Self-adaptive tension dynamic compensation belt conveyor
The self-adaptive tensioning system on belt conveyors addresses tension-related issues and surface contamination by dynamically adjusting tension and angle, ensuring stable transport and reducing manual maintenance.
Patent Information
- Application Number
- CN202510819906.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2045-06-19
AI Technical Summary
Existing belt conveyors cannot adaptively adjust according to the working conditions and on-site environment, especially in situations where transmission distance or angle needs to be adjusted frequently, and impurities are prone to adhesion on the surface of the conveyor belt, which requires manual cleaning, which increases maintenance costs.
The belt conveyor design adopts the dynamic compensation of adaptive tension force, and the adaptive tension adjustment and automatic cleaning of the conveyor belt is achieved through components such as hydraulic cylinders, servo motors and cleaning wheels, including the combination of front fixed seats, rear fixed seats, hydraulic cylinders, side frames, brackets, rotating rollers, cleaning wheels, etc., to achieve dynamic compensation and automatic cleaning of the conveyor belt.
It realizes automatic adjustment of transmission distance and angle according to the working environment, maintaining the tension of the conveyor belt, improving transmission efficiency and service life, and reducing manual maintenance needs through automatic cleaning wheels.
Smart Images

Figure CN120308554A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of belt conveyors, and specifically to a belt conveyor with adaptive tension dynamic compensation. Background Art
[0002] During the operation of existing belt conveyors, problems such as slipping, deviation, or increased wear often occur due to insufficient or excessive tension of the conveyor belt, affecting the transmission efficiency and service life.
[0003] In the prior art, a conveyor with an adaptive adjustment type tensioning device, with the authorization announcement number of CN111470269B, includes a frame, a conveyor belt, a driving roller, a driven roller, a driving mechanism, and a self-adjusting tensioning device. The self-adjusting tensioning device includes a supporting device and a buffer tensioning device. The supporting device includes a first supporting roller and a second supporting roller. The buffer tensioning device includes a guide post, a guide ring buckle, a buffer spring, a fixed post, a suspension roller, and a suspension box. With the aging and elongation of the conveyor belt, the present invention can automatically reduce the tension force relying on the buffer spring, avoiding the breakage of the conveyor belt due to excessive tension after aging, thus greatly extending the service life of the conveyor belt.
[0004] Although the above solution can adapt to the problem of belt relaxation and aging, the conveyor cannot be adaptively adjusted according to the on-site working conditions, and its belt cannot adjust the conveying distance and conveying angle of the belt according to the conveying point. It is difficult for the belt tension to adapt to dynamic working condition changes, especially in the occasions where the transmission distance or angle needs to be frequently adjusted, lacking the ability of adaptive compensation. In addition, impurities are easily adhered to the surface of the conveyor belt, which requires manual cleaning, increasing the maintenance cost. Summary of the Invention
[0005] The purpose of the present invention is to provide a belt conveyor with adaptive tension dynamic compensation to solve the problems raised in the above background art.
[0006] To achieve the above object, the present invention provides the following technical solution: A belt conveyor with adaptive tension dynamic compensation, including a front fixed seat, two first hydraulic cylinders, two side frames, a front support and a rear fixed seat. Inside the top of the front support, there is a rotatable upper roller. Inside the top of the rear fixed seat, there is a rotatable lower roller. A conveyor belt is sleeved outside the upper roller and the lower roller. An adjustment component is arranged between the front fixed seat and the rear fixed seat. At the bottom of both sides of the front support, there are fixed frames respectively. Inside the fixed frames, there are slidingly connected moving plates. Between the two moving plates, there is a rotatable shaft. Outside the shaft, there is a support roller fixedly connected. The conveyor belt is sleeved outside the support roller. At the top of one side of the fixed frame, there is an installation platform fixedly connected. At the top of the installation platform, there is a fixed sleeve fixedly connected. Inside the fixed sleeve, there is a slidingly connected moving sleeve. Inside the moving sleeve, there is a piston plate slidingly connected. At the bottom of the piston plate, there is a sliding rod fixedly connected. At the bottom end of the sliding rod, there is a connecting block fixedly connected. The connecting block is fixedly connected with the moving plate. On one side of the fixed frame, there is an installation plate fixedly connected. Outside the sliding rod, there is a support spring sleeved. The two ends of the support spring are respectively fixedly connected with the installation plate and the connecting block. On both sides of the two fixed frames, there are support plates fixedly connected respectively. Four support plates are grouped in pairs. Between each group of support plates, there are two rotatable rods respectively. Outside the rotatable rods, there are cleaning wheels fixedly connected. The cleaning wheels are in contact with the outside of the conveyor belt.
[0007] Preferably, the two first hydraulic cylinders are fixedly connected to both sides of the top of the front fixed seat. The two side frames are respectively fixedly connected to the tops of the output ends of the two first hydraulic cylinders. The two sides of the top of the front support are respectively hinged to the two side frames. On both sides of the front support, there are limit rails fixedly connected respectively. Inside the two limit rails, there are slidingly connected limit plates respectively. At the bottom ends of the two limit plates, there are rear supports fixedly connected respectively. The rear fixed seat is hinged to the bottom of the rear support. Between the two moving plates, there is a protective cover fixedly connected. The protective cover is sleeved outside the conveyor belt and is in contact with the conveyor belt. On both sides of the protective cover, there are collection boxes fixedly connected respectively. On one side of the two collection boxes close to the conveyor belt, they are in contact with the surface of the conveyor belt, which is beneficial to limit and protect the conveyor belt, improve the stability of the conveyor belt during operation, and the protective cover is beneficial to collect the impurities cleaned by the cleaning wheels.
[0008] Preferably, the adjustment component includes a fixed rod, a support seat, a self-locking screw rod and a moving seat. The fixed rod is fixedly connected to one side of the front fixed seat. The support seat is fixedly connected to the end of the fixed rod away from the front fixed seat. Between the front fixed seat and the support seat, there is a rotatable self-locking screw rod. The self-locking screw rod passes through the moving seat and is threadedly connected with the moving seat. On one side inside the front fixed seat, there is a motor installed. The output end of the motor is fixedly connected to the self-locking screw rod. The bottom of the moving seat is fixedly connected with a moving frame. One end of the moving frame is fixedly connected to the rear fixed seat, which is beneficial to adjust the position of the rear fixed seat.
[0009] Preferably, a connecting plate is fixedly connected between two of the support plates on the same side. A rotating sleeve is rotatably connected inside the connecting plate. The sliding rod passes through the rotating sleeve and is movably connected to the rotating sleeve.
[0010] Preferably, connection sleeves are fixedly connected to both ends of the rotating sleeve. Two support blocks are fixedly connected to one side of the support plate. A transmission rod is rotatably connected inside the support block. First bevel gears are fixedly connected to one ends of the transmission rod and the connection sleeve close to each other. The two first bevel gears are meshed and connected. Second bevel gears are fixedly connected to one ends of the rotating rod and the transmission rod close to each other. The two second bevel gears are meshed and connected.
[0011] Preferably, a transmission gear ring is fixedly connected to the outer side of the connection sleeve. A servo motor is fixedly connected to one side of the mounting plate. A transmission gear is fixedly connected to the output end of the servo motor. The transmission gear is meshed and connected with the transmission gear ring.
[0012] Preferably, a buffer liquid is filled inside the moving sleeve. A plurality of through holes are formed in an annular array inside the piston plate. Limiting strips are integrally formed on both sides inside the moving sleeve. Grooves are formed on both sides of the piston plate. The two limiting strips are respectively slidably connected to the two grooves. A sealing plate is fixedly connected to the bottom inside the moving sleeve. The sliding rod passes through the sealing plate and is slidably connected to the sealing plate, protecting and supporting the sliding rod, and simultaneously sealing the inside of the moving sleeve.
[0013] Preferably, two side supporting rollers are rotatably connected to opposite sides of the tops of the two fixing frames. Both of the two side supporting rollers are in contact with the outer side of the conveyor belt, which is beneficial for guiding and supporting the conveyor belt and preventing the situation of insufficient friction of the conveyor belt.
[0014] Preferably, a second hydraulic cylinder is fixedly connected to the top of the fixed sleeve. The output end of the second hydraulic cylinder penetrates through the top wall of the fixed sleeve and is slidably connected to the fixed sleeve. The bottom end of the output end of the second hydraulic cylinder is fixedly connected to the top of the moving sleeve.
[0015] Preferably, self-locking universal wheels are fixedly connected to both sides of the bottoms of the front fixing seat, the rear fixing seat, the support seat and the moving seat. The bottoms of the plurality of self-locking universal wheels are flush with each other. During adjustment, the rear fixing seat can move according to the adjusted position.
[0016] Compared with the prior art, the beneficial effects of the present invention are: 1. In this application, the rear fixed seat drives the lower roller to move, changing the distance between the lower roller and the upper roller, which facilitates the transmission of materials. At the same time, the rear fixed seat drives the rear bracket to move, the rear bracket drives the limiting plate to move, and the limiting plate slides inside the limiting rail, enabling the rear bracket and the front bracket to remain corresponding. This can adapt to the changed transmission angle and length after the adjustment of the rear fixed seat, and change correspondingly according to the distance between the two transmission points. At the same time, the two first hydraulic cylinders can be started to drive the side frame and the front bracket to rise, thereby driving the upper roller to rise and adjusting the angle of the conveyor belt, changing according to the height difference of different transmission points, adapting to different working environments, and having a wide range of applications.
[0017] 2. When the sliding rod moves in this application, it drives the connecting block to move, so that the connecting block drives the moving plate and the protective cover to move. When the moving plate moves, it drives the rotating shaft to move, and then drives the supporting roller to move. One end of the conveyor belt located outside the supporting roller after adjustment remains in contact under the movement of the supporting roller, so that the conveyor belt remains in a tensioned state, facilitating the transportation of goods. When the connecting block drives the moving plate to move, the supporting spring supports and limits the connecting block. At the same time, the elastic force of the supporting spring supports the connecting block and the moving plate to exert force outward, tensioning and supporting the conveyor belt. At the same time, it can make the fixed frame have elastic movement allowance, protect the conveyor belt, and prevent the conveyor belt from being pulled by a large mechanical force during the adjustment of the conveyor belt, maintaining a good operating state and improving the service life. When the conveyor belt is adjusted, it drives the supporting roller and the moving plate to move, and the moving plate drives the connecting block and the sliding rod to move, thereby limiting the piston plate. When the piston plate moves inside the moving sleeve, the buffer liquid inside the moving sleeve flows through the through hole inside the piston plate, forming a damping effect, so as to cooperate with the elastic force of the supporting spring to buffer the sliding rod, and then buffer the moving plate and the supporting roller, improving the stability of the conveyor belt during the adjustment process.
[0018] 3. In this application, the servo motor is started to drive the transmission gear to rotate. When the transmission gear rotates, it drives the transmission gear ring to rotate, so that the transmission gear ring drives the connecting sleeve to rotate. When the connecting sleeve rotates, it drives the rotating sleeve to rotate, so that the rotating sleeve drives the connecting sleeves and the first bevel gears at both ends to rotate synchronously. The first bevel gear drives the transmission rod to rotate, and drives the rotating rod to rotate through the second bevel gear transmission, thereby driving a plurality of cleaning wheels to rotate. Since the plurality of cleaning wheels are in contact with the surface of the conveyor belt, the cleaning wheels can clean the surface of the conveyor belt at the same time, cleaning the impurities adhered during the transportation process, improving the working environment, and eliminating the need for manual cleaning, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic side view structure of the present invention; Figure 3Schematic structural diagram of the side frame of the present invention; Figure 4 Schematic structural diagram of the conveyor belt of the present invention; Figure 5 Schematic structural diagram of the collection box of the present invention; Figure 6 Schematic structural diagram of the protective cover of the present invention; Figure 7 Schematic structural diagram of the mounting plate of the present invention; Figure 8 Schematic structural diagram of the support block of the present invention; Figure 9 Schematic structural diagram of the rotating sleeve of the present invention; Figure 10 Schematic structural diagram of the moving sleeve of the present invention; Figure 11 Schematic structural diagram of the piston plate of the present invention; Figure 12 Schematic structural diagram of the connecting plate of the present invention.
[0020] Reference numerals in the figure: 1, front fixed seat; 2, first hydraulic cylinder; 3, side frame; 4, front support; 5, rear fixed seat; 6, rear support; 7, limiting rail; 8, limiting plate; 9, fixed rod; 10, support seat; 11, self-locking screw rod; 12, moving seat; 13, upper rotating roller; 14, lower rotating roller; 15, conveyor belt; 16, fixed frame; 17, moving plate; 18, protective cover; 19, rotating shaft; 20, support roller; 21, side support roller; 22, support plate; 23, connecting plate; 24, rotating rod; 25, cleaning wheel; 26, support block; 27, transmission rod; 28, sliding rod; 29, rotating sleeve; 30, connecting sleeve; 32, first bevel gear; 33, second bevel gear; 35, connecting block; 36, moving sleeve; 37, piston plate; 38, limiting strip; 39, groove; 40, sealing plate; 42, mounting plate; 43, servo motor; 44, transmission gear; 45, transmission gear ring; 46, mounting table; 47, support spring; 48, collection box; 49, moving frame; 50, fixed sleeve; 51, second hydraulic cylinder. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0022] Embodiment: As Figures 1-12As shown in the figure, the present invention provides a technical solution for a belt conveyor with adaptive tension dynamic compensation, including a front fixed seat 1, two first hydraulic cylinders 2, two side frames 3, a front support 4 and a rear fixed seat 5. The two first hydraulic cylinders 2 are fixedly connected to both sides of the top of the front fixed seat 1. The two side frames 3 are respectively fixedly connected to the tops of the output ends of the two first hydraulic cylinders 2. The two sides of the top of the front support 4 are respectively hinged to the two side frames 3. Limited position rails 7 are fixedly connected to both sides of the front support 4. Limited position plates 8 are slidably connected inside the two limited position rails 7. Rear supports 6 are fixedly connected to the bottoms of the two limited position plates 8. The rear fixed seat 5 is hinged to the bottom of the rear support 6. An upper rotating roller 13 is rotatably connected inside the top of the front support 4. A lower rotating roller 14 is rotatably connected inside the top of the rear fixed seat 5. A conveyor belt 15 is sleeved outside the upper rotating roller 13 and the lower rotating roller 14. Self-locking universal wheels are fixedly connected to both sides of the bottoms of the front fixed seat 1, the rear fixed seat 5, the support seat 10 and the moving seat 12. The bottoms of the plurality of self-locking universal wheels are flush with each other. During adjustment, the rear fixed seat 5 can move according to the adjusted position.
[0023] An adjustment assembly is arranged between the front fixed seat 1 and the rear fixed seat 5. The adjustment assembly includes a fixed rod 9, a support seat 10, a self-locking lead screw 11 and a moving seat 12. The fixed rod 9 is fixedly connected to one side of the front fixed seat 1. The support seat 10 is fixedly connected to the end of the fixed rod 9 away from the front fixed seat 1. A self-locking lead screw 11 is rotatably connected between the front fixed seat 1 and the support seat 10. The self-locking lead screw 11 passes through the moving seat 12 and is threadedly connected to the moving seat 12. A motor is installed on one side inside the front fixed seat 1. The output end of the motor is fixedly connected to the self-locking lead screw 11. A moving frame 49 is fixedly connected to the bottom of the moving seat 12. One end of the moving frame 49 is fixedly connected to the rear fixed seat 5, which is beneficial to adjusting the position of the rear fixed seat 5.
[0024] Fixed frames 16 are fixedly connected to both sides of the bottom of the front support 4. Moving plates 17 are slidably connected inside the fixed frames 16. A rotating shaft 19 is rotatably connected between the two moving plates 17. A support roller 20 is fixedly connected to the outside of the rotating shaft 19. The conveyor belt 15 is sleeved outside the support roller 20. A protective cover 18 is fixedly connected between the two moving plates 17. The protective cover 18 is sleeved outside the conveyor belt 15 and is in contact with the conveyor belt 15. Collection boxes 48 are fixedly connected to both sides of the protective cover 18. The sides of the two collection boxes 48 close to the conveyor belt 15 are in contact with the surface of the conveyor belt 15, which is beneficial to limiting and protecting the conveyor belt 15 and improving the stability of the conveyor belt 15 during operation. And the protective cover 18 is beneficial to collecting the impurities cleaned by the cleaning wheel 25. Two side support rollers 21 are rotatably connected to the opposite sides of the tops of the two fixed frames 16. The two side support rollers 21 are both in contact with the outside of the conveyor belt 15, which is beneficial to guiding and supporting the conveyor belt 15 and preventing the conveyor belt 15 from having insufficient friction.
[0025] One side of the top of the fixing frame 16 is fixedly connected with a mounting table 46. The top of the mounting table 46 is fixedly connected with a fixing sleeve 50. A moving sleeve 36 is slidably connected inside the fixing sleeve 50. The top end of the fixing sleeve 50 is fixedly connected with a second hydraulic cylinder 51. The output end of the second hydraulic cylinder 51 penetrates the top wall of the fixing sleeve 50 and is slidably connected with the fixing sleeve 50. The bottom end of the output end of the second hydraulic cylinder 51 is fixedly connected with the top end of the moving sleeve 36. A piston plate 37 is slidably connected inside the moving sleeve 36. A sliding rod 28 is fixedly connected to the bottom of the piston plate 37. The bottom end of the sliding rod 28 is fixedly connected with a connecting block 35. The connecting block 35 is fixedly connected with the moving plate 17. One side of the fixing frame 16 is fixedly connected with a mounting plate 42. A support spring 47 is sleeved outside the sliding rod 28. The two ends of the support spring 47 are respectively fixedly connected with the mounting plate 42 and the connecting block 35. Two support plates 22 are fixedly connected to both sides of the two fixing frames 16. The four support plates 22 are grouped in pairs and opposite to each other. Two rotating rods 24 are rotatably connected between each group of support plates 22. A cleaning wheel 25 is fixedly connected to the outside of the rotating rod 24. The cleaning wheel 25 is in contact with the outside of the conveyor belt 15. A connecting plate 23 is fixedly connected between the two support plates 22 on the same side. A rotating sleeve 29 is rotatably connected inside the connecting plate 23. The sliding rod 28 penetrates the rotating sleeve 29 and is movably connected with the rotating sleeve 29. Connecting sleeves 30 are fixedly connected to both ends of the rotating sleeve 29. Two support blocks 26 are fixedly connected to one side of the support plate 22. A transmission rod 27 is rotatably connected inside the support block 26. First bevel gears 32 are fixedly connected to the ends of the transmission rod 27 and the connecting sleeve 30 that are close to each other. The two first bevel gears 32 are meshed and connected. Second bevel gears 33 are fixedly connected to the ends of the rotating rod 24 and the transmission rod 27 that are close to each other. The two second bevel gears 33 are meshed and connected. A transmission gear ring 45 is fixedly connected to the outside of the connecting sleeve 30. A servo motor 43 is fixedly connected to one side of the mounting plate 42. A transmission gear 44 is fixedly connected to the output end of the servo motor 43. The transmission gear 44 is meshed and connected with the transmission gear ring 45. A buffer liquid is filled inside the moving sleeve 36. A plurality of through holes are formed in an annular array inside the piston plate 37. Limiting strips 38 are integrally formed on both sides inside the moving sleeve 36. Grooves 39 are formed on both sides of the piston plate 37. The two limiting strips 38 are respectively slidably connected with the two grooves 39. A sealing plate 40 is fixedly connected to the bottom inside the moving sleeve 36. The sliding rod 28 penetrates the sealing plate 40 and is slidably connected with the sealing plate 40 to protect and support the sliding rod 28 and at the same time seal the inside of the moving sleeve 36.
[0026] When this solution is in use, when the device is pushed to the working area, the transmission distance and transmission angle are adjusted according to the on-site situation. The motor is started to drive the self-locking lead screw 11 to rotate, and the self-locking lead screw 11 drives the moving seat 12 to move. When the moving seat 12 moves, it drives the moving frame 49 and the rear fixing seat 5 to move, so as to adjust the distance between the rear fixing seat 5 and the front fixing seat 1. After the rear fixing seat 5 moves, the rear fixing seat 5 drives the lower roller 14 to move, and the distance between the lower roller 14 and the upper roller 13 changes, which is convenient for material transmission. At the same time, the rear fixing seat 5 drives the rear support 6 to move, and the rear support 6 drives the limit plate 8 to move. The limit plate 8 slides inside the limit rail 7, so that the rear support 6 and the front support 4 are kept corresponding, and can adapt to the changed transmission angle and length after the adjustment of the rear fixing seat 5, and change correspondingly according to the distance between the two transmission points. At the same time, the two first hydraulic cylinders 2 can be started to drive the side frame 3 and the front support 4 to rise, so as to drive the upper roller 13 to rise and adjust the angle of the conveyor belt 15, which is changed according to the height difference of different transmission points to adapt to different working environments, and has a wide application range.
[0027] After adjusting the transmission length of the conveyor belt 15, the second hydraulic cylinder 51 is started, so that the second hydraulic cylinder 51 drives the moving sleeve 36 to slide inside the fixed sleeve 50. The moving sleeve 36 drives the piston plate 37 and the slide bar 28 to move. When the slide bar 28 moves, it drives the connecting block 35 to move, so that the connecting block 35 drives the moving plate 17 and the protective cover 18 to move. When the moving plate 17 moves, it drives the rotating shaft 19 to move, and further drives the supporting roller 20 to move. One end of the conveyor belt 15 located outside the supporting roller 20 after adjustment remains in contact under the movement of the supporting roller 20, so that the conveyor belt 15 is kept in a tensioned state, which is convenient for transporting goods. When the connecting block 35 drives the moving plate 17 to move, the supporting spring 47 supports and limits the connecting block 35. At the same time, the elastic force of the supporting spring 47 supports the connecting block 35 and the moving plate 17 to exert force outwards, tension and support the conveyor belt 15. At the same time, it can make the fixed frame 16 have an elastic movement margin, which can protect the conveyor belt 15 and prevent the conveyor belt 15 from being pulled by a large mechanical force during the adjustment of the conveyor belt 15, keep a good operating state, and improve the service life. When the conveyor belt 15 is adjusted, it drives the supporting roller 20 and the moving plate 17 to move. The moving plate 17 drives the connecting block 35 and the slide bar 28 to move, so as to limit the piston plate 37. When the piston plate 37 moves inside the moving sleeve 36, the buffer liquid inside the moving sleeve 36 flows through the through hole inside the piston plate 37 to form a damping effect, so as to cooperate with the elastic force of the supporting spring 47 to buffer the slide bar 28, and then buffer the moving plate 17 and the supporting roller 20, and improve the stability of the conveyor belt 15 during the adjustment process.
[0028] The servo motor 43 is started to drive the transmission gear 44 to rotate. When the transmission gear 44 rotates, it drives the transmission gear ring 45 to rotate, so that the transmission gear ring 45 drives the connecting sleeve 30 to rotate. When the connecting sleeve 30 rotates, it drives the rotating sleeve 29 to rotate, so that the rotating sleeve 29 drives the connecting sleeves 30 and the first bevel gear 32 at both ends to rotate synchronously. The first bevel gear 32 drives the transmission rod 27 to rotate, and through the second bevel gear 33, it drives the rotating rod 24 to rotate, thereby driving a plurality of cleaning wheels 25 to rotate. Since the plurality of cleaning wheels 25 are in contact with the surface of the conveyor belt 15, the cleaning wheels 25 can clean the surface of the conveyor belt 15 at the same time, clean the impurities adhered during the transportation process, improve the working environment, and eliminate the need for manual cleaning, which is convenient to use.
[0029] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed invention.
Claims
1. A belt conveyor with adaptive dynamic compensation of tension force, characterized in that: It includes a front fixing seat (1), two first hydraulic cylinders (2), two side frames (3), a front bracket (4) and a rear fixing seat (5). Inside the top of the front bracket (4), there is a rotatably connected upper roller (13). Inside the top of the rear fixing seat (5), there is a rotatably connected lower roller (14). A conveyor belt (15) is sleeved outside the upper roller (13) and the lower roller (14). An adjusting component is arranged between the front fixing seat (1) and the rear fixing seat (5). At the bottom of both sides of the front bracket (4), there are fixedly connected fixing frames (16). Inside the fixing frames (16), there is a slidably connected moving plate (17). Between the two moving plates (17), there is a rotatably connected rotating shaft (19). Outside the rotating shaft (19), there is a fixedly connected supporting roller (20). The conveyor belt (15) is sleeved outside the supporting roller (20). At the top of one side of the fixing frame (16), there is a fixedly connected mounting table (46). At the top of the mounting table (46), there is a fixedly connected fixing sleeve (50). Inside the fixing sleeve (50), there is a slidably connected moving sleeve (36). Inside the moving sleeve (36), there is a slidably connected piston plate (37). At the bottom of the piston plate (37), there is a fixedly connected sliding rod (28). At the bottom end of the sliding rod (28), there is a fixedly connected connecting block (35). The connecting block (35) is fixedly connected to the moving plate (17). On one side of the fixing frame (16), there is a fixedly connected mounting plate (42). Outside the sliding rod (28), there is a sleeved supporting spring (47). The two ends of the supporting spring (47) are respectively fixedly connected to the mounting plate (42) and the connecting block (35). On both sides of the two fixing frames (16), there are fixedly connected support plates (22). The four support plates (22) are paired in two opposite groups. Between each group of support plates (22), there are two rotatably connected rotating rods (24). Outside the rotating rods (24), there are fixedly connected cleaning wheels (25). The cleaning wheels (25) are in contact with the outside of the conveyor belt (15).
2. The belt conveyor with adaptive tension dynamic compensation according to claim 1, characterized in that: The two first hydraulic cylinders (2) are fixedly connected to both sides of the top of the front fixing seat (1). The two side frames (3) are respectively fixedly connected to the tops of the output ends of the two first hydraulic cylinders (2). The two sides of the top of the front bracket (4) are respectively hinged to the two side frames (3). On both sides of the front bracket (4), there are fixedly connected limiting rails (7). Inside the two limiting rails (7), there are slidably connected limiting plates (8). At the bottom ends of the two limiting plates (8), there are fixedly connected rear brackets (6). The rear fixing seat (5) is hinged to the bottom of the rear brackets (6). Between the two moving plates (17), there is a fixedly connected protective cover (18). The protective cover (18) is sleeved outside the conveyor belt (15) and is in contact with the conveyor belt (15). On both sides of the protective cover (18), there are fixedly connected collection boxes (48). On the side of the two collection boxes (48) close to the conveyor belt (15), they are in contact with the surface of the conveyor belt (15).
3. The belt conveyor with adaptive tension dynamic compensation according to claim 1, characterized in that: The adjusting assembly includes a fixed rod (9), a support base (10), a self-locking lead screw (11), and a moving base (12). The fixed rod (9) is fixedly connected to one side of the front fixed base (1). The support base (10) is fixedly connected to one end of the fixed rod (9) away from the front fixed base (1). A self-locking lead screw (11) is rotatably connected between the front fixed base (1) and the support base (10). The self-locking lead screw (11) passes through the moving base (12) and is threadedly connected to the moving base (12). A motor is installed on one side inside the front fixed base (1), and the output end of the motor is fixedly connected to the self-locking lead screw (11). The bottom of the moving base (12) is fixedly connected to a moving frame (49), and one end of the moving frame (49) is fixedly connected to the rear fixed base (5).
4. The belt conveyor with adaptive tension dynamic compensation according to claim 1, wherein: A connecting plate (23) is fixedly connected between two of the support plates (22) on the same side. A rotating sleeve (29) is rotatably connected inside the connecting plate (23). The sliding rod (28) passes through the rotating sleeve (29) and is movably connected to the rotating sleeve (29).
5. The belt conveyor with adaptive tension dynamic compensation according to claim 4, wherein: Both ends of the rotating sleeve (29) are fixedly connected with connecting sleeves (30). Two support blocks (26) are fixedly connected to one side of the support plate (22). A transmission rod (27) is rotatably connected inside the support block (26). First bevel gears (32) are fixedly connected to one end of the transmission rod (27) and the connecting sleeve (30) close to each other. The two first bevel gears (32) are meshed and connected. Second bevel gears (33) are fixedly connected to one end of the rotating rod (24) and the transmission rod (27) close to each other. The two second bevel gears (33) are meshed and connected.
6. The belt conveyor with adaptive tension dynamic compensation according to claim 5, characterized in that: A transmission gear ring (45) is fixedly connected to the outside of the connecting sleeve (30). A servo motor (43) is fixedly connected to one side of the mounting plate (42). The output end of the servo motor (43) is fixedly connected with a transmission gear (44). The transmission gear (44) is meshed and connected with the transmission gear ring (45).
7. The belt conveyor with adaptive tension dynamic compensation according to claim 1, characterized in that: The inside of the moving sleeve (36) is filled with a buffer liquid. A plurality of through holes are formed in an annular array inside the piston plate (37). Limiting strips (38) are integrally formed on both sides inside the moving sleeve (36). Grooves (39) are formed on both sides of the piston plate (37). The two limiting strips (38) are respectively slidably connected with the two grooves (39). A sealing plate (40) is fixedly connected to the inside of the bottom end of the moving sleeve (36). The sliding rod (28) passes through the sealing plate (40) and is slidably connected with the sealing plate (40).
8. An idler belt conveyor with adaptive tension dynamic compensation according to claim 1, characterized in that: Two side support rollers (21) are rotatably connected to opposite sides of the tops of the two fixed frames (16). The two side support rollers (21) are both in contact with the outside of the fixed frames (16).
9. An adjustable belt conveyor with dynamic compensation for tensioning force according to claim 1, wherein: The top of the fixed sleeve (50) is fixedly connected with a second hydraulic cylinder (51). The output end of the second hydraulic cylinder (51) passes through the top wall of the fixed sleeve (50) and is slidably connected with the fixed sleeve (50). The bottom end of the output end of the second hydraulic cylinder (51) is fixedly connected to the top of the moving sleeve (36).
10. The belt conveyor with adaptive tension dynamic compensation according to claim 1, characterized in that: Both sides of the bottom of the front fixing seat (1), the rear fixing seat (5), the support seat (10) and the moving seat (12) are fixedly connected with self-locking universal wheels, and the bottoms of the plurality of self-locking universal wheels are flush with each other.
Citation Information
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