Steel formwork construction auxiliary equipment and construction method
By designing steel formwork construction auxiliary equipment that combines a movable net with a rubber base, the attached substances are dynamically intercepted and detached, solving the problem of impurity adhesion in the water, improving the durability of the steel formwork and the quality of concrete forming, and ensuring construction stability and durability.
Patent Information
- Application Number
- CN202511072387.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2045-08-01
AI Technical Summary
When constructing in shallow water areas, impurities in the water are difficult to remove and easily adhere to the surface of the steel formwork, resulting in uneven force on the formwork, affecting the quality of concrete forming, the reusability of the steel formwork, and the durability of the engineering structure.
A steel formwork construction auxiliary equipment including a movable net is designed. The movable net consists of a net body, connecting strips, sliders, floating bodies, slides, magnetic strips, extension bodies, soft strips, fixed columns, blocks, rubber strips and a base. By dynamically intercepting and separating attached substances, combined with vacuum adsorption of the rubber base and the adsorption port, stable installation and double-layer protection of the steel formwork are achieved.
It effectively prevents the attachment of aquatic organisms and impurities, improves the long-term durability and construction quality of steel formwork, ensures the structural stability and durability of concrete forming, improves maintenance efficiency, and extends the service life of steel formwork.
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Figure CN120556727B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the field of templates, more particularly, to a steel template construction auxiliary equipment and construction method. BACKGROUND
[0002] The steel template construction auxiliary refers to the technical measures for supporting, positioning and forming by using the steel template system in the concrete pouring process. The steel template has the advantages of high strength, large rigidity, good durability, smooth concrete surface after demolding and the like, and is widely used in building, bridge, tunnel and the like engineering.
[0003] In the shallow water construction, the impurities in the water are difficult to be completely removed and are easily attached to the surface of the steel template. This not only affects the concrete forming quality due to uneven force on the side of the template, but also causes difficult-to-remove corrosion problems due to long-term attachment, which seriously affects the repeated use performance of the steel template and the durability of the engineering structure. SUMMARY
[0004] In order to solve the above technical problems, the purpose and effect of the steel template construction auxiliary equipment and construction method are achieved by the following specific technical means:
[0005] The structure comprises a movable net and a steel template, and the movable net is sleeved on the outer circle of the steel template.
[0006] The movable net comprises a net body, a connecting strip, a sliding block, a floating body, a slide, a magnetic attraction strip, an extension body, a soft strip, a fixed column, a clamping block, a rubber strip and a base. The connecting strip is connected to the upper and lower ends of the net body. The sliding block is fixed in the inner circle of the slide. The magnetic attraction strip fixes two independent movable nets into one. The floating body is connected to the upper surface of the slide. The extension body and the soft strip are integrated structures. The fixed column penetrates the soft strip and is connected with the slide. The rubber strip is attached to the inner circle of the base. The clamping block and the base are integrated structures.
[0007] The soft strip and the extension body are PVC material strips. The upper and lower ends of the soft strip are fixed by the fixed column and can rotate. The fixed column is assembled in the groove of the slide for sliding. The net body and the connecting strip form a soft interception surface. The net body and the connecting strip are connected with the soft strips on the left and right sides. When the net body and the connecting strip are dynamically changed in shape due to external force, the attached organisms fall off due to the reduction of contact area. The sliding block limits the range of the whole up and down movement. The fixed column is an I-shaped structure.
[0008] As a further improvement of the application, the connecting strip and the net body are made of rubber material and there are six groups. The net body intercepts the contacted substances to avoid direct contact with the steel template. The contact surface of the net body with the external objects continuously changes while the water level fluctuates, thereby further increasing the separation effect. The movable net is fixed and combined into a circular shape by the magnetic attraction strip.
[0009] As a further improvement of the application, the sliding block is provided with two symmetrical distribution, the inside of the float is hollow and can float, and is an arc structure, the slide is provided with two, the auxiliary fixed column drives the connected part to move, the slide and the sliding block can move up and down and left and right, each group of the extension body is provided with three, which can assist in bearing the water flow force to rotate, and the magnetic attraction strip fixes and combines the two semicircular movable nets.
[0010] As a further improvement of the application, the floating body drives the soft strip to stretch and shrink according to the water level buoyancy, the clamping block is provided with two auxiliary whole steel formwork fixed installation, the rubber strip is sealed between the base and the steel formwork, and the toughness and softness of the soft strip can drive the net body to move and separate the attached organisms.
[0011] As a further improvement of the application, the steel formwork comprises a top block, a water isolation area, an outer isolation strip, an inner isolation strip, a limiting body, an outer formwork, a rubber base, a suction port, and an inner formwork, the top block is fixed to the outer surface of the outer formwork, the water isolation area is between the outer formwork and the inner formwork, the outer isolation strip is attached to the upper surface of the outer formwork, the inner isolation strip is attached to the upper surface of the inner formwork, the limiting body is an integrated structure with the outer formwork, the suction port penetrates through the rubber base and the outer formwork, the rubber base is fixed to the bottom of the outer formwork, and the suction port is provided with twelve circular and uniform distribution.
[0012] As a further improvement of the application, the outer formwork and the inner formwork can be stacked upwards, the outer isolation strip and the inner isolation strip play a sealing role, the rubber base is attached to the bottom base for fixation, the top block is provided with four circular and uniform distribution, the top block supports the distance between the net body and the outer formwork, and direct attachment is avoided.
[0013] As a further improvement of the application, the steel formwork construction auxiliary equipment has the following steel formwork construction auxiliary method:
[0014] S1: when the steel formwork is used in shallow water, the two semicircular movable nets are fixed and combined through the magnetic attraction strip, the rubber base is fixed on the pre-levelling base through the mechanical engagement of the clamping block and the reserved clamping groove of the steel formwork, the water is squeezed into the water isolation area through the suction port, the negative pressure sealing is formed to further absorb the base, and the water in the water isolation area and the inner formwork is pumped out through the water pumping equipment when the outer formwork and the inner formwork adopt the telescopic expansion structure and are adjusted to the required height, so as to ensure that the rubber base and the base form a watertight connection, and after the sealing property is qualified, the concrete is poured into the inner formwork, and the water isolation area serves as a secondary anti-seepage barrier to protect the formed surface.
[0015] S2: when the outer formwork and the inner formwork adopt the telescopic expansion structure and are adjusted to the required height, the water in the water isolation area and the inner formwork is pumped out through the water pumping equipment, so as to ensure that the rubber base and the base form a watertight connection, and after the sealing property is qualified, the concrete is poured into the inner formwork, and the water isolation area serves as a secondary anti-seepage barrier to protect the formed surface.
[0016] S3: The floating body drives the slider to vertically displace along the limiting body with the water level change, drives the net body to form a dynamic interception surface, and under the action of the water level power of the floating body, the attachment area of the net body and the contact object is continuously shaken and changed, which assists in further detaching, and the shaking of the water body can simultaneously push the extension body to assist, drive the whole to rotate along the slide, and further rotate to detach the attached substances;
[0017] S4: The active net moves up and down and left and right with the water level, affects the attachment conditions of aquatic organisms and suspended solids, and effectively prevents the template from being unbalanced due to the accumulation of sundries in the shallow water area.
[0018] The water separation area and the active net play a double protection role on the inner template inside.
[0019] Compared with the prior art, the present application has the following beneficial effects:
[0020] 1. When the net body moves dynamically up, down, left and right along the slide with the floating body, it can form a continuous dynamic interception effect on the shallow water area of the steel formwork. This design effectively prevents aquatic organisms and impurities from attaching to the surface of the steel formwork, avoids corrosion and wear, and at the same time enhances the structural stability of the concrete during molding. At the same time, the dynamic movement characteristics of the net body can actively detach the attached substances during the interception process, thereby significantly improving the long-term durability and construction quality of the steel formwork.
[0021] 2. The steel formwork is stably installed with the base through vacuum adsorption formed by the rubber base and the adsorption port. During the concrete molding process, the water in the water separation area and the inner template is quickly pumped out by the pumping equipment, which not only ensures the construction efficiency, but also effectively blocks the penetration of external water through the double waterproof structure, providing double protection for the concrete, significantly improving the molding quality and structural durability. This design not only ensures the stability of construction, but also fundamentally solves the leakage problem during underwater pouring.
[0022] 3. The active net adopts a two-semicircle combined design, which is convenient for quick disassembly and maintenance. This structure allows the net body to be directly washed after disassembly, effectively removing the intercepted attachments and completely protecting the surface of the steel formwork from biological attachment and erosion. Not only does this design greatly improve the maintenance efficiency, but also ensures that the interception system remains in the best working condition for a long time, thereby prolonging the service life of the steel formwork. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a structural schematic view of a steel formwork construction auxiliary equipment of the present application.
[0024] Figure 2 It is a structural schematic view of an active net of the present application.
[0025] Figure 3 It is a sectional structural schematic view of the active net of the present application.
[0026] Figure 4 It is the main frame structure schematic diagram of the movable net of the application.
[0027] Figure 5 It is the structure schematic diagram of the steel formwork of the application.
[0028] Figure 6 It is the bottom structure schematic diagram of the steel formwork of the application.
[0029] Figure 7 It is the overhead structure schematic diagram of the steel formwork of the application.
[0030] Figure 8 It is the step flow chart of the steel formwork construction auxiliary method of the application.
[0031] In the figure: movable net-1, steel formwork-2, net body-11, connecting strip-12, sliding block-13, floating body-14, slide-15, magnetic attraction strip-16, extension body-17, soft strip-18, fixed column-19, clamping block-110, rubber strip-111, base-112, top block-21, water isolation area-22, outer isolation strip-23, inner isolation strip-24, limiting body-25, outer formwork-26, rubber base-27, suction port-28, inner formwork-29. DETAILED DESCRIPTION
[0032] The application is further described below in combination with the drawings:
[0033] Example 1: as shown in the accompanying drawings Figure 1 to the accompanying drawings: Figure 4
[0034] The application provides a steel formwork construction auxiliary equipment and construction method, and the structure comprises a movable net 1 and a steel formwork 2.
[0035] The movable net 1 comprises a net body 11, a connecting strip 12, a sliding block 13, a floating body 14, a slide 15, a magnetic attraction strip 16, an extension body 17, a soft strip 18, a fixed column 19, a clamping block 110, a rubber strip 111, and a base 112.The connecting strip 12 is connected to the upper and lower ends of the net body 11. The sliding block 13 is fixed to the inner circle of the slide 15. The magnetic attraction strip 16 fixes two independent movable nets 1 into one. The floating body 14 is connected to the upper surface of the slide 15. The extension body 17 and the soft strip 18 are integrated structures. The fixed column 19 penetrates through the soft strip 18 and is connected with the slide 15. The rubber strip 111 is attached to the inner circle of the base 112. The clamping block 110 and the base 112 are integrated structures.
[0036] The soft strip 18 and the extension body 17 are PVC material strips, the upper and lower ends of the soft strip 18 are fixed and rotatable by the fixed column 19, the fixed column 19 is assembled in the groove of the slide 15 to slide, the net body 11 and the connecting strip 12 form a soft interception surface, the net body 11 and the connecting strip 12 are connected with the soft strip 18 on the left and right sides, when the net body 11 and the connecting strip 12 are subjected to external force, the form changes dynamically, so that the attached organisms fall off due to the reduction of the contact area, the sliding block 13 limits the range of the overall up and down movement, the fixed column 19 is an I-shaped structure, and the connecting strip 12 is attached to the outer surface of the slide 15.
[0037] Among them, the connecting strip 12 and the net body 11 are rubber materials, and there are six groups, the net body 11 intercepts the contacted substances to avoid direct contact with the steel formwork 2, the net body 11 changes the contact surface with external objects while the water level fluctuates, thereby further increasing the effect of detachment, the movable net 1 is fixed and merged into a circular shape by the magnetic attraction strip 16.
[0038] Among them, the sliding block 13 is provided with two symmetrical distributions, the floating body 14 is hollow and can float, and is an arc structure, the slide 15 is provided with two, the auxiliary fixed column 19 drives the connected part to move, the slide 15 and the sliding block 13 can move up and down and left and right, the extension body 17 is provided with three in each group, which assists in bearing the water flow force to rotate, the magnetic attraction strip 16 fixes and merges the two semicircular movable nets 1, and the extension body 17 extends the range of the soft strip 18 vertically, so that it is better pushed and rotated by the water flow.
[0039] Among them, the floating body 14 drives the soft strip 18 to stretch and retract according to the buoyancy of the water level, the clamping block 110 is provided with two auxiliary whole bodies and the steel formwork 2 is fixedly installed, the rubber strip 111 is sealed and connected between the base 112 and the steel formwork 2, the toughness and softness of the soft strip 18 can drive the net body 11 to move and detach the attached organisms, when the slide 15 assists the soft strip 18 and the net body 11 and the connecting strip 12 to rotate, the substances on the attached surface will be detached.
[0040] The specific use mode and effect of the embodiment are as follows:
[0041] In the present application, the two semi-circular movable nets 1 are fixed by magnetic attraction strips 16, and the clamping blocks 110 are clamped into the groove positions of the steel formwork 2. After the whole is placed on the pre-leveling base, the water in the steel formwork 2 is pumped out by the water pump to pour the concrete. When the movable net 1 is in the water, the float 14 floats with the water level line by the buoyancy, and the net body 11 dynamically intercepts the bottom material. The float 14 shakes with the water level to drive the net body 11 to shake synchronously. At the same time, the sliding block 13 moves up and down along the limiting body 25, so that the contact surface of the attached material and the net body 11 changes continuously to promote the separation. In addition, when the extension body 17 bears the water level pressure or the surface attached material, the fixed column 19 can easily drive the whole to rotate along the slide 15, further making the material on the surface of the net body 11 separate, and the soft strip 18 rotates with the fixed column 19 to assist the net body 11 to move and enhance the material separation effect.
[0042] Embodiment 2: as shown in the accompanying Figure 5 to the accompanying Figure 8 :
[0043] The steel formwork 2 comprises a top block 21, a water barrier area 22, an outer partition strip 23, an inner partition strip 24, a limiting body 25, an outer formwork 26, a rubber base 27, a suction port 28, and an inner formwork 29. The top block 21 is fixed to the outer surface of the outer formwork 26. The water barrier area 22 is between the outer formwork 26 and the inner formwork 29. The outer partition strip 23 is attached to the upper surface of the outer formwork 26. The inner partition strip 24 is attached to the upper surface of the inner formwork 29. The limiting body 25 is an integrated structure with the outer formwork 26. The suction port 28 penetrates through the rubber base 27 and the outer formwork 26. The rubber base 27 is fixed to the bottom of the outer formwork 26. There are twelve suction ports 28, which are circular and evenly distributed. The inner partition strip 24 and the outer partition strip 23 are made of rubber.
[0044] The outer formwork 26 and the inner formwork 29 can be stacked upwards, and the outer partition strip 23 and the inner partition strip 24 play a sealing role. The rubber base 27 is fixedly attached to the bottom base. The top block 21 is provided with four circular and evenly distributed top blocks 21. The top block 21 supports the distance between the net body 11 and the outer formwork 26 to avoid direct attachment and adhesion. The limiting body 25 assists the sliding block 13 to move up and down.
[0045] The steel formwork construction auxiliary equipment has the following steel formwork construction auxiliary method:
[0046] S1: When the steel formwork needs to be used in shallow water, two groups of semi-circular movable nets 1 are combined and fixed by magnetic attraction strips 16, and clamping blocks 110 are mechanically engaged and fixed with the reserved clamping grooves of the steel formwork 2. The rubber base 27 is installed on the pre-leveling base for fixation. Water is squeezed into the water barrier area 22 through the suction port 28 to form a negative pressure seal for further adsorption of the base.
[0047] S2: the outer formwork 26 and the inner formwork 29 adopt a telescopic expansion structure, when being adjusted to a required height, water in the water isolation area 22 and the inner formwork 29 is pumped out by a water pumping device, so as to ensure that the rubber base 27 is in a watertight connection with the base, after the sealing property is verified to be qualified, the inner formwork 29 is filled with concrete, and the water isolation area 22 serves as a secondary anti-seepage barrier to protect the formed surface;
[0048] S3: the floating body 14 drives the sliding block 13 to vertically displace along the limiting body 25 along with water level change, drives the net body 11 to form a dynamic interception surface, and makes the attachment area of the net body 11 and the contact object continuously shake under the action of water level power, so as to further separate the contact object, the shaking of the water body can simultaneously push the extension body 17 to assist, drives the whole to rotate along the slide 15, and further rotates to separate the attached object;
[0049] S4: the movable net 1 moves up and down and left and right along with the water level, affects the attachment conditions of aquatic organisms and suspended matters, and effectively prevents the imbalance of the lateral load of the formwork caused by the accumulation of sundries in the shallow water area.
[0050] The water isolation area 22 and the movable net 1 play a double-layer protection role on the inner formwork 29, and when the movable net 1 is attached with an object, the movable net 1 can be easily rotated under force.
[0051] The specific use mode and effect of the embodiment are as follows:
[0052] In the embodiment, when the steel formwork 2 is spliced and assembled, the steel formwork 2 is stacked above the outer spacer 23 and the inner spacer 24 for fixation, the rubber base 27 forms a vacuum negative pressure by the suction port 28, is stably adsorbed on the base, water in the water isolation area 22 and the inner formwork 29 is pumped out by a water pumping device for standby, double-layer protection is realized on the concrete in the inner formwork 29, the smooth surface of the top block 21 can prevent the net body 11 from excessively adhering to the outer formwork 26 when the net body 11 moves, ensures flexible movement of the net body 11, and simultaneously provides auxiliary protection.
[0053] The technical solutions in the embodiment or the technical solutions inspired by the technical solutions in the embodiment and designed by the person skilled in the art, which achieve the above technical effects, are all within the protection scope of the embodiment.
Claims
1. A steel formwork construction auxiliary device, comprising a movable net (1) and a steel formwork (2), wherein the movable net (1) is sleeved on the outer ring of the steel formwork (2), and characterized in that: The movable net (1) includes a net body (11), a connecting strip (12), a slider (13), a floating body (14), a slide (15), a magnetic strip (16), an extension body (17), a soft strip (18), a fixed column (19), a block (110), a rubber strip (111), and a base (112). The connecting strip (12) is connected to the upper and lower ends of the net body (11). The slider (13) is fixed to the inner ring of the slide (15). The magnetic strip (16) fixes the two independent movable nets (1) into one. The floating body (14) is connected to the upper surface of the slide (15). The extending body (17) and the soft strip (18) are an integrated structure. The fixed column (19) passes through the soft strip (18) and is connected to the slide (15). The rubber strip (111) is attached to the inner ring of the base (112). The block (110) and the base (112) are an integrated structure. The soft strip (18) and the extension body (17) are made of PVC material. The upper and lower ends of the soft strip (18) are fixed and rotatable by fixed columns (19). The fixed columns (19) are assembled in the groove of the slideway (15) for sliding. The net body (11) and the connecting strip (12) form a soft intercepting surface. The net body (11) and the connecting strip (12) are connected to the left and right sides with soft strips (18). When the net body (11) and the connecting strip (12) are subjected to external force, their shapes change dynamically, causing the attached organisms to fall off due to the reduction of the contact area. The slider (13) limits the range of the overall upward and downward movement.
2. The steel formwork construction auxiliary equipment according to claim 1, characterized in that: The connecting strips (12) and the mesh (11) are made of rubber, and there are six groups in total. The mesh (11) intercepts the contacted substances to prevent direct contact with the steel template (2). As the water level fluctuates, the contact surface of the mesh (11) with the foreign objects continuously changes, thereby further enhancing the separation effect.
3. The steel formwork construction auxiliary equipment according to claim 1, characterized in that: The sliders (13) are provided with two symmetrically distributed ones. The interior of the float (14) is hollow and can float, and has an arc-shaped structure. The slides (15) are provided with two. The auxiliary fixing column (19) drives the connected parts to move. The slides (15) and the sliders (13) can allow the whole to move up and down and left and right. Each group of the extension bodies (17) is provided with three to assist in bearing the power of water flow and rotating.
4. The steel formwork construction auxiliary equipment according to claim 1, characterized in that: The float (14) drives the soft strip (18) to expand and contract according to the buoyancy at the water level. The clamping block (110) is provided with two auxiliary integral bodies fixedly mounted on the steel template (2). The rubber strip (111) is located between the base (112) and the steel template (2) to seal the connection gap.
5. The steel formwork construction auxiliary equipment according to claim 1, characterized in that: The steel template (2) includes a top block (21), a water-proof area (22), an outer spacer (23), an inner spacer (24), a position limiting body (25), an outer template (26), a rubber base (27), an adsorption port (28), and an inner template (29). The top block (21) is fixed to the outer surface of the outer template (26). The water-proof area (22) is located between the outer template (26) and the inner template (29). The outer spacer (23) is attached to the upper surface of the outer template (26). The inner spacer (24) is attached to the upper surface of the inner template (29). The position limiting body (25) and the outer template (26) are an integrated structure. The adsorption port (28) passes through the rubber base (27) and the outer template (26). The rubber base (27) is fixed to the bottom of the outer template (26).
6. The steel formwork construction auxiliary equipment according to claim 5, characterized in that: The outer template (26) and the inner template (29) can be stacked upwards, and the outer spacer (23) and the inner spacer (24) play a sealing role. The rubber base (27) is fixed to the bottom base, and the top block (21) is provided with four circular evenly distributed ones.
7. A steel formwork construction auxiliary method, characterized by: The steel formwork construction auxiliary equipment according to any one of claims 1 to 6 is used, and the steel formwork construction auxiliary method is as follows: S1: When it is necessary to use a steel template in shallow water, the two sets of semicircular movable nets (1) are combined and fixed by magnetic strips (16), and the clamping blocks (110) are mechanically engaged with the reserved slots of the steel template (2). The rubber base (27) is installed on the pre-leveling base for fixing, and water is squeezed into the water-isolating area (22) through the adsorption port (28), forming a negative pressure seal for further adsorption of the base; S2: The outer formwork (26) and the inner formwork (29) adopt a stacked expansion structure. When they are adjusted to the required height, the water in the watertight area (22) and the inner formwork (29) is pumped out by a pumping device to ensure that the rubber base (27) and the base form a watertight connection. After the sealing is tested and qualified, concrete is poured into the inner formwork (29). The watertight area (22) serves as a secondary anti-seepage barrier to protect the forming surface; S3: The floating body (14) drives the slider (13) to move vertically along the limiting body (25) as the water level changes, driving the net body (11) to form a dynamic interception surface. Under the action of the water level power of the floating body (14), the attachment area of the net body (11) and the contact object continues to shake and change, assisting it to further separate. The shaking of the water body can also push the extension body (17) to assist, driving the whole body to rotate along the slide (15), further rotating and separating from the attached material; S4: The movable net (1) moves up and down and left and right according to the water level, affecting the attachment conditions of aquatic organisms and suspended matter, and effectively preventing the imbalance of the template lateral load caused by the accumulation of debris in shallow water areas.
Citation Information
Patent Citations
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CN211446622U
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CN220166962U