Waterproof device and method of tail gate controller for automobile
Through the design of the worm gear mechanism and the inflatable airbag, the waterproof problem of the data line interface of the tailgate controller is solved, the sealing effect is achieved, the waterproof performance of the controller and the safety of electronic components are ensured, and the dehumidification and heat dissipation functions are provided.
Patent Information
- Application Number
- CN202510575452.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-08-26
AI Technical Summary
The data cable interface of the existing car tailgate controller lacks a sealing mechanism, which causes water droplets to enter the controller when the high-pressure water gun is flushed, affecting the electronic components and posing safety hazards.
A waterproof device for tailgate controller for automobiles is designed to close the sealing fixture through the worm gear and rack mechanism, and combine the inflatable air bag and sealing air bag to fill the gap between the data line, and cooperate with the dehumidification and heat dissipation mechanism to prevent water droplets from entering the inside of the controller.
Effectively seal the connector to prevent water droplets from entering the controller, ensure the safety of electronic components, and have the function of fixed data connectors, and also have the effect of dehumidification and heat dissipation, which improves the waterproof performance and reliability of the controller.
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Figure CN120547809A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of controllers, and in particular to a waterproof device for a tailgate controller of an automobile and a method thereof. Background Art
[0002] In the automotive industry, the tailgate controller is the core component for realizing the automatic opening and closing of the tailgate. Its operating stability directly affects the user experience and driving safety. Traditional tailgate controllers generally have the problem of insufficient waterproof performance. When the vehicle is in a water-related environment such as rainy days or car washes, water vapor can easily invade the internal circuit through the gaps in the controller casing, heat dissipation holes or wiring harness interfaces, causing electronic components to short-circuit and corrode, and then causing the controller to fail or even be damaged. This problem not only increases the vehicle's maintenance cost, but may also cause safety hazards due to abnormal opening or closing of the tailgate. Therefore, the development of a tailgate controller device for automobiles with high-efficiency waterproof performance has become a key technical requirement for improving vehicle reliability and durability.
[0003] However, in actual use, the existing device lacks the necessary sealing mechanism at the data cable interface on the automobile tailgate controller. When the car is washed with a high-pressure water gun, water droplets may enter the controller through the data cable interface, thereby affecting the internal electronic components. Therefore, a waterproof device and method for an automobile tailgate controller are proposed. Summary of the Invention
[0004] The purpose of the present invention is to solve the problem in the prior art that the data line interface on the tailgate controller for an automobile lacks the necessary sealing mechanism. When the automobile is washed with a high-pressure water gun, water droplets may enter the controller through the data line interface, thereby affecting the internal electronic components. A waterproof device and method for a tailgate controller for an automobile are proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A waterproof device for a tailgate controller of an automobile comprises a controller housing, heat dissipation mechanisms are provided on both sides of the controller housing, a joint protective shell is fixedly connected to the rear end of the controller housing, a dehumidification mechanism is provided on the upper part of the joint protective shell, a plurality of connectors are provided inside the joint protective shell, one end of the connector is fixedly connected to a sealed housing, a sealed shell is fixedly connected inside the sealed housing, a second motor is provided inside the sealed shell, a worm is provided at the output end of the second motor, the worm is meshed with a worm wheel, one side of the worm wheel is fixedly connected to a second gear, the second gear is meshed with a first rack, the first rack is fixedly connected to a sealing fixture, the sealing fixture and the connector are slidably connected, one side of the worm is fixedly connected to a first gear, the first gear is meshed with a second rack, one side of the second rack is fixedly connected to a pressure plate, the pressure plate is slidably connected to an inflatable housing, the inflatable housing and the sealed housing are fixedly connected, one side of the inflatable housing is fixedly connected to an inflatable tube, the end of the inflatable tube away from the inflatable housing is fixedly connected to a sealed airbag, and the sealed airbag is fixedly connected inside the connector.
[0007] After the data connector is inserted into the connector, the second motor is started to drive the worm and the first gear to rotate simultaneously. The rotation of the worm drives the worm wheel to rotate, and the rotation of the worm wheel drives the first rack to move, thereby driving the sealing clamp to close the outside of the sealed connector while clamping the data cable. The rotation of the first gear drives the pressure plate to move inside the inflatable shell. The pressure plate moves to compress the gas in the inflatable shell, and the gas enters the sealing airbag through the inflation tube, thereby driving the sealing airbag to expand and fill the gap between the connector and the data head. The inside and outside of the connector are sealed at the same time by the sealing airbag and the sealing clamp to prevent water droplets from entering the controller housing through the connector.
[0008] The above technical solution further includes:
[0009] The sealing shell is fixedly connected to a limiting groove inside, and the limiting groove is slidably connected to a first rack and a second rack.
[0010] The heat dissipation mechanism includes a transmission slot fixedly connected to the upper part of the controller housing, a first motor is provided on one side of the transmission slot, and a heat dissipation component is provided at the output end of the first motor.
[0011] The heat dissipation component includes a threaded rod provided at the output end of the first motor, the threaded rod is threadedly connected to a transmission member, one side of the transmission member is fixedly connected to the transmission rod, and the transmission rod is slidably connected to the controller housing.
[0012] One side of the transmission rod is rotatably connected to a connecting piece, and the side of the connecting piece away from the transmission rod is rotatably connected to a movable heat sink. The movable heat sink is rotatably connected to the controller housing.
[0013] Mounting flanges are fixedly connected on both sides of the controller housing.
[0014] The dehumidification mechanism includes a dehumidification pipe fixedly connected to the upper part of the joint protective shell, an evaporator is arranged inside the dehumidification pipe, a condenser is arranged at the rear end of the evaporator, a compressor is arranged between the evaporator and the condenser, and the dehumidification pipe is connected to both sides of the joint protective shell.
[0015] A fan is provided at the rear end of the condenser.
[0016] A collecting tank is provided at the lower part of the dehumidification pipe near the evaporator, and the collecting tank is communicated with the bottom of the dehumidification pipe.
[0017] A method for using a waterproof device for a tailgate controller of an automobile comprises the following steps:
[0018] Step 1: First, install the controller housing as a whole in the designated position, then connect the data connector and insert it into the connector;
[0019] Step 2: Start the second motor, drive the worm to rotate, and the rotation of the worm drives the first rack to move. The movement of the first rack drives the sealing clamp to move and close the outside of the sealing connector while clamping the data cable.
[0020] Step 3: The second motor drives the worm to rotate, and the first gear rotates at the same time. The rotation of the first gear drives the pressure plate to move in the inflatable housing. The movement of the pressure plate compresses the air inside the inflatable housing. The air enters the sealed airbag through the inflation tube and expands it electrically, thereby filling the gap between the connector and the data head to seal it.
[0021] Step 4: The dehumidification mechanism arranged on the upper part of the connector protective shell regularly absorbs the moist air inside the connector protective shell, and the heat dissipation mechanism arranged on both sides of the controller shell opens when the internal components of the controller shell are working, and closes when the car is washed, thereby sealing both sides of the controller shell.
[0022] The present invention has the following beneficial effects:
[0023] 1. In the present invention, after the data connector is inserted into the connector, the second motor is started to drive the worm and the first gear to rotate simultaneously, and the rotation of the worm can drive the first rack to move, thereby driving the sealing clamp to close, and the data line can be clamped while the outside of the connector is sealed. The rotation of the first gear can drive the pressure plate to move, and the movement of the pressure plate can compress the gas inside the inflatable shell. The gas enters the sealing airbag through the inflation tube and drives the sealing airbag to expand, thereby filling the gap between the data head and the inside of the connector, and sealing the inside of the connector. The combined action of the sealing airbag and the sealing clamp can simultaneously seal the inside and outside of the connector, effectively ensuring the waterproof effect of the connector, and while taking into account waterproofness, it can also play the role of fixing the data connector.
[0024] 2. In the present invention, the heat dissipation effect of the controller housing can be adjusted by controlling the rotation of the movable heat dissipation plates arranged on both sides of the controller housing. When the vehicle body is washed, the movable heat dissipation plates can be controlled to close, thereby effectively sealing both sides of the controller housing, and surface water droplets enter the interior of the controller housing. In addition, the dehumidification mechanism arranged on the upper part of the joint protective shell can regularly dehumidify the interior of the joint protective shell, effectively preventing water droplets from condensing inside the joint protective shell in a humid environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic structural diagram of a waterproof device for a tailgate controller for an automobile proposed by the present invention;
[0026] Figure 2 Schematic diagram of the overall structure of the heat dissipation mechanism in the present invention;
[0027] Figure 3 Schematic diagram of the internal structure of the transmission groove in the present invention;
[0028] Figure 4 This is a schematic diagram of the internal structure of the connector protection shell in the present invention;
[0029] Figure 5 Schematic diagram of the first internal structure of the sealed housing in the present invention;
[0030] Figure 6 Schematic diagram of the second internal structure of the sealed housing in the present invention;
[0031] Figure 7 Schematic diagram of the internal structure of the sealed housing in the present invention;
[0032] Figure 8 Schematic diagram of the internal structure of the dehumidification pipeline in the present invention.
[0033] In the figure: 1. Controller housing; 2. Connector protective shell; 3. Dehumidification pipe; 4. Movable heat sink; 5. Mounting flange; 6. Transmission groove; 7. Threaded rod; 8. Transmission rod; 9. First motor; 10. Transmission member; 11. Connector; 12. Connector; 13. Sealing shell; 14. Sealing shell; 15. Sealing fixture; 16. First rack; 17. Sealing airbag; 18. Inflating tube; 19. Second motor; 20. Worm; 21. First gear; 22. Inflating shell; 23. Second gear; 24. Worm gear; 25. Pressure plate; 26. Limiting groove; 27. Fan; 28. Evaporator; 29. Condenser; 30. Compressor; 31. Collection tank; 32. Second rack. DETAILED DESCRIPTION
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0035] Example 1
[0036] like Figures 1-8 As shown, the present invention proposes a waterproof device for a tailgate controller for an automobile, including a controller housing 1, heat dissipation mechanisms are provided on both sides of the controller housing 1, a connector protection shell 2 is fixedly connected to the rear end of the controller housing 1, a dehumidification mechanism is provided on the upper part of the connector protection shell 2, a plurality of connectors 12 are provided inside the connector protection shell 2, one end of the connector 12 is fixedly connected to a sealed housing 13, a sealed housing 14 is fixedly connected inside the sealed housing 13, a second motor 19 is provided inside the sealed housing 14, a worm 20 is provided at the output end of the second motor 19, the worm 20 is meshedly connected to a worm wheel 24, and a second gear 23 is fixedly connected to one side of the worm wheel 24. The second gear 23 is meshedly connected to the first rack 16, and the first rack 16 is fixedly connected to the sealing clamp 15. The sealing clamp 15 is slidingly connected to the connecting head 12. One side of the worm 20 is fixedly connected to the first gear 21, and the first gear 21 is meshedly connected to the second rack 32. One side of the second rack 32 is fixedly connected to the pressure plate 25, and the pressure plate 25 is slidingly connected to the inflatable shell 22. The inflatable shell 22 and the sealing shell 14 are fixedly connected. One side of the inflatable shell 22 is fixedly connected to the inflatable tube 18, and the end of the inflatable tube 18 away from the inflatable shell 22 is fixedly connected to the sealing airbag 17, and the sealing airbag 17 is fixedly connected to the inside of the connecting head 12.
[0037] After the data connector is inserted into the connector 12, the second motor 19 is started to drive the worm 20 and the first gear 21 to rotate simultaneously. The rotation of the worm 20 drives the worm gear 24 to rotate, and the rotation of the worm gear 24 drives the first rack 16 to move, thereby driving the sealing clamp 15 to close the outside of the sealed connector 12 while clamping the data cable. The rotation of the first gear 21 drives the pressure plate 25 to move inside the inflatable shell 22. The pressure plate 25 moves to compress the gas in the inflatable shell 22, and the gas enters the sealing airbag 17 through the inflation tube 18, thereby driving the sealing airbag 17 to expand and fill the gap between the connector 12 and the data head. The sealing airbag 17 and the sealing clamp 15 seal the inside and outside of the connector 12 at the same time to prevent water droplets from entering the controller housing 1 through the connector 12. The sealing housing 14 is fixedly connected to the limiting groove 26, and the first rack 16 and the second rack 32 are slidably connected inside the limiting groove 26. The mounting flange 5 is fixedly connected on both sides of the controller housing 1.
[0038] In this embodiment, the device can be installed by means of the mounting flanges 5 provided on both sides of the controller housing 1, and then the data connector can be inserted into the connector 12 provided inside the connector protective shell 2. After the insertion is completed, the second motor 19 can be started to drive the worm 20 and the first gear 21 to rotate simultaneously. The rotation of the worm 20 can drive the meshing worm gear 24 to rotate, and the rotation of the worm gear 24 can drive the fixedly connected second gear 23 to rotate. The rotation of the second gear 23 can drive the meshing first rack 16 to move. During the movement of the first rack 16, the slidingly connected limit groove 26 can ensure the stability of the first rack 16 during its movement. The movement of the first rack 16 can drive the fixedly connected sealing clamp 15 to move and close, and the data cable can be clamped while closing the outside of the connector 12.
[0039] The rotation of the first gear 21 can drive the meshing second rack 32 to move, and the sliding limit groove 26 during the movement of the second rack 32 can ensure the stability of the second rack 32 during movement. The movement of the second rack 32 can drive the fixedly connected pressure plate 25 to move, and the movement of the pressure plate 25 can compress the gas inside the inflatable shell 22, so that the gas enters the sealing airbag 17 through the inflation tube 18, thereby driving the sealing airbag 17 to expand and fill the gap between the data head and the connector 12, and seal the inside of the connector 12. The joint action of the sealing airbag 17 and the sealing clamp 15 can simultaneously seal the inside and outside of the connector 12, effectively ensuring the waterproof effect of the connector 12, and while taking into account waterproofness, it can also play the role of fixing the data connector.
[0040] Example 2
[0041] like Figures 1-8As shown, based on the first embodiment, the heat dissipation mechanism includes a transmission groove 6 fixedly connected to the upper part of the controller housing 1, a first motor 9 is provided on one side of the transmission groove 6, and a heat dissipation component is provided at the output end of the first motor 9, and the heat dissipation component includes a threaded rod 7 provided at the output end of the first motor 9, the threaded rod 7 is threadedly connected to a transmission member 10, a transmission rod 8 is fixedly connected to one side of the transmission member 10, the transmission rod 8 is slidingly connected to the controller housing 1, a connecting member 11 is rotatably connected to one side of the transmission rod 8, and the connecting member 11 is rotatably connected to a movable heat dissipation plate 4 away from the transmission rod 8, and the movable heat dissipation plate 4 is rotatably connected to the controller housing 1.
[0042] The dehumidification mechanism includes a dehumidification pipe 3 fixedly connected to the upper part of the joint protective shell 2, an evaporator 28 is arranged inside the dehumidification pipe 3, a condenser 29 is arranged at the rear end of the evaporator 28, a compressor 30 is arranged between the evaporator 28 and the condenser 29, the dehumidification pipe 3 is connected to both sides of the joint protective shell 2, a fan 27 is arranged at the rear end of the condenser 29, and a collection tank 31 is arranged at the lower part of the dehumidification pipe 3 near the evaporator 28, and the collection tank 31 is connected to the bottom of the dehumidification pipe 3.
[0043] In this embodiment, by starting the first motor 9, the threaded rod 7 can be driven to rotate, and the rotation of the threaded rod 7 drives the threaded transmission member 10 to move, and the movement of the transmission member 10 can drive the fixedly connected transmission rod 8 to move. The movement of the transmission rod 8 can drive the rotatably connected connection member 11 to rotate, and then drive the rotatably connected movable heat sink 4 to rotate, thereby adjusting the heat dissipation effect of the controller housing 1. When the vehicle body is subjected to high-pressure washing, the movable heat sink 4 can be controlled to close to effectively seal both sides of the controller housing 1 to prevent water droplets from entering the controller housing 1. By starting the fan 27, the humid gas inside the joint protective shell 2 can be sucked into the dehumidification pipe 3, and the compressor 30 can drive the evaporator 28 and the condenser 29 to work. The humid gas can be cooled and condensed through the evaporator 28, thereby discharging the condensed water and being collected by the collection tank 31 at the bottom of the dehumidification pipe 3. The dry cold air after condensation can be processed into dry warm air by the condenser 29 and then sent back to the inside of the joint protective shell 2, thereby effectively removing the moisture inside the joint protective shell 2 and preventing water droplets from condensing inside.
[0044] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A waterproof device for a tailgate controller for an automobile, comprising a controller housing (1), characterized in that: The controller housing (1) is provided with heat dissipation mechanisms on both sides, the rear end of the controller housing (1) is fixedly connected to a joint protection shell (2), the upper part of the joint protection shell (2) is provided with a dehumidification mechanism, a plurality of connectors (12) are provided inside the joint protection shell (2), one end of the connector (12) is fixedly connected to a sealing shell (13), the sealing shell (13) is fixedly connected to a sealing shell (14), a second motor (19) is provided inside the sealing shell (14), a worm (20) is provided at the output end of the second motor (19), the worm (20) is meshedly connected to a worm wheel (24), one side of the worm wheel (24) is fixedly connected to a second gear (23), the second gear (23) is meshedly connected to the first rack (16) ), the first rack (16) is fixedly connected to a sealing fixture (15), the sealing fixture (15) is slidably connected to the connector (12), one side of the worm (20) is fixedly connected to a first gear (21), the first gear (21) is meshedly connected to a second rack (32), one side of the second rack (32) is fixedly connected to a pressure plate (25), the pressure plate (25) is slidably connected to an inflatable shell (22), the inflatable shell (22) is fixedly connected to the sealing shell (14), one side of the inflatable shell (22) is fixedly connected to an inflatable tube (18), the inflatable tube (18) is fixedly connected to a sealing airbag (17) at one end away from the inflatable shell (22), and the sealing airbag (17) is fixedly connected inside the connector (12); After the data connector is inserted into the connector (12), the second motor (19) is started to drive the worm (20) and the first gear (21) to rotate simultaneously. The rotation of the worm (20) drives the worm wheel (24) to rotate, and the rotation of the worm wheel (24) drives the first rack (16) to move, thereby driving the sealing fixture (15) to close the outside of the sealed connector (12) while clamping the data line. The rotation of the first gear (21) drives the pressure plate (25) to move inside the inflatable shell (22). The pressure plate (25) moves to compress the gas in the inflatable shell (22). The gas enters the sealing airbag (17) through the inflation tube (18), thereby driving the sealing airbag (17) to expand and fill the gap between the connector (12) and the data head. The sealing airbag (17) and the sealing fixture (15) simultaneously seal the inside and outside of the connector (12) to prevent water droplets from entering the controller housing (1) through the connector (12).
2. The waterproof device for a tailgate controller for an automobile according to claim 1, characterized in that: The sealing shell (14) is fixedly connected to a limiting groove (26) inside, and the limiting groove (26) is slidably connected to a first rack (16) and a second rack (32).
3. The waterproof device for a tailgate controller for an automobile according to claim 1, characterized in that: The heat dissipation mechanism comprises a transmission slot (6) fixedly connected to the upper part of the controller housing (1); a first motor (9) is provided on one side of the transmission slot (6); and a heat dissipation component is provided at the output end of the first motor (9).
4. The waterproof device for a tailgate controller for an automobile according to claim 3, characterized in that: The heat dissipation assembly comprises a threaded rod (7) provided at the output end of a first motor (9), the threaded rod (7) being threadedly connected to a transmission member (10), one side of the transmission member (10) being fixedly connected to a transmission rod (8), and the transmission rod (8) being slidably connected to a controller housing (1).
5. The waterproof device for a tailgate controller for an automobile according to claim 4, characterized in that: One side of the transmission rod (8) is rotatably connected to a connecting piece (11), and the side of the connecting piece (11) away from the transmission rod (8) is rotatably connected to a movable heat sink (4), and the movable heat sink (4) is rotatably connected to the controller housing (1).
6. The waterproof device for a tailgate controller for an automobile according to claim 1, characterized in that: Mounting flanges (5) are fixedly connected to both sides of the controller housing (1).
7. The waterproof device for a tailgate controller for an automobile according to claim 1, characterized in that: The dehumidification mechanism comprises a dehumidification pipe (3) fixedly connected to the upper part of the joint protection shell (2), an evaporator (28) is arranged inside the dehumidification pipe (3), a condenser (29) is arranged at the rear end of the evaporator (28), and a compressor (30) is arranged between the evaporator (28) and the condenser (29).
8. The waterproof device for a tailgate controller for an automobile according to claim 7, characterized in that: A fan (27) is provided at the rear end of the condenser (29).
9. The waterproof device for a tailgate controller for an automobile according to claim 7, characterized in that: A collecting tank (31) is provided at the lower portion of the dehumidification pipe (3) near the evaporator (28).
10. The method for using the waterproof device for a tailgate controller for an automobile according to claim 1, characterized in that: The following steps are involved: Step 1: First, install the controller housing (1) as a whole at the designated location, and then connect the data connector so that it is inserted into the connector (12); Step 2: Start the second motor (19), drive the worm (20) to rotate through the second motor (19), and drive the first rack (16) to move through the rotation of the worm (20), and the movement of the first rack (16) drives the sealing clamp (15) to move and close the outside of the sealing connector (12) while clamping the data cable; Step 3: When the second motor (19) drives the worm (20) to rotate, the first gear (21) rotates, and the rotation of the first gear (21) drives the pressure plate (25) to move in the inflatable housing (22). The pressure plate (25) moves to compress the air inside the inflatable housing (22). The air enters the sealing airbag (17) through the inflation tube (18) and expands electrically, thereby filling the gap between the connector (12) and the data head to seal. Step 4: The dehumidification mechanism provided on the upper portion of the connector protective shell (2) regularly absorbs the moist air inside the connector protective shell (2), while the heat dissipation mechanisms provided on both sides of the controller shell (1) are opened when the internal components of the controller shell (1) are working and closed when the car is washed, thereby sealing both sides of the controller shell (1).
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