Loading equipment and loading method suitable for steel coils
Through the combination of designing a guide unit and loading vehicle, the shaking problem during the steel coil transportation is solved, the smooth transfer and wear resistance of the steel coil are achieved, and the safety and quality of transportation is ensured.
Patent Information
- Application Number
- CN202411921838.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-07-18
AI Technical Summary
In the prior art, there is a large shaking during the transportation of steel coils, resulting in wear or damage to the inner holes of steel coils, resulting in waste and unqualified quality.
A loading equipment suitable for steel coils is designed, including guide units, loading vehicles and transportation units. The guide rails and lifting components are used to ensure smooth transfer of steel coils, and the rubber sleeves and buffering devices are used to prevent wear, providing power and maintenance convenience through guide groove-track chains.
It effectively avoids the shaking of the steel coil during transportation, reduces wear, improves the safety and stability of transportation, and ensures the quality of the steel coil.
Smart Images

Figure CN120328194A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of steel coil loading, and more specifically, relates to a loading device and a loading method applicable to steel coils. Background Art
[0002] Currently, the specifications of relatively large heavy steel coils are: outer diameter 2000mm, inner diameter (approx.) 1200mm, width 1530mm, weight 22 - 24 tons; the specifications of a 20-foot standard container are: length 5.89m, width 2.35m, height 2.38m, load capacity 28000 kg.
[0003] In order to solve the above problems, through retrieval, Chinese Patent CN118908112A discloses a forklift for transporting steel coils, including a chassis, a cab, a mast, fork teeth, universal wheels I, mounting sleeves, a lifting device, guide rails I, sliding seats, etc. The cab is installed on the top surface of the chassis, the mast is slidably installed on the chassis, the fork teeth are installed on the side of the mast, the universal wheels I are symmetrically and rotatably installed on both sides of the chassis, the mounting sleeves are slidably installed on the fork teeth, the lifting device is connected to the bottom surface of the mounting sleeve, the guide rails I are symmetrically connected to the inside of the chassis, the sliding seats are slidably connected to the guide rails I, and the top surface of the sliding seat is fixedly connected to the bottom surface of the mast. By detachably installing the mounting sleeve on the fork teeth, the lifting device can be selectively installed or disassembled as needed. When encountering different types of goods or working environments, workers do not need to disassemble the fork teeth to complete the transportation of different types of goods, which is convenient to use.
[0004] Again, Chinese Patent CN108128734A discloses a heavy steel coil carrier, including a vehicle frame. A main machine, a steering system, and a traveling system are installed at the rear of the vehicle frame. The traveling system includes two bogie wheel sets and two drive wheel sets located at the rear of the vehicle and connected to the steering system for driving the whole vehicle to travel. The front part of the vehicle frame is U-shaped and has two parallel boom frames. There is a receiving space for receiving heavy steel coils between the two boom frames. A bogie wheel set is arranged below each boom frame, and a lifting mechanism for lifting the front part of the vehicle frame is arranged between each bogie wheel set and the corresponding boom frame. A hook device for hooking the inner hole wall surface of the heavy steel coil upward is arranged on each boom frame. The heavy steel coil carrier of the present invention can conveniently load heavy steel coils into containers, and its operation results meet the customary requirements for placing and fixing heavy steel coils in road transportation.
[0005] For another example, Chinese Patent CN112479087A discloses a lifting and loading equipment for a steel coil factory, including: a lifting mechanism, a tipping mechanism, a telescopic mechanism, and a clamping mechanism. The lifting mechanism includes: a bottom plate, universal wheels, support cylinders, a lifting part, and a rotation adjustment part; the lower end surface of the bottom plate is fixedly connected to the upper end surface of the universal wheels; support cylinders are provided on the universal wheels; the lifting part is rotatably connected to the support on the bottom plate; the rotation adjustment part is fixedly installed on the upper end surface of the bottom plate, and the rotation adjustment part adjusts the rotation angle of the telescopic mechanism; the clamping mechanism is fixedly installed on the telescopic mechanism; the telescopic mechanism is fixedly installed on the upper end surface of the rotation adjustment part; the tipping mechanism is fixedly installed on the upper end surface of the lifting mechanism. In the present invention, the telescopic rod extends and retracts to drive the slide bar to slide, and the short plate, the adjustment rod, and the clamping claw cooperate with each other to realize the clamping of the steel coil, and the electric adjustment screw prevents the steel coil from falling during the clamping process.
[0006] For another example, Chinese Patent CN212403370U discloses a loading and unloading device suitable for copper and aluminum coil materials. The loading and unloading device includes a string rod, a front plate, and a hanging link plate. Vertically arranged roller mounting plates are respectively provided on the left and right sides of the rear side surface of the front plate. A horizontally arranged hanging link plate is provided between the two roller mounting plates. The hanging link plate is connected to the lifting system of the trolley. Rollers are respectively provided at the upper and lower ends of the outer side surfaces of the two roller mounting plates. The rollers are in rolling contact with the U-shaped groove rails provided on the opposite surface of the trolley gantry. A string rod is arranged on the center line of the front side surface of the front plate. The rear end of the string rod is fixedly connected to the front plate, and the front end of the string rod extends horizontally away from the front plate. Under the action of the lifting system, the hanging link plate can move up and down relative to the gantry, and the movement of the hanging link plate drives the string rod to move up and down relative to the gantry. The string rod with a square structure is in surface contact with the reel, and the coil will not shake on the string rod, with high safety and reducing the risk of injury to the operator.
[0007] However, for the structures disclosed in the above patents, whether it is horizontal transportation by a forklift or aerial lifting by a crane, there are relatively large vibrations. These vibrations will cause wear or damage to the inner hole of the steel coil, resulting in waste of the steel coil (generally, the worn part is directly discarded); in severe cases, it will cause unqualified product quality. Summary of the Invention
[0008] 1. Problems to be Solved
[0009] In view of the technical problems existing in the prior art, the present invention provides a loading equipment suitable for steel coils, with stable steel coil transportation and effectively avoiding damage to the steel coil caused by vibrations;
[0010] Another object of the present invention is to provide a loading method suitable for steel coils, with orderly connection of steps to ensure the safe operation of loading.
[0011] 2. Technical Solutions
[0012] To solve the above problems, the technical solution adopted by the present invention is as follows:
[0013] In the first aspect of the present invention, a loading device applicable to steel coils is provided, including:
[0014] A guiding unit, which includes a guide rail, and at least one coil supporting position and at least one coil loading position are arranged along the guide rail;
[0015] At least one workstation for placing a loading device, and the workstation is located on one side of the guiding unit close to the coil loading position;
[0016] A loading unit located on the guiding unit, which includes at least one loading vehicle. The loading vehicle includes an actuator capable of cooperating with the steel coil and realizing lifting and / or placing the steel coil, and the loading vehicle can transfer the steel coil along the guiding unit from the coil supporting position to the coil loading position and stack the steel coil in the loading device;
[0017] A transportation unit cooperating with the guiding unit, and the transportation unit includes at least one transportation device; the transportation device includes a traveling crane, an RGV transporter, a forklift, a crane or a trailer;
[0018] The loading device includes a container, a truck flatbed or a railway carriage. The above loading devices all have a plane. The metal coils are stacked on the plane and then fixed by fixing parts.
[0019] According to any implementation scheme of the first aspect of the object of the present invention, the loading vehicle includes a vehicle body, a traveling mechanism and an actuator: the traveling mechanism and the actuator are arranged on the vehicle body;
[0020] The vehicle body includes a base, a lifting frame, a counterweight, a pull rod and a lifting assembly: buffer pads and limit switches are arranged at the front and rear ends of the base; the counterweight and the lifting frame are respectively arranged on both sides of the base; one end of the pull rod is connected to one side of the top of the lifting frame, and the other end is connected to the base; the lifting frame and the vehicle body adopt a prestressed frame structure design to improve the anti - "tipping" ability of the cantilever cylinder when carrying a load.
[0021] In addition, the base is designed into a hollow structure, and concrete or the like can be injected into the hollow part to enhance the support strength of the base, increase the weight of the base, and ensure the stability of loading.
[0022] The lifting assembly includes a lifting arm, a transverse guide wheel, a longitudinal guide wheel, a lifting hydraulic cylinder and a hydraulic station; the hydraulic station is arranged on the base, and a transverse guide wheel and a longitudinal guide wheel are arranged at the tail of the lifting arm. The longitudinal guide wheel moves up and down close to the lifting frame, and the transverse guide wheel is engaged on both sides of the transverse direction of the lifting frame. The bottom of the lifting hydraulic cylinder is connected to the base (hinged), and its telescopic rod is fixedly connected to the lifting arm. A joint (heavy-load cylinder configuration structure) is matched at the front end of the telescopic arm, and the height of the lifting arm is controlled by the stroke limiter of the lifting hydraulic cylinder.
[0023] According to any embodiment of the first aspect of the present invention, a tensioning device is provided on the pull rod; the tensioning device includes a nut with positive and negative threads, and the pull rod is provided with a matching thread, and the tightness of the pull rod is achieved by adjusting the tightness of the nut.
[0024] According to any embodiment of the first aspect of the purpose of the present invention, the vehicle body also includes a guide groove-drag chain, which provides power supply to the entire vehicle through a steel drag chain connected to the vehicle body, and a staircase for operator inspection, which is arranged on one side of the base.
[0025] According to any embodiment of the first aspect of the present invention, the lifting assembly includes a lifting arm, a transverse guide wheel, a longitudinal guide wheel, a lifting hydraulic cylinder and a hydraulic station; the hydraulic station is arranged on the base, a transverse guide wheel and a longitudinal guide wheel are arranged at the tail of the lifting arm, the longitudinal guide wheel moves up and down close to the lifting frame, the transverse guide wheel is engaged with both sides of the lifting frame in the transverse direction, the bottom of the lifting hydraulic cylinder is fixed to the base, and its telescopic rod is fixedly connected to the lifting arm;
[0026] The transverse guide wheel is only provided on one side, which plays a role in preventing load deviation; the longitudinal guide wheels are provided on each side with two guide wheels.
[0027] According to any implementation scheme of the first aspect of the purpose of the present invention, the actuator includes a driving assembly, a supporting assembly and a bearing assembly, the bearing assembly includes a cantilever tube and a buffer device, the end of the cantilever tube is connected to an end cover, and a rubber sleeve is mounted on the outside of the cantilever tube, the rubber sleeve wraps the cantilever tube (tied with a strap), which not only prevents the wear of the inner hole wall of the steel coil; it also prevents the steel coil from wearing the cantilever tube, and the rubber sleeve is provided with a through hole at the position corresponding to the sensor.
[0028] The buffer device includes an anti-collision ring, a connecting rod, a spring and a base; the anti-collision ring is fixed to the connecting rod, and the spring is sleeved on the connecting rod; the base is cylindrical and connected to the end cover, and a through hole is opened at the bottom of the base for the connecting rod to avoid, and the spring is placed in the base and limited by the end cover; the design of this structure can effectively avoid the rigid contact between the cantilever tube and the inner wall of the container. The anti-collision ring has a plurality of lightening holes.
[0029] According to any embodiment of the first aspect of the object of the present invention, the buffer device further includes a proximity switch; the proximity switch is arranged on one side of the tail of the connecting rod and fixed on the base. When the anti-collision ring contacts the inner wall of the container, the anti-collision ring can compress the spring and move inward to the cantilever cylinder, and the connecting rod touches the proximity switch, forcing the cantilever cylinder to stop or move.
[0030] According to any embodiment of the first aspect of the object of the present invention, the support assembly includes a front suspension bracket, a rear suspension bracket, a connecting cross beam and a moving device. The two ends of the connecting cross beam are respectively connected to the front suspension bracket and the rear suspension bracket. The guide sleeve is fixed on the connecting cross beam, and the front suspension bracket and the rear suspension bracket are assembled with the cantilever cylinder;
[0031] The moving device includes a front guide rail, front rollers, a fixed seat, a rear guide rail and clamping wheels; the front guide rail and the rear guide rail are respectively fixed on the lifting arm. The front rollers are arranged on the fixed seat and placed on the front guide rail. The front suspension bracket is fixedly connected to the fixed seat and can move along the front guide rail; the clamping wheels are arranged on the rear suspension bracket and cooperate with the rear guide rail.
[0032] According to any embodiment of the first aspect of the object of the present invention, the driving assembly includes a bidirectional driving servo motor, a reducer, a coupling, a lead screw and a guide sleeve. The bidirectional driving servo motor, the reducer and the coupling are fixed on the lifting arm, and the lead screw cooperates with the guide sleeve; by driving the lead screw to rotate through the bidirectional driving servo motor, the reducer and the coupling, the lead screw and the guide sleeve move relative to each other, and the guide sleeve drives the support assembly to move in the X direction.
[0033] According to any embodiment of the first aspect of the object of the present invention, the driving assembly is also externally equipped with a protective cover; the protective cover is fixed on the lifting arm, and the protective cover is provided with ventilation holes. Through the protective cover, the influence of external dust, etc. on the lead screw and the guide sleeve can be reduced, and the ventilation holes can dissipate the heat generated inside the bidirectional driving servo motor, avoiding overheating of the bidirectional driving servo motor.
[0034] According to any embodiment of the first aspect of the object of the present invention, the traveling mechanism includes a reduction motor, a pair of driving wheels connected to the reduction motor and at least a pair of driven wheels; the driving wheels and the driven wheels are respectively placed on the guiding unit and can move along the direction of the guiding unit. With two pairs of driven wheels, the operation is smoother at the ground guide rail joint.
[0035] The second aspect of the present invention provides a loading method applicable to steel coils, using the loading equipment for steel coils described in the first aspect, including the steps of: a transportation device transports the steel coil to the coil supporting position, and the loading equipment moves to the coil loading position; after the loading equipment is matched with the steel coil, it lifts the steel coil to a safe height; the loading equipment moves to a position adapted to the inside of the container and lowers the coil; the loading equipment returns to the initial position and waits for the next instruction.
[0036] 3. Beneficial effects
[0037] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0038] (1) For the loading equipment for steel coils of the present invention, the loading vehicle carrying the steel coil can move from the coil supporting position to the coil loading position along the guide rail, and the traveling direction is not likely to deviate; the structure of the guide rail is flat, and the gravity of the steel coil is not only transferred to the guide rail, but also the loading vehicle runs more smoothly, effectively avoiding damage to the steel coil caused by shaking and reducing waste of the steel coil.
[0039] (2) For the loading equipment for steel coils of the present invention, only one side of the lateral guide wheels has them, and this side is the same as the initial position of the moving device. Considering that the moving device moves the steel coil to the other side, therefore, the lateral guide wheels play a role in preventing deviation of the load; there are two guide wheels on each side of the longitudinal guide wheels, ensuring the stability of the center of gravity when the lifting assembly lifts the coil.
[0040] (3) For the loading equipment for steel coils of the present invention, the driving wheels and the driven wheels are respectively placed on the guiding unit and can move along the direction of the guiding unit. For the two pairs of driven wheels: at the joint of the ground guide rail, the operation is smoother. Brief description of the drawings
[0041] Hereinafter, the technical solutions of the present invention will be further described in detail with reference to the drawings and embodiments. However, it should be understood that these drawings are only for explanatory purposes and are not intended to limit the scope of the present invention. In addition, unless otherwise specified, these drawings are only intended to conceptually illustrate the structural configurations described herein and are not necessarily drawn to scale.
[0042] Figure 1 It is a three-dimensional structural schematic diagram of the loading equipment for steel coils of the present invention;
[0043] Figure 2 It is a structural schematic diagram of the guiding unit of the loading equipment for steel coils of the present invention;
[0044] Figure 3 It is a three-dimensional structural schematic diagram of the loading vehicle of the loading equipment for steel coils of the present invention;
[0045] Figure 4 It is a structural schematic diagram when the actuating mechanism of the loading vehicle penetrates the coil;
[0046] Figure 5 Schematic structural diagram when the actuating mechanism of the loading vehicle of the present invention lifts the coil;
[0047] Figure 6 Schematic structural diagram of the bottom view of the loading vehicle of the present invention;
[0048] Figure 7 is Figure 6 Enlarged view of part A;
[0049] Figure 8 Schematic structural diagram of the actuating mechanism of the loading vehicle of the present invention;
[0050] Figure 9 is Figure 8 Enlarged view of part I;
[0051] Figure 10 Schematic diagram of the omitted structure of the actuating mechanism of the loading vehicle of the present invention;
[0052] Figure 11 is Figure 10 Enlarged view of part II;
[0053] Figure 12 Partial schematic structural diagram of the lifting assembly of the present invention;
[0054] Figure 13 Assembly schematic diagram of the support assembly and the bearing assembly of the present invention;
[0055] Figure 14 Schematic structural diagram of the bearing assembly of the present invention;
[0056] Figure 15 Partial schematic structural diagram of the bearing assembly of the present invention;
[0057] Figure 16 Stereoscopic structural diagram of the anti-collision device and the buffer device of the bearing assembly of the present invention;
[0058] Figure 17 Front view of the anti-collision device and the buffer device of the bearing assembly of the present invention;
[0059] Figure 18 is Figure 17 Right view;
[0060] Figure 19 is Figure 17 Left view.
[0061] Explanation of reference numerals:
[0062] 10. Guide unit; 11. Transverse guide rail; 12. Longitudinal guide rail; 13. Cross connection block; 14. Coil supporting position; 15. Coil loading position;
[0063] 20. Workstation; 21. Container;
[0064] 30. Loading vehicle;
[0065] 31. Body main body; 311. Base; 312. Lifting frame; 313. Counterweight; 314. Tie rod; 315. Lifting assembly; 3151. Lifting arm; 3152. Lateral guide wheel; 3153. Longitudinal guide wheel; 3154. Lifting hydraulic cylinder; 3155. Hydraulic station;
[0066] 33. Traveling mechanism; 331. Reducing motor; 332. Driving wheel; 333. Driven wheel;
[0067] 34. Actuating mechanism; 341. Driving assembly; 3411. Bidirectional driving servo motor; 3412. Reducer; 3413. Coupling; 3414. Lead screw; 3415. Guide sleeve; 3416. Protective cover; 342. Support assembly; 3421. Front suspension bracket; 3422. Rear suspension bracket; 3423. Connecting cross beam; 3424. Moving device; 34241. Front guide rail; 34242. Front roller; 34243. Fixed seat; 34244. Rear guide rail; 34245. Clamping wheel; 343. Carrying assembly; 3431. Cantilever cylinder; 34311. Rubber sleeve; 34312. End cover; 3433. Buffer device; 34331. Anti-collision ring; 34332. Connecting rod; 34333. Spring; 34334. Base; 34335. Substrate; 34336. Proximity switch; 34337. Relief hole;
[0068] 40. Transport device;
[0069] 50. Steel coil. Detailed implementation manner
[0070] The following detailed description of the exemplary embodiments of the present invention refers to the accompanying drawings, which form a part of the description, and in which exemplary embodiments in which the present invention can be implemented are shown as examples. Although these exemplary embodiments are described in sufficient detail to enable those skilled in the art to implement the present invention, it should be understood that other embodiments can be achieved and various changes can be made to the present invention without departing from the spirit and scope of the present invention. The following more detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed present invention, but is merely for illustrative purposes and does not limit the description of the features and characteristics of the present invention, in order to present the best mode of implementing the present invention and to enable those skilled in the art to implement the present invention. Therefore, the scope of the present invention is defined only by the appended claims.
[0071] The following detailed description of the present invention and exemplary embodiments can be better understood in conjunction with the accompanying drawings, in which the elements and features of the present invention are identified by reference numerals.
[0072] As Figure 1 shown, the loading device for the applicable steel coil 50 in this embodiment includes a guiding unit 10, which includes a guide rail, along which at least one coil supporting position 14 and at least one coil loading position 15 are provided; at least one workstation 20 for placing a container 21, the workstation 20 being located on one side of the guiding unit 10 close to the coil loading position 15; a loading unit located on the guiding unit 10, which includes at least one loading vehicle 30, the loading vehicle 30 including an actuator 34 capable of cooperating with the steel coil 50 and realizing lifting and / or placing the steel coil 50, and the loading vehicle 30 being able to transfer the steel coil along the guiding unit 10 from the coil supporting position 14 to the coil loading position 15 and stack the steel coil in the container 21; a transportation unit cooperating with the guiding unit 10, the transportation unit including at least one transportation device 40; the transportation device 40 including an overhead crane, an RGV transporter, a forklift, a crane or a trailer.
[0073] As Figure 2 shown, the guiding unit 10 includes a transverse guide rail 11, a longitudinal guide rail 12 and a cross connecting block 13, and the transverse guide rail 11 and the longitudinal guide rail 12 are vertically cross-connected through the cross connecting block 13. Specifically, the transverse guide rail 11 and the longitudinal guide rail 12 adopt QU80 tracks; the gauge is 1780 mm.
[0074] In this embodiment, the above-mentioned workstation 20 is located at the tail of the transverse guide rail 11, the RGV transporter can run along the longitudinal guide rail 12, and the loading vehicle 30 can run along the transverse guide rail 11.
[0075] Combined with Figure 3 、 Figure 4 、 Figure 5 and Figure 6 shown, this embodiment provides a structure of a loading vehicle 30, the loading vehicle 30 including a vehicle body 31, a traveling mechanism 33 and an actuator 34: the traveling mechanism 33 and the actuator 34 are arranged on the vehicle body 31; the vehicle body 31 includes a base 311, a lifting frame 312, a counterweight 313, a pull rod 314 and a lifting assembly 315: buffer pads and limit switches are arranged at the front and rear ends of the base 311; the counterweight 313 and the lifting frame 312 are respectively arranged on both sides of the base 311; one end of the pull rod 314 is connected to one side of the top of the lifting frame 312, and the other end is connected to the base 311; the lifting frame 312 and the vehicle body 31 adopt a prestressed frame structure design to improve the anti-"tilting head" ability of the cantilever cylinder 3431 when carrying a load.
[0076] In addition, if Figure 7 As shown, the base 311 is designed to be a hollow structure, and concrete or the like can be injected into the hollow part to enhance the supporting strength of the base 311, increase the weight of the base 311, and ensure the stability of loading.
[0077] like Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12 As shown, the lifting assembly 315 includes a lifting arm 3151, a transverse guide wheel 3152, a longitudinal guide wheel 3153, a lifting hydraulic cylinder 3154 and a hydraulic station 3155; the hydraulic station 3155 is arranged on the base 311, and a transverse guide wheel 3152 and a longitudinal guide wheel 3153 are arranged at the tail of the lifting arm 3151. The longitudinal guide wheel 3153 moves up and down close to the lifting frame 312, and the transverse guide wheel 3152 is engaged on both sides of the transverse direction of the lifting frame 312. The bottom of the lifting hydraulic cylinder 3154 is connected to the base 311 (hinged), and its telescopic rod is fixedly connected to the lifting arm 3151. A joint (heavy-load cylinder configuration structure) is provided at the front end of the telescopic arm, and the height of the lifting arm 3151 is controlled by the stroke limiter of the lifting hydraulic cylinder 3154.
[0078] A tensioning device (not marked in the figure) is provided on the pull rod 314; the tensioning device includes a nut with positive and negative threads, and the pull rod 314 is provided with a matching thread. The tightness of the pull rod 314 is achieved by adjusting the tightness of the nut.
[0079] exist Figure 1 In the figure, the vehicle body 31 also includes a guide groove-drag chain, which provides power supply to the entire vehicle through a steel drag chain connected to the vehicle body 31, and a staircase for operator maintenance, which is arranged on one side of the base 311.
[0080] It should be noted that if Figure 12 As shown, the transverse guide wheel 3152 is only provided on one side, and the side is in the same initial position as the moving device. Considering that the moving device moves to the other side with the steel coil, the transverse guide wheel 3152 plays a role in preventing the load from deviating. The two longitudinal guide wheels 3153 on each side ensure the stability of the center of gravity of the lifting assembly 315 when lifting the coil.
[0081] like Figure 5 , Figure 8As shown, the actuator 34 includes a drive assembly 341, a support assembly 342, and a bearing assembly 343. The bearing assembly 343 includes a cantilever cylinder 3431 and a buffer device 3433. An end cap 34312 is connected to the end of the cantilever cylinder 3431. A rubber sleeve 34311 is sleeved outside the cantilever cylinder 3431. The rubber sleeve 34311 wraps the cantilever cylinder 3431 (bundled with a strap), which not only prevents the inner hole wall of the metal coil from being worn, but also prevents the metal coil from wearing the cantilever cylinder 3431.
[0082] Combined with Figure 15 、 Figure 16 、 Figure 17 As shown, the buffer device 3433 includes a collision avoidance ring 34331, a connecting rod 34332, a spring 34333, and a base 34334. The collision avoidance ring 34331 is fixed to the connecting rod 34332. The spring 34333 is sleeved on the connecting rod 34332. The base 34334 is in a cylindrical shape and is connected to the end cap 34312. A through hole for the connecting rod 34332 to avoid is opened at the bottom of the base 34334. The spring 34333 is placed in the base 34334 and is limited by the end cap 34312. The design of this structure can effectively avoid the rigid contact between the cantilever cylinder 3431 and the inner wall of the container 21. The collision avoidance ring 34331 has a number of relief holes 34337.
[0083] In Figure 16 , the buffer device 3433 further includes a proximity switch 34336 (which can be a mechanical switch). The proximity switch 34336 is arranged on one side of the tail of the connecting rod 34332 and is fixed on the base 34334. When the collision avoidance ring 34331 touches the inner wall of the container 21, the collision avoidance ring 34331 can compress the spring 34333 and move towards the inner side of the cantilever cylinder 3431. The connecting rod 34332 touches the proximity switch 34336, forcing the cantilever cylinder 3431 to stop moving forward or moving.
[0084] Combined with Figure 11 and Figure 13 As shown, the support assembly 342 includes a front suspension bracket 3421, a rear suspension bracket 3422, a connecting cross beam 3423, and a moving device 3424. The two ends of the connecting cross beam 3423 are respectively connected to the front suspension bracket 3421 and the rear suspension bracket 3422. The guide sleeve 3415 is fixed on the connecting cross beam 3423. The front suspension bracket 3421 and the rear suspension bracket 3422 are assembled with the cantilever cylinder 3431.
[0085] In some embodiments, such as Figure 9 and Figure 11In this case, the mobile device 3424 includes a front guide rail 34241, front rollers 34242, a fixed seat 34243, a rear guide rail 34244, and clamping wheels 34245; the front guide rail 34241 and the rear guide rail 34244 are respectively fixed on the lifting arm 3151, the front rollers 34242 are arranged on the fixed seat 34243 and placed on the front guide rail 34241, and the front suspension bracket 3421 is fixedly connected to the fixed seat 34243 and can move along the front guide rail 34241; the clamping wheels 34245 are arranged on the rear suspension bracket 3422 and cooperate with the rear guide rail 34244.
[0086] Furthermore, as Figure 11 shown, the drive assembly 341 includes a bidirectional drive servo motor 3411, a speed reducer 3412, a coupling 3413, a lead screw 3414, and a guide sleeve 3415. The bidirectional drive servo motor 3411, the speed reducer 3412, and the coupling 3413 are fixed on the lifting arm 3151, and the lead screw 3414 cooperates with the guide sleeve 3415; by driving the lead screw 3414 to rotate through the bidirectional drive servo motor 3411, the speed reducer 3412, and the coupling 3413, the lead screw 3414 and the guide sleeve 3415 move relative to each other, and the guide sleeve 3415 drives the support assembly 342 to move in the X direction.
[0087] The cooperation between the above-mentioned lead screw 3414 and the guide sleeve 3415 ensures high precision in the Z direction. At the same time, the cooperation between the double lead screws 3414 and the guide sleeve 3415 makes the movement of the cantilever cylinder 3431 smoother and more accurate.
[0088] In some embodiments of the present invention, the drive assembly 341 can also be driven by an electro-hydraulic cylinder. In comparison, the precision of the electro-hydraulic cylinder is not as good as the cooperation between the lead screw 3414 and the guide sleeve 3415, but it can also meet the usage requirements in some cases, such as an open container 21.
[0089] In addition, as Figure 1 shown, in order to reduce the influence of external dust, etc. on the lead screw 3414 and the guide sleeve 3415, the drive assembly 341 is also externally equipped with a protective cover 3416; the protective cover 3416 is fixed on the lifting arm 3151, and the protective cover 3416 is provided with ventilation holes, which can dissipate the heat generated inside the bidirectional drive servo motor 3411 and prevent the bidirectional drive servo motor 3411 from overheating.
[0090] The loading vehicle 30 of the present invention adopts a rail type, as Figure 6As shown, the traveling mechanism 33 includes a reduction motor 331, a pair of drive wheels 332 connected to the reduction motor 331, and at least a pair of driven wheels 333; the drive wheels 332 and the driven wheels 333 are respectively placed on the guiding unit 10 and can move along the direction of the guiding unit 10. Mechanical limiting plates are provided at both the coil supporting position 14 and the coil loading position 15 of the transverse guide rail 11 to provide further limiting guarantee.
[0091] It should be emphasized that during the process of supporting the steel coil 50, the shaking generated by the loading vehicle 30 is transmitted to the steel coil 50 through the cantilever cylinder 3431. At the same time, relative movement and mutual friction will occur between the inner hole wall of the cantilever cylinder 3431 and the steel coil 50, resulting in damage to the inner hole wall. In this regard, the two pairs of driven wheels 333 of the present invention are arranged in parallel, and the two pairs of driven wheels 333 are specially designed, so that the operation is smoother at the joint of the ground guide rail, effectively solving the above problems and ensuring that the quality of the steel coil 50 meets the requirements as much as possible.
[0092] The loading method for the applicable steel coil 50 of the present invention, using the above-mentioned loading equipment for the applicable steel coil 50, includes the steps: the transportation device 40 transports the steel coil 50 to the coil supporting position 14, and the loading equipment travels to the coil loading position 15; after the loading equipment is matched with the steel coil 50, the steel coil 50 is lifted to a safe height; the loading equipment travels to a position suitable for the inside of the container 21 and unloads the coil; the loading equipment returns to the initial position and waits for the next instruction.
[0093] The present invention and its embodiments are schematically described above. The description is not restrictive, and only one of the embodiments of the present invention is shown in the drawings. The actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it and design similar structural modes and embodiments without creative efforts without departing from the purpose of the present invention, they shall fall within the protection scope of the present invention.
Claims
1. A loading device applicable to steel coils, characterized in that, It includes: A guiding unit, which includes a guide rail, and at least one coil supporting position and at least one coil loading position are arranged along the guide rail; At least one workstation for placing a container device, and the workstation is located on one side of the guiding unit close to the coil loading position; A loading unit located on the guiding unit, which includes at least one loading vehicle. The loading vehicle includes an actuator that can cooperate with the steel coil and lift and / or place the steel coil. The loading vehicle can transfer the steel coil along the guiding unit from the coil supporting position to the coil loading position, and stack the steel coil in the container device; A transportation unit cooperating with the guiding unit, and the transportation unit includes at least one transportation device.
2. The loading device applicable to steel coils according to claim 1, characterized in that, The loading vehicle further includes a vehicle body and a traveling mechanism: the traveling mechanism and the actuator are arranged on the vehicle body; The vehicle body includes a base, a lifting frame, a counterweight, a pull rod and a lifting assembly: buffer pads and limit switches are arranged at the front and rear ends of the base; the counterweight and the lifting frame are respectively arranged on both sides of the base; one end of the pull rod is connected to one side of the top of the lifting frame, and the other end is connected to the base; The lifting assembly includes a lifting arm, a transverse guide wheel, a longitudinal guide wheel, a lifting hydraulic cylinder and a hydraulic station; the hydraulic station is arranged on the base, the tail of the lifting arm is provided with a transverse guide wheel and a longitudinal guide wheel, the longitudinal guide wheel closely contacts the lifting frame and moves up and down, the transverse guide wheel is engaged on both sides of the lifting frame in the transverse direction, and the bottom of the lifting hydraulic cylinder is connected to the base.
3. The loading device applicable to steel coils according to claim 2, characterized in that The actuator includes a driving component, a supporting component and a bearing component. The bearing component includes a cantilever cylinder and a buffer device, and an end cover is connected to the end of the cantilever cylinder; The buffer device includes an anti-collision ring, a connecting rod, a spring and a base; the anti-collision ring is fixed to the connecting rod, and the spring is sleeved on the connecting rod; the base is in a cylindrical shape and is connected to the end cover. A through hole for the connecting rod to avoid is opened at the bottom of the base, and the spring is placed in the base and limited by the end cover.
4. The loading device applicable to steel coils according to claim 3, characterized in that, The buffer device further includes a proximity switch; the proximity switch is arranged on one side of the tail of the connecting rod and fixed on the base. When the anti-collision ring contacts the inner wall of the container, the anti-collision ring can compress the spring and move towards the inside of the cantilever cylinder, and the connecting rod touches the proximity switch, forcing the cantilever cylinder to stop moving or advancing.
5. The loading device applicable to steel coils according to claim 4, characterized in that The supporting component includes a front suspension bracket, a rear suspension bracket, a connecting cross beam and a moving device. The two ends of the connecting cross beam are respectively connected to the front suspension bracket and the rear suspension bracket. The guide sleeve is fixed on the connecting cross beam, and the front suspension bracket and the rear suspension bracket are assembled with the cantilever cylinder; The moving device includes a front guide rail, a front roller, a fixed seat, a rear guide rail and a clamping wheel; the front guide rail and the rear guide rail are respectively fixed on the lifting arm. The front roller is arranged on the fixed seat and placed on the front guide rail. The front suspension bracket is fixedly connected to the fixed seat and can move along the front guide rail; the clamping wheel is arranged on the rear suspension bracket and cooperates with the rear guide rail.
6. The loading device applicable to steel coils according to claim 5, characterized in that The driving assembly includes a bidirectional driving servo motor, a speed reducer, a coupling, a lead screw and a guide sleeve. The bidirectional driving servo motor, the speed reducer and the coupling are fixed on the lifting arm, and the lead screw is matched with the guide sleeve. The lead screw rotates through the driving of the bidirectional driving servo motor, the speed reducer and the coupling, and the lead screw and the guide sleeve move relative to each other, and the guide sleeve drives the supporting assembly to move in the X direction.
7. The loading device applicable to steel coils according to claim 6, characterized in that, characterized in that, The driving assembly is also externally equipped with a protective cover; the protective cover is fixed on the lifting arm, and ventilation holes are provided on the protective cover.
8. The loading device applicable to steel coils according to claim 7, characterized in that The traveling mechanism includes a reduction motor, a pair of driving wheels connected to the reduction motor, and at least a pair of driven wheels; the driving wheels and the driven wheels are respectively placed on the guiding unit and can move along the direction of the guiding unit.
9. The loading device applicable to steel coils according to claim 8, characterized in that, It is characterized in that Two pairs of driven wheels are arranged in parallel.
10. A loading method applicable to steel coils, using the loading equipment for steel coils described in claim 9, characterized in that, It includes the steps: the transporting device transports the steel coil to the coil supporting position, and the loading device travels to the coil loading position; after the loading device is matched with the steel coil, the steel coil is lifted to a safe height; the loading device travels to a position suitable for the inside of the container device and lowers the coil; the loading device returns to the initial position to wait for the next instruction.
Citation Information
Patent Citations
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