Spacing adjustment working frame for steel structure profile welding

Through the combination of the limiting mechanism and the moving mechanism, the magnetic adsorption and sloping instrument detection are used to solve the clamping adjustment speed and multi-dimensional adaptability problems of the steel structure profile welding device in the prior art, high-strength limiting and precise adjustment are achieved, and welding quality and efficiency are improved.

CN120460982AInactive Publication Date: 2025-08-12QINGDAO FUXUAN ELECTRIC POWER TECH CO LTD

Patent Information

Application Number
CN202510581345.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2025-08-12
Estimated Expiration
Not applicable · inactive patent

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Abstract

The invention relates to the technical field of welding, in particular to a spacing adjustment working frame for steel structure profile welding, which comprises a base, a working box, a touch screen, a moving mechanism, a placing table, a limiting mechanism and a plumb aligner, the working box is mounted on the upper end face of the base, the touch screen is arranged on the side end face of the working box, and the moving mechanism is arranged in an inner cavity of the touch screen; a limiting mechanism is arranged on the inner side of each placing table; a plumb aligner is arranged at the edge of the upper end surface of the working box; a through groove is dug in the upper end surface of the working box; a distance detection mechanism is arranged on the opposite surface of each placing table; through the structure, the to-be-welded part is rapidly limited and positioned, the device can adapt to profiles of different types and sizes, the problem of poor adaptability is avoided, the vertical angle of the to-be-welded part is detected through the plumb aligner, and the accuracy of a welding path is improved.
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Description

Technical Field

[0001] The present application relates to the field of welding technology, and in particular to a spacing-adjustable work frame for welding steel structure profiles. Background Art

[0002] Welding is a process that uses heat or pressure, or both, to achieve atomic or molecular bonding between two or more workpieces of the same or dissimilar materials to form a permanent connection. Welding technology is widely used in modern industry, mainly for the manufacture of various metal structures and components, such as automobiles, aircraft, ships, bridges, pressure vessels, pipelines, etc. In addition, welding is also used in electronics, electrical appliances, construction, energy and other fields. In daily life, welding is also used to make metal furniture, decorations, etc. A welding work stand is an auxiliary equipment used in welding work, mainly used to fix and support the welding workpiece to facilitate welding operations; In the prior art, the relevant technology can refer to the Chinese patent application number CN201811449961.5, which discloses a spacing adjustment work frame for welding steel structure profiles. It can firmly fix the two L-shaped steels to be welded, facilitate the docking of the ends of the two L-shaped steels, ensure the quality of welding, and the device can adjust the position of the placed L-shaped steel in both the horizontal and vertical directions, facilitate the docking of the two L-shaped steels, and facilitate the operator to perform welding operations. It solves the problem in the prior art that two L-shaped steels are often set up on a platform and then spliced together. The splicing process is relatively random, and the two sections of the profiles are difficult to align and match, which often affects the quality of welding.

[0003] In the process of realizing this application, the inventor discovered that the prior art has the following problems: the above-mentioned device limits the parts to be welded by a clamping limiting method, wherein the welding part needs to be clamped by manually adjusting the clamping structure, which affects the clamping adjustment speed, and there is a problem of poor adaptability to multi-size profiles. Different clamps are required for different parts to be welded, which has limitations in the clamping process. In order to ensure the accuracy of the welding part, the parts need to be inspected after clamping to ensure the accuracy of the welding. Summary of the Invention

[0004] The purpose of this application is to provide a spacing adjustment work frame for welding steel structure profiles.

[0005] The present application provides a spacing adjustment work frame for welding steel structure profiles, which adopts the following technical solution: A spacing adjustment work frame for welding steel structure profiles, comprising a base, a work box, a touch screen, a moving mechanism, a placement table, a limiting mechanism, and a plumb line. The work box is mounted on the upper end surface of the base, and the side end surface of the work box is provided with a touch screen. The inner cavity of the touch screen is provided with a moving mechanism, and the moving end of the moving mechanism is provided with a placement table. The inner side of the placement table is provided with a limiting mechanism. The edge of the upper end surface of the work box is provided with a plumb line. The limiting mechanism includes a shell and a power controller, the shell is installed on the bottom end surface of the placement table, and the inner cavity of the shell is provided with a power controller, and the power controller is electrically connected to a magnetic adsorption component, the magnetic adsorption component includes an annular iron core and an electromagnetic coil, the magnetic adsorption component is specifically installed on the inner side of the upper end surface of the placement table, the outer surface of the annular iron core is wrapped with an electromagnetic coil, and the electromagnetic coil is electrically connected to the power controller, and the annular iron core and the electromagnetic coil are installed in the adsorption area, the upper end surface of the adsorption area is covered by an acrylic plate, the magnetic adsorption components are provided with several groups, and the magnetic adsorption components are equidistantly and symmetrically arranged, and the annular iron cores and electromagnetic coils in several groups of the magnetic adsorption components are arranged in a HALBACH permanent magnet array.

[0006] By adopting the above technical solution, the parts to be welded are limited by a limiting mechanism, the power controller inside the shell is controlled by the touch screen, the power controller is used to control the magnetic adsorption component to generate suction, the parts to be welded are placed in the adsorption area, the annular iron core and the electromagnetic coil in the magnetic adsorption component are controlled to generate magnetic force, and then the parts to be welded are limited, and the annular iron core and the electromagnetic coil in the magnetic adsorption component are arranged in a HALBACH permanent magnet array to achieve high-strength limiting. At the same time, the above structure is similar to the electromagnet structure in the prior art, which makes it easier for the limiting mechanism to limit the parts to be welded. Through the above structure, the parts to be welded can be quickly limited and positioned, and can adapt to profiles of different sizes to avoid the problem of poor adaptability, and a plumb line is used to detect the vertical angle of the parts to be welded to ensure the accuracy of the welding path.

[0007] A through groove is dug on the upper end surface of the working box, and two groups of the placement platform and the limiting mechanism are provided. The placement platform and the limiting mechanism are symmetrically arranged. The placement platform and the limiting mechanism are specifically installed at the moving end of the moving mechanism. A distance detection mechanism is provided on the opposite side of the placement platform, and a residue collection box is provided between the two groups of the placement platforms.

[0008] By adopting the above technical solution, the through groove is used to make the placement table and the work box slide up and down, which facilitates the subsequent adjustment of the placement height of the parts to be welded, and facilitates the detection of the distance between the two groups of placement tables through the distance detection mechanism, and also facilitates the collection of welding residues by the residue collection box.

[0009] The moving mechanism includes a lateral moving component and a longitudinal moving component, the lateral moving component includes a fixed seat and a threaded rod, the fixed seat is provided with two groups, and the side end surfaces of the two groups of the fixed seats are penetrated by two groups of threaded rods, the middle section of the threaded rod is provided with a first gear, and the first gear is meshed with the second gear at the output end of the servo motor, one group of the side end surfaces of the fixed seat is provided with a first sliding rod, and the other group of the side end surfaces of the fixed seat is provided with a first sliding groove.

[0010] By adopting the above technical solution, the lateral movement of the placement table is realized by the lateral moving component in the moving mechanism, and the lifting and lowering movement of the placement table is realized by the longitudinal moving component in the moving mechanism, thereby facilitating the position adjustment of the parts to be welded whose upper end faces are limited on the two groups of placement tables, thereby welding the parts to be welded.

[0011] The contact surface between the fixing seat and the threaded rod is provided with a threaded sleeve, and the fixing seat forms a threaded connection structure with the threaded rod through the threaded sleeve, the first gear and the second gear form a gear meshing transmission structure, and the two groups of the fixing seats form a sliding structure through the first sliding rod and the first sliding groove.

[0012] By adopting the above technical solution, the servo motor in the lateral moving component is started, and the servo motor drives the threaded rod to rotate through the first gear and the second gear, and the threaded rod drives the fixed seat to move through the threaded sleeve, and the threaded rod is separated from the middle section, and the outer surface of the threaded rod is divided into two parts, and the thread directions of the two parts of the outer surface of the threaded rod are opposite, so that the fixed seat can move in opposite directions or in reverse, and the threaded rod, the first gear, the servo motor and the second gear are each provided with two groups to drive the fixed seat to move in opposite directions or in reverse, and when the fixed seat moves in opposite directions or in reverse, the two groups of fixed seats slide through the first slide bar and the first slide groove, and finally move the longitudinal moving component and the placement table at the moving end of the longitudinal moving component, so as to facilitate the adjustment of the spacing between the parts to be welded fixed above the placement table.

[0013] The longitudinal moving assembly includes a hydraulic telescopic rod and a lifting mechanism. The hydraulic telescopic rod is installed on the bottom end surface of the placement table, and several groups of hydraulic telescopic rods are provided, and the hydraulic telescopic rods are symmetrically arranged. A lifting mechanism is provided at the four corners of the bottom end surface of the placement table. The lifting mechanism consists of a second sliding rod and a sliding column. The second sliding rod is installed on the bottom end surface of the placement table, and the second sliding rod is inserted into the inner side of a second sliding groove dug on the upper end surface of the sliding column.

[0014] By adopting the above technical solution, the height of the placement table is adjusted by the longitudinal moving component in the moving mechanism, wherein the hydraulic telescopic rod is started, and the hydraulic telescopic rod drives the placement table to move up and down, and when the placement table is in the lifting structure, the placement table uses the second sliding rod, the sliding column, the second sliding groove and the fixed seat to move up and down, and finally adjust the height of the placement table so that the parts to be welded can be welded.

[0015] A baffle is provided at the edge of the bottom end surface of the placing platform, and the placing platform forms an up and down sliding structure with the fixing seat through the second sliding rod, the sliding column and the second sliding groove.

[0016] By adopting the above-mentioned technical solution, the baffle installed at the edge of the bottom end surface of the placement table is made of steel plate, and the directional movement height of the placement table is achieved by the hydraulic telescopic rod, the second slide rod, the slide column and the second slide groove in the longitudinal moving assembly, and the two groups of placement tables are raised and lowered synchronously to ensure the accuracy of the welding angle and position.

[0017] The distance detection mechanism consists of a laser displacement ranging sensor and a measuring circular plate. The laser displacement ranging sensor and the measuring circular plate are each provided in four groups, two of which are installed on the side end surfaces of one group of the placement tables, and the other two groups of which are installed on the side end surfaces of the other group of the placement tables.

[0018] By adopting the above technical solution, the position distance between the two sets of placement tables is detected by the laser displacement ranging sensor and the measuring circular plate in the distance detection mechanism, thereby achieving precise control of the distance between the placement tables, so as to adjust the accuracy of the spacing between the parts to be welded.

[0019] The residue collection box consists of a box body and magnetic strips. The side end surface of the box body is provided with magnetic strips, and the magnetic strips are provided in several groups. The box body is composed of silica gel and ceramic coating. The silica gel is rectangular, and the outer surface of the silica gel is sprayed with ceramic coating.

[0020] By adopting the above technical solution, welding residues are collected through a residue collection box, and the box body of the residue collection box is composed of silicone and ceramic coating, so that the residue collection box has the advantages of being deformable and high-temperature resistant, avoiding interference with the movement of the placement table. The use of ceramic coating can also prevent high temperature from affecting the safety of the residue collection box.

[0021] The inner cavity of the working box is provided with a PLC controller, and the PLC controller is electrically connected to the touch screen, and the touch screen and the PLC controller are electrically connected to the electrical component points in the moving mechanism, the limiting mechanism, the plumb line and the distance detection mechanism.

[0022] By adopting the above technical solution, the electrical components in the moving mechanism, limiting mechanism, housing, plumb line and distance detection mechanism are monitored and controlled by the touch screen and PLC controller to adjust the position accuracy of the parts to be welded.

[0023] In summary, this application includes at least one of the following beneficial technical effects: 1. The device of the present application uses a limiting mechanism to limit the position of the parts to be welded. The power controller inside the housing is controlled by a touch screen, and the power controller is used to control the magnetic adsorption assembly to generate suction, so that the parts to be welded are placed in the adsorption area. The annular iron core and electromagnetic coil in the magnetic adsorption assembly are controlled to generate magnetic force to limit the parts to be welded. The annular iron core and electromagnetic coil in the magnetic adsorption assembly are arranged in a HALBACH permanent magnet array to achieve high-strength limiting. At the same time, the above structure is similar to the electromagnet structure in the prior art, which facilitates the limiting mechanism to limit the parts to be welded. Through the above structure, the parts to be welded can be quickly limited and positioned, and can adapt to profiles of different sizes, avoiding the problem of poor adaptability. A plumb line is used to detect the vertical angle of the parts to be welded to ensure the accuracy of the welding path. 2. The device of the present application realizes the lateral movement of the placement table through the lateral movement component in the moving mechanism, and realizes the lifting movement of the placement table through the longitudinal movement component in the moving mechanism, so as to facilitate the position adjustment of the parts to be welded which are limited on the end faces of the two groups of placement tables, and weld the parts to be welded, start the servo motor in the lateral movement component, and the servo motor drives the threaded rod to rotate through the first gear and the second gear, and the threaded rod drives the fixed seat to move through the threaded sleeve, and the threaded rod is separated from the middle section, and the outer surface of the threaded rod is divided into two parts, and the thread directions of the two parts of the outer surface of the threaded rod are opposite, so that the fixed seat can move in opposite directions or in the opposite direction, and the threaded rod, the first gear, the servo motor and the second gear are each provided with two groups to drive the fixed seat to move in opposite directions or in the opposite direction, and at the same time the fixed seat moves in opposite directions or in the opposite direction During movement, the two sets of fixed seats slide through the first sliding rod and the first sliding groove, and finally move the longitudinal moving assembly and the placement table at the moving end of the longitudinal moving assembly, thereby facilitating adjustment of the spacing between the parts to be welded fixed above the placement table, and adjusting the height of the placement table by the longitudinal moving assembly in the moving mechanism, starting the hydraulic telescopic rod, and the hydraulic telescopic rod drives the placement table to be lifted and lowered, and in the lifting structure of the placement table, the placement table utilizes the second sliding rod, the sliding column, and the second sliding groove to move up and down with the fixed seat, and finally adjusts the height of the placement table to weld the parts to be welded, and the baffle installed at the edge of the bottom end face of the placement table is made of steel plate, and the directional movement height of the placement table is achieved by the hydraulic telescopic rod, the second sliding rod, the sliding column, and the second sliding groove in the longitudinal moving assembly, and the two sets of placement tables are synchronously lifted and moved to ensure the accuracy of the welding angle and position; 3. The device of the present application utilizes a through slot to allow the placement table and the work box to slide up and down, which facilitates the subsequent adjustment of the placement height of the parts to be welded, and facilitates the detection of the distance between the two groups of placement tables through a distance detection mechanism. At the same time, it also facilitates the collection of welding residues by the residue collection box. The position distance between the two groups of placement tables is detected by the laser displacement ranging sensor and the measuring circular plate in the distance detection mechanism, thereby achieving precise control of the distance between the placement tables, so as to adjust the accuracy of the spacing between the parts to be welded, and collect the welding residues by the residue collection box. The box body of the residue collection box is composed of silicone and ceramic coating, which makes the residue collection box deformable and high-temperature resistant, avoiding interference with the movement of the placement table. The use of ceramic coating can also prevent high temperature from affecting the safety of the residue collection box. The moving mechanism, limit mechanism, shell, plumb line and electrical components in the distance detection mechanism are monitored and controlled by the touch screen and PLC controller to adjust the position accuracy of the parts to be welded. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an embodiment of the present application; Figure 2 This is a schematic diagram of the front cross-section structure of the working box according to the embodiment of the present application; Figure 3 This is a schematic diagram of the front cross-section structure of the limiting mechanism of an embodiment of the present application; Figure 4 This is a schematic diagram of the top view of the placement table according to an embodiment of the present application; Figure 5 This is a schematic diagram of the front cross-section structure of the lifting mechanism of the embodiment of the present application; Figure 6 This is a schematic diagram of a top-down cross-sectional structure of a lateral moving assembly according to an embodiment of the present application; Figure 7 This is a schematic diagram of the front cross-section structure of the distance detection mechanism according to an embodiment of the present application; Figure 8 This is a schematic diagram of the front cross-section structure of the residue collection box according to an embodiment of the present application; Figure 9 This is a schematic diagram of the cross-sectional structure of the residue collection box according to an embodiment of the present application; Explanation of reference numerals: 1, base; 2, working box; 3, touch screen; 4, moving mechanism; 41, horizontal moving assembly; 411, fixed seat; 412, threaded rod; 413, first gear; 414, servo motor; 415, second gear; 416, first slide bar; 417, first slide groove; 418, threaded sleeve; 42, longitudinal moving assembly; 421, hydraulic telescopic rod; 422, lifting mechanism; 423, second slide bar; 424, slide column; 4 25. Second chute; 426. Baffle; 5. Placement table; 6. Limiting mechanism; 61. Housing; 62. Power controller; 63. Magnetic adsorption component; 64. Ring core; 65. Electromagnetic coil; 66. Adsorption area; 7. Plumb gauge; 8. Through slot; 9. Distance detection mechanism; 91. Laser displacement ranging sensor; 92. Measuring circular plate; 10. Residue collection box; 101. Box; 102. Magnetic strip; 103. Silicone gel; 104. Ceramic coating. DETAILED DESCRIPTION

[0025] The following is combined with Figure 1 - Attachment Figure 9 , further details of this application are given.

[0026] Embodiment: A spacing adjustment work frame for welding steel structure profiles, including a base 1, a work box 2, a touch screen 3, a moving mechanism 4, a placement table 5, a limiting mechanism 6 and a plumb line 7. The work box 2 is installed on the upper end surface of the base 1, and the side end surface of the work box 2 is provided with a touch screen 3. The inner cavity of the touch screen 3 is provided with a moving mechanism 4, and the moving end of the moving mechanism 4 is provided with a placement table 5. The inner side of the placement table 5 is provided with a limiting mechanism 6. The edge of the upper end surface of the work box 2 is provided with a plumb line 7. The limiting mechanism 6 includes a shell 61 and a power controller 62. The shell 61 The magnetic adsorption component 63 is installed on the bottom end surface of the placement table 5, and the inner cavity of the shell 61 is provided with a power controller 62, and the power controller 62 is electrically connected to the magnetic adsorption component 63, the magnetic adsorption component 63 includes a ring iron core 64 and an electromagnetic coil 65, the magnetic adsorption component 63 is specifically installed on the inner side of the upper end surface of the placement table 5, the outer surface of the ring iron core 64 is wound with the electromagnetic coil 65, and the electromagnetic coil 65 is electrically connected to the power controller 62, and the ring iron core 64 and the electromagnetic coil 65 are installed in the adsorption area 66, the upper end surface of the adsorption area 66 is covered by an acrylic plate, and the magnetic adsorption component 63 includes a ring iron core 64 and an electromagnetic coil 65. The magnetic adsorption components 63 are provided with several groups, and the magnetic adsorption components 63 are arranged symmetrically at equal distances. The annular iron cores 64 and electromagnetic coils 65 in the several groups of magnetic adsorption components 63 are arranged in a HALBACH permanent magnet array, wherein the parts to be welded are limited by the limiting mechanism 6, and the power controller 62 inside the shell 61 is controlled by the touch screen 3. The power controller 62 is used to control the magnetic adsorption components 63 to generate suction, and the parts to be welded are placed in the adsorption area 66, and the annular iron cores 64 and electromagnetic coils 65 in the magnetic adsorption components 63 are controlled to generate magnetic force, and then the parts to be welded are placed in the adsorption area 66. The parts to be welded are limited in position, and the annular iron core 64 and the electromagnetic coil 65 in the magnetic attraction assembly 63 are arranged in a HALBACH permanent magnet array to achieve high-strength limiting. At the same time, the above structure is similar to the electromagnet structure in the prior art, which makes it easier for the limiting mechanism 6 to limit the parts to be welded. Through the above structure, the parts to be welded can be quickly limited and positioned, and can adapt to profiles of different sizes to avoid the problem of poor adaptability. In addition, the vertical angle of the parts to be welded is detected by the plumb line 7 to ensure the accuracy of the welding path. A through groove 8 is dug on the upper end surface of the working box 2, and two groups of placement platforms 5 and limiting mechanisms 6 are provided. The placement platforms 5 and limiting mechanisms 6 are symmetrically arranged. The placement platforms 5 and limiting mechanisms 6 are specifically installed at the moving end of the moving mechanism 4. A distance detection mechanism 9 is provided on the opposite side of the placement platforms 5. A residue collection box 10 is provided between the two groups of placement platforms 5, wherein the through groove 8 is used to make the placement platforms 5 and the working box 2 slide up and down, thereby facilitating the subsequent adjustment of the placement height of the parts to be welded, and facilitating the detection of the distance between the two groups of placement platforms 5 by the distance detection mechanism 9, and also facilitating the collection of welding residues by the residue collection box 10. The moving mechanism 4 includes a transverse moving component 41 and a longitudinal moving component 42. The transverse moving component 41 includes a fixed seat 411 and There are two groups of threaded rods 412 and fixed seats 411, and the side end surfaces of the two groups of fixed seats 411 are penetrated by two groups of threaded rods 412. The middle section of the threaded rod 412 is provided with a first gear 413, and the first gear 413 is meshed with a second gear 415 connected to the output end of the servo motor 414. The side end surface of one group of fixed seats 411 is provided with a first slide rod 416, and the side end surface of the other group of fixed seats 411 is provided with a first slide groove 417. The lateral movement of the placement table 5 is realized by the lateral movement component 41 in the moving mechanism 4, and the lifting and lowering movement of the placement table 5 is realized by the longitudinal movement component 42 in the moving mechanism 4, thereby facilitating the position adjustment of the parts to be welded that are limited on the end surfaces of the two groups of placement tables 5, so as to weld the parts to be welded. The contact surface between the fixed seat 411 and the threaded rod 412 is provided with a threaded sleeve 418, and the fixed seat 411 and the threaded rod 412 form a threaded connection structure through the threaded sleeve 418, the first gear 413 and the second gear 415 form a gear meshing transmission structure, and the two groups of fixed seats 411 form a sliding structure through the first slide rod 416 and the first slide groove 417, wherein the servo motor 414 in the horizontal movement component 41 is started, and the servo motor 414 drives the threaded rod 412 to rotate through the first gear 413 and the second gear 415, and the threaded rod 412 drives the fixed seat 411 to move through the threaded sleeve 418, and the threaded rod 412 is separated from the middle section, and the outer surface of the threaded rod 412 is divided into two parts, and the two parts of the outer surface of the threaded rod 412 The thread directions are opposite so that the fixed seat 411 can move in opposite directions or in reverse, and the threaded rod 412, the first gear 413, the servo motor 414 and the second gear 415 are each provided with two groups so as to drive the fixed seat 411 to move in opposite directions or in reverse. At the same time, when the fixed seat 411 moves in opposite directions or in reverse, the two groups of fixed seats 411 slide through the first sliding rod 416 and the first sliding groove 417, and finally move the longitudinal moving component 42 and the placement table 5 at the moving end of the longitudinal moving component 42, so as to facilitate the adjustment of the spacing between the parts to be welded fixed above the placement table 5. The longitudinal moving component 42 includes a hydraulic telescopic rod 421 and a lifting mechanism 422. The hydraulic telescopic rod 421 is installed on the bottom end surface of the placement table 5.The hydraulic telescopic rods 421 are provided with several groups, and the hydraulic telescopic rods 421 are arranged symmetrically. A lifting mechanism 422 is provided at the four corners of the bottom end surface of the placement table 5. The lifting mechanism 422 consists of a second slide bar 423 and a slide column 424. The second slide bar 423 is installed on the bottom end surface of the placement table 5, and the second slide bar 423 is inserted into the inner side of the second slide groove 425 dug on the upper end surface of the slide column 424. The height of the placement table 5 is adjusted by the longitudinal moving component 42 in the moving mechanism 4. The hydraulic telescopic rod 421 is started, and the hydraulic telescopic rod 421 drives the placement table 5 to move up and down. In the lifting structure, the placement table 5 uses the second slide bar 423, the slide column 424 and the second slide groove 425 to move the placement table 5 up and down. 25 and the fixed seat 411 move up and down, and then finally adjust the height of the placement table 5 so that the parts to be welded can be welded. A baffle 426 is provided at the edge of the bottom end surface of the placement table 5. The placement table 5 forms an up and down sliding structure with the fixed seat 411 through the second sliding rod 423, the sliding column 424 and the second sliding groove 425. The baffle 426 installed at the edge of the bottom end surface of the placement table 5 is made of steel plate, and the directional movement height of the placement table 5 is achieved by the hydraulic telescopic rod 421, the second sliding rod 423, the sliding column 424 and the second sliding groove 425 in the longitudinal movement component 42, and the two groups of placement tables 5 are synchronously lifted and lowered to ensure the accuracy of the welding angle and position; The distance detection mechanism 9 is composed of a laser displacement ranging sensor 91 and a measuring circular plate 92. There are four groups of laser displacement ranging sensors 91 and measuring circular plates 92. Two groups of laser displacement ranging sensors 91 and two groups of measuring circular plates 92 are installed on the side end faces of one group of placement platforms 5, and the other two groups of laser displacement ranging sensors 91 and two groups of measuring circular plates 92 are installed on the side end faces of the other group of placement platforms 5. The position distance between the two groups of placement platforms 5 is detected by the laser displacement ranging sensors 91 and the measuring circular plates 92 in the distance detection mechanism 9, thereby realizing precise control of the distance between the placement platforms 5. The distance between the parts to be welded is adjusted so as to adjust the accuracy of the spacing between the parts to be welded. The residue collection box 10 is composed of a box body 101 and a magnetic strip 102. The side end surface of the box body 101 is provided with a magnetic strip 102, and the magnetic strip 102 is provided with several groups. The box body 101 is composed of silica gel 103 and a ceramic coating 104. The silica gel 103 is rectangular, and the outer surface of the silica gel 103 is sprayed with a ceramic coating 104. The welding residue is collected by the residue collection box 10, and the box body 101 in the residue collection box 10 is composed of silica gel 103 and ceramic coating 104, so that the residue collection box 10 has It has the advantages of being deformable and high-temperature resistant, avoiding obstruction of the placement table 5 from moving. The ceramic coating 104 can also prevent high temperatures from affecting the safety of the residue collection box 10. The inner cavity of the working box 2 is provided with a PLC controller, and the PLC controller is electrically connected to the touch screen 3. The touch screen 3 and the PLC controller are electrically connected to the electrical components of the moving mechanism 4, the limiting mechanism 6, the housing 61, the plumb line 7, and the distance detection mechanism 9. The electrical components of the moving mechanism 4, the limiting mechanism 6, the plumb line 7, and the distance detection mechanism 9 are monitored and controlled by the touch screen 3 and the PLC controller. In order to adjust the position accuracy of the parts to be welded, the model of the touch screen 3 is specifically one including but not limited to the DM-F12A / R-R10 touch screen, the model of the servo motor 414 is specifically one including but not limited to the SANMOTIONR series motor, the model of the power controller 62 is specifically one including but not limited to the MDSC-1000B controller, the model of the plumb line 7 is specifically one including but not limited to the Suguang JC100 measuring instrument, and the model of the laser displacement ranging sensor 91 is specifically one including but not limited to the Keyence LK-H080 sensor.

[0027] The implementation principle of the embodiment of the present application is as follows: first, the parts to be welded are limited by the limiting mechanism 6, the power controller 62 inside the shell 61 is controlled by the touch screen 3, the power controller 62 is used to control the magnetic adsorption component 63 to generate suction, the parts to be welded are placed in the adsorption area 66, the annular iron core 64 and the electromagnetic coil 65 in the magnetic adsorption component 63 are controlled to generate magnetic force, and the parts to be welded are limited. The annular iron core 64 and the electromagnetic coil 65 in the magnetic adsorption component 63 are arranged in a HALBACH permanent magnet array, which is convenient for the limiting mechanism 6 to limit the parts to be welded, the vertical angle of the parts to be welded is detected by the plumb line 7, the through slot 8 is used to make the placement table 5 and the work box 2 slide up and down, and the distance detection mechanism 9 is used to detect the vertical angle of the parts to be welded. The distance between the two sets of placement tables 5 is detected, and it is also convenient for the residue collection box 10 to collect welding residues. The servo motor 414 in the horizontal movement component 41 is started, and the servo motor 414 uses the first gear 413 and the second gear 415 to drive the threaded rod 412 to rotate, and the threaded rod 412 uses the threaded sleeve 418 to drive the fixed seat 411 to move. The threaded rod 412 is separated from the middle section, and the outer surface of the threaded rod 412 is divided into two parts, and the thread directions of the two parts of the outer surface of the threaded rod 412 are opposite, so that the fixed seat 411 moves in opposite directions or in reverse. The threaded rod 412, the first gear 413, the servo motor 414 and the second gear 415 are all provided with two groups to drive the fixed seat 411 to move in opposite directions or in reverse.

[0028] At the same time, when the fixed seat 411 moves in opposite directions or in the opposite direction, the two groups of fixed seats 411 slide using the first slide bar 416 and the first slide groove 417, moving the longitudinal moving component 42 and the placement table 5 at the moving end of the longitudinal moving component 42, so as to facilitate the adjustment of the spacing between the parts to be welded fixed above the placement table 5. The position distance between the two groups of placement tables 5 is detected by the laser displacement ranging sensor 91 and the measuring circular plate 92 in the distance detection mechanism 9, so as to achieve precise control of the distance between the placement tables 5, so as to adjust the accuracy of the spacing between the parts to be welded, and utilize The residue collection box 10 collects welding residues. The box body 101 in the residue collection box 10 is composed of silica gel 103 and ceramic coating 104, which makes the residue collection box 10 have the advantages of being deformable and high-temperature resistant, avoiding hindering the movement of the placement table 5. The use of ceramic coating 104 can also prevent high temperature from affecting the safety of the residue collection box 10. The touch screen 3 and the PLC controller are used to monitor and control the moving mechanism 4, the limiting mechanism 6, the shell 61, the plumb line 7 and the electrical components in the distance detection mechanism 9 to adjust the position accuracy of the parts to be welded.

[0029] The examples of this specific embodiment are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, any equivalent changes made based on the structure, shape, and principle of this application should be included in the scope of protection of this application.

Claims

1. A spacing adjustment work frame for welding steel structure profiles, comprising a base (1), a work box (2), a touch screen (3), a moving mechanism (4), a placement table (5), a limiting mechanism (6) and a plumb line (7), characterized in that: The working box (2) is mounted on the upper end surface of the base (1), and a touch screen (3) is provided on the side end surface of the working box (2), a moving mechanism (4) is provided in the inner cavity of the touch screen (3), and a placement table (5) is provided at the moving end of the moving mechanism (4), a limiting mechanism (6) is provided on the inner side of the placement table (5), and a plumb line (7) is provided at the edge of the upper end surface of the working box (2); The limiting mechanism (6) includes a shell (61) and a power controller (62), the shell (61) is installed on the bottom end surface of the placement table (5), and the inner cavity of the shell (61) is provided with a power controller (62), and the power controller (62) is electrically connected to a magnetic adsorption component (63), the magnetic adsorption component (63) includes a ring iron core (64) and an electromagnetic coil (65), the magnetic adsorption component (63) is specifically installed on the inner side of the upper end surface of the placement table (5), and the outer surface of the ring iron core (64) is An electromagnetic coil (65) is arranged on the surface, and the electromagnetic coil (65) is electrically connected to the power controller (62), and the annular iron core (64) and the electromagnetic coil (65) are installed in the adsorption area (66), the upper end surface of the adsorption area (66) is covered by an acrylic plate, the magnetic adsorption components (63) are provided with a plurality of groups, and the magnetic adsorption components (63) are symmetrically arranged at equal distances, and the annular iron cores (64) and the electromagnetic coils (65) in the plurality of groups of the magnetic adsorption components (63) are arranged in a HALBACH permanent magnet array.

2. The spacing adjustment work stand for welding steel structure profiles according to claim 1, characterized in that: A through groove (8) is excavated on the upper end surface of the working box (2), and two groups of the placing platform (5) and the limiting mechanism (6) are provided. The placing platform (5) and the limiting mechanism (6) are symmetrically arranged. The placing platform (5) and the limiting mechanism (6) are specifically installed at the moving end of the moving mechanism (4). A distance detection mechanism (9) is provided on the opposite surface of the placing platform (5), and a residue collection box (10) is provided between the two groups of the placing platforms (5).

3. The spacing adjustment work stand for welding steel structure profiles according to claim 1, characterized in that: The moving mechanism (4) includes a transverse moving component (41) and a longitudinal moving component (42), wherein the transverse moving component (41) includes a fixed seat (411) and a threaded rod (412), wherein two groups of the fixed seats (411) are provided, and two groups of threaded rods (412) are provided through the side end surfaces of the two groups of the fixed seats (411), wherein a first gear (413) is provided in the middle section of the threaded rod (412), and the first gear (413) is meshedly connected to a second gear (415) at the output end of the servo motor (414), wherein a first sliding rod (416) is provided on the side end surface of one group of the fixed seats (411), and a first sliding groove (417) is provided on the side end surface of the other group of the fixed seats (411).

4. The spacing adjustment work stand for welding steel structure profiles according to claim 3, characterized in that: The contact surface between the fixed seat (411) and the threaded rod (412) is provided with a threaded sleeve (418), and the fixed seat (411) and the threaded rod (412) form a threaded connection structure through the threaded sleeve (418), the first gear (413) and the second gear (415) form a gear meshing transmission structure, and the two groups of the fixed seats (411) form a sliding structure through the first sliding rod (416) and the first sliding groove (417).

5. The spacing adjustment work stand for welding steel structure profiles according to claim 3, characterized in that: The longitudinal moving assembly (42) includes a hydraulic telescopic rod (421) and a lifting mechanism (422), wherein the hydraulic telescopic rod (421) is mounted on the bottom end surface of the placement platform (5), and the hydraulic telescopic rod (421) is provided with a plurality of groups, and the hydraulic telescopic rods (421) are symmetrically arranged, and the lifting mechanism (422) is provided at the four corners of the bottom end surface of the placement platform (5), and the lifting mechanism (422) consists of a second slide rod (423) and a slide column (424), wherein the second slide rod (423) is mounted on the bottom end surface of the placement platform (5), and the second slide rod (423) is inserted into the inner side of a second slide groove (425) dug on the upper end surface of the slide column (424).

6. The spacing adjustment work stand for welding steel structure profiles according to claim 5, characterized in that: A baffle (426) is provided at the edge of the bottom end surface of the placement platform (5), and the placement platform (5) forms an up and down sliding structure with the fixed seat (411) through the second sliding rod (423), the sliding column (424) and the second sliding groove (425).

7. The spacing adjustment work stand for welding steel structure profiles according to claim 2, characterized in that: The distance detection mechanism (9) is composed of a laser displacement ranging sensor (91) and a measuring circular plate (92). The laser displacement ranging sensor (91) and the measuring circular plate (92) are each provided in four groups, wherein two groups of the laser displacement ranging sensor (91) and the two groups of the measuring circular plate (92) are mounted on the side end surface of one group of the placement table (5), and the other two groups of the laser displacement ranging sensor (91) and the two groups of the measuring circular plate (92) are mounted on the side end surface of the other group of the placement table (5).

8. The spacing adjustment work stand for welding steel structure profiles according to claim 2, characterized in that: The residue collection box (10) is composed of a box body (101) and a magnetic strip (102). The side end surface of the box body (101) is provided with a magnetic strip (102), and the magnetic strip (102) is provided in a plurality of groups. The box body (101) is composed of silica gel (103) and a ceramic coating (104). The silica gel (103) is rectangular, and the outer surface of the silica gel (103) is sprayed with the ceramic coating (104).

9. The spacing adjustment work stand for welding steel structure profiles according to claim 2, characterized in that: The inner cavity of the working box (2) is provided with a PLC controller, and the PLC controller is electrically connected to the touch screen (3), and the touch screen (3) and the PLC controller are electrically connected to the electrical component points in the moving mechanism (4), the limiting mechanism (6), the plumb line (7) and the distance detection mechanism (9).

Citation Information

Patent Citations

  • A spacing adjustment work frame for welding steel structure profiles

    CN109290723B

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