Antifouling self-cleaning line column type porcelain insulator and detection method thereof
Through the wind-driven position adjustment rotary member and rotary exhaust member, self-cleaning of the surface of the porcelain insulator is achieved, solving the problem of inconvenience in cleaning of existing porcelain insulators and improving cleaning efficiency.
Patent Information
- Application Number
- CN202510442301.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2025-03-31
- Filing Date
- 2025-04-09
- Publication Date
- 2025-08-01
AI Technical Summary
The surface of existing porcelain insulators is prone to dust accumulation, making cleaning operation cumbersome and inconvenient.
An anti-fouling self-cleaning type line column-type porcelain insulator is designed, and the reciprocating screw and air blade plate are driven by the wind-driven rotational member to achieve self-cleaning of the insulator surface. Combined with the rotating exhaust member and the one-way pulling unit, intermittent cleaning is performed using airflow.
The self-cleaning effect of the insulator surface is achieved, the cleaning operation is simplified, and the cleaning efficiency is improved.
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Figure CN120413208A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of insulators, and specifically to an anti-pollution self-cleaning line post porcelain insulator and its detection method. Background Art
[0002] An insulator is a special insulating control component that plays an important role in overhead transmission lines. A porcelain insulator is an insulator made of electrical porcelain, and the electrical porcelain is baked from quartz, feldspar, and clay as raw materials. The porcelain surface of the porcelain insulator is usually covered with porcelain glaze to improve its mechanical strength, prevent water infiltration, and increase surface smoothness. Among various insulators, porcelain insulators are the most commonly used.
[0003] During the process of putting the insulator into use, with the increase of the service time, some dust will adhere to the surface of the insulator. Thus, it is necessary for the staff to clean the surface of the insulator to restore the original insulation level. However, when cleaning the surface of the insulator, not only is the operation cumbersome, but also because the installation position of the insulator is relatively high, it is extremely inconvenient to clean. Summary of the Invention
[0004] The purpose of the present invention is to provide an anti-pollution self-cleaning line post porcelain insulator and its detection method to solve the problem that the insulator cannot be self-cleaned.
[0005] To achieve the above purpose, the present invention provides the following technical solution: An anti-pollution self-cleaning line post porcelain insulator, including an insulator main body, a first mounting seat, and a second mounting seat. A first clamping seat is installed on the outer wall of the second mounting seat. A connection chamber is installed on the side of the first clamping seat away from the second mounting seat. An adjustment and rotation member is provided on the connection chamber. A reciprocating lead screw is connected to the connection chamber through the adjustment and rotation member. At the end of the connection chamber away from the first clamping seat, L-shaped guide rods are installed on both sides of the reciprocating lead screw. A movable sleeve block is sleeved on the reciprocating lead screw, and the movable sleeve block is slidably connected to the L-shaped guide rods. Air storage chambers are installed on both sides of the connection chamber. A piston rod extending to the outside of the air storage chamber is inserted into the interior of the air storage chamber. A second return spring connected to the piston rod is provided on the inner wall of the air storage chamber. One-way pulling units connected to the piston rod are provided at both ends of the movable sleeve block. A rotary exhaust member is provided on the air storage chamber.
[0006] As a further solution of the present invention: The position-adjusting and rotating member includes a second clamping seat installed on the top of the first clamping seat. One end of the second clamping seat is provided with a second positioning ring. The outer wall of the second positioning ring is rotatably connected with a transmission gear ring through a bearing. The top of the transmission gear ring is provided with a first positioning ring. The top of the first positioning ring is provided with a wind vane plate. The inside of the connection bin is rotatably connected with a transmission shaft through a bearing. One end of the transmission shaft is fixedly connected with one end of the reciprocating lead screw. The top of the connection bin is provided with a rotating connecting rod extending into the connection bin. The top of the rotating connecting rod is provided with a transmission spur gear meshing with the transmission gear ring. The bottom of the rotating connecting rod is provided with a reversing bevel gear. A first ratchet ring is arranged on the transmission shaft. A first sleeve located on one side of the first ratchet ring is rotatably connected to the transmission shaft through a bearing. One end of the first sleeve away from the first ratchet ring is provided with a first follower gear meshing with the reversing bevel gear. A second sleeve is arranged on the transmission shaft on the side of the rotating connecting rod away from the first sleeve. One end of the second sleeve is provided with a second follower gear meshing with the reversing bevel gear. A second ratchet ring is arranged on the transmission shaft at the end of the second sleeve away from the second follower gear. The outer wall of the first sleeve is provided with a first ratchet pawl meshing with the first ratchet ring. The outer wall of the second sleeve is provided with a second ratchet pawl meshing with the second ratchet ring.
[0007] As a further solution of the present invention: The ratchet teeth on the first ratchet ring and the second ratchet ring face the same direction. The first ratchet pawl and the second ratchet pawl are both clamped to the first sleeve and the second sleeve through torsion springs.
[0008] As a further solution of the present invention: The number of the wind vane plates is multiple, and the multiple wind vane plates are equidistantly distributed along the center of the first positioning ring.
[0009] As a further solution of the present invention: The one-way pulling unit includes a C-shaped clamping plate installed at the end of the piston rod away from the air storage bin. A locking hole is opened on the C-shaped clamping plate. Plug pins are inserted at both ends of the movable sleeve block. A retaining pin is inserted outside the plug pins. A third return spring connected to the inner wall of the retaining pin is arranged at the top of the plug pins. Side connecting shafts located below the retaining pin are arranged on both sides of the plug pins. Guide rails are sleeved outside the side connecting shafts. A first return spring is installed on the side of the movable sleeve block away from the C-shaped clamping plate. One end of the first return spring is provided with a blocking plate connected to the guide rail. [[ID=X]] [[ID=Y]]
[0010] As a further solution of the present invention: The guide rail consists of an inclined section and a horizontal section. The diameter of the side connecting shaft is equal to the inner wall width of the guide rail.
[0011] As a further solution of the present invention: one end of the C-shaped clamping plate is provided with an inclined surface, the diameter of the clamping pin is equal to the diameter of the locking hole, and a ball is rotatably connected to the top of the clamping pin through a rotating shaft.
[0012] As a further solution of the present invention: the rotary exhaust member includes a worm gear ring rotatably connected to the outside of the second mounting seat. The worm gear ring is located above the first clamping seat. A jet pipe is installed on the top of the worm gear ring. A jet head is provided on one side of the jet pipe close to the insulator body. The top of the air storage chamber is rotatably connected through a bearing to a worm gear meshing with the worm gear ring. Small transmission bevel gears are installed at both ends of the worm gear. A shifting gear is provided on the top of the air storage chamber. A large transmission bevel gear meshing with the small transmission bevel gear is provided on the top of the shifting gear. A support rod is provided on one side of the C-shaped clamping plate. A shifting rack meshing with the shifting gear is provided at one end of the support rod. An air inlet pipe is installed at one end of the air storage chamber. A first one-way valve is provided at one end of the air inlet pipe. A filter chamber is provided at the bottom of the first one-way valve. A second one-way valve is provided at one end of the air storage chamber above the air inlet pipe. One end of the second one-way valve is connected to a hose connected to the jet pipe.
[0013] As a further solution of the present invention: the air inlet of the first one-way valve is connected to the filter chamber, and the air inlet of the second one-way valve is connected to the air storage chamber.
[0014] As a further solution of the present invention: the centers of the worm gear ring, the second positioning ring, and the insulator body are coaxial.
[0015] The present invention also discloses a detection method for a pollution-proof and self-cleaning line post porcelain insulator, using the above-mentioned pollution-proof and self-cleaning line post porcelain insulator, including the following steps:
[0016] S1: First, fix the insulator body so that the insulator body is in a vertical state;
[0017] S2: Then aim the image acquisition camera at one side of the insulator body, and at the same time adjust the distance between the image acquisition camera and the insulator body (1) so that the first mounting seat and the second mounting seat at both ends of the insulator body are within the shooting range;
[0018] S3: Then, operate the image acquisition camera to shoot the surface of the insulator body. During this process, intermittently rotate the insulator body to enable the image acquisition camera to shoot the surroundings of the insulator body. Upload the image information to the computer to detect the image and judge whether there are defects on the surface of the insulator body;
[0019] S4: After the detection is completed, remove the insulator body.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] 1. By setting the position-adjusting rotating member, rotating exhaust member, and one-way pulling unit, when the wind blows the wind vane plate, the reversing bevel gear will drive the transmission shaft to rotate clockwise, thereby causing the reciprocating lead screw to rotate clockwise. During this process, the second follower gear rotates counterclockwise. At this time, the second sleeve rotates relative to the transmission shaft. When the transmission gear ring rotates counterclockwise, the reversing bevel gear will drive the transmission shaft to rotate clockwise through the second follower gear, second sleeve, second pawl, and second ratchet ring, so that the reciprocating lead screw always rotates clockwise. In this way, when the second pawl rotates, the reciprocating lead screw always rotates clockwise, thus realizing the one-way rotation of the reciprocating lead screw, so that the reciprocating moving distance of the movable sleeve block is always equal. Then, in cooperation with the rotating exhaust member and the one-way pulling unit, the surface of the insulator body can be cleaned by the airflow, thus achieving the self-cleaning effect.
[0022] 2. By setting the rotating exhaust member and the one-way pulling unit, when the movable sleeve block drives the pin to contact the C-shaped clamping plate, the pin will be extruded by the inclined surface at one end of the pin, causing the pin to move relative to the plug pin. When the pin aligns with the locking hole, the pin will be inserted into the locking hole under the elastic restoring force of the third return spring. When the movable sleeve block moves away from the air storage chamber, it will drive the piston rod to move through the pin and the locking hole, so that the outside air enters the air storage chamber through the rotating exhaust member. When the partition plate contacts one end of the L-shaped guide rod as the movable sleeve block moves, the partition plate will be blocked, causing the first return spring to be compressed, so that the guide rail moves relative to the side connecting shaft, so that the plug pin drives the pin to move downward, so that the pin is separated from the locking hole. At this time, the piston rod will be restored under the elastic restoring force of the second return spring, so that the piston rod discharges the air inhaled into the air storage chamber, thus achieving the effect of supplying air to the rotating exhaust member and realizing the intermittent exhaust effect of the rotating exhaust member. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic structural diagram of the present invention;
[0024] Figure 2 is a schematic structural diagram of the bottom of the second mounting seat of the present invention;
[0025] Figure 3 is a connection diagram of the worm gear ring and the connection chamber of the present invention;
[0026] Figure 4 is a schematic structural diagram of the interior of the connection chamber of the present invention;
[0027] Figure 5Structural schematic diagram of the gas storage bin of the present invention;
[0028] Figure 6 Internal structural schematic diagram of the gas storage bin of the present invention;
[0029] Figure 7 Connection schematic diagram of the movable sleeve block and the C-shaped clamping plate of the present invention;
[0030] Figure 8 Connection schematic diagram of the second positioning ring and the worm gear ring of the present invention.
[0031] In the figure: 1. Insulator main body; 2. First mounting seat; 3. Second mounting seat; 4. Small drive bevel gear; 5. Jet head; 6. Jet pipe; 7. First positioning ring; 8. Second positioning ring; 9. Reciprocating lead screw; 10. L-shaped guide rod; 11. Gas storage bin; 12. Hose; 13. First one-way valve; 14. Filter bin; 15. Air inlet pipe; 16. Drive gear ring; 17. Wind vane plate; 18. Worm gear ring; 19. Connection bin; 20. First clamping seat; 21. Second clamping seat; 22. Worm gear; 23. Movable sleeve block; 24. Piston rod; 25. Drive spur gear; 26. Shifting rack; 27. Large drive bevel gear; 28. Rotating connecting rod; 29. Reversing bevel gear; 30. First pawl; 31. First ratchet ring; 32. First sleeve; 33. First follower gear; 34. Second follower gear; 35. Second sleeve; 36. Transmission shaft; 37. Second ratchet ring; 38. Second pawl; 39. Second one-way valve; 40. Support rod; 41. C-shaped clamping plate; 42. Baffle plate; 43. First return spring; 44. Shifting gear; 45. Second return spring; 46. Locking hole; 47. Pin; 48. Third return spring; 49. Plug pin; 50. Side connecting shaft; 51. Guide rail; 511. Inclined section; 512. Horizontal section. Detailed implementation manners
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0033] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected", "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. The following describes the embodiments according to the overall structure of the present invention.
[0034] Please refer to Figures 1 to 8 , in an embodiment of the present invention, an anti-fouling self-cleaning line post porcelain insulator includes an insulator main body 1, a first mounting seat 2, and a second mounting seat 3. A first clamping seat 20 is installed on the outer wall of the second mounting seat 3. A connection chamber 19 is installed on one side of the first clamping seat 20 away from the second mounting seat 3. An adjustment and rotation member is provided on the connection chamber 19. A reciprocating lead screw 9 is connected to the connection chamber 19 through the adjustment and rotation member. At one end of the connection chamber 19 away from the first clamping seat 20, L-shaped guide rods 10 are installed on both sides of the reciprocating lead screw 9. A movable sleeve block 23 is sleeved on the reciprocating lead screw . The movable sleeve block 23 is slidably connected to the L-shaped guide rods 10. Gas storage chambers 11 are installed on both sides of the connection chamber 19. A piston rod 24 extending outside the gas storage chamber 11 is inserted into the interior of the gas storage chamber 11. A second return spring 45 connected to the piston rod 24 is provided on the inner wall of the gas storage chamber 11. One-way pulling units connected to the piston rod 24 are provided at both ends of the movable sleeve block 23. A rotary exhaust member is provided on the gas storage chamber 11.
[0035] In this embodiment, during the use of the insulator body 1, the position-adjusting rotating member is driven by wind power to operate. Through the operation of the position-adjusting rotating member, the reciprocating lead screw 9 only rotates clockwise. During the rotation of the reciprocating lead screw 9, the movable sleeve block 23 reciprocates along the reciprocating lead screw 9. When the movable sleeve block 23 approaches the connection bin 19, the operation of the one-way pulling unit causes the movable sleeve block 23 to be connected to the piston rod 24. When the movable sleeve block 23 moves to the end of the reciprocating lead screw 9 away from the connection bin 19, the piston rod 24 pumps external air into the air storage bin 11. At the same time, the movable sleeve block 23 is separated from the piston rod 24. At this time, the piston rod 24 will be restored under the elastic restoring force of the second return spring 45, so that the air inside the air storage bin 11 is sprayed on the surface of the insulator body 1 through the rotary exhaust member, so as to realize the self-cleaning of the insulator body 1.
[0036] Please refer specifically to Figure 1 , Figure 2 , Figure 3 , Figure 4 , the position-adjusting rotating member includes a second clamping seat 21 installed on the top of the first clamping seat 20. One end of the second clamping seat 21 is installed with a second positioning ring 8. The outer wall of the second positioning ring 8 is rotatably connected with a transmission gear ring 16 through a bearing. The top of the transmission gear ring 16 is installed with a first positioning ring 7. The top of the first positioning ring 7 is provided with a wind vane plate 17. The inside of the connection bin 19 is rotatably connected with a transmission shaft 36 through a bearing. One end of the transmission shaft 36 is fixedly connected with one end of the reciprocating lead screw 9. The top of the connection bin 19 is provided with a rotating link 28 extending into the connection bin 19. The top of the rotating link 28 is installed with a transmission spur gear 25 meshing with the transmission gear ring 16. The bottom of the rotating link 28 is installed with a reversing bevel gear 29. A first ratchet ring 31 is arranged on the transmission shaft 36. A first sleeve 32 located on one side of the first ratchet ring 31 is rotatably connected to the transmission shaft 36 through a bearing. One end of the first sleeve 32 away from the first ratchet ring 31 is installed with a first follower gear 33 meshing with the reversing bevel gear 29. A second sleeve 35 is arranged on the transmission shaft 36 on the side of the rotating link 28 away from the first sleeve 32. One end of the second sleeve 35 is provided with a second follower gear 34 meshing with the reversing bevel gear 29. A second ratchet ring 37 is arranged on the transmission shaft 36 at the end of the second sleeve 35 away from the second follower gear 34. The outer wall of the first sleeve 32 is provided with a first pawl 30 meshing with the first ratchet ring 31. The outer wall of the second sleeve 35 is provided with a second pawl 38 meshing with the second ratchet ring 37.
[0037] In this embodiment, when the wind blows the wind blade plate 17, the wind blade plate 17 drives the transmission gear ring 16 to rotate through the first positioning ring 7. At this time, the transmission gear ring 16 will drive the transmission spur gear 25 to rotate. When the wind blade plate 17 drives the transmission gear ring 16 to rotate clockwise through the first positioning ring 7, the transmission spur gear 25 will drive the reversing bevel gear 29 to rotate through the rotating link 28. At this time, the reversing bevel gear 29 will drive the transmission shaft 36 to rotate clockwise through the first follower gear 33, the first sleeve 32, the first pawl 30, and the first ratchet ring 31, so as to make the reciprocating lead screw 9 rotate clockwise. During this process, the second follower gear 34 rotates counterclockwise. At this time, the second sleeve 35 rotates relative to the transmission shaft 36. When the transmission gear ring 16 rotates counterclockwise, at this time, the reversing bevel gear 29 will drive the transmission shaft 36 to rotate clockwise through the second follower gear 34, the second sleeve 35, the second pawl 38, and the second ratchet ring 37, so as to make the reciprocating lead screw 9 always rotate clockwise. In this way, when the second pawl 38 rotates, the reciprocating lead screw 9 always rotates clockwise. In this way, the one-way rotation of the reciprocating lead screw 9 can be realized, so that the distance that the movable sleeve block 23 reciprocates is always equal.
[0038] Please refer specifically to Figure 4 , the tooth orientations of the first ratchet ring 31 and the second ratchet ring 37 are equal, and the first pawl 30 and the second pawl 38 are both clamped to the first sleeve 32 and the second sleeve 35 through torsion springs.
[0039] In this embodiment, by setting this structure, when the rotating link 28 rotates, the transmission shaft 36 always rotates in one direction, so as to realize the one-way rotation of the reciprocating lead screw 9.
[0040] Please refer specifically to Figure 3 、 Figure 8 , the number of wind blade plates 17 is set to be multiple, and the multiple wind blade plates 17 are equidistantly distributed along the center of the first positioning ring 7.
[0041] In this embodiment, by setting this structure, the wind can blow the first positioning ring 7 to rotate from different directions.
[0042] Please refer specifically to Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 、 Figure 7, the unidirectional pulling unit includes a C-shaped clamping plate 41 installed at one end of the piston rod 24 away from the air storage bin 11. A locking hole 46 is provided on the C-shaped clamping plate 41. The two ends of the movable sleeve block 23 are inserted with pins 49. The outside of the pin 49 is inserted with a locking pin 47. A third return spring 48 connected to the inner wall of the locking pin 47 is arranged at the top of the pin 49. Side connecting shafts 50 located below the locking pin 47 are arranged on both sides of the pin 49. A guide rail 51 is sleeved on the outside of the side connecting shaft 50. A first return spring 43 is installed on one side of the movable sleeve block 23 away from the C-shaped clamping plate 41. One end of the first return spring 43 is provided with a baffle plate 42 connected to the guide rail 51.
[0043] In this embodiment, when the movable sleeve block 23 drives the locking pin 47 to contact the C-shaped clamping plate 41, the locking pin 47 will be squeezed by the inclined surface at one end of the locking pin 47, causing the locking pin 47 to move relative to the pin 49. When the locking pin 47 is aligned with the locking hole 46, the locking pin 47 will be inserted into the locking hole 46 under the action of the elastic restoring force of the third return spring 48. When the movable sleeve block 23 moves away from the air storage bin 11, it will drive the piston rod 24 to move through the locking pin 47 and the locking hole 46, so that the outside air enters the air storage bin 11 through the rotary exhaust part. When the baffle plate 42 contacts one end of the L-shaped guide rod 10 as the movable sleeve block 23 moves, the baffle plate 42 will be blocked, causing the first return spring 43 to be squeezed, so that the guide rail 51 moves relative to the side connecting shaft 50. In this way, the pin 49 can drive the locking pin 47 to move downward, so that the locking pin 47 is separated from the locking hole 46. At this time, the piston rod 24 will be restored by the elastic restoring force of the second return spring 45, so that the piston rod 24 discharges the air inhaled into the air storage bin 11, thus realizing the effect of supplying air to the rotary exhaust part and realizing the intermittent exhaust effect of the rotary exhaust part.
[0044] Please refer specifically to Figure 7 , the guide rail 51 is composed of an inclined section 511 and a horizontal section 512. The diameter of the side connecting shaft 50 is equal to the inner wall width of the guide rail 51.
[0045] In this embodiment, by setting this structure, the pin 49 cannot move relative to the movable sleeve block 23 when the side connecting shaft 50 is located at the horizontal section 512 position. When the side connecting shaft 50 moves to the inclined section 511 position, the pin 49 will move through the inclined section 511 and the side connecting shaft 50, so as to realize the precise limit of the pin 49.
[0046] Please refer specifically to Figure 7 , one end of the C-shaped clamping plate 41 is provided with an inclined surface. The diameter of the locking pin 47 is equal to the diameter of the locking hole 46. A ball is rotatably connected to the top of the locking pin 47 through a rotating shaft.
[0047] In this embodiment, this structure is provided to reduce the friction between the top of the bayonet 47 and the locking hole 46 , while also improving the stability of the bayonet 47 when inserted into the locking hole 46 .
[0048] Please refer to Figure 3 、 Figure 5 、 Figure 6 、 Figure 8 The rotary exhaust member includes a worm gear ring 18 rotatably connected to the outside of the second mounting seat 3. The worm gear ring 18 is located above the first clamping seat 20. An injection pipe 6 is installed on the top of the worm gear ring 18. A nozzle head 5 is provided on the side of the injection pipe 6 close to the insulator body 1. The top of the air storage bin 11 is rotatably connected to a worm gear 22 meshing with the worm gear ring 18 through a bearing. Small transmission bevel gears 4 are installed at both ends of the worm gear 22. A shift gear 44 is provided on the top of the air storage bin 11. The top of the shift gear 44 is provided with a small transmission bevel gear. A large transmission bevel gear 27 is meshed with the gear 4, and a support rod 40 is provided on one side of the C-shaped clamping plate 41. One end of the support rod 40 is provided with a shift rack 26 meshed with the shift gear 44. An air intake pipe 15 is installed at one end of the air storage bin 11, and a first one-way valve 13 is provided at one end of the air intake pipe 15. A filter bin 14 is provided at the bottom of the first one-way valve 13, and a second one-way valve 39 is provided at one end of the air storage bin 11, which is located above the air intake pipe 15. One end of the second one-way valve 39 is connected to a hose 12 connected to the jet pipe 6.
[0049] In this embodiment, when the piston rod 24 moves in a direction away from the air storage bin 11, outside air enters the air storage bin 11 through the filter bin 14, the first one-way valve 13, and the air inlet pipe 15. At the same time, the shift rack 26 shifts the shift gear 44 to rotate, thereby causing the large transmission bevel gear 27 to drive the worm gear ring 18 to rotate 180 degrees through the small transmission bevel gear 4 and the worm gear 22. When the piston rod 24 is restored under the action of the elastic restoring force of the second return spring 45, the air sucked into the air storage bin 11 through the piston rod 24 will pass through the second one-way valve 39, the hose 12, the injection pipe 6, and finally be ejected by the injection head 5, so that the air is sprayed on the surface of the insulator body 1. Thereafter, the shift rack 26 drives the shift gear 44 to rotate in the opposite direction, causing the injection head 5 to rotate during the injection process, so that the surface of the insulator body 1 can be cleaned by the airflow, thereby achieving a self-cleaning effect.
[0050] Please refer to Figure 6 The air inlet of the first one-way valve 13 is connected to the filter bin 14 , and the air inlet of the second one-way valve 39 is connected to the air storage bin 11 .
[0051] In this embodiment, this structure is provided to achieve a one-way flow of air inside the air storage bin 11 .
[0052] Please refer toFigure 2 , Figure 3 The centers of the worm gear ring 18, the second positioning ring 8, and the insulator body 1 are coaxial.
[0053] In this embodiment, by setting this structure, the distance between the insulator body 1 and the jet head 5 remains constant when the jet pipe 6 rotates.
[0054] The following provides a detection method for a pollution-proof and self-cleaning line post insulator in combination with the above-mentioned pollution-proof and self-cleaning line post insulator, which specifically includes the following steps:
[0055] S1: First, fix the insulator body 1 so that the insulator body 1 is in a vertical state;
[0056] S2: Then, aim the image acquisition camera at one side of the insulator body 1, and at the same time adjust the distance between the image acquisition camera and the insulator body 1 so that the first mounting seat 2 and the second mounting seat 3 at both ends of the insulator body 1 are within the shooting range;
[0057] S3: Then, operate the image acquisition camera to take pictures of the surface of the insulator body 1. During this process, intermittently rotate the insulator body 1 so that the image acquisition camera takes pictures of the surroundings of the insulator body 1. Upload the image information to the computer to detect the image and judge whether there are defects on the surface of the insulator body 1;
[0058] S4: After the detection is completed, remove the insulator body 1.
[0059] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A pollution-proof and self-cleaning line post porcelain insulator, comprising an insulator body (1), a first mounting seat (2), and a second mounting seat (3), characterized in that, The outer wall of the second mounting base (3) is provided with a first clamping seat (20). A connection chamber (19) is installed on the side of the first clamping seat (20) away from the second mounting base (3). An adjustment and rotation member is arranged on the connection chamber (19). A reciprocating lead screw (9) is connected to the connection chamber (19) through the adjustment and rotation member. At one end of the connection chamber (19) away from the first clamping seat (20), L-shaped guide rods (10) are installed on both sides of the reciprocating lead screw (9). A movable sleeve block (23) is sleeved on the reciprocating lead screw (9), and the movable sleeve block (23) is slidably connected to the L-shaped guide rods (10). Gas storage chambers (11) are installed on both sides of the connection chamber (19). A piston rod (24) extending to the outside of the gas storage chamber (11) is inserted into the interior of the gas storage chamber (11). A second return spring (45) connected to the piston rod (24) is arranged on the inner wall of the gas storage chamber (11). One-way pulling units connected to the piston rod (24) are arranged at both ends of the movable sleeve block (23). A rotary exhaust member is arranged on the gas storage chamber (11).
2. The anti-fouling and self-cleaning line post porcelain insulator according to claim 1, characterized in that, The adjustment and rotation member includes a second clamping seat (21) installed on the top of the first clamping seat (20). One end of the second clamping seat (21) is provided with a second positioning ring (8). The outer wall of the second positioning ring (8) is rotatably connected to a transmission gear ring (16) through a bearing. A first positioning ring (7) is installed on the top of the transmission gear ring (16). A wind vane plate (17) is arranged on the top of the first positioning ring (7). A transmission shaft (36) is rotatably connected to the interior of the connection chamber (19) through a bearing. One end of the transmission shaft (36) is fixedly connected to one end of the reciprocating lead screw (9). A rotary connecting rod (28) extending into the interior of the connection chamber (19) is arranged on the top of the connection chamber (19). A transmission spur gear (25) meshing with the transmission gear ring (16) is installed on the top of the rotary connecting rod (28). A reversing bevel gear (29) is installed at the bottom of the rotary connecting rod (28). A first ratchet ring (31) is arranged on the transmission shaft (36). A first sleeve (32) is rotatably connected to the transmission shaft (36) through a bearing on one side of the first ratchet ring (31). A first follower gear (33) meshing with the reversing bevel gear (29) is installed at one end of the first sleeve (32) away from the first ratchet ring (31). A second sleeve (35) is arranged on the transmission shaft (36) on one side of the rotary connecting rod (28) away from the first sleeve (32). A second follower gear (34) meshing with the reversing bevel gear (29) is arranged at one end of the second sleeve (35). A second ratchet ring (37) is arranged on the transmission shaft (36) at one end of the second sleeve (35) away from the second follower gear (34). A first pawl (30) meshing with the first ratchet ring (31) is arranged on the outer wall of the first sleeve (32). A second pawl (38) meshing with the second ratchet ring (37) is arranged on the outer wall of the second sleeve (35).
3. The anti-fouling and self-cleaning line post porcelain insulator according to claim 2, wherein, The ratchet teeth on the first ratchet ring (31) and the second ratchet ring (37) face the same direction. The first ratchet pawl (30) and the second ratchet pawl (38) are both clamped to the first sleeve (32) and the second sleeve (35) through torsion springs.
4. The anti-fouling and self-cleaning line post porcelain insulator according to claim 2, wherein, The number of the wind vane plates (17) is set to be multiple, and the multiple wind vane plates (17) are equidistantly distributed along the center of the first positioning ring (7).
5. The anti-fouling and self-cleaning line post porcelain insulator according to claim 2, wherein, The one-way pulling unit includes a C-shaped clamping plate (41) installed at the end of the piston rod (24) away from the air storage chamber (11). A locking hole (46) is formed in the C-shaped clamping plate (41). Plug pins (49) are inserted into both ends of the movable sleeve block (23). A retaining pin (47) is inserted outside the plug pins (49). A third return spring (48) connected to the inner wall of the retaining pin (47) is arranged at the top of the plug pin (49). Side connecting shafts (50) located below the retaining pin (47) are arranged on both sides of the plug pin (49). A guide rail (51) is sleeved outside the side connecting shafts (50). A first return spring (43) is installed on the side of the movable sleeve block (23) away from the C-shaped clamping plate (41). A blocking plate (42) connected to the guide rail (51) is arranged at one end of the first return spring (43).
6. The anti-fouling and self-cleaning line post porcelain insulator according to claim 5, characterized in that, The guide rail (51) is composed of an inclined section (511) and a horizontal section (512). The diameter of the side connecting shaft (50) is equal to the inner wall width of the guide rail (51). One end of the C-shaped clamping plate (41) is provided with an inclined surface. The diameter of the retaining pin (47) is equal to the diameter of the locking hole (46). A ball is rotatably connected to the top of the retaining pin (47) through a rotating shaft.
7. The anti-fouling and self-cleaning line post porcelain insulator according to claim 5, characterized in that, The rotary exhaust part includes a worm gear ring (18) rotatably connected to the outside of the second mounting seat (3). The worm gear ring (18) is located above the first clamping seat (20). An air spraying pipe (6) is installed at the top of the worm gear ring (18). An air spraying head (5) is arranged on the side of the air spraying pipe (6) close to the insulator body (1). The top of the air storage chamber (11) is rotatably connected to a worm gear (22) meshing with the worm gear ring (18) through a bearing. Small transmission bevel gears (4) are installed at both ends of the worm gear (22). A shifting gear (44) is arranged at the top of the air storage chamber (11). A large transmission bevel gear (27) meshing with the small transmission bevel gear (4) is arranged at the top of the shifting gear (44). A support rod (40) is arranged on one side of the C-shaped clamping plate (41). A shifting rack (26) meshing with the shifting gear (44) is arranged at one end of the support rod (40). An air inlet pipe (15) is installed at one end of the air storage chamber (11). A first one-way valve (13) is arranged at one end of the air inlet pipe (15). A filter chamber (14) is arranged at the bottom of the first one-way valve (13). A second one-way valve (39) located above the air inlet pipe (15) is arranged at one end of the air storage chamber (11). One end of the second one-way valve (39) is connected to a hose (12) connected to the air spraying pipe (6).
8. A pollution-proof and self-cleaning line post porcelain insulator according to claim 7, characterized in that, The air inlet of the first one-way valve (13) is connected to the filter chamber (14), and the air inlet of the second one-way valve (39) is connected to the air storage chamber (11).
9. The anti-fouling and self-cleaning line post porcelain insulator according to claim 7, wherein The centers of the worm wheel ring (18), the second positioning ring (8), and the insulator body (1) are coaxial.
10. A detection method for an anti-fouling and self-cleaning line post porcelain insulator, characterized in that, For a pollution-proof and self-cleaning line post porcelain insulator according to any one of claims 1-9, the following steps are included: S1: First, fix the insulator body (1) so that the insulator body (1) is in a vertical state; S2: Then, align the image acquisition camera with one side of the insulator body (1), and at the same time adjust the distance between the image acquisition camera and the insulator body (1) so that the first mounting seat (2) and the second mounting seat (3) at both ends of the insulator body (1) are within the shooting range; S3: Then, operate the image acquisition camera to shoot the surface of the insulator body (1). During this process, intermittently rotate the insulator body (1) so that the image acquisition camera can shoot the surroundings of the insulator body (1). Upload the image information to a computer to detect the image and determine whether there are defects on the surface of the insulator body (1); S4: After the detection is completed, remove the insulator body (1).
Citation Information
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