Maintenance method and system of lubrication system and computer program product

Through the automated lubrication system, sensors are used to monitor the lubricating oil quality, liquid level and pressure difference of filter components, which solves the problems of low efficiency, great safety hazards and insufficient precision in the maintenance of engineering machinery lubrication systems, and realizes efficient and safe lubricating oil management and detection.

CN120609018APending Publication Date: 2025-09-09XCMG CONSTRUCTION MACHINERY CO LTD SCIENCE & TECHNOLOGY BRANCH
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Patent Information

Application Number
CN202510864130.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-26
Publication Date
2025-09-09

AI Technical Summary

Technical Problem

The maintenance of lubrication systems for construction machinery suffers from low efficiency, significant safety hazards, insufficient precision, and a lack of data records. Especially under harsh working conditions, manual operation is difficult to guarantee accuracy and safety.

Method used

An automated lubrication system is used to obtain the lubricant quality, liquid level and pressure differential of the filter components through multiple sensors, realize automatic early warning and filling, and manage the lubricant according to the priority principle, including monitoring and management of lubricant quality, liquid level and filter component performance.

Benefits of technology

It realizes the automatic detection and filling of the lubrication system, improves work efficiency, reduces safety hazards, improves detection accuracy, records lubricant usage data, ensures equipment safety and convenient management.

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Abstract

The invention discloses a maintenance method and system of a lubrication system and a computer program product in the technical field of lubrication system maintenance, and aims to solve the technical problems that the lubrication system is lack of automation in maintenance and the internal running state is relatively complicated to check. The method comprises the steps that data of various sensors are fused, automatic early warning and automatic lubricating oil filling are achieved, and the convenience of checking the internal running state of a lubricating system is improved; besides, the method further follows the priority principle of'lubricating oil quality > lubricating oil liquid level > lubricating oil filtering component performance ', the quality measurement value directly influencing the safety of the engineering equipment is taken as the first position, and visual early warning can be performed once the quality measurement value exceeds a qualified interval; secondly, the first liquid level value is related to the use duration of engineering equipment, and automatic filling is conducted when stored lubricating oil is sufficient; finally, determining whether the engineering equipment needs to be shut down for maintenance or not by analyzing the pressure difference value of the two sides of the filter membrane of the lubricating oil filtering component.
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Description

Technical Field

[0001] The present invention relates to a lubrication system maintenance method, system and computer program product, belonging to the technical field of lubrication system maintenance. Background Art

[0002] Engineering machinery, represented by loaders, is widely used in construction, mining, ports and other fields. Therefore, the maintenance of their lubrication systems needs to be more important than that of general civilian machinery.

[0003] The inspection and refilling of lubrication systems in construction machinery primarily rely on manual labor, which presents the following shortcomings: 1. Inefficiency: Manual inspection and refilling require downtime, impacting work efficiency. 2. Safety hazards: Manual operation presents safety risks, especially under harsh operating conditions. 3. Inaccuracy: Manual judgment of lubricant levels and quality can lead to errors, making accuracy difficult to guarantee. 4. Lack of data recording: Manual operation makes it difficult to record lubricant usage data, hindering equipment maintenance and management.

[0004] Therefore, for high-intensity engineering machinery, the existing lubrication system lacks automation in maintenance and is cumbersome to check the internal operating status. Summary of the Invention

[0005] The purpose of this application is to overcome the deficiencies in the prior art and to provide a maintenance method, system and computer program product for a lubrication system that automatically adds lubricating oil and facilitates timely early warning of the internal operating status.

[0006] To achieve the above objectives, this application is implemented using the following technical solutions: In a first aspect, the present application provides a maintenance method for a lubrication system, comprising: Obtaining a mass measurement value of lubricating oil in a working component requiring lubrication, and in response to the mass measurement value exceeding an acceptable range, outputting a first visual alarm signal based on the component number of the working component requiring lubrication and the mass measurement value; obtaining a first liquid level value of the lubricating oil in the working component requiring lubrication, and outputting a lubricating oil injection signal in response to the first liquid level value being lower than a liquid level threshold, wherein the lubricating oil injection signal is used to control an electronically controlled valve component to inject lubricating oil into the working component requiring lubrication; A pressure difference value across a filter membrane of a lubricating oil filter component is obtained, and in response to the pressure difference value exceeding a pressure difference threshold, a second visual alarm signal is output according to the component number of the lubricating oil filter component and the pressure difference value.

[0007] In some embodiments of the first aspect of the present application, the quality measurement values ​​include the viscosity value, trace moisture content, water content, contamination degree, metal abrasive content and dielectric constant of the lubricating oil.

[0008] In some embodiments of the first aspect of the present application, obtaining a first liquid level value of the lubricating oil in the working component to be lubricated and outputting a lubricating oil injection signal in response to the first liquid level value being lower than a liquid level threshold includes: In response to the first liquid level value being lower than a liquid level threshold; Obtaining a first difference between the first liquid level value and the liquid level threshold, and obtaining a first refueling value according to the first difference and a preset additional refueling coefficient; Get the second liquid level value of the storage tank; In response to the second liquid level value being greater than or equal to the first refueling value, using the first refueling value as refueling quantity data in the lubricating oil injection signal; In response to the second liquid level value being less than the first refueling value, using the second liquid level value as refueling quantity data in the lubricating oil injection signal, and outputting a third visual alarm signal; The refueling amount data is used to control the amount of lubricating oil injected by the electronically controlled valve component into the working component requiring lubrication; In response to the first liquid level value reaching the overflow threshold, a lubricating oil injection suspension signal is output, and the lubricating oil injection suspension signal is used to control the electronically controlled valve component to stop injecting lubricating oil.

[0009] In a second aspect, the present application further provides a lubrication system maintenance system, comprising: A whole machine controller, configured to execute the lubrication system maintenance method according to any one of the embodiments of the first aspect; a liquid level sensor, electrically connected to the whole machine controller, the whole machine controller being used to detect a first liquid level value of the lubricating oil in the working part to be lubricated; A lubricating oil monitoring and analyzing instrument is electrically connected to the whole machine controller, and is used to measure the quality of the lubricating oil; A pressure differential sensing component is electrically connected to the whole machine controller, and is used to detect the pressure difference between the two sides of the filter membrane of the lubricating oil filter component; An electrically controlled valve component is electrically connected to the whole machine controller, wherein the inlet of the electrically controlled valve component is connected to the oil storage cylinder, and the outlet is connected to the working component requiring lubrication; A human-computer interaction instrument is electrically connected to the whole machine controller, and is used to generate visual information according to the visual alarm signal.

[0010] In some embodiments of the second aspect of the present application, The installation height of the oil storage cylinder exceeds the oil filling port of the working part that needs to be lubricated.

[0011] In some embodiments of the second aspect of the present application, the oil filling port of the working part requiring lubrication is a three-way oil filling port, which is respectively connected to the oil storage cylinder and the outside world.

[0012] In some embodiments of the second aspect of the present application, The lubricating oil filter component is connected to the working component requiring lubrication through a first flow channel, the inlet of the first flow channel is located at the lowest point in the working component requiring lubrication, and the installation height of the lubricating oil filter component is lower than the installation height of the working component requiring lubrication.

[0013] In some embodiments of the second aspect of the present application, The inlet of the lubricating oil monitoring and analyzing instrument is connected to the outlet of the working component to be lubricated, and the lubricating oil monitoring and analyzing instrument is used to measure the quality measurement value of the lubricating oil after being filtered by the lubricating oil filtering component; The outlet of the lubricating oil monitoring and analyzing instrument is connected to the oil filling port of the working part requiring lubrication, and the lubricating oil monitoring and analyzing instrument is also provided with an oil pump for pumping lubricating oil.

[0014] In some embodiments of the second aspect of the present application, The working parts requiring lubrication include an engine and a gearbox.

[0015] In the third and fourth aspects, the present application also provides a computer program product, including a computer program / instruction, characterized in that when the computer program / instruction is executed by a processor, the steps of the maintenance method of the lubrication system described in any embodiment of the first aspect are implemented.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The maintenance method, system and computer program product of the lubrication system provided by the present application integrate data from multiple sensors to realize automatic early warning and automatic lubricating oil filling, thereby improving the convenience of checking the internal operating status of the lubrication system; in addition, the present method also follows the priority principle of "lubricating oil quality > lubricating oil level > lubricating oil filter component performance", and puts the quality measurement value that directly affects the safety of engineering equipment as the first priority. Once the quality measurement value exceeds the qualified range, a visual early warning can be issued; the second is the first liquid level value, which is related to the use time of the engineering equipment, and automatic filling when the stored lubricating oil is sufficient; the last is the pressure difference value on both sides of the filter membrane of the lubricating oil filter component. By analyzing the pressure difference value, it is determined whether the engineering equipment needs to be shut down for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the present application or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0018] Figure 1 is a flowchart of the steps of the maintenance method of the lubrication system provided in this embodiment; Figure 2 This is a schematic diagram of the piping and structure of the maintenance system of the lubrication system provided in this embodiment; Description of the drawings: 1. Oil storage tank; 2. Engine; 3. Gearbox; 4. First lubricating oil filter; 401. First differential pressure sensor; 5. Second lubricating oil filter; 501. Second differential pressure sensor; 6. Lubricating oil monitoring analyzer; 7. Machine controller; 8. Human-computer interaction instrument; 9. First electrically controlled valve; 10. Second electrically controlled valve; 201. First liquid level sensor; 301. Second liquid level sensor; 11.1. First refueling port; 11.2. Second refueling port; 12. Working parts requiring lubrication; 13. Lubricating oil filter; 14. Differential pressure sensor; 15. Electrically controlled valve component; Figure 2 In the figure, the arrow indicates the flow direction of the lubricating oil, the solid line is the flow path of the lubricating oil, and the dotted line is the electrical signal line. DETAILED DESCRIPTION

[0019] The technical solution of the present invention is described in detail below through the accompanying drawings and specific embodiments. It should be understood that the embodiments of the present application and the specific features in the embodiments are detailed descriptions of the technical solution of the present application, rather than limitations on the technical solution of the present application. Unless there is a conflict, the embodiments of the present application and the technical features in the embodiments can be combined with each other.

[0020] The term "and / or" in this document simply describes a relationship between related objects, indicating that three possible relationships exist. For example, "A and / or B" can mean: A exists alone, A and B exist simultaneously, or B exists alone. Additionally, the character " / " in this document generally indicates an "or" relationship between the related objects. Example 1

[0021] Figure 1 This is a flow chart of a lubrication system maintenance method in the first embodiment of the present invention. This flow chart only shows the logical sequence of the method described in this embodiment. In other possible embodiments of the present invention, different methods may be used without conflict. Figure 1 The steps shown or described are accomplished in the order shown.

[0022] The lubrication system maintenance method provided in this embodiment can be applied to the terminal. Figure 2 The whole machine controller 7 is executed, for example: vehicle VCU, vehicle computer chip, single chip microcomputer. Figure 1 , the method of this implementation specifically includes the following steps: Obtaining a mass measurement value of lubricating oil in a working component 12 requiring lubrication, and in response to the mass measurement value exceeding an acceptable range, outputting a first visual alarm signal based on the component number of the working component 12 requiring lubrication and the mass measurement value; Obtaining a first liquid level value of the lubricating oil in the working component requiring lubrication, and outputting a lubricating oil injection signal in response to the first liquid level value being lower than a liquid level threshold, wherein the lubricating oil injection signal is used to control the electronically controlled valve component 15 to inject lubricating oil into the working component requiring lubrication 12; The pressure difference value on both sides of the filter membrane of the lubricating oil filter component 13 is obtained, and in response to the pressure difference value exceeding the pressure difference threshold, a second visual alarm signal is output according to the component number of the lubricating oil filter component 13 and the pressure difference value.

[0023] The maintenance method for the lubrication system provided in this embodiment integrates multiple sensor data, realizes automatic early warning and automatic lubricating oil filling, and improves the convenience of checking the internal operating status of the lubrication system; in addition, this method also follows the priority principle of "lubricating oil quality > lubricating oil level > lubricating oil filter component performance", and puts the quality measurement value that directly affects the safety of engineering equipment as the first priority. Once the quality measurement value exceeds the qualified range, a visual early warning can be given; the second is the first liquid level value, which is related to the use time of the engineering equipment, and automatic filling is performed when the stored lubricating oil is sufficient; finally, the pressure difference value on both sides of the filter membrane of the lubricating oil filter component 13 is used to determine whether the engineering equipment needs to be shut down for maintenance by analyzing the pressure difference value. Example 2

[0024] This embodiment provides a maintenance method for a lubrication system. This embodiment is optimized based on the first embodiment to improve the technical effect and refine the technical solution. For details not fully described in this embodiment, please refer to the first embodiment.

[0025] In one embodiment, the quality measurements include lubricant viscosity, trace moisture content, water content, contamination level, metal abrasive content, and dielectric constant. If any of these quality measurements exceeds a specified range, the corresponding quality measurement type, value, and prompt are integrated into a first visual alarm output, which is displayed on the in-cab screen, voice system, or other devices.

[0026] After receiving the lubricating oil injection signal, the electronically controlled valve component 15 injects the stored lubricating oil into the working component 12 to be lubricated. However, the amount of stored lubricating oil may not be enough to make the first liquid level value in the working component 12 to be lubricated reach the liquid level threshold. Therefore, a step should be designed: As mentioned in the first embodiment, obtaining a first liquid level value of the lubricating oil in the working component to be lubricated, and outputting a lubricating oil injection signal in response to the first liquid level value being lower than a liquid level threshold, includes: In response to the first liquid level value being lower than a liquid level threshold; Obtaining a first difference between the first liquid level value and the liquid level threshold, and obtaining a first refueling value according to the first difference and a preset additional refueling coefficient; Obtain the second liquid level value of storage tank 1; In response to the second liquid level value being greater than or equal to the first refueling value, using the first refueling value as refueling quantity data in the lubricating oil injection signal; In response to the second liquid level value being less than the first refueling value, using the second liquid level value as refueling quantity data in the lubricating oil injection signal, and outputting a third visual alarm signal; The refueling amount data is used to control the amount of lubricating oil injected by the electronically controlled valve component 15 into the working component 12 requiring lubrication.

[0027] The additional refueling coefficient is greater than 1. The purpose of setting the additional refueling coefficient is to prevent frequent triggering of refueling behavior.

[0028] This step is intended to judge the relationship between the first refueling value and the second liquid level value (i.e., the amount of remaining stored lubricant) to determine whether to automatically refuel the lubricant without the driver noticing; when the second liquid level value is greater than or equal to the first refueling value, it means that the remaining stored lubricant is sufficient, and the refueling of the lubricant is completed without disturbing the driver; when the second liquid level value is less than the first refueling value, it means that the remaining stored lubricant is insufficient, and all the remaining stored lubricant is injected into the working part 12 to be lubricated, and at the same time, the driver is reminded to refuel the lubricant by visually displaying a third visual alarm signal.

[0029] As one embodiment, an overflow threshold may be set. In response to the first liquid level reaching the overflow threshold, a lubricant injection stop signal is output. The lubricant injection stop signal is used to control the electronically controlled valve component 15 to stop injecting lubricant into the working component 12 requiring lubrication. Of course, the overflow threshold is greater than the liquid level threshold. Example 3

[0030] This embodiment provides a maintenance system for a lubrication system. Figure 2 , including, a whole machine controller 7, the whole machine controller 7 is used to execute the maintenance method of the lubrication system described in embodiment 1 or 2; A liquid level sensor is electrically connected to the whole machine controller 7, and the whole machine controller 7 is used to detect a first liquid level value of the lubricating oil in the working part 12 to be lubricated; A lubricating oil monitoring and analyzing instrument 6 is electrically connected to the whole machine controller 7 and is used to measure the quality of the lubricating oil; The pressure difference sensor component 14 is electrically connected to the whole machine controller 7 and is used to detect the pressure difference value on both sides of the filter membrane of the lubricating oil filter component 13; The electric control valve component 15 is connected to the whole machine controller 7 by electrical signals. The inlet of the electric control valve component 15 is connected to the storage oil cylinder 1, and the outlet is connected to the working component 12 that needs lubrication; The human-computer interaction instrument 8 is electrically connected to the whole machine controller 7 , and the human-computer interaction instrument 8 is used to generate visual information according to the visual alarm signal.

[0031] As one embodiment, the human-computer interaction instrument 8 can be a touch screen in the cab, or a remote background operation terminal of an unmanned vehicle.

[0032] The maintenance method of the lubrication system provided in Example 1 or 2 can be applied to the maintenance system of the lubrication system provided in this embodiment, and has functional modules and beneficial effects corresponding to the execution method. The maintenance system of the lubrication system provided in this embodiment has the same technical effects as Example 1 or 2, and will not be repeated here. Example 4

[0033] This embodiment provides a maintenance system for a lubrication system. This embodiment is optimized based on the first embodiment to improve the technical effect and refine the technical solution. For details not fully described in this embodiment, please refer to the third embodiment.

[0034] As one example, refer to Figure 2 The installation height of the storage oil cylinder 1 exceeds the refueling port of the working part 12 that needs to be lubricated. In this way, when the electronically controlled valve component 15 is controlled to open, the lubricating oil in the storage oil cylinder 1 is automatically injected into the working part 12 that needs to be lubricated by gravity, reducing the design of the oil pump.

[0035] As one embodiment, the refueling port of the working component 12 requiring lubrication is a three-way refueling port, which is connected to the storage oil cylinder 1 and the outside world respectively, and lubricating oil can be added to the refueling port of the working component 12 requiring lubrication and / or the storage oil cylinder 1 from the outside world.

[0036] As one example, refer to Figure 2The lubricating oil filter component 13 is connected to the working component 12 requiring lubrication through a first flow channel. The inlet of the first flow channel is located at the lowest point in the working component 12 requiring lubrication, and the installation height of the lubricating oil filter component 13 is lower than the installation height of the working component 12 requiring lubrication.

[0037] Impurities contained in the lubricating oil in the working component 12 to be lubricated will gather at the lowest point in the working component 12 to be lubricated under the action of gravity, and enter the lubricating oil filter component 13 through the first flow channel for filtration.

[0038] As one example, refer to Figure 2 , The inlet of the lubricating oil monitoring and analyzing instrument 6 is connected to the outlet of the working component 12 to be lubricated. The lubricating oil monitoring and analyzing instrument 6 is used to measure the quality of the lubricating oil after being filtered by the lubricating oil filter component 13, which can be used to indirectly evaluate the filtering capacity of the lubricating oil filter component 13; The outlet of the lubricating oil monitoring and analyzing instrument 6 is connected to the oil filling port of the working component 12 that needs to be lubricated. The lubricating oil monitoring and analyzing instrument 6 is also provided with an oil pump for pumping lubricating oil.

[0039] The lubricating oil completes the filtration circulation path of "the lowest point of the working component 12 to be lubricated → the first flow channel → the lubricating oil filter component 13 → the lubricating oil monitoring analyzer 6 → the refueling port of the working component 12 to be lubricated".

[0040] As one example, refer to Figure 2 The working parts 12 that need lubrication include the engine 2 and the gearbox 3. Therefore, the maintenance system of the lubrication system in this embodiment is mainly divided into two sets with symmetrical functions.

[0041] The engine 2 and the transmission 3 share a fuel storage cylinder 1; the electronically controlled valve component 15 includes a first electronically controlled valve 9 and a second electronically controlled valve 10, both of which are series electronically controlled valves; the fuel filling port of the engine 2 is a first fuel filling port 11.1, and the fuel filling port of the transmission 3 is a second fuel filling port 11.2, both of which are three-way fuel filling ports; the fuel storage cylinder 1 is connected to the first fuel filling port 11.1 and the second fuel filling port 11.2 through two flow channels, and the first electronically controlled valve 9 and the second electronically controlled valve 10 are respectively arranged on the first fuel filling port 11.1 and the second fuel filling port 11.2.

[0042] The liquid level sensors include a first liquid level sensor 201 and a second liquid level sensor 301. The first liquid level sensor 201 is provided within the engine 2 to detect a first liquid level within the engine 2, and the second liquid level sensor 301 is provided within the transmission 3 to detect a first liquid level within the transmission 3. The first liquid level sensor 201 and the second liquid level sensor 301 are each electrically connected to the machine controller 7.

[0043] The lubricating oil filter component 13 includes a first lubricating oil filter 4 and a second lubricating oil filter 5. The first lubricating oil filter 4 is connected to the engine 2, and the second lubricating oil filter 5 is connected to the transmission 3. The differential pressure sensing component 14 includes a first differential pressure sensor 401 and a second differential pressure sensor 501. The first differential pressure sensor 401 is located on the filter membrane of the first lubricating oil filter 4, and the second differential pressure sensor 501 is located on the filter membrane of the second differential pressure sensor 501.

[0044] The first lubricating oil filter 4 and the second lubricating oil filter 5 share the same lubricating oil monitoring analyzer 6 .

[0045] As one example, refer to Figure 2 Most of the lubricating oil from the first lubricating oil filter 4 flows directly back into the engine 2, and a small part enters the lubricating oil monitoring analyzer 6 through a bypass for detection, and then flows back to the engine 2; the relationship between the second lubricating oil filter 5 and the lubricating oil monitoring analyzer 6 is the same as that of the first lubricating oil filter 4.

[0046] As one embodiment, a data storage module is further included, which is electrically connected to the whole machine controller 7 and is used to store data and process logs.

[0047] The maintenance system of the lubrication system provided in this embodiment improves work efficiency, realizes the automation of lubricating oil detection and filling, reduces downtime, and improves work efficiency; ensures equipment safety, monitors the lubricating oil status in real time, promptly discovers potential problems, and avoids equipment damage; improves detection accuracy, adopts automatic detection by sensors, avoids human errors, and improves detection accuracy; realizes data recording, automatically records lubricating oil usage data, and facilitates equipment maintenance and management; reduces maintenance costs, extends the service life of lubricating oil, reduces the replacement frequency of lubricating oil and filter element, and reduces maintenance costs. Example 5

[0048] This embodiment provides a computer program product having a computer program stored thereon, which, when executed by a processor, implements the steps of the lubrication system maintenance method provided in Embodiment 1 or Embodiment 2. The computer program product provided in this embodiment can be transmitted, distributed, and downloaded in the form of a signal via the Internet.

[0049] The computer program product provided in this embodiment has the same technical effects as those in Embodiment 1 or 2, and will not be described in detail here.

[0050] Those skilled in the art will appreciate that the embodiments of the present application may be provided as methods, systems, or computer program products. Therefore, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware. Furthermore, the present application may take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to magnetic disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0051] The present application is described with reference to the flowcharts and / or block diagrams of the methods, devices (systems), and computer program products according to the embodiments of the present application. It should be understood that each process and / or block in the flowchart and / or block diagram, as well as the combination of processes and / or blocks in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to produce a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 a process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0052] These computer program instructions may also be stored in a computer readable memory that can direct a computer or other programmable data processing device to work in a specific manner, so that the instructions stored in the computer readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 a process or multiple processes and / or boxes Figure 1 The function specified in one or more boxes.

[0053] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operational steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing the instructions executed on the computer or other programmable device for implementing the process. Figure 1 a process or multiple processes and / or boxes Figure 1 A step that specifies a function in one or more boxes.

[0054] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0055] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0056] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A method for maintaining a lubrication system, characterized in that: include: Obtaining a mass measurement value of lubricating oil in a working component (12) requiring lubrication, and in response to the mass measurement value exceeding a qualified interval, outputting a first visual alarm signal based on the component number of the working component (12) requiring lubrication and the mass measurement value; Acquiring a first liquid level value of the lubricating oil in the working component requiring lubrication, and outputting a lubricating oil injection signal in response to the first liquid level value being lower than a liquid level threshold, wherein the lubricating oil injection signal is used to control an electronically controlled valve component (15) to inject lubricating oil into the working component (12) requiring lubrication; A pressure difference value between two sides of a filter membrane of a lubricating oil filter component (13) is obtained, and in response to the pressure difference value exceeding a pressure difference threshold, a second visual alarm signal is output according to the component number of the lubricating oil filter component (13) and the pressure difference value.

2. The lubrication system maintenance method according to claim 1, characterized in that: The quality measurement values ​​include the viscosity value, trace moisture content, water content, contamination level, metal wear particle content and dielectric constant of the lubricating oil.

3. The lubrication system maintenance method according to claim 1, characterized in that: The first level value of the lubricating oil in the working component to be lubricated is obtained, and in response to the first level value being lower than a level threshold, a lubricating oil injection signal is outputted, include, In response to the first liquid level value being lower than a liquid level threshold; Obtaining a first difference between the first liquid level value and the liquid level threshold, and obtaining a first refueling value according to the first difference and a preset additional refueling coefficient; Obtaining a second liquid level value of the storage oil cylinder (1); In response to the second liquid level value being greater than or equal to the first refueling value, using the first refueling value as refueling quantity data in the lubricating oil injection signal; In response to the second liquid level value being less than the first refueling value, using the second liquid level value as refueling quantity data in the lubricating oil injection signal, and outputting a third visual alarm signal; The refueling amount data is used to control the amount of lubricating oil injected by the electronically controlled valve component (15) into the working component (12) requiring lubrication; In response to the first liquid level value reaching the overflow threshold, a lubricating oil injection suspension signal is output, and the lubricating oil injection suspension signal is used to control the electronically controlled valve component (15) to stop the injection of lubricating oil.

4. A lubrication system maintenance system, characterized in that: include, A whole machine controller (7), configured to execute the lubrication system maintenance method according to any one of claims 1 to 3; A liquid level sensor is electrically connected to the whole machine controller (7), and the whole machine controller (7) is used to detect a first liquid level value of the lubricating oil in the working part (12) to be lubricated; A lubricating oil monitoring and analyzing instrument (6) is electrically connected to the whole machine controller (7), and the lubricating oil monitoring and analyzing instrument (6) is used to measure the quality value of the lubricating oil; A pressure differential sensing component (14) is electrically connected to the whole machine controller (7), and the pressure differential sensing component (14) is used to detect the pressure differential value on both sides of the filter membrane of the lubricating oil filter component (13); An electrically controlled valve component (15) is electrically connected to the whole machine controller (7), wherein the inlet of the electrically controlled valve component (15) is connected to the oil storage cylinder (1), and the outlet is connected to the working component (12) requiring lubrication; A human-machine interaction instrument (8) is electrically connected to the whole machine controller (7), and the human-machine interaction instrument (8) is used to generate visual information according to the visual alarm signal.

5. The lubrication system maintenance system according to claim 4, characterized in that: The installation height of the oil storage cylinder (1) exceeds the oil filling port of the working component (12) requiring lubrication.

6. The lubrication system maintenance system according to claim 5, characterized in that: The oil filling port of the working component (12) requiring lubrication is a three-way oil filling port, which is connected to the oil storage cylinder (1) and the outside world respectively.

7. The lubrication system maintenance system according to claim 4, characterized in that: The lubricating oil filter component (13) is connected to the working component (12) requiring lubrication via a first flow channel, an inlet of the first flow channel is located at the lowest point in the working component (12) requiring lubrication, and an installation height of the lubricating oil filter component (13) is lower than an installation height of the working component (12) requiring lubrication.

8. The lubrication system maintenance system according to claim 7, characterized in that: The inlet of the lubricating oil monitoring and analyzing instrument (6) is communicated with the outlet of the working component (12) to be lubricated, and the lubricating oil monitoring and analyzing instrument (6) is used to measure the mass measurement value of the lubricating oil after filtering by the lubricating oil filtering component (13); The outlet of the lubricating oil monitoring and analyzing instrument (6) is connected to the oil filling port of the working component (12) requiring lubrication, and an oil pump for pumping lubricating oil is also provided in the lubricating oil monitoring and analyzing instrument (6).

9. The lubrication system maintenance system according to any one of claims 4 to 8, characterized in that: The working parts (12) requiring lubrication include an engine (2) and a gearbox (3).

10. A computer program product comprising a computer program / instructions, characterized in that When the computer program / instructions are executed by a processor, the steps of the lubrication system maintenance method according to any one of claims 1 to 3 are implemented.