Compression resistance testing device for pillow production
By designing the position adjustment mechanism and pressure testing components, the problem that the pillow compression performance test device in the prior art cannot simulate the actual pressure condition of the pillow, achieving more accurate detection and rapid unloading of loads, and improving the accuracy of the detection data.
Patent Information
- Application Number
- CN202510850951.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-08-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing pillow compression performance testing device cannot simulate the compression situation when the pillow is actually used, especially the oblique compression of the cervical vertebrae, and the unloading load speed is not fast enough, which affects the accuracy of the rebound performance test.
A compression performance test device including a position adjustment mechanism and a pressure test assembly is designed. Through the cooperation of the power curved slider and the guide curved slider, the pressure applied by the cervical spine at the edge of the pillow is simulated, and the rebound performance test is carried out by quickly unloading the load.
It realizes more accurate simulation of the actual stress condition of the pillow, improves the accuracy of pressure resistance detection, and quickly unloading the load to avoid affecting the rebound performance test, providing more accurate detection data.
Smart Images

Figure CN120445849A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pillow testing equipment, in particular to a compression performance testing device for pillow production. Background Art
[0002] Sleep quality is related to human health. As one of the main components of bedding, the comfort of pillows has a direct and important impact on sleep quality. Pillows need to be tested for compression resistance during production. Pillow compression testing is an important test to evaluate the durability, support and service life of pillows. Compression testing can reflect the softness and hardness of the pillow. The softness and hardness of the pillow is an important indicator of pillow comfort. It not only affects the pressure relief between the human-pillow interface, but also affects the support of the pillow to the human head and neck and the health of the cervical spine. At present, when testing the compression resistance of pillows, an indentation hardness tester is used. After applying a certain pressure to the pillow, a certain deformation occurs in the pillow. When the pillow is pressed, the indentation hardness is detected. At the same time, after applying pressure to the pillow, the pressure is quickly unloaded and the rebound speed of the pillow is observed to test the rebound performance of the pillow after being compressed. For example, Chinese invention patent with authorization announcement number CN116026712A discloses a pillow softness and hardness grading quantitative testing equipment and testing and evaluation method, including a test platform for placing the pillow to be tested; a human head model made of rigid material simulating the physiological contours of the human head and neck, which is adjustably arranged above the test platform; and a mechanical performance testing device detachably connected to the human head model. However, the current pillow compression performance test has the following defects: Currently, when testing the compressive performance of pillows, an instrument is used to apply pressure to the pillow in a vertical direction. However, when the pillow is in use, the side position will be compressed by the cervical spine, and the pressure direction is oblique. Therefore, only using vertical pressure cannot reflect the pressure conditions of the pillow during actual use, resulting in inaccurate testing. When testing the rebound performance after compression, the load is not unloaded fast enough, so some pillows that rebound quickly will be affected by the load when rebounding, which is not conducive to testing the rebound performance of the pillow after compression.
[0003] For this reason, we propose a compressive performance testing device for pillow production to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide a compression resistance testing device for pillow production to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a compressive performance testing device for pillow production, comprising a body, a top surface of the body being fixedly connected to a workbench, a top surface of the workbench being fixedly connected to a gantry, a position adjustment mechanism being provided on the inner side of the gantry for vertical sliding, and a pressure test assembly being provided on the position adjustment mechanism; The position adjustment mechanism includes an outer plate body, an outer frame groove is provided on the inner side of the outer plate body, an inner plate body is provided on the outer frame groove for horizontal sliding, an inner frame groove is provided on the inner side of the inner plate body, a carrying block is provided on the inner frame groove for horizontal sliding, a cylindrical rotating block is rotatably sleeved on the carrying block, a through opening is vertically provided in the middle of the cylindrical rotating block, a mounting sleeve is movably provided on the through opening, and the pressure test assembly is sleeved on the mounting sleeve; A power arc chute is provided on one side of the through opening, and a power arc slide is slidably sleeved in the power arc chute. A guide arc chute is provided on the other side of the through opening, and a guide arc slide is slidably sleeved in the guide arc chute. The power arc slide and the guide arc slide are fixedly connected to both sides of the mounting sleeve. The pressure test assembly includes a square sleeve, which is fixedly sleeved on the mounting sleeve. The inner side of the square sleeve is vertically slidably sleeved on a square rod. The square rod is fixedly sleeved on a pressure cylinder. The bottom end of the output end of the pressure cylinder is fixedly connected to a force sensor. The bottom surface of the force sensor is fixedly connected to a pressure column. The bottom end of the pressure column is fixedly connected to a pressure mold.
[0006] Preferably, an arc cavity is provided inside the cylindrical rotating block at a position above the power arc chute, and an arc groove is provided inside the cylindrical rotating block at a position between the arc cavity and the power arc chute, the arc groove connects the power arc chute and the arc cavity, the top surface of the power arc slider is fixedly connected to the first arc tooth plate, the first arc tooth plate is slidably connected in the arc groove, and multiple driving gears are connected by uniform rotation in the arc cavity, the first arc tooth plate is meshed with multiple driving gears at any position, the top surface of the mounting block is fixedly connected to the third servo reduction motor, the third servo reduction motor is located inside the mounting block and fixedly connected to the driving gear, the peripheral side of the cylindrical rotating block is fixedly connected to the gear ring, and the driving gear is meshed with the gear ring.
[0007] Preferably, a shaft column is fixedly connected to each of the driving gear shafts, and two synchronous pulleys are fixedly sleeved on each of the shaft columns. The synchronous pulleys of the two adjacent driving gears are sleeved with a fifth synchronous belt. The top surface of the cylindrical rotating block is located above the power arc slide groove and is fixed to the driving warehouse. The top surface of the cylindrical rotating block is fixed to the second servo reduction motor near the driving warehouse. The shaft end of the second servo reduction motor is located in the driving warehouse and is fixed to the second active synchronous pulley. The second driven synchronous pulley is also fixedly sleeved on the shaft column of the driving gear located in the middle, and the second active synchronous pulley and the second driven synchronous pulley are sleeved with a second synchronous belt.
[0008] Preferably, two long racks are fixed on both sides of the square rod, and two side openings are opened on both sides of the square sleeve corresponding to the positions of the two long racks. The long racks are vertically slidably sleeved on the side openings, and the inside of the square sleeve is rotatably connected to two first gears near the two side openings. The first gears are engaged and connected to the long racks, and the side walls of the square rod are fixed with two limit blocks at the top and bottom ends of the long racks.
[0009] Preferably, the inner center position of one side of the square sleeve is rotatably connected to two second gears, the two second gears are meshed and connected, each second gear shaft end is fixedly connected to a fourth active synchronous pulley, each first gear shaft end is fixedly connected to a rotating rod, the end of the rotating rod is fixedly connected to the fourth driven synchronous pulley, the fourth active synchronous pulley and the fourth driven synchronous pulley are connected to the fourth synchronous belt, the side wall of the square sleeve is fixedly connected to the sixth servo reduction motor, and the shaft end of the sixth servo reduction motor is fixedly connected to one of the second gear shafts.
[0010] Preferably, a top cavity is provided inside the cylindrical rotating block at a position above the guide arc slide, the top cavity is connected to the guide arc slide, and the locking arc long rack is vertically slidably sleeved in the top cavity, the top surface of the guide arc slide block is fixedly connected to the second arc tooth plate, and the second arc tooth plate is meshed and connected to any position of the locking arc long rack, the top surface of the cylindrical rotating block is located above the top cavity and fixedly sleeved with the micro cylinder, the bottom end of the micro cylinder output end is located in the top cavity and fixedly connected to the center of the top surface of the locking arc long rack, the power arc slide groove is fixed with a first arc guide rod, the power arc slide block is provided with a first arc guide hole, the first arc guide rod is slidably sleeved with the first arc guide hole, the guide arc slide groove is fixed with a second arc guide rod, the guide arc slide block is provided with a second arc guide hole, and the second arc guide hole is slidably sleeved with the second arc guide rod.
[0011] Preferably, the top surface of the workbench is fixedly connected to the adsorption platform, and the top surface of the workbench is fixedly connected to a plurality of cylinder seats at the outer side of the adsorption platform. The cylinder is horizontally fixedly sleeved on the cylinder seat, and the output end of the cylinder is fixedly connected to the positioning plate. The positioning plate is located above the adsorption platform. Two power slide grooves are provided on the two inner side walls of the gantry, and two power sliders are vertically connected in the two power slide grooves. Two guide slide grooves are provided on the two inner side walls of the gantry, and two guide slides are vertically connected in the two guide slide grooves. The two power sliders and the two guide sliders are fixed on both sides of the outer plate.
[0012] Preferably, the top surface of the gantry is located above the two power slides and is horizontally connected to a long rod. The long rod is located directly above the two power slides and is fixedly sleeved on two first active synchronous pulleys. The inside of the gantry is located directly below the power slide and is rotatably connected to the first driven synchronous pulley. The first active synchronous pulley and the first driven synchronous pulley are sleeved with the first synchronous belt. The side wall of the top surface of the power slide is fixedly connected to the first servo reduction motor. The end of the rotating shaft of the first servo reduction motor is fixedly connected to the end of the long rod. One strand of the first synchronous belt is fixedly connected to the power slider. The guide rod is vertically fixed in the guide slide. A guide hole is vertically opened on the guide slider, and the guide rod is slidably sleeved in the guide hole.
[0013] The two wheels are connected in a horizontal direction, and the first and second driving gears are connected in a vertical direction, and the two wheels are connected in a horizontal direction, and the two wheels are connected in a vertical direction, and the two wheels are connected in a horizontal direction, and the two wheels are connected in a horizontal direction, and the two wheels are connected in a horizontal direction, and the two wheels are connected in a horizontal direction, and the two wheels are connected in a horizontal direction, and the two wheels are connected in a horizontal direction, and the two wheels are connected in a horizontal direction, and the
[0014] Preferably, two second sliding grooves are provided on both sides of the inner frame groove, and the two second sliding grooves are horizontally slidably connected to the two second sliding blocks, and the two second sliding blocks are fixedly connected to the side walls of the mounting block, each second sliding groove is rotatably connected to a second screw rod, the second sliding block is fixedly connected to the second threaded sleeve, and the second screw rod is threadably connected to the second threaded sleeve. A driving cavity is provided inside one end of the inner plate body, and the second screw rod is fixedly connected to the second driving rod near one end of the driving cavity. The middle of the driving cavity is rotatably connected to a short shaft, and two third active synchronous pulleys are fixedly sleeved on the short shaft, and the end of the second driving rod is located in the driving cavity and fixedly connected to the third driven synchronous pulley, and the third active synchronous pulley and the third driven synchronous pulley are sleeved with the third synchronous belt, the top surface of the end of the inner plate body is fixedly connected to the fifth servo reduction motor, and the rotating shaft end of the fifth servo reduction motor is fixedly connected to the end of the short shaft.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The inner plate of the position adjustment mechanism in the present invention can move in the horizontal direction, and the carrying block can also move in the horizontal direction, so that the pressure test assembly can be moved to different positions, which is convenient for testing different positions of the pillow, and the power arc slider can move on an arc path in the power arc slide groove, and cooperate with the rotation adjustment position of the through port, so that the angle of pressure applied by the pressure test assembly can be adjusted, and the pressure of the cervical spine on the edge of the pillow can be simulated, so that the entire compression resistance test can simulate the actual force condition of the pillow, making the test data more accurate; when performing the post-compression rebound performance test, when unloading the load, when the output end of the pressure cylinder returns, the same square rod simultaneously drives the pressure cylinder to move, so that the load can be quickly unloaded to avoid affecting the post-compression rebound test of the pillow. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Schematic diagram of the structure of the main body in the first and second embodiments of the present invention; Figure 2 Schematic diagram of the structure of the position adjustment mechanism in the first and second embodiments of the present invention; Figure 3 Schematic diagram of the structure of the mounting block in the first and second embodiments of the present invention; Figure 4 Schematic diagram of the cross-section structure of the cylindrical rotating block in the first and second embodiments of the present invention; Figure 5 Schematic diagram of the cross-section structure of the pressure test assembly in the first and second embodiments of the present invention; Figure 6 For the present invention Figure 5 A schematic diagram of the enlarged structure of the structure at point A in the middle; Figure 7 This is a schematic cross-sectional view of the cylindrical rotating block located at the power arc chute in the second embodiment of the present invention; Figure 8 For the present invention Figure 7 Schematic diagram of the enlarged structure at B in the middle; Figure 9 This is a schematic cross-sectional view of the cylindrical rotating block located at the locking arc-shaped sliding groove in the second embodiment of the present invention; Figure 10 This is a structural diagram of the position adjustment mechanism in the second embodiment of the present invention; Figure 11 For the present invention Figure 10 Schematic diagram of the enlarged structure at C in the middle; Figure 12 This is a schematic cross-sectional view of the mounting block in the second embodiment of the present invention; Figure 13 This is a schematic diagram of the cross-sectional structure of the gantry in the second embodiment of the present invention.
[0017] In the figure: 1. body; 2. gantry; 3. position adjustment mechanism; 4. pressure test assembly; 11. workbench; 12. adsorption platform; 13. cylinder seat; 14. cylinder; 15. positioning plate; 21. power slide; 22. power slider; 23. guide slide; 24. guide slider; 25. long rod; 26. first active synchronous pulley; 27. first driven synchronous pulley; 28. first synchronous belt; 29. first servo reduction motor; 210. guide rod; 211. guide hole; 31. outer plate; 32. outer frame groove; 33. inner plate; 34. inner frame groove; 35. carrying block; 36. cylindrical rotating block; 37. through port; 3 8. Mounting sleeve; 39. Power arc chute; 310. Power arc slider; 311. Guide arc chute; 312. Guide arc slider; 313. Arc cavity; 314. Arc groove; 315. Drive gear; 316. First arc tooth plate; 317. Shaft column; 318. Synchronous pulley; 319. Fifth synchronous belt; 320. Drive compartment; 321. Second servo reduction motor; 322. Second active synchronous pulley; 323. Second driven synchronous pulley; 324. Second synchronous belt; 325. Top cavity; 326. Locking arc long rack; 327. Second arc tooth plate; 328. Micro cylinder; 329. Gear ring; 3 30. Driving gear; 331. Third servo reduction motor; 332. First arc guide rod; 333. First arc guide hole; 334. Second arc guide rod; 335. Second arc guide hole; 336. First slide; 337. First slider; 338. Second slide; 339. Second slider; 340. First screw rod; 341. First threaded sleeve; 342. Driving rod; 343. First driving rod; 344. First driving bevel gear; 345. First driven bevel gear; 346. Fourth servo reduction motor; 347. Second driving bevel gear; 348. Second driven bevel gear; 349. Second screw rod; 350. Second threaded sleeve; 351, driving chamber; 352, second driving rod; 353, short shaft; 354, third active synchronous pulley; 355, third driven synchronous pulley; 356, third synchronous belt; 357, fifth servo reduction motor; 41, square sleeve; 42, square rod; 43, pressure cylinder; 44, force sensor; 45, pressure column; 46, die; 47, long rack; 48, side port; 49, first gear; 410, second gear; 411, rotating rod; 412, fourth active synchronous pulley; 413, fourth driven synchronous pulley; 414, fourth synchronous belt; 415, sixth servo reduction motor; 416, limit block. DETAILED DESCRIPTION
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] Example 1: See also Figure 1-5 The present invention provides a technical solution: a compressive performance testing device for pillow production, comprising a body 1, a workbench 11 fixedly connected to the top surface of the body 1, a gantry 2 fixedly connected to the top surface of the workbench 11, a position adjustment mechanism 3 vertically slidingly provided on the inner side of the gantry 2, and a pressure testing component 4 provided on the position adjustment mechanism 3; The position adjustment mechanism 3 includes an outer plate 31, an outer frame groove 32 is defined on the inner side of the outer plate 31, an inner plate 33 is horizontally slidably provided on the outer frame groove 32, an inner frame groove 34 is defined on the inner side of the inner plate 33, a carrying block 35 is horizontally slidably provided on the inner frame groove 34, a cylindrical rotating block 36 is rotatably sleeved on the carrying block 35, a through hole 37 is vertically defined in the middle of the cylindrical rotating block 36, a mounting sleeve 38 is movably provided on the through hole 37, the pressure test assembly 4 is sleeved on the mounting sleeve 38, the inner plate 33 can be moved in the horizontal direction, and the carrying block 35 can also be moved in the horizontal direction, so that the pressure test assembly 4 can be moved to different positions, which is convenient for testing different positions of the pillow; A power arc chute 39 is provided on one side of the through-port 37, and a power arc slider 310 is slidably sleeved in the power arc chute 39. A guide arc chute 311 is provided on the other side of the through-port 37, and a guide arc slider 312 is slidably sleeved in the guide arc chute 311. The power arc slider 310 and the guide arc slider 312 are fixedly connected to both sides of the mounting sleeve 38. The power arc slider 310 can move on an arc path in the power arc chute 39 and can be rotated and adjusted in position in conjunction with the through-port 37. In this way, the angle at which the pressure applied by the pressure test assembly 4 can be adjusted, and the pressure applied by the cervical vertebra on the edge of the pillow can be simulated, so that the entire compression test can simulate the actual force applied to the pillow, making the test data more accurate. The pressure test assembly 4 includes a square sleeve 41, which is fixedly sleeved on the mounting sleeve 38. The inner side of the square sleeve 41 is vertically slidably sleeved with a square rod 42, and a pressure cylinder 43 is fixedly sleeved on the square rod 42. The bottom end of the output end of the pressure cylinder 43 is fixedly connected to a force sensor 44, and the bottom surface of the force sensor 44 is fixedly connected to a pressure column 45. The bottom end of the pressure column 45 is fixedly connected to a pressure mold 46. The square rod 42 can slide in the square sleeve 41. When unloading the load, when the output end of the pressure cylinder 43 returns, the same square rod 42 simultaneously drives the pressure cylinder 43 to move, so that the load can be quickly unloaded to avoid affecting the rebound test of the pillow after being compressed.
[0020] Example 2: See also Figure 1-13 , which is a second embodiment of the present invention. This embodiment is based on the previous embodiment. An arc cavity 313 is defined inside the cylindrical rotating block 36 above the power arc chute 39. An arc groove 314 is defined inside the cylindrical rotating block 36 between the arc cavity 313 and the power arc chute 39. The arc groove 314 connects the power arc chute 39 and the arc cavity 313. The top surface of the power arc slider 310 is fixedly connected to the first arc gear plate 316. The first arc gear plate 316 is slidably connected in the arc groove 314. A plurality of driving gears 315 are connected to the arc cavity 313 so as to rotate uniformly. The first arc gear plate 316 is meshed with and connected to the plurality of driving gears 315 at any position. A third servo reduction motor 331 is fixedly connected to the top surface of the carrying block 35. The third servo reduction motor 331 is located inside the carrying block 35 and is fixed to the driving gear 330. A gear ring 329 is fixedly connected to the circumference of the cylindrical rotating block 36. The driving gear 330 is meshed with the gear ring 329.
[0021] A shaft column 317 is fixed to the rotating shaft of each driving gear 315, and two synchronous pulleys 318 are fixedly sleeved on each shaft column 317. The synchronous pulleys 318 of the two adjacent driving gears 315 are sleeved with a fifth synchronous belt 319. The top surface of the cylindrical rotating block 36 is located above the power arc chute 39 and is fixed to the driving warehouse 320. The top surface of the cylindrical rotating block 36 is fixed near the driving warehouse 320 and is fixed to the second servo reduction motor 321. The rotating shaft end of the second servo reduction motor 321 is located in the driving warehouse 320 and is fixed to the second active The synchronous pulley 322 and the shaft column 317 of the driving gear 315 in the middle are also fixedly connected to the second driven synchronous pulley 323. The second driving synchronous pulley 322 and the second driven synchronous pulley 323 are connected to the second synchronous belt 324. The second servo reduction motor 321 drives the multiple driving gears 315 to rotate. Through the meshing relationship between the driving gear 315 and the first arc-shaped tooth plate 316, the pressure test component 4 can be driven to move on the arc path, thereby changing the pressure angle of the pressure test component 4.
[0022] Two long racks 47 are fixedly connected on both sides of the square rod 42. Two side openings 48 are opened on both sides of the square sleeve 41 corresponding to the positions of the two long racks 47. The long racks 47 are vertically slidably sleeved on the side openings 48. The inside of the square sleeve 41 is rotatably connected to two first gears 49 near the two side openings 48. The first gears 49 are engaged with the long racks 47. Two limit blocks 416 are fixed to the side walls of the square rod 42 at the top and bottom ends of the long racks 47.
[0023] The inner center position on one side of the square sleeve 41 is rotatably connected to two second gears 410, and the two second gears 410 are meshed and connected. The rotating shaft end of each second gear 410 is fixedly connected to a fourth active synchronous pulley 412, and the rotating shaft end of each first gear 49 is fixedly connected to a rotating rod 411. The end of the rotating rod 411 is fixedly connected to the fourth driven synchronous pulley 413, and the fourth synchronous belt 414 is connected to the fourth active synchronous pulley 412 and the fourth driven synchronous pulley 413. The side wall of the square sleeve 41 is fixedly connected to the sixth servo reduction motor 415, and the rotating shaft end of the sixth servo reduction motor 415 is fixedly connected to the rotating shaft of one of the second gears 410. The first gear 49 is driven to rotate by the sixth servo reduction motor 415 to realize the movement of the square rod 42. When unloading the load, it can assist in quickly retracting the die 46 and quickly unloading the load.
[0024] The top cavity 325 is provided inside the cylindrical rotating block 36 above the guide arc chute 311, and the top cavity 325 is connected to the guide arc chute 311. The top cavity 325 is vertically slidably sleeved with the locking arc long rack 326, and the top surface of the guide arc slider 312 is fixedly connected to the second arc tooth plate 327. The second arc tooth plate 327 is engaged and connected to the locking arc long rack 326 at any position. The top surface of the cylindrical rotating block 36 is located above the top cavity 325 and is fixedly sleeved with a micro cylinder 328. The bottom end of the output end of the micro cylinder 328 is located in the top cavity 325 and is fixedly connected to the center of the top surface of the locking arc long rack 326. The power arc chute 39 is fixedly connected with the first arc guide rod 332. A first arc guide hole 333 is provided on the slider 310, and the first arc guide rod 332 is slidably sleeved in the first arc guide hole 333. The second arc guide rod 334 is fixed in the guide arc slide groove 311. A second arc guide hole 335 is provided on the guide arc slider 312, and the second arc guide hole 335 is slidably sleeved in the second arc guide rod 334. The locking arc long rack 326 is driven downward by the micro cylinder 328, and the meshing relationship between the locking arc long rack 326 and the second arc tooth plate 327 can be used to fix the position of the pressure test component 4. After adjusting the angle, the position of the pressure test component 4 can be locked to avoid the unstable position of the pressure test component 4.
[0025] The top surface of the workbench 11 is fixedly connected to the adsorption platform 12. The top surface of the workbench 11 is located outside the adsorption platform 12 and is fixedly connected to multiple cylinder seats 13. The cylinder seat 13 is horizontally fixed with a cylinder 14. The output end of the cylinder 14 is fixedly connected to a positioning plate 15. The positioning plate 15 is located above the adsorption platform 12. Two power slides 21 are provided on the two inner side walls of the gantry 2. Two power slides 22 are vertically connected in the two power slides 21 for sliding. Two guide slides 23 are provided on the two inner side walls of the gantry 2. Two guide slides 24 are vertically connected in the two guide slides 23 for sliding. The two power slides 22 and the two guide slides 24 are fixedly connected on both sides of the outer plate 31. The pillow is placed on the adsorption platform 12 and fixed. The cylinder 14 is used to drive the positioning plate 15 to push the pillow around to correct the position of the pillow.
[0026] The top surface of the gantry 2 is located above the two power slides 21 and is horizontally rotatably connected to the long rod 25. The long rod 25 is located directly above the two power slides 21 and is fixedly sleeved with two first active synchronous pulleys 26. The inside of the gantry 2 is located directly below the power slide 21 and is rotatably connected to the first driven synchronous pulley 27. The first active synchronous pulley 26 and the first driven synchronous pulley 27 are sleeved with the first synchronous belt 28. The side wall of the top surface of the power slide 21 is fixedly connected to the first servo reduction motor 29. The end of the rotating shaft of the first servo reduction motor 29 is fixedly connected to the end of the long rod 25. One of the strands of the first synchronous belt 28 is fixedly connected to the power slider 22. The guide rod 210 is vertically fixed in the guide slide 23. A guide hole 211 is vertically opened on the guide slider 24. The guide rod 210 is slidably sleeved in the guide hole 211, which can drive the position adjustment mechanism 3 to move vertically so that it is located at a suitable height position.
[0027] Two first sliding grooves 336 are provided on both side walls of the outer frame groove 32. Two first sliding grooves 336 are horizontally slidably connected to two first sliders 337. The two first sliders 337 are fixed to the two ends of the inner plate body 33. The first sliding grooves 336 are rotatably connected to the first screw rod 340. The first slider 337 is fixed to the first threaded sleeve 341. The first screw rod 340 is threadedly connected to the first threaded sleeve 341. The inner side of one side of the outer plate body 31 is horizontally rotatably connected to the driving long rod 342. The first screw rod 340 is fixed to the first driving rod 343 at one end close to the driving long rod 342. The two ends of the driving long rod 342 are fixedly sleeved with two first active cones. Gear 344, the end of the first driving rod 343 is fixedly connected to the first driven bevel gear 345, the first active bevel gear 344 is meshed with the first driven bevel gear 345, the top surface of the outer plate body 31 is located above the driving long rod 342 and is fixedly connected to the fourth servo reduction motor 346, the rotating shaft end of the fourth servo reduction motor 346 is located inside the outer plate body 31 and is fixedly connected to the second active bevel gear 347, the second driven bevel gear 348 is fixedly sleeved on the driving long rod 342 near the second active bevel gear 347, and the second active bevel gear 347 is meshed with the second driven bevel gear 348, so as to drive the inner plate body 33 to move horizontally.
[0028] Two second sliding grooves 338 are provided on both sides of the inner frame groove 34. Two second sliding blocks 339 are horizontally slidably connected in the two second sliding grooves 338. The two second sliding blocks 339 are fixed to the side walls of the carrying block 35. A second screw rod 349 is rotatably connected in each second sliding groove 338. A second threaded sleeve 350 is fixed to the second slider 339. The second screw rod 349 is threadedly connected to the second threaded sleeve 350. A driving cavity 351 is provided inside one end of the inner plate body 33. The second screw rod 349 is fixed to the second driving rod 349 at one end near the driving cavity 351. 52, the middle part of the driving cavity 351 is rotatably connected to the short shaft 353, and two third active synchronous pulleys 354 are fixedly sleeved on the short shaft 353. The end of the second driving rod 352 is located in the driving cavity 351 and is fixedly connected to the third driven synchronous pulley 355. The third active synchronous pulley 354 and the third driven synchronous pulley 355 are sleeved with the third synchronous belt 356. The top surface of the end of the inner plate 33 is fixedly connected to the fifth servo reduction motor 357, and the end of the rotating shaft of the fifth servo reduction motor 357 is fixedly connected to the end of the short shaft 353, so as to drive the carrying block 35 to move horizontally.
[0029] Example 3: See also Figure 1-13, which is the third embodiment of the present invention, and is based on the above two embodiments. When the present invention is used, the pillow is placed on the adsorption platform 12, and the cylinder 14 is used to drive the positioning plate 15 to push the pillow around to adjust the position of the pillow. Then, the position of the pressure test component 4 is adjusted through the position adjustment mechanism 3, and then the pressure cylinder 43 drives the die 46 to press the pillow to a specific deformation depth, and the pressure of the deformation depth is recorded to confirm the hardness of the pillow under different indentation depths. When testing, the position and angle of the pressure test component 4 are adjusted as needed, and multiple tests are performed. Then, the rebound performance test after pressure is performed, and the test is also performed at multiple positions. The pressure cylinder 43 drives the die 46 to press the pillow to a specific deformation depth. The pressure cylinder 43 drives the die 46 to return, and at the same time, the square rod 42 moves upward to quickly unload the load, and the rebound speed is recorded. An industrial camera can be used to record the specific rebound process; the inner plate 33 of the position adjustment mechanism 3 in the present invention can move in the horizontal direction, and the carrying block 35 can also move in the horizontal direction, so that the pressure test component 4 can be moved to different positions, which is convenient for testing different positions of the pillow, and the power arc slider 310 can move on an arc path in the power arc slide groove 39, and rotate and adjust the position with the through hole 37, so that the angle of pressure applied by the pressure test component 4 can be adjusted, and the pressure applied by the cervical spine on the edge of the pillow can be simulated, so that the entire compression test can simulate the actual force condition of the pillow, making the test data more accurate; when performing the post-compression rebound performance test, when unloading the load, when the output end of the pressure cylinder 43 returns, the same square rod 42 simultaneously drives the pressure cylinder 43 to move, so that the load can be quickly unloaded to avoid affecting the post-compression rebound test of the pillow.
[0030] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A compressive performance testing device for pillow production, comprising a body (1), characterized in that: The top surface of the machine body (1) is fixedly connected to a workbench (11), the top surface of the workbench (11) is fixedly connected to a gantry (2), a position adjustment mechanism (3) is provided on the inner side of the gantry (2) for vertical sliding, and a pressure test assembly (4) is provided on the position adjustment mechanism (3); The position adjustment mechanism (3) includes an outer plate body (31), an outer frame groove (32) is provided on the inner side of the outer plate body (31), an inner plate body (33) is provided on the outer frame groove (32) for horizontal sliding, an inner frame groove (34) is provided on the inner side of the inner plate body (33), a carrying block (35) is provided on the inner frame groove (34) for horizontal sliding, a cylindrical rotating block (36) is rotatably sleeved on the carrying block (35), a through opening (37) is vertically provided in the middle of the cylindrical rotating block (36), a mounting sleeve (38) is movably provided on the through opening (37), and the pressure test assembly (4) is sleeved on the mounting sleeve (38); A power arc-shaped slide groove (39) is provided on one side of the through-port (37), and a power arc-shaped slide block (310) is slidably sleeved in the power arc-shaped slide groove (39). A guide arc-shaped slide groove (311) is provided on the other side of the through-port (37), and a guide arc-shaped slide block (312) is slidably sleeved in the guide arc-shaped slide groove (311). The power arc-shaped slide block (310) and the guide arc-shaped slide block (312) are fixedly connected to both sides of the mounting sleeve (38). The pressure test assembly (4) includes a square sleeve (41), the square sleeve (41) is fixedly sleeved on the mounting sleeve (38), the inner side of the square sleeve (41) is vertically slidably sleeved on the square rod (42), the square rod (42) is fixedly sleeved on the pressure cylinder (43), the bottom end of the output end of the pressure cylinder (43) is fixedly connected to the force sensor (44), the bottom surface of the force sensor (44) is fixedly connected to the pressure column (45), and the bottom end of the pressure column (45) is fixedly connected to the pressure mold (46).
2. The compressive performance testing device for pillow production according to claim 1, characterized in that: An arc cavity (313) is provided inside the cylindrical rotating block (36) at a position above the power arc chute (39), and an arc groove (314) is provided inside the cylindrical rotating block (36) at a position between the arc cavity (313) and the power arc chute (39). The arc groove (314) is connected to the power arc chute (39) and the arc cavity (313). The top surface of the power arc slider (310) is fixedly connected to the first arc tooth plate (316), and the first arc tooth plate (316) is slidably connected in the arc groove (314). The arc cavity (313) is connected to a plurality of driving gears (315) that rotate evenly in the arc cavity, the first arc tooth plate (316) is meshed with and connected to a plurality of driving gears (315) at any position, the top surface of the carrying block (35) is fixedly connected to a third servo reduction motor (331), the third servo reduction motor (331) is located inside the carrying block (35) and is fixedly connected to the driving gear (330), the peripheral side of the cylindrical rotating block (36) is fixedly connected to the gear ring (329), and the driving gear (330) is meshed with and connected to the gear ring (329).
3. The compressive performance testing device for pillow production according to claim 2, characterized in that: A shaft column (317) is fixedly connected to the rotating shaft of each driving gear (315), and two synchronous pulleys (318) are fixedly sleeved on each shaft column (317). A fifth synchronous belt (319) is sleeved on the synchronous pulleys (318) of two adjacent driving gears (315). The top surface of the cylindrical rotating block (36) is located above the power arc chute (39) and is fixedly connected to the driving warehouse (320). The top surface of the cylindrical rotating block (36) is fixedly connected to the second servo reduction motor (321) near the driving warehouse (320). The rotating shaft end of the second servo reduction motor (321) is located in the driving warehouse (320) and is fixedly connected to the second active synchronous pulley (322). A second driven synchronous pulley (323) is also fixedly sleeved on the shaft column (317) of the driving gear (315) located in the middle. The second active synchronous pulley (322) and the second driven synchronous pulley (323) are sleeved with a second synchronous belt (324).
4. The compressive performance testing device for pillow production according to claim 1, characterized in that: Two long racks (47) are fixedly connected on both sides of the square rod (42); two side openings (48) are provided on both sides of the square sleeve (41) corresponding to the positions of the two long racks (47); the long racks (47) are vertically slidably sleeved on the side openings (48); two first gears (49) are rotatably connected to the positions of the two side openings (48) inside the square sleeve (41); the first gears (49) are meshed and connected to the long racks (47); and two limit blocks (416) are fixedly connected to the side walls of the square rod (42) at the top and bottom ends of the long racks (47).
5. The compressive performance testing device for pillow production according to claim 4, characterized in that: The central position of one side of the square sleeve (41) is rotatably connected to two second gears (410), and the two second gears (410) are meshed and connected. The rotating shaft end of each second gear (410) is fixedly connected to a fourth active synchronous pulley (412). The rotating shaft end of each first gear (49) is fixedly connected to a rotating rod (411). The end of the rotating rod (411) is fixedly connected to a fourth driven synchronous pulley (413). The fourth active synchronous pulley (412) and the fourth driven synchronous pulley (413) are connected to a fourth synchronous belt (414). The side wall of the square sleeve (41) is fixedly connected to a sixth servo reduction motor (415), and the rotating shaft end of the sixth servo reduction motor (415) is fixedly connected to the rotating shaft of one of the second gears (410).
6. The compression resistance testing device for pillow production according to claim 1, characterized in that: A top cavity (325) is provided inside the cylindrical rotating block (36) at a position above the guiding arc-shaped slide groove (311). The top cavity (325) is connected to the guiding arc-shaped slide groove (311). A locking arc-shaped long rack (326) is vertically slidably sleeved in the top cavity (325). The top surface of the guiding arc-shaped slider (312) is fixedly connected to a second arc-shaped tooth plate (327). The second arc-shaped tooth plate (327) is engaged and connected to any position of the locking arc-shaped long rack (326). The top surface of the cylindrical rotating block (36) is located above the top cavity (325) and is fixedly sleeved to a micro cylinder (328). The micro cylinder (328) The bottom end of the output end is located in the top cavity (325) and is fixedly connected to the center of the top surface of the locking arc-shaped long rack (326); a first arc-shaped guide rod (332) is fixedly connected to the power arc-shaped slide groove (39); a first arc-shaped guide hole (333) is provided on the power arc-shaped slider (310); the first arc-shaped guide rod (332) is slidably connected to the first arc-shaped guide hole (333); a second arc-shaped guide rod (334) is fixedly connected to the guide arc-shaped slide groove (311); a second arc-shaped guide hole (335) is provided on the guide arc-shaped slider (312); the second arc-shaped guide hole (335) is slidably connected to the second arc-shaped guide rod (334).
7. The compression resistance testing device for pillow production according to claim 1, characterized in that: The top surface of the workbench (11) is fixedly connected to the adsorption platform (12), and the top surface of the workbench (11) is fixedly connected to a plurality of cylinder seats (13) at an outer position of the adsorption platform (12). A cylinder (14) is fixedly sleeved horizontally on the cylinder seat (13), and an output end of the cylinder (14) is fixedly connected to a positioning plate (15), and the positioning plate (15) is located above the adsorption platform (12). Two power slides (21) are provided on the two inner side walls of the gantry (2), and two power sliders (22) are vertically slidably connected in the two power slides (21). Two guide slides (23) are provided on the two inner side walls of the gantry (2), and two guide slides (24) are vertically slidably connected in the two guide slides (23). The two power sliders (22) and the two guide sliders (24) are fixedly connected on both sides of the outer plate (31).
8. The compressive performance testing device for pillow production according to claim 7, characterized in that: The top surface of the gantry (2) is located above the two power chutes (21) and is horizontally rotatably connected to a long rod (25). The long rod (25) is located just above the two power chutes (21) and is fixedly sleeved with two first active synchronous pulleys (26). The inside of the gantry (2) is located just below the power chutes (21) and is rotatably connected to a first driven synchronous pulley (27). The first active synchronous pulley (26) and the first driven synchronous pulley (27) are sleeved with a first synchronous belt (28). A first servo reduction motor (29) is fixedly connected to the side wall of the top surface of the power chutes (21). The end of the rotating shaft of the first servo reduction motor (29) is fixedly connected to the end of the long rod (25). One strand of the first synchronous belt (28) is fixedly connected to the power slider (22). A guide rod (210) is vertically fixed in the guide chute (23). A guide hole (211) is vertically provided on the guide slider (24). The guide rod (210) is slidably sleeved with the guide hole (211).
9. The compression resistance testing device for pillow production according to claim 1, characterized in that: Two first sliding grooves (336) are provided on both side walls of the outer frame groove (32), and two first sliding blocks (337) are horizontally slidably connected in the two first sliding grooves (336). The two first sliding blocks (337) are fixedly connected to the two ends of the inner plate (33). The first sliding groove (336) is rotatably connected to the first screw rod (340), and the first sliding block (337) is fixedly connected to the first threaded sleeve (341). The first screw rod (340) is threadedly connected to the first threaded sleeve (341). One side of the outer plate (31) is horizontally rotatably connected to the driving rod (342). The first screw rod (340) is fixedly connected to the first driving rod (343) at one end close to the driving rod (342). The two ends of the driving rod (342) are fixedly connected to the first screw rod (343). The ends of the first driving rod (343) are fixedly sleeved with two first active bevel gears (344), the end of the first driving rod (343) is fixedly connected to the first driven bevel gear (345), the first active bevel gear (344) is meshedly connected to the first driven bevel gear (345), the top surface of the outer plate (31) is located above the driving long rod (342) and is fixedly connected to the fourth servo reduction motor (346), the rotating shaft end of the fourth servo reduction motor (346) is located inside the outer plate (31) and is fixedly connected to the second active bevel gear (347), the position of the driving long rod (342) near the second active bevel gear (347) is fixedly sleeved with the second driven bevel gear (348), and the second active bevel gear (347) is meshedly connected to the second driven bevel gear (348).
10. The compression resistance testing device for pillow production according to claim 1, characterized in that: Two second sliding grooves (338) are provided on both sides of the inner frame groove (34), and two second sliding blocks (339) are horizontally slidably connected in the two second sliding grooves (338). The two second sliding blocks (339) are fixed on the side wall of the mounting block (35). Each second sliding groove (338) is rotatably connected to a second screw rod (349), and a second threaded sleeve (350) is fixed on the second sliding block (339). The second screw rod (349) is threadedly connected to the second threaded sleeve (350). A driving cavity (351) is provided inside one end of the inner plate body (33), and the second screw rod (349) is close to the driving cavity (351). One end is fixedly connected to the second driving rod (352), the middle part of the driving cavity (351) is rotatably connected to the short shaft (353), two third active synchronous pulleys (354) are fixedly sleeved on the short shaft (353), the end of the second driving rod (352) is located in the driving cavity (351) and is fixedly connected to the third driven synchronous pulley (355), the third active synchronous pulley (354) and the third driven synchronous pulley (355) are sleeved with a third synchronous belt (356), the top surface of the end of the inner plate (33) is fixedly connected to the fifth servo reduction motor (357), and the rotating shaft end of the fifth servo reduction motor (357) is fixedly connected to the end of the short shaft (353).
Citation Information
Patent Citations
Pillow hardness grading quantitative test equipment and test and evaluation method
CN116026712A
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