the technical problem that the transformer oil in the double-star rectifier transformer cannot be quickly cooled and evenly diffused in the box body, reducing the cooling efficiency and increasing the hydrogen production loss as mentioned in the above background art.
[0005] To achieve the above object, the present invention provides the following technical solution: A double-star rectifier transformer for a low-loss hydrogen production system, including a box body, heat sinks, coils, connection heads, a support box and a cooling module. The heat sinks are installed on the outer wall of the box body, the coils are installed on the inner wall of the box body, the connection heads penetrate through the top of the box body, and one end of the connection head is connected to the outer wall of the coil. The support box is installed on the outer wall of the box body, the cooling module is installed on the inner wall of the support box, and a demesh module is installed through the inner wall of the support box; The cooling module includes a first fan, an oil pump, a continuous "bow" - shaped pipe, a discharge head, a first box, a first motor, a first striking head, and a first spring. The first fan is located on the inner wall of the support box, the oil pump penetrates through the outer walls of the support box and the box body, the continuous "bow" - shaped pipe is connected to the output end of the oil pump, the discharge head penetrates through the outer walls of the support box and the box body, and one end of the discharge head is connected to one end of the continuous "bow" - shaped pipe. The first box is located on the inner wall of the box body, the first motor is located on the inner wall of the first box, the first striking head is located at the output end of the first motor, a first cylinder is installed through the bottom of the first box, a T - shaped frame is installed through the inner wall of the first cylinder, a first spring is installed on the outer wall of the T - shaped frame, and one end of the first spring is connected to the inner wall of the first box. A pick - up rod is installed on the outer wall of the T - shaped frame, and the pick - up rod is located below the discharge head.
[0006] Preferably, the T - shaped frame moves through the support of the first cylinder, the first striking head is located above the T - shaped frame, and the first fan is located on one side of the continuous "bow" - shaped pipe.
[0007] Preferably, the demesh module includes a first opening, a support block, a filter screen, a pressing head, a second spring, a first rod, and an L - shaped pull rod. The first opening is opened on the outer wall of the support box, the support block is located on the inner wall of the support box, the filter screen is located on the inner wall of the support box, a second opening is opened on the outer wall of the support box, the L - shaped pull rod penetrates through the inner wall of the second opening, the pressing head is located on the outer wall of the L - shaped pull rod, and the pressing head presses the filter screen tightly. The second spring is located on the inner wall of the support box, the first rod is located on the inner wall of the support box, a second cylinder is sleeved on the outer wall of the first rod, and the second cylinder is connected to the outer wall of the L - shaped pull rod. A support plate is installed on the outer wall of the L - shaped pull rod, and one end of the second spring is connected to the outer wall of the support plate.
[0008] Preferably, the filter screen is located on the outer wall of the support block, the L - shaped pull rod moves through the second opening, and the second cylinder moves through the support of the first rod.
[0009] Preferably, a cleaning module is installed on the outer wall of the box body, a temperature control module is installed on the inner wall of the box body, and a connection track is installed at the bottom of the box body.
[0010] Preferably, the impurity removal module includes a No. 5 box, an electric push rod, a T-shaped impurity removal head, a No. 4 motor, a No. 3 striking head, a T-shaped striking head, and a limiting block. The No. 5 box is located on the outer wall of the box body, the electric push rod is located on the inner wall of the No. 5 box, a No. 5 opening is provided at the bottom of the No. 5 box, the T-shaped impurity removal head penetrates through the inner wall of the No. 5 opening, and one end of the T-shaped impurity removal head is connected to the output end of the electric push rod. The No. 4 motor is located on the outer wall of the T-shaped impurity removal head, the No. 3 striking head is located at the output end of the No. 4 motor, a No. 6 opening is provided on the outer wall of the T-shaped impurity removal head, the T-shaped striking head penetrates through the inner wall of the No. 6 opening, the limiting block is located on one side of the No. 4 motor, a No. 6 spring is installed on the outer wall of the T-shaped striking head, and one end of the No. 6 spring is connected to the outer wall of the T-shaped impurity removal head. A force-bearing plate is installed on the outer wall of the T-shaped impurity removal head.
[0011] Preferably, the force-bearing plate is located on one side of the T-shaped striking head, the electric push rod moves through the No. 5 opening, the No. 3 striking head is located on one side of the T-shaped striking head, and the T-shaped impurity removal head moves in the gap between the heat sinks.
[0012] Preferably, the temperature control module includes a temperature sensor and a processing module. The processing module is installed on the outer wall of the box body, the temperature sensor is located on the inner wall of the box body, the temperature sensor is electrically connected to the processing module, and the cooling module is electrically connected to the processing module. The temperature sensor is used to detect the real-time working temperature data inside the transformer. The processing module stores the appropriate working temperature data inside the transformer, and the appropriate working temperature data is 85 - 115 °C.
[0013] Preferably, the real-time working temperature data inside the transformer is transmitted into the processing module. The processing module compares the real-time working temperature data inside the transformer with the appropriate working temperature data inside the transformer. When the real-time working temperature data inside the transformer is lower than the appropriate working temperature data inside the transformer, it is set as the low-temperature state. When the real-time working temperature data inside the transformer is higher than the appropriate working temperature data inside the transformer, it is set as the high-temperature state. When the real-time working temperature data inside the transformer is within the appropriate working temperature data inside the transformer, it is set as the appropriate-temperature state.
[0014] Preferably, the usage method of this transformer includes the following steps: Step S1: The oil pump starts to suck the transformer oil in the box into the continuous "bow"-shaped pipe. At this time, the first blower starts to generate wind and blows it onto the surface of the continuous "bow"-shaped pipe, causing the transformer oil in the continuous "bow"-shaped pipe to cool down. The cooled transformer oil re-enters the box through the discharge head. At this time, the first motor rotates to drive the first striking head to rotate. The rotation of the first striking head drives the T-shaped frame to move. The movement of the T-shaped frame drives the first spring to move. The movement of the first spring causes the T-shaped frame to drive the pick-up rod to move. The pick-up rod moves to lift the transformer oil discharged by the discharge head, making it evenly spread in the box, realizing the function of quickly cooling the transformer oil in the double-star rectifier transformer, evenly spreading it in the box, improving the cooling efficiency, and reducing the hydrogen production loss; Step S2: Pull the L-shaped pull rod to drive the second cylinder to move. The movement of the second cylinder causes the L-shaped pull rod to drive the support plate to move. The movement of the support plate drives the second spring to move. The movement of the second spring causes the L-shaped pull rod to drive the pressing head to move away from the outer wall of the filter screen. At this time, pull the filter screen and remove it from the first port. After the filter screen is removed, the staff cleans it and then puts it back into the first port. At this time, release the L-shaped pull rod and press the pressing head against the outer wall of the filter screen, so that the filter screen presses against the support block for fixation, realizing the function of quickly replacing and cleaning the filter screen of the double-star rectifier transformer and improving the heat dissipation efficiency; Step S3: The electric push rod starts to drive the T-shaped cleaning head to move. While the T-shaped cleaning head is moving, the fourth motor rotates. The rotation of the fourth motor drives the third striking head to rotate. The rotation of the third striking head drives the T-shaped striking head to move. The movement of the T-shaped striking head drives the sixth spring to move. The movement of the sixth spring causes the T-shaped striking head to strike on the surface of the force-bearing plate to make it vibrate. The vibration of the force-bearing plate drives the T-shaped cleaning head to vibrate. While the T-shaped cleaning head is vibrating, it moves in the gaps between the heat sinks, scraping the sundries in the gaps between the heat sinks off the surface of the heat sinks to improve the heat dissipation effect, realizing the function of quickly scraping off the sundries on the surface of the heat sinks of the double-star rectifier transformer and improving the heat dissipation effect; Step S4: When the processing module detects a low temperature state, the processing module controls the cooling module not to start. After the cooling module does not start, the temperature sensor continuously detects the real-time working temperature data inside the transformer until the processing module detects a high temperature state or a suitable temperature state. When the processing module detects a high temperature state, the processing module controls the cooling module to increase the power. After the cooling module increases the power, the temperature sensor continuously detects the real-time working temperature data inside the transformer until the processing module detects a low temperature state or a suitable temperature state. When the processing module detects a suitable temperature state, the processing module controls the cooling module to maintain the power. After the cooling module maintains the power, the temperature sensor continuously detects the real-time working temperature data inside the transformer until the processing module detects a low temperature state or a high temperature state, realizing the function of automatically adjusting the cooling efficiency of the double-star rectifier transformer and reducing the hydrogen production loss.
[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. In the present invention, when the oil pump is started, the transformer oil in the box body is sucked into the continuous "bow" - shaped tube. At this time, the first fan starts to generate wind and blows towards the surface of the continuous "bow" - shaped tube, causing the transformer oil in the continuous "bow" - shaped tube to cool down. The cooled transformer oil re - enters the box body through the discharge head. At this time, the first motor rotates to drive the first striking head to rotate. The rotation of the first striking head drives the T - shaped frame to move. The movement of the T - shaped frame drives the first spring to move. The movement of the first spring causes the T - shaped frame to drive the pick - up rod to move. The pick - up rod moves to pick up the transformer oil discharged by the discharge head, making it evenly spread in the box body, realizing the functions of quickly cooling the transformer oil in the double - reverse - star rectifier transformer, evenly spreading it in the box body, improving the cooling efficiency, and reducing the hydrogen production loss; 2. In the present invention, by pulling the L - shaped pull rod to drive the second cylinder to move, the movement of the second cylinder causes the L - shaped pull rod to drive the support plate to move. The movement of the support plate drives the second spring to move. The movement of the second spring causes the L - shaped pull rod to drive the pressing head to move away from the outer wall of the filter screen. At this time, pull the filter screen and move it out of the first opening. After the filter screen is removed, the staff cleans it and then puts it back into the first opening. At this time, release the L - shaped pull rod to press the pressing head towards the outer wall of the filter screen, making the filter screen press against the support block for fixation, realizing the functions of quickly replacing and cleaning the filter screen of the double - reverse - star rectifier transformer and improving the heat dissipation efficiency; 3. In the present invention, when the electric push rod is started to drive the T - shaped cleaning head to move, while the T - shaped cleaning head is moving, the fourth motor rotates. The rotation of the fourth motor drives the third striking head to rotate. The rotation of the third striking head drives the T - shaped striking head to move. The movement of the T - shaped striking head drives the sixth spring to move. The movement of the sixth spring causes the T - shaped striking head to strike on the surface of the force - receiving plate to make it vibrate. The vibration of the force - receiving plate drives the T - shaped cleaning head to vibrate. While the T - shaped cleaning head is vibrating, it moves in the gaps between the heat sinks, scraping the sundries in the gaps between the heat sinks off the surface of the heat sinks to improve the heat dissipation effect, realizing the functions of quickly scraping off the sundries on the surface of the heat sinks of the double - reverse - star rectifier transformer and improving the heat dissipation effect; 4. In the present invention, when the processing module detects a low - temperature state, the processing module controls the cooling module not to start. After the cooling module does not start, the temperature sensor continuously detects the real - time working temperature data of the transformer until the processing module detects a high - temperature state or a suitable - temperature state. When the processing module detects a high - temperature state, the processing module controls the cooling module to increase the power. After the cooling module increases the power, the temperature sensor continuously detects the real - time working temperature data of the transformer until the processing module detects a low - temperature state or a suitable - temperature state. When the processing module detects a suitable - temperature state, the processing module controls the cooling module to maintain the power. After the cooling module maintains the power, the temperature sensor continuously detects the real - time working temperature data of the transformer until the processing module detects a low - temperature state or a high - temperature state, realizing the functions of automatically adjusting the cooling efficiency of the double - reverse - star rectifier transformer and reducing the hydrogen production loss. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Schematic front view structure of the present invention; Figure 2 Schematic front structure of the present invention; Figure 3 Schematic structure of the continuous "bow" - shaped tube of the present invention; Figure 4 Schematic structure of the T - shaped frame of the present invention; Figure 5 Schematic structure of the L - shaped pull rod of the present invention; Figure 6 of the present invention Figure 1 Schematic structure of A; Figure 7 Schematic structure of the heat sink of the present invention; Figure 8 of the present invention Figure 7 Schematic structure of C; Figure 9 of the present invention Figure 2 Schematic structure of D; Figure 10 Schematic diagram of the temperature control process of the present invention.
[0017] In the figure: 1. Box body; 2. Heat sink; 3. Coil; 4. Wiring head; 5. Support box; 6. First fan; 7. Oil pump; 8. Continuous "bow" - shaped tube; 9. Discharge head; 10. First box; 11. First motor; 12. First striking head; 13. First cylinder; 14. T - shaped frame; 15. First spring; 16. Picking rod; 17. Filter screen; 18. First port; 19. Support block; 20. Second port; 21. L - shaped pull rod; 22. Pressing head; 23. First rod; 24. Second cylinder; 25. Second spring; 26. Support plate; 27. Fifth box; 28. Electric push rod; 29. Fifth port; 30. T - shaped impurity - cleaning head; 31. Sixth port; 32. T - shaped striking head; 33. Sixth spring; 34. Force - receiving plate; 35. Fourth motor; 36. Third striking head; 37. Limit block; 38. Temperature sensor. Specific embodiments
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0019] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "back end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0020] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, it can be understood according to specific circumstances.
[0021] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4, an embodiment provided by the present invention: a double-star rectifier transformer for a low-loss hydrogen production system, including a box body 1, radiating fins 2, a coil 3, a wiring head 4, a support box 5 and a temperature reduction module. The radiating fins 2 are installed on the outer wall of the box body 1, the coil 3 is installed on the inner wall of the box body 1, the wiring head 4 penetrates through the top of the box body 1, and one end of the wiring head 4 is connected to the outer wall of the coil 3. The support box 5 is installed on the outer wall of the box body 1, the temperature reduction module is installed on the inner wall of the support box 5, a wire removal module is installed through the inner wall of the support box 5, a cleaning module is installed on the outer wall of the box body 1, a temperature control module is installed on the inner wall of the box body 1, a connecting track is installed at the bottom of the box body 1, the coil 3 is connected in a double-star rectifier mode, and the function of the wiring head 4 is to facilitate the connection of the wires of the hydrogen consumption system. The temperature reduction module includes a first blower 6, an oil pump 7, a continuous "bow" - shaped pipe 8, a discharge head 9, a first box 10, a first motor 11, a first striking head 12, and a first spring 15. The first blower 6 is located on the inner wall of the support box 5, the oil pump 7 penetrates through the support box 5 and the outer wall of the box body 1, the continuous "bow" - shaped pipe 8 is connected to the output end of the oil pump 7, the discharge head 9 penetrates through the support box 5 and the outer wall of the box body 1, and one end of the discharge head 9 is connected to one end of the continuous "bow" - shaped pipe 8. The first box 10 is located on the inner wall of the box body 1, the first motor 11 is located on the inner wall of the first box 10, the first striking head 12 is located at the output end of the first motor 11, a first cylinder 13 is installed through the bottom of the first box 10, a T - shaped frame 14 is installed through the inner wall of the first cylinder 13, a first spring 15 is installed on the outer wall of the T - shaped frame 14, and one end of the first spring 15 is connected to the inner wall of the first box 10. A pick - rod 16 is installed on the outer wall of the T - shaped frame 14, and the pick - rod 16 is located below the discharge head 9. The T - shaped frame 14 moves through the support of the first cylinder 13, the first striking head 12 is located above the T - shaped frame 14, the first blower 6 is located on one side of the continuous "bow" - shaped pipe 8. When the oil pump 7 is started, the transformer oil in the box body 1 is sucked into the continuous "bow" - shaped pipe 8. At this time, the first blower 6 is started to generate wind and blow towards the surface of the continuous "bow" - shaped pipe 8, so that the transformer oil in the continuous "bow" - shaped pipe 8 is cooled. The cooled transformer oil re - enters the box body 1 through the discharge head 9. At this time, the first motor 11 rotates to drive the first striking head 12 to rotate, the first striking head 12 rotates to drive the T - shaped frame 14 to move, the T - shaped frame 14 moves to drive the first spring 15 to move, the first spring 15 moves to make the T - shaped frame 14 drive the pick - rod 16 to move, and the pick - rod 16 moves to pick up the transformer oil discharged from the discharge head 9, so that it is evenly diffused in the box body 1, realizing the function of quickly cooling the transformer oil in the double - star rectifier transformer, evenly diffusing it in the box body 1, improving the cooling efficiency and reducing the hydrogen production loss.
[0022] Embodiment 2: Please refer to Figure 1 , Figure 3 , Figure 5 and Figure 6, an embodiment provided by the present invention: The net disassembling module includes a first port 18, a support block 19, a filter screen 17, a pressing head 22, a second spring 25, a first rod 23, and an L-shaped pull rod 21. The first port 18 is opened on the outer wall of the support box 5. The support block 19 is located inside the support box 5. The filter screen 17 is located inside the support box 5. A second port 20 is opened on the outer wall of the support box 5. The L-shaped pull rod 21 penetrates through the inner wall of the second port 20. The pressing head 22 is located on the outer wall of the L-shaped pull rod 21, and the pressing head 22 presses the filter screen 17 tightly. The second spring 25 is located inside the support box 5. The first rod 23 is located inside the support box 5. A second cylinder 24 is sleeved on the outer wall of the first rod 23, and the second cylinder 24 is connected to the outer wall of the L-shaped pull rod 21. A support plate 26 is installed on the outer side of the L-shaped pull rod 21, and one end of the second spring 25 is connected to the outer wall of the support plate 26. The filter screen 17 is located on the outer wall of the support block 19. The L-shaped pull rod 21 moves through the second port 20. The second cylinder 24 moves by the support of the first rod 23. Pulling the L-shaped pull rod 21 drives the second cylinder 24 to move. The movement of the second cylinder 24 causes the L-shaped pull rod 21 to drive the support plate 26 to move. The movement of the support plate 26 drives the second spring 25 to move. The movement of the second spring 25 causes the L-shaped pull rod 21 to drive the pressing head 22 to move away from the outer wall of the filter screen 17. At this time, pulling the filter screen 17 to move it out of the first port 18. After the filter screen 17 is removed, the staff cleans it and then puts it back into the first port 18. At this time, releasing the L-shaped pull rod 21 presses the pressing head 22 against the outer wall of the filter screen 17, so that the filter screen 17 presses against the support block 19 for fixation, realizing the function of quickly replacing and cleaning the filter screen 17 of the double reverse star rectifier transformer to improve the heat dissipation efficiency.
[0023] Embodiment 3: Please refer to Figure 1 , Figure 2 , Figure 7 and Figure 8, an embodiment provided by the present invention: The impurity removal module includes a fifth box 27, an electric push rod 28, a T-shaped impurity removal head 30, a fourth motor 35, a third striking head 36, a T-shaped striking head 32, and a limiting block 37. The fifth box 27 is located on the outer wall of the box body 1, and the electric push rod 28 is located on the inner wall of the fifth box 27. A fifth opening 29 is provided at the bottom of the fifth box 27. The T-shaped impurity removal head 30 penetrates the inner wall of the fifth opening 29, and one end of the T-shaped impurity removal head 30 is connected to the output end of the electric push rod 28. The fourth motor 35 is located on the outer wall of the T-shaped impurity removal head 30, and the third striking head 36 is located at the output end of the fourth motor 35. A sixth opening 31 is provided on the outer wall of the T-shaped impurity removal head 30. The T-shaped striking head 32 penetrates the inner wall of the sixth opening 31. The limiting block 37 is located on one side of the fourth motor 35. A sixth spring 33 is installed on the outer wall of the T-shaped striking head 32, and one end of the sixth spring 33 is connected to the outer wall of the T-shaped impurity removal head 30. A force-bearing plate 34 is installed on the outer wall of the T-shaped impurity removal head 30, and the force-bearing plate 34 is located on one side of the T-shaped striking head 32. The electric push rod 28 moves through the fifth opening 29. The third striking head 36 is located on one side of the T-shaped striking head 32. The T-shaped impurity removal head 30 moves in the gap between the heat sinks 2. When the electric push rod 28 is started, it drives the T-shaped impurity removal head 30 to move. While the T-shaped impurity removal head 30 is moving, the fourth motor 35 rotates. The rotation of the fourth motor 35 drives the third striking head 36 to rotate. The rotation of the third striking head 36 drives the T-shaped striking head 32 to move. The movement of the T-shaped striking head 32 drives the sixth spring 33 to move. The movement of the sixth spring 33 causes the T-shaped striking head 32 to strike the surface of the force-bearing plate 34 to make it vibrate. The vibration of the force-bearing plate 34 drives the T-shaped impurity removal head 30 to vibrate. While the T-shaped impurity removal head 30 is vibrating, it moves in the gap between the heat sinks 2, scraping the sundries in the gap between the heat sinks 2 from the surface of the heat sinks 2 to improve the heat dissipation effect, realizing the function of quickly dropping the sundries on the surface of the heat sinks 2 of the double-star rectifier transformer to improve the heat dissipation effect.
[0024] Example 4: Please refer to Figure 2 , Figure 9 and Figure 10, an embodiment provided by the present invention: The temperature control module includes a temperature sensor 38 and a processing module. The processing module is installed on the outer wall of the box body 1, and the temperature sensor 38 is located on the inner wall of the box body 1. The temperature sensor 38 is electrically connected to the processing module, and the cooling module is electrically connected to the processing module. The temperature sensor 38 is used to detect the real-time working temperature data inside the transformer. The processing module stores the appropriate working temperature data inside the transformer, and the appropriate working temperature data is 85-115°C. The real-time working temperature data inside the transformer is transmitted into the processing module. The processing module compares the real-time working temperature data inside the transformer with the appropriate working temperature data inside the transformer. When the real-time working temperature data inside the transformer is lower than the appropriate working temperature data inside the transformer, it is set as the low-temperature state. When the real-time working temperature data inside the transformer is higher than the appropriate working temperature data inside the transformer, it is set as the high-temperature state. When the real-time working temperature data inside the transformer is within the appropriate working temperature data inside the transformer, it is set as the appropriate-temperature state. When the processing module detects the low-temperature state, the processing module controls the cooling module not to start. After the cooling module does not start, the temperature sensor 38 continuously detects the real-time working temperature data inside the transformer until the processing module detects the high-temperature state or the appropriate-temperature state. When the processing module detects the high-temperature state, the processing module controls the cooling module to increase the power. After the cooling module increases the power, the temperature sensor 38 continuously detects the real-time working temperature data inside the transformer until the processing module detects the low-temperature state or the appropriate-temperature state. When the processing module detects the appropriate-temperature state, the processing module controls the cooling module to maintain the power. After the cooling module maintains the power, the temperature sensor 38 continuously detects the real-time working temperature data inside the transformer until the processing module detects the low-temperature state or the high-temperature state, realizing the function of automatically adjusting the cooling efficiency of the double-star rectifier transformer to reduce the hydrogen production loss.
[0025] The usage method of this transformer includes the following steps: Step S1, the oil pump 7 starts to suck the transformer oil in the box body 1 into the continuous "bow" - shaped tube 8. At this time, the first fan 6 starts to generate wind and blows towards the surface of the continuous "bow" - shaped tube 8, so that the transformer oil in the continuous "bow" - shaped tube 8 is cooled. The cooled transformer oil re - enters the box body 1 through the discharge head 9. At this time, the first motor 11 rotates to drive the first hitting head 12 to rotate. The rotation of the first hitting head 12 drives the T - shaped frame 14 to move. The movement of the T - shaped frame 14 drives the first spring 15 to move. The movement of the first spring 15 makes the T - shaped frame 14 drive the pick - rod 16 to move. The pick - rod 16 moves to lift the transformer oil discharged from the discharge head 9, so that it evenly diffuses in the box body 1, realizing the function of quickly cooling the transformer oil in the double - star rectifier transformer, evenly diffusing it in the box body 1, improving the cooling efficiency and reducing the hydrogen production loss. Step S2: Pull the L-shaped pull rod 21 to drive the second cylinder 24 to move. The movement of the second cylinder 24 causes the L-shaped pull rod 21 to drive the support plate 26 to move. The movement of the support plate 26 drives the second spring 25 to move. The movement of the second spring 25 causes the L-shaped pull rod 21 to drive the pressing head 22 to move away from the outer wall of the filter screen 17. At this time, pull the filter screen 17 and remove it from the first opening 18. After the filter screen 17 is removed, the staff cleans it and then puts it back into the first opening 18. At this time, release the L-shaped pull rod 21 and press the pressing head 22 against the outer wall of the filter screen 17, so that the filter screen 17 is pressed against the support block 19 for fixation, realizing the function of quickly replacing and cleaning the filter screen 17 of the double reverse star rectifier transformer to improve the heat dissipation efficiency; Step S3: Start the electric push rod 28 to drive the T-shaped impurity cleaning head 30 to move. While the T-shaped impurity cleaning head 30 is moving, the fourth motor 35 rotates. The rotation of the fourth motor 35 drives the third hitting head 36 to rotate. The rotation of the third hitting head 36 drives the T-shaped hitting head 32 to move. The movement of the T-shaped hitting head 32 drives the sixth spring 33 to move. The movement of the sixth spring 33 causes the T-shaped hitting head 32 to hit the surface of the force receiving plate 34 to make it vibrate. The vibration of the force receiving plate 34 drives the T-shaped impurity cleaning head 30 to vibrate. While the T-shaped impurity cleaning head 30 is vibrating, it moves in the gap between the heat sinks 2, and scrapes the sundries in the gap between the heat sinks 2 from the surface of the heat sinks 2 to improve the heat dissipation effect, realizing the function of quickly dropping the sundries on the surface of the heat sinks 2 of the double reverse star rectifier transformer to improve the heat dissipation effect; Step S4: When the processing module detects a low temperature state, the processing module controls the cooling module not to start. After the cooling module does not start, the temperature sensor 38 continuously detects the real-time working temperature data inside the transformer until the processing module detects a high temperature state or a suitable temperature state. When the processing module detects a high temperature state, the processing module controls the cooling module to increase the power. After the cooling module increases the power, the temperature sensor 38 continuously detects the real-time working temperature data inside the transformer until the processing module detects a low temperature state or a suitable temperature state. When the processing module detects a suitable temperature state, the processing module controls the cooling module to maintain the power. After the cooling module maintains the power, the temperature sensor 38 continuously detects the real-time working temperature data inside the transformer until the processing module detects a low temperature state or a high temperature state, realizing the function of automatically adjusting the cooling efficiency of the double reverse star rectifier transformer to reduce the hydrogen production loss.
[0026] Working principle: When the oil pump 7 starts, it sucks the transformer oil in the box body 1 into the continuous "bow" - shaped pipe 8. At this time, the first blower 6 starts to generate wind and blows towards the surface of the continuous "bow" - shaped pipe 8, causing the transformer oil in the continuous "bow" - shaped pipe 8 to cool down. The cooled transformer oil re - enters the box body 1 through the discharge head 9. At this time, the first motor 11 rotates to drive the first striking head 12 to rotate. The rotation of the first striking head 12 drives the T - shaped frame 14 to move. The movement of the T - shaped frame 14 drives the first spring 15 to move. The movement of the first spring 15 causes the T - shaped frame 14 to drive the pick - up rod 16 to move. The pick - up rod 16 moves to lift the transformer oil discharged from the discharge head 9, making it evenly spread in the box body 1, realizing the function of quickly cooling the transformer oil in the double - reverse star rectifier transformer, evenly spreading it in the box body 1, improving the cooling efficiency, and reducing the hydrogen production loss. Pull the L - shaped pull rod 21 to drive the second cylinder 24 to move. The movement of the second cylinder 24 causes the L - shaped pull rod 21 to drive the support plate 26 to move. The movement of the support plate 26 drives the second spring 25 to move. The movement of the second spring 25 causes the L - shaped pull rod 21 to drive the pressing head 22 to move away from the outer wall of the filter screen 17. At this time, pull the filter screen 17 to move it out of the first opening 18. After the filter screen 17 is removed, the staff cleans it and then puts it back into the first opening 18. At this time, release the L - shaped pull rod 21 to press the pressing head 22 against the outer wall of the filter screen 17, making the filter screen 17 press against the support block 19 for fixation, realizing the function of quickly replacing and cleaning the filter screen 17 of the double - reverse star rectifier transformer and improving the heat dissipation efficiency. The electric push rod 28 starts to drive the T - shaped cleaning head 30 to move. While the T - shaped cleaning head 30 is moving, the fourth motor 35 rotates. The rotation of the fourth motor 35 drives the third striking head 36 to rotate. The rotation of the third striking head 36 drives the T - shaped striking head 32 to move. The movement of the T - shaped striking head 32 drives the sixth spring 33 to move. The movement of the sixth spring 33 causes the T - shaped striking head 32 to strike the surface of the stress plate 34 to make it vibrate. The vibration of the stress plate 34 drives the T - shaped cleaning head 30 to vibrate. While the T - shaped cleaning head 30 is vibrating, it moves in the gap between the heat sinks 2, scraping the sundries in the gap between the heat sinks 2 off the surface of the heat sinks 2 to improve the heat dissipation effect, realizing the function of quickly scraping off the sundries on the surface of the heat sinks 2 of the double - reverse star rectifier transformer and improving the heat dissipation effect. When the processing module detects a low - temperature state, the processing module controls the cooling module not to start. After the cooling module does not start, the temperature sensor 38 continuously detects the real - time working temperature data of the transformer until the processing module detects a high - temperature state or a suitable - temperature state. When the processing module detects a high - temperature state, the processing module controls the cooling module to increase the power. After the cooling module increases the power, the temperature sensor 38 continuously detects the real - time working temperature data of the transformer until the processing module detects a low - temperature state or a suitable - temperature state. When the processing module detects a suitable - temperature state, the processing module controls the cooling module to maintain the power. After the cooling module maintains the power, the temperature sensor 38 continuously detects the real - time working temperature data of the transformer until the processing module detects a low - temperature state or a high - temperature state.The function of automatically adjusting the cooling efficiency and reducing the hydrogen production loss of the double-anti-star rectifier transformer is realized.
[0027] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. A double reverse star rectifier transformer for a low-loss hydrogen production system, comprising a box (1), a heat sink (2), a coil (3), a terminal (4), a support box (5) and a cooling module, characterized in that: The outer wall of the box (1) is provided with a heat sink (2), the inner wall of the box (1) is provided with a coil (3), the terminal head (4) passes through the top of the box (1), and one end of the terminal head (4) is connected to the outer wall of the coil (3), the outer wall of the box (1) is provided with a support box (5), the inner wall of the support box (5) is provided with a cooling module, and the inner wall of the support box (5) is provided with a screen removal module; The cooling module comprises a No. 1 fan (6), an oil pump (7), a continuous "bow"-shaped pipe (8), a discharge head (9), a No. 1 box (10), a No. 1 motor (11), a No. 1 striking head (12), and a No. 1 spring (15). The No. 1 fan (6) is located on the inner wall of the support box (5), the oil pump (7) penetrates the support box (5) and the outer wall of the box body (1), the continuous "bow"-shaped pipe (8) is connected to the output end of the oil pump (7), the discharge head (9) penetrates the support box (5) and the outer wall of the box body (1), and one end of the discharge head (9) is connected to one end of the continuous "bow"-shaped pipe (8). A number box (10) is located on the inner wall of the box body (1), a number one motor (11) is located on the inner wall of the number one box (10), a number one striking head (12) is located at the output end of the number one motor (11), a number one cylinder (13) is installed through the bottom of the number one box (10), a T-shaped frame (14) is installed through the inner wall of the number one cylinder (13), a number one spring (15) is installed on the outer wall of the T-shaped frame (14), and one end of the number one spring (15) is connected to the inner wall of the number one box (10), a lifting rod (16) is installed on the outer wall of the T-shaped frame (14), and the lifting rod (16) is located below the discharge head (9).
2. The double reverse star rectifier transformer for a low-loss hydrogen production system according to claim 1, characterized in that: The T-shaped frame (14) is moved by being supported by a No. 1 tube (13), a No. 1 striking head (12) is located above the T-shaped frame (14), and a No. 1 fan (6) is located on one side of the continuous "bow" shaped tube (8).
3. The double reverse star rectifier transformer for a low-loss hydrogen production system according to claim 1, characterized in that: The screen removal module comprises a No. 1 port (18), a support block (19), a filter screen (17), a pressure head (22), a No. 2 spring (25), a No. 1 rod (23), and an L-shaped pull rod (21); the No. 1 port (18) is provided on the outer wall of the support box (5); the support block (19) is located on the inner wall of the support box (5); the filter screen (17) is located on the inner wall of the support box (5); a No. 2 port (20) is provided on the outer wall of the support box (5); the L-shaped pull rod (21) penetrates the inner wall of the No. 2 port (20); and the pressure head (25) is provided on the outer wall of the support box (5). (22) is located on the outer wall of the L-shaped pull rod (21), and the pressure head (22) presses the filter screen (17), the second spring (25) is located on the inner wall of the support box (5), the first rod (23) is located on the inner wall of the support box (5), the outer wall of the first rod (23) is sleeved with a second tube (24), and the second tube (24) is connected to the outer wall of the L-shaped pull rod (21), the outside of the L-shaped pull rod (21) is installed with a support plate (26), and one end of the second spring (25) is connected to the outer wall of the support plate (26).
4. The double reverse star rectifier transformer for a low-loss hydrogen production system according to claim 3 is characterized in that: The filter screen (17) is located on the outer wall of the support block (19), the L-shaped pull rod (21) moves through the No. 2 port (20), and the No. 2 cylinder (24) moves through the support of the No. 1 rod (23).
5. The double reverse star rectifier transformer for a low-loss hydrogen production system according to claim 1, characterized in that: The outer wall of the box body (1) is installed with a debris removal module, the inner wall of the box body (1) is installed with a temperature control module, and the bottom of the box body (1) is installed with a connecting track.
6. The double reverse star rectifier transformer for a low-loss hydrogen production system according to claim 5, characterized in that: The debris clearing module comprises a No. 5 box (27), an electric push rod (28), a T-shaped debris clearing head (30), a No. 4 motor (35), a No. 3 striking head (36), a T-shaped striking head (32), and a stop block (37). The No. 5 box (27) is located on the outer wall of the box body (1), the electric push rod (28) is located on the inner wall of the No. 5 box (27), a No. 5 opening (29) is opened at the bottom of the No. 5 box (27), the T-shaped debris clearing head (30) penetrates the inner wall of the No. 5 opening (29), and one end of the T-shaped debris clearing head (30) is connected to the output end of the electric push rod (28), and the No. 4 The motor (35) is located on the outer wall of the T-shaped debris cleaning head (30), the third striking head (36) is located at the output end of the fourth motor (35), the outer wall of the T-shaped debris cleaning head (30) is provided with a sixth opening (31), the T-shaped striking head (32) penetrates the inner wall of the sixth opening (31), the limit block (37) is located on one side of the fourth motor (35), the outer wall of the T-shaped striking head (32) is provided with a sixth spring (33), and one end of the sixth spring (33) is connected to the outer wall of the T-shaped debris cleaning head (30), and the outer wall of the T-shaped debris cleaning head (30) is provided with a force plate (34).
7. The double reverse star rectifier transformer for a low-loss hydrogen production system according to claim 6, characterized in that: The force-bearing plate (34) is located on one side of the T-shaped striking head (32), the electric push rod (28) moves through the No. 5 opening (29), the No. 3 striking head (36) is located on one side of the T-shaped striking head (32), and the T-shaped debris removal head (30) moves in the gap between the heat sinks (2).
8. The double reverse star rectifier transformer for a low-loss hydrogen production system according to claim 5, characterized in that: The temperature control module comprises a temperature sensor (38) and a processing module. The processing module is installed on the outer wall of the box (1). The temperature sensor (38) is located on the inner wall of the box (1). The temperature sensor (38) is electrically connected to the processing module. The cooling module is electrically connected to the processing module. The temperature sensor (38) is used to detect real-time operating temperature data in the transformer. The processing module has built-in suitable operating temperature data in the transformer. The suitable operating temperature data is 85-115°C.
9. The double reverse star rectifier transformer for a low-loss hydrogen production system according to claim 8, characterized in that: The real-time operating temperature data in the transformer is transmitted to the processing module, and the real-time operating temperature data in the transformer is compared with the appropriate operating temperature data in the transformer through the processing module. When the real-time operating temperature data in the transformer is lower than the appropriate operating temperature data in the transformer, it is set to a low temperature state; when the real-time operating temperature data in the transformer is higher than the appropriate operating temperature data in the transformer, it is set to a high temperature state; when the real-time operating temperature data in the transformer is within the appropriate operating temperature data in the transformer, it is set to a suitable temperature state.
10. A method for using a double reverse star rectifier transformer for a low-loss hydrogen production system, applicable to a double reverse star rectifier transformer for a low-loss hydrogen production system according to any one of claims 1 to 9, characterized in that: The method of using the transformer includes the following steps: Step S1, the oil pump (7) is started to suck the transformer oil in the box (1) into the continuous "bow" shaped tube (8), at which time the No. 1 fan (6) is started to generate wind force to blow toward the surface of the continuous "bow" shaped tube (8), so that the transformer oil in the continuous "bow" shaped tube (8) is cooled, and the cooled transformer oil re-enters the box (1) through the discharge head (9), at which time the No. 1 motor (11) rotates to drive the No. 1 striking head (12) to rotate, the No. 1 striking head (12) rotates to drive the T-shaped frame (14) to move, the T-shaped frame (14) moves to drive the No. 1 spring (15), the No. 1 spring (15) moves to cause the T-shaped frame (14) to drive the lifting rod (16) to move, and the lifting rod (16) moves to lift the transformer oil discharged from the discharge head (9); Step S2, the second spring (25) moves so that the L-shaped pull rod (21) drives the pressure head (22) to move away from the outer wall of the filter screen (17), and at this time, the filter screen (17) is pulled to be moved out of the first port (18). After the filter screen (17) is moved out, the staff cleans it and puts it into the first port (18) again. At this time, the L-shaped pull rod (21) is released to press the pressure head (22) against the outer wall of the filter screen (17), so that the filter screen (17) is pressed against the support block (19) to be fixed; Step S3, the T-shaped striking head (32) moves to drive the No. 6 spring (33) to move, and the No. 6 spring (33) moves to cause the T-shaped striking head (32) to strike the surface of the force-bearing plate (34) to vibrate, and the vibration of the force-bearing plate (34) drives the T-shaped debris-removing head (30) to vibrate, and while the T-shaped debris-removing head (30) vibrates, it moves in the gaps between the heat sinks (2), and scrapes the debris in the gaps between the heat sinks (2) out of the surface of the heat sink (2); Step S4: When the processing module detects that the temperature is in a high state, the processing module controls the cooling module to increase the power. After the cooling module increases the power, the temperature sensor (38) continuously detects the real-time operating temperature data in the transformer until the processing module detects that the temperature is in a low state or a suitable temperature state. When the processing module detects that the temperature is in a suitable state, the processing module controls the cooling module to maintain the power. After the cooling module maintains the power, the temperature sensor (38) continuously detects the real-time operating temperature data in the transformer until the processing module detects that the temperature is in a low state or a high state.
Citation Information
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