Large-torque disassembly and assembly device for disassembly and assembly of passenger train end connector

By designing a high-torque disassembly and assembly device and utilizing the cooperation of the power module and the power assist component, the problem of low efficiency in disassembly and installation of the fixing bolts of the vehicle-end connector of railway passenger cars was solved, and fast and labor-saving disassembly and assembly operations were achieved.

CN120644961APending Publication Date: 2025-09-16SOUTHWEST JIAOTONG UNIV
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Patent Information

Application Number
CN202510982351.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-16
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

In the prior art, the process of removing and installing the fixing bolts of the railway passenger car end connector is labor-intensive, inefficient, and cannot be completed efficiently.

Method used

A high-torque disassembly and assembly device was designed, including a disassembly and assembly component, a power-assisting component, and a sliding component. Independent rotation drive was achieved through a power module. The sleeve group corresponded to the fixed bolt array. Combined with the power-assisting component and the sliding component, fast and labor-saving disassembly and assembly operations were achieved.

Benefits of technology

The rapid disassembly and assembly of the fixing bolts of the vehicle-end connector of a railway passenger car is achieved, which reduces manpower consumption, improves disassembly and assembly efficiency, and improves ease of use through the cooperation of the power-assisting component and the sliding component.

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Abstract

The invention discloses a large-torque dismounting and mounting device for dismounting and mounting a passenger train end connector in the field of railway vehicles, which comprises a dismounting and mounting component, a connecting component and a connecting component, each sleeve in the sleeve group realizes independent rotation driving through an internal power module, and the sleeves in the sleeve group and fixing bolts on a passenger train end connector are arranged in the same water drop-shaped array; the bottom end of the assisting assembly is rotationally connected to the top of the dismounting assembly; the sliding component is connected to the top end of the boosting arm component; the device has the beneficial effects that by arranging the disassembling and assembling assembly with the same array as the fixing bolts on the passenger train end connector, the fixing bolts on the passenger train end connector can be disassembled and assembled at the same time without being disassembled and assembled one by one, manpower is saved, the disassembling and assembling efficiency is improved, and the labor intensity of workers is reduced. And in addition, the dismounting assembly can be moved in a labor-saving mode through the power assisting assembly and the sliding assembly, and the use convenience is further improved.
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Description

Technical Field

[0001] The present invention relates to the field of rail vehicles, and in particular to a high-torque disassembly and assembly device for disassembling and assembling a vehicle-end connector of a railway passenger vehicle. Background Art

[0002] The railway passenger car end connector is one of the important devices for connecting cars. During routine maintenance, it is necessary to remove all the fixing bolts before installing. Figure 7 As shown, it is in the shape of a water drop, and 10 fixing bolts are arranged on the edge ring. At present, the installation method for the vehicle-end connector of railway passenger cars is that workers use handheld electric tools to install, tighten or remove the 10 fixing bolts of the connector one by one. However, this method is not only labor-intensive, but also slow in installation speed and low in labor efficiency.

[0003] To this end, we propose a high-torque disassembly and assembly device for disassembling and assembling the vehicle-end connector of railway passenger cars. Summary of the Invention

[0004] In view of the above-mentioned deficiencies in the prior art, the present invention provides a high-torque disassembly and assembly device for disassembly and assembly of a railway passenger car end connector.

[0005] In order to achieve the above-mentioned object of the invention, the technical solution adopted by the present invention is: A high-torque disassembly and assembly device for disassembling and assembling a railway passenger car vehicle-end connector comprises: a disassembly and assembly component, comprising a sleeve group arranged at the bottom thereof, wherein each sleeve in the sleeve group is independently driven to rotate by an internal power module, and the sleeves in the sleeve group and the fixing bolts on the railway passenger car vehicle-end connector are arranged in the same teardrop-shaped array, and the power module achieves high-torque rotation of the fixing bolts through a hammering structure; a power assist component, the bottom end of which is rotatably connected to the top of the disassembly and assembly component to achieve lifting support for the disassembly and assembly component; and a sliding component, which is connected to the top of the power assist arm component to achieve horizontal displacement of the disassembly and assembly component through a slide rail structure.

[0006] By setting up a disassembly and assembly component, the disassembly and assembly component has a sleeve group with the same array as the fixing bolts on the railway passenger car car-end connector, and each sleeve is independently driven to rotate by the power module, the disassembly and assembly component can be aligned with the fixing bolts on the railway passenger car car-end connector, and all the fixing bolts on the railway passenger car car-end connector can be disassembled and assembled at the same time, without having to disassemble and assemble them one by one, which is faster. In addition, the power module with a hammer structure can achieve a greater torque output, which is more convenient for disassembly and assembly of the fixing bolts. The power assist component is set to lift the disassembly and assembly component, which saves labor for personnel to move the disassembly and assembly component vertically. The sliding component can move the disassembly and assembly component and the power assist component as a whole to a horizontal position, thereby improving the convenience of use.

[0007] It is further defined that the disassembly and assembly component also includes a shell, a first partition, a second partition and a transmission assembly; the shell includes a top plate, a bottom plate, a side plate and a skeleton rod connecting the top plate and the bottom plate, the first partition and the second partition are arranged on the skeleton rod in sequence from top to bottom, dividing the shell into three independent spaces, the power module located at the tail of the teardrop-shaped array is arranged on the first partition, and the remaining power modules are arranged on the second partition, the transmission assembly passes through the first partition and the second partition, and the two ends are respectively connected between the power module and the sleeve group.

[0008] Since the spacing between the fixing bolts at the rear end of the railway passenger car connector is too small, the power module corresponding to the fixing bolts at the rear end of the railway passenger car connector cannot be installed in the same way as its head due to volume issues. A first partition and a second partition are set, and the power module corresponding to the rear end is installed on the higher first partition, which can provide a larger installation space for the transmission component and achieve a more reasonable installation.

[0009] It is further defined that the power module includes a driving motor, a reducer, a compression spring, a striking block, a struck T-shaped shaft and a power casing; the driving motor, the reducer, the compression spring, the striking block and the struck T-shaped shaft are all integrated in the power casing, and the power casing is split in half, the input end of the reducer is fixedly connected to the output shaft of the driving motor, the striking block is slidingly connected to the output shaft of the reducer, and the compression spring is passed through the output shaft of the reducer. When the striking block is located at the end of the output shaft of the reducer, the compression spring is in a pre-tightened state, and the struck T-shaped shaft is engaged with the striking block when the striking block is located at the end of the output shaft of the reducer, and the end passes through the power casing.

[0010] The power casing is set to be split in half for easy installation. The driving motor outputs power to the reducer, the reducer increases the torque, and then outputs it to the striking block, driving the striking block to rotate. The convex teeth on the striking block engage with the struck T-shaft, driving the struck T-shaft to rotate. When the fixing bolt is tightened and a larger torque is required, it will cause resistance to the rotation of the striking block. The resistance will cause the striking block to compress the compression spring and retract, disengaging from the struck T-shaft. Since the compression spring will rebound, the next convex tooth of the striking block will engage with the struck T-shaft, forming an impact rotation, thereby tightening the fixing bolt. The output power of the driving motor can be controlled to adjust the striking frequency of the striking block on the struck T-shaft, thereby achieving torque adjustment, which is very convenient.

[0011] It is further defined that the transmission assembly located outside the tail of the teardrop-shaped array includes a telescopic shaft cylinder, a telescopic shaft rod, a return spring and a conversion head; the bottom end of the conversion head is connected to the tail of the sleeve in the sleeve group, and the top end is fixedly connected to the bottom end of the telescopic shaft rod; the bottom plate of the shell is provided with a through hole for the conversion head to pass through; the telescopic shaft rod is slidably arranged in the telescopic shaft cylinder, and the return spring is arranged on the telescopic shaft rod outside the telescopic shaft cylinder; when the telescopic shaft rod is at the maximum extension length, the return spring is in a pre-tightened state, and the top end of the telescopic shaft cylinder is fixedly connected to the end of the struck T-shaped shaft; the power housing here is vertically arranged on the second partition plate, and the struck T-shaped shaft passes through the second partition plate; The transmission assembly located at the tail of the teardrop-shaped array also includes a universal joint. The top end of the telescopic shaft located at the tail of the teardrop-shaped array is fixedly connected to the bottom end of the universal joint. The top end of the universal joint is fixedly connected to the end of the impact T-shaped shaft located at the tail of the teardrop-shaped array. The power casing here is vertically arranged on the first partition, and the impact T-shaped shaft located at the tail of the teardrop-shaped array passes through the first partition. The bottom end of the universal joint passes through the second partition and is rotatably connected to the second partition.

[0012] The sleeve of the sleeve group and the telescopic shaft are connected through the conversion head. When the device presses the sleeve down to combine with the fixing bolt on the railway passenger car car-end connector, the power module can be started to drive the telescopic shaft cylinder to rotate, the telescopic shaft cylinder drives the telescopic shaft rod to rotate, the telescopic shaft rod drives the conversion head to rotate, and the conversion head drives the sleeve to rotate. When the sleeve encounters resistance in contact with the fixing bolt, the telescopic shaft rod will be compressed into the telescopic shaft cylinder. During the rotation of the sleeve, due to the rebound of the return spring outside the telescopic shaft rod, the sleeve will be combined with the fixing bolt. A universal joint is added to the tail of the railway passenger car car-end connector, that is, the top of the telescopic shaft cylinder of the transmission assembly at the tail of the teardrop-shaped array to realize power steering and connect with the drive motor on the first compartment, providing a better installation layout for the two drive motors on the first compartment, and avoiding the problem that the two drive motors on the first compartment cannot be reasonably installed.

[0013] It is further defined that a horizontal operating handle is provided on the second partition, and the operating handle extends out of the side panel of the shell; by providing the operating handle on the second partition and extending the operating handle out of the side panel, the device can be easily operated.

[0014] It is further defined that the power assist assembly includes a mounting frame, a screw slide, a connecting plate, a power assist arm, a power assist rod and a fixed rod; the screw slide is vertically fixed on the mounting frame, the connecting plate is fixed on the slider of the screw slide, the connecting plate is L-shaped, the bottom end of the power assist arm is rotatably connected to the horizontal plate of the connecting plate through a first rotating seat, one end of the power assist rod is rotatably connected to the first rotating seat, and the other end is rotatably connected to the upper section of the power assist arm, one end of the fixed rod is rotatably connected to the lower section of the power assist arm, and the other end is rotatably connected to the middle part of the shell, and the top plate of the shell is rotatably connected to the top of the power assist arm through a second rotating seat, and the power assist rod and the fixed rod are both pneumatic telescopic rods.

[0015] By setting a screw slide, the height of the power-assisting arm can be adjusted, thereby realizing height adjustment of the entire disassembly and assembly component in an unstressed state. The fixed pull rod and the power-assisting pull rod are both structures similar to the support rod of a car trunk, which can assist in maintaining the entire disassembly and assembly component. By setting a first rotating seat and a second rotating seat, the power-assisting arm and the disassembly and assembly component can be rotated in the horizontal direction, which is more flexible and easier to use.

[0016] It is further defined that the sliding assembly includes vertical poles, cross supports, tracks, cross plates and pulleys; there are two vertical poles, which are arranged vertically at intervals, cross supports are respectively provided at the top ends of the two vertical poles, there are also two tracks, which are arranged horizontally in parallel, and the two ends of the two tracks are respectively fixedly connected to the cross supports, and two cross plates are also provided horizontally in parallel and perpendicular to the tracks, the mounting frame is fixedly connected between the two cross plates and is located between the two tracks, the pulley is fixed at the bottom of both ends of the cross plate and is rolled on the track, and one side of the pulley is arranged in a covering type, covering the upper and lower sides of the track.

[0017] The track is supported by setting up vertical poles and cross braces, and then a pulley trolley is formed by two horizontal plates, pulleys and the mounting frame in the power-assisting component. The power-assisting arm and the screw slide of the power-assisting component are fixedly connected to the mounting frame. The pulley rolls on the track to realize the horizontal movement of the entire disassembly and assembly. At least one side of the pulley is set to a covered type to improve the stability of the sliding component and prevent rollover due to uneven weight.

[0018] It is further defined that a number of positioning panels are vertically provided on the bottom plate of the shell, the inner diameter of the space enclosed by the number of positioning panels is loosely matched with the outer diameter of the railway passenger car car-end connector, and is staggered with the sleeves in the sleeve group; positioning panels matching the outer diameter of the railway passenger car car-end connector are provided on the bottom plate of the shell, which facilitates positioning between the disassembly and assembly components and the railway passenger car car-end connector, making disassembly and assembly more convenient.

[0019] It is further defined that a cooling fan is embedded in the side panel of the shell; by providing the cooling fan, the driving motor and rotating parts inside the shell can be cooled to ensure the performance of the disassembly and assembly components.

[0020] It is further defined that the operating handle includes a main handle and a sub-handle, and the main handle and the sub-handle are respectively provided with a switch for controlling the forward and reverse rotation of the drive motor and a switch for controlling the gear position of the drive motor; the motor forward and reverse switch and the switch for controlling the gear position of the drive motor are respectively provided on the main handle and the sub-handle, and by providing the switch for controlling the gear position of the drive motor, real-time adjustment of the output torque can be achieved, which makes it easier to disassemble and assemble the fixing bolts.

[0021] The beneficial effects of the present invention are as follows: by providing a disassembly and assembly component with the same array as the fixing bolts on the railway passenger car vehicle-end connector, the fixing bolts on the railway passenger car vehicle-end connector can be disassembled and assembled at the same time, without having to disassemble and assemble them one by one, saving manpower and improving disassembly and assembly efficiency; and the disassembly and assembly component can be moved labor-savingly through the power-assisting component and the sliding component, further improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 This is a simple schematic diagram of the disassembly component without the shell side panel installed from a frontal perspective; Figure 3 This is a simple schematic diagram of the disassembly component without the shell side panel installed in a three-dimensional perspective; Figure 4 It is the left side view of the disassembled components; Figure 5 It is a bottom view of the disassembled components; Figure 6 Schematic diagram of the internal structure of the power module; Figure 7 This is a top view of the railway passenger car end connector.

[0023] The symbols of the components are as follows: Disassembly and assembly components 1, sleeve group 11, shell 12, top plate 121, bottom plate 122, side plate 123, skeleton rod 124, first partition 13, second partition 14, transmission assembly 15, telescopic shaft 151, telescopic shaft 152, return spring 153, conversion head 154, universal joint 155, power module 2, drive motor 21, reducer 22, compression spring 23, striking block 24, struck T-shaped shaft 25, power casing 26, power assist assembly 3, mounting frame 31, screw slide 32, connecting plate 33, power assist arm 34, power assist pull rod 35, fixed pull rod 36, first rotating seat 37, second rotating seat 38, sliding assembly 4, vertical pole 41, cross support frame 42, track 43, cross plate 44, pulley 45, operating handle 5, main handle 51, auxiliary handle 52, positioning enclosure 6, cooling fan 7. DETAILED DESCRIPTION

[0024] The specific embodiments of the present invention are described below to facilitate understanding of the present invention by those skilled in the art. However, it should be clear that the present invention is not limited to the scope of the specific embodiments. For those skilled in the art, as long as various changes are within the spirit and scope of the present invention as defined and determined by the appended claims, these changes are obvious, and all inventions and creations utilizing the concepts of the present invention are protected.

[0025] Example: like Figures 1-6 As shown, a high-torque disassembly and assembly device for disassembling and assembling a railway passenger car vehicle-end connector comprises a disassembly and assembly component 1, a power assist component 3, a power module 2 and a sliding component 4; the disassembly and assembly component 1 comprises a sleeve group 11, a shell 12, a first partition plate 13, a second partition plate 14 and a transmission component 15; each sleeve in the sleeve group 11 is independently driven to rotate by the internal power module 2, and the sleeves in the sleeve group 11 and the fixing bolts on the railway passenger car vehicle-end connector are arranged in the same teardrop-shaped array; the shell 12 comprises a top plate 121, a bottom plate 122, a side plate 123 and a skeleton rod 124 connecting the top plate 121 and the bottom plate 122, the first partition plate 13 and the second partition plate 14 are sequentially arranged on the skeleton rod 124 in the shell 12 from top to bottom, dividing the shell 12 into three independent spaces, located at the tail of the teardrop-shaped array The power module 2 is arranged on the first partition 13, and the remaining power modules 2 are arranged on the second partition 14. The transmission assembly 15 passes through the first partition 13 and the second partition 14, and the two ends are respectively connected between the power module 2 and the sleeve group 11; a horizontal operating handle 5 is provided on the second partition 14, and the operating handle 5 extends out of the side plate 123 of the shell 12; the operating handle 5 includes a main handle 51 and a secondary handle 52, and the main handle 51 and the secondary handle 52 are respectively provided with a switch for controlling the forward and reverse rotation of the drive motor 21 and a switch for controlling the gear position of the drive motor 21; a plurality of positioning panels 6 are vertically provided on the bottom plate 122 of the shell 12, and the inner diameter of the space enclosed by the plurality of positioning panels 6 is loosely matched with the outer diameter of the railway passenger car vehicle-end connector, and is staggered with the sleeve in the sleeve group 11; a cooling fan 7 is embedded in the side plate 123 of the shell 12; The power module 2 includes a driving motor 21, a reducer 22, a compression spring 23, a striking block 24, a struck T-shaped shaft 25 and a power housing 26; the driving motor 21, the reducer 22, the compression spring 23, the striking block 24 and the struck T-shaped shaft 25 are all integrated in the power housing 26, and the power housing 26 is a half-split arrangement, the input end of the reducer 22 is fixedly connected to the output shaft of the driving motor 21, the striking block 24 is slidably connected to the output shaft of the reducer 22, the compression spring 23 is passed through the output shaft of the reducer 22, when the striking block 24 is located at the end of the output shaft of the reducer 22, the compression spring 23 is in a pre-tightened state, and the struck T-shaped shaft 25 is engaged with the striking block 24 when the striking block 24 is located at the end of the output shaft of the reducer 22, and the end passes through the power housing 26; located in the water The transmission assembly 15 outside the tail of the drop-shaped array includes a telescopic shaft cylinder 151, a telescopic shaft rod 152, a return spring 153 and a conversion head 154; the bottom end of the conversion head 154 is connected to the tail of the sleeve in the sleeve group 11, and the top end is fixedly connected to the bottom end of the telescopic shaft rod 152. The bottom plate 122 of the shell 12 is provided with a through hole for the conversion head 154 to pass through. The telescopic shaft rod 152 is slidably inserted into the telescopic shaft cylinder 151, and the return spring 153 is inserted into the telescopic shaft rod 152 outside the telescopic shaft cylinder 151. When the telescopic shaft rod 152 is at its maximum extension length, the return spring 153 is in a pre-tightened state. The top end of the telescopic shaft cylinder 151 is fixedly connected to the end of the struck T-shaped shaft 25. The power housing 26 here is vertically arranged on the second partition plate 14, and the struck T-shaped shaft 25 passes through the second partition plate 14. The transmission assembly 15 at the tail of the teardrop-shaped array also includes a universal joint 155. The top of the telescopic shaft 151 at the tail of the teardrop-shaped array is fixedly connected to the bottom end of the universal joint 155. The top end of the universal joint 155 is fixedly connected to the end of the impact T-shaped shaft 25 at the tail of the teardrop-shaped array. The power housing 26 here is vertically arranged on the first partition 13, and the impact T-shaped shaft 25 at the tail of the teardrop-shaped array passes through the first partition 13. The bottom end of the universal joint 155 passes through the second partition 14 and is rotatably connected to the second partition 14; the power group Part 3 is used to achieve lifting and supporting of the disassembly and assembly component 1; the power-assisting component 3 includes a mounting frame 31, a screw slide 32, a connecting plate 33, a power-assisting arm 34, a power-assisting pull rod 35 and a fixed pull rod 36; the screw slide 32 is vertically fixed on the mounting frame 31, the connecting plate 33 is fixed on the slider of the screw slide 32, the connecting plate 33 is L-shaped, the bottom end of the power-assisting arm 34 is rotatably connected to the horizontal plate 44 of the connecting plate 33 through the first rotating seat 37, one end of the power-assisting pull rod 35 is rotatably connected to the first rotating seat 37, and the other end is rotatably connected to the power-assisting arm 3 4, one end of the fixed pull rod 36 is rotatably connected to the lower section of the power arm 34, and the other end is rotatably connected to the middle of the shell 12. The top plate 121 of the shell 12 is rotatably connected to the top of the power arm 34 through the second rotating seat 38. The power pull rod 35 and the fixed pull rod 36 are both pneumatic telescopic rods; the sliding assembly 4 is connected to the top of the power arm 34 assembly and realizes the horizontal displacement of the disassembly assembly 1 through the slide rail structure; the sliding assembly 4 includes a vertical rod 41, a horizontal support frame 42, a track 43, a horizontal plate 44 and a pulley 45; the vertical rod 41 is provided with two, The two rails 43 are also provided with two rails that are arranged horizontally in parallel. The two ends of the two rails 43 are respectively fixedly connected to the cross brace 42. Two cross plates 44 are also provided horizontally in parallel and perpendicular to the rails 43. The mounting frame 31 is fixedly connected between the two cross plates 44 and is located between the two rails 43. The pulleys 45 are fixed at the bottom of both ends of the cross plates 44 and are rolled on the rails 43. One side of the pulley 45 is wrapped and wrapped on the upper and lower sides of the rails 43.

[0026] By setting a disassembly assembly 1, the disassembly assembly 1 has a sleeve group 11 with the same array as the fixing bolts on the railway passenger car vehicle-end connector, and each sleeve is independently driven by the power module 2, the disassembly assembly 1 can be aligned with the fixing bolts on the railway passenger car vehicle-end connector, and all the fixing bolts on the railway passenger car vehicle-end connector can be disassembled and assembled at the same time, without having to disassemble and assemble them one by one, which is faster, and the power module 2 with a hammer structure can achieve a larger torque output, which is more convenient for disassembly and assembly of the fixing bolts, and the power assist assembly 3 is set to lift the disassembly assembly 1, which makes it more labor-saving for personnel to move the disassembly assembly 1 vertically, and the sliding assembly 4 can realize the horizontal movement of the disassembly assembly 1 and the power assist assembly 3 as a whole, thereby improving the convenience of use; since the spacing between the fixing bolts at the rear end of the railway passenger car vehicle-end connector is too small, the power module 2 corresponding to the fixing bolts at the rear end of the railway passenger car vehicle-end connector cannot be installed in the same way as its head due to volume issues, and a first partition 13 and The second partition 14 installs the power module 2 corresponding to the tail on the first partition 13 of a higher layer, which can provide a larger installation space for the transmission component 15, thereby achieving a more reasonable installation; the power housing 26 is set to be split in half for easy installation, the drive motor 21 outputs power to the reducer 22, the reducer 22 increases the torque, and then outputs it to the striking block 24, driving the striking block 24 to rotate, and the convex teeth on the striking block 24 engage with the struck T-shaped shaft 25 to drive the struck T-shaped shaft 25 to rotate. When the fixing bolt is tightened and a larger torque is required, resistance will be caused to the rotation of the striking block 24. The resistance will cause the striking block 24 to compress the compression spring 23 and retract, disengaging from the struck T-shaped shaft 25. Since the compression spring will rebound, the next convex tooth of the striking block 24 will complete the engagement with the struck T-shaped shaft 25, forming an impact rotation, thereby achieving the tightening of the fixing bolt. The output power of the drive motor 21 can be controlled to adjust the striking frequency of the striking block 24 on the struck T-shaped shaft 25, thereby achieving torque adjustment, which is very convenient;The sleeve of the sleeve group 11 is connected to the telescopic shaft 152 through the conversion head 154. When the device presses the sleeve down to engage with the fixing bolt on the railway passenger car end connector, the power module 2 can be started to drive the telescopic shaft cylinder 151 to rotate, the telescopic shaft cylinder 151 drives the telescopic shaft rod 152 to rotate, the telescopic shaft rod 152 drives the conversion head 154 to rotate, and the conversion head 154 drives the sleeve to rotate. When the sleeve contacts the fixing bolt and encounters resistance, the telescopic shaft rod 152 will be compressed into the telescopic shaft cylinder 151. During the rotation of the sleeve, due to the rebound of the return spring 153 outside the telescopic shaft rod 152, the sleeve will be combined with the fixing bolt, and the rear end of the railway passenger car end connector will be closed. The top of the telescopic shaft 151 of the transmission assembly 15 at the tail of the teardrop-shaped array is provided with a universal joint 155 to realize the steering of power and connect it to the drive motor 21 on the first compartment, providing a better installation layout for the two drive motors 21 on the first compartment, and avoiding the problem that the two drive motors 21 on the first compartment cannot be reasonably installed; by arranging an operating handle 5 on the second partition 14 and extending the operating handle 5 out of the side plate 123, it is convenient to operate the device; by arranging a screw slide 32, the height of the power arm 34 can be adjusted, thereby realizing the height adjustment of the disassembly and assembly assembly 1 as a whole in the unstressed state, and the fixed pull rod 36 and the power pull rod 35 are both The structure is similar to the support rod of the trunk of a car, which can help the disassembly and assembly component 1 to be maintained as a whole. By setting the first rotating seat 37 and the second rotating seat 38, the power arm 34 and the disassembly and assembly component 1 can be rotated in the horizontal direction, which is more flexible and easier to use. The track 43 is supported by the vertical rod 41 and the horizontal support frame 42, and then a pulley 45 trolley is formed by two horizontal plates 44, pulleys 45 and the mounting frame 31 in the power assist component 3. The power assist arm 34 and the screw slide 32 of the power assist component 3 are fixedly connected to the mounting frame 31. The pulley 45 rolls on the track 43 to achieve the horizontal movement of the disassembly and assembly as a whole. At least one side of the pulley 45 is set to cover This design enhances the stability of the sliding assembly 4 and prevents tipping due to uneven weight. A positioning plate 6 matching the outer diameter of the railway carriage connector is provided on the bottom plate 122 of the housing 12, facilitating positioning between the disassembly assembly 1 and the railway carriage connector, making disassembly and assembly easier. A cooling fan 7 dissipates heat from the drive motor 21 and rotating parts within the housing 12, ensuring the performance of the disassembly assembly 1. The motor forward and reverse rotation switch and the switch controlling the drive motor gear are located on the main handle 51 and auxiliary handle 52, respectively. By providing a switch controlling the drive motor 21 gear, real-time adjustment of the output torque is achieved, further facilitating disassembly and assembly of the fixing bolts.

Claims

1. A high torque disassembly and assembly device for disassembling and assembling a railway passenger car end connector, characterized in that: include: A disassembly assembly (1) includes a sleeve group (11) provided at the bottom thereof, wherein each sleeve in the sleeve group (11) is independently driven to rotate by an internal power module (2), and the sleeves in the sleeve group (11) and the fixing bolts on the end connector of a railway passenger car are arranged in the same teardrop-shaped array, and the power module (2) achieves high-torque rotation of the fixing bolts through a hammering structure; A power assist component (3) whose bottom end is rotatably connected to the top of the disassembly component (1) to provide lifting support for the disassembly component (1); A sliding assembly (4) is connected to the top end of the booster arm (34) assembly and realizes horizontal displacement of the disassembly assembly (1) through a slide rail structure.

2. The high-torque disassembly and assembly device for railway passenger car end connectors according to claim 1, characterized in that: The disassembly assembly (1) further comprises a shell (12), a first partition (13), a second partition (14) and a transmission assembly (15); the shell (12) comprises a top plate (121), a bottom plate (122), a side plate (123) and a skeleton rod (124) connecting the top plate (121) and the bottom plate (122); the first partition (13) and the second partition (14) are sequentially arranged on the skeleton rod (124) in the shell (12) from top to bottom, dividing the shell (12) into three independent spaces; the power module (2) located at the tail of the teardrop-shaped array is arranged on the first partition (13), and the remaining power modules (2) are arranged on the second partition (14); the transmission assembly (15) passes through the first partition (13) and the second partition (14), and its two ends are respectively connected between the power module (2) and the sleeve group (11).

3. The high-torque disassembly and assembly device for railway passenger car end connectors according to claim 2, characterized in that: The power module (2) includes a driving motor (21), a speed reducer (22), a compression spring (23), a striking block (24), a striking T-shaped shaft (25) and a power housing (26); the driving motor (21), the speed reducer (22), the compression spring (23), the striking block (24) and the striking T-shaped shaft (25) are all integrated in the power housing (26), and the power housing (26) is a half-split type arrangement, and the input end of the speed reducer (22) is fixedly connected to the input end of the driving motor (21). On the output shaft, the striking block (24) is slidably connected to the output shaft of the reducer (22), and the compression spring (23) is passed through the output shaft of the reducer (22). When the striking block (24) is located at the end of the output shaft of the reducer (22), the compression spring (23) is in a pre-tightened state. When the striking block (24) is located at the end of the output shaft of the reducer (22), the struck T-shaped shaft (25) is engaged with the striking block (24), and the end passes through the power housing (26).

4. The high-torque disassembly and assembly device for railway passenger car end connectors according to claim 3, characterized in that: The transmission assembly (15) located outside the tail of the water drop array includes a telescopic shaft cylinder (151), a telescopic shaft rod (152), a return spring (153) and a conversion head (154); the bottom end of the conversion head (154) is connected to the tail of the sleeve in the sleeve group (11), and the top end is fixedly connected to the bottom end of the telescopic shaft rod (152); the bottom plate (122) of the housing (12) is provided with a through hole for the conversion head (154) to pass through, and the telescopic shaft rod (152) is slidably inserted into the telescopic shaft. The return spring (153) is arranged on the telescopic shaft (152) outside the telescopic shaft cylinder (151) in the cylinder (151). When the telescopic shaft (152) is at the maximum extension length, the return spring (153) is in a pre-tightened state. The top end of the telescopic shaft cylinder (151) is fixedly connected to the end of the struck T-shaped shaft (25). The power housing (26) is vertically arranged on the second partition (14), and the struck T-shaped shaft (25) passes through the second partition (14). The transmission assembly (15) located at the tail of the teardrop-shaped array also includes a universal joint (155), the top end of the telescopic shaft cylinder (151) located at the tail of the teardrop-shaped array is fixedly connected to the bottom end of the universal joint (155), and the top end of the universal joint (155) is fixedly connected to the end of the impact T-shaped shaft (25) located at the tail of the teardrop-shaped array. Here, the power housing (26) is vertically arranged on the first partition (13), and the impact T-shaped shaft (25) located at the tail of the teardrop-shaped array passes through the first partition (13), and the bottom end of the universal joint (155) passes through the second partition (14) and is rotatably connected to the second partition (14).

5. The high-torque disassembly and assembly device for disassembling and assembling a railway passenger car end connector according to claim 3, characterized in that: A horizontal operating handle (5) is provided on the second partition (14), and the operating handle (5) extends out of the side plate (123) of the shell (12).

6. The high-torque disassembly and assembly device for railway passenger car end connectors according to claim 5, characterized in that: The power assist assembly (3) includes a mounting frame (31), a screw slide (32), a connecting plate (33), a power assist arm (34), a power assist pull rod (35) and a fixed pull rod (36); the screw slide (32) is vertically fixed on the mounting frame (31), the connecting plate (33) is fixed on the slider of the screw slide (32), the connecting plate (33) is L-shaped, and the bottom end of the power assist arm (34) is rotatably connected to the horizontal plate (44) of the connecting plate (33) through a first rotating seat (37). One end of the power-assisting pull rod (35) is rotatably connected to the first rotating seat (37), and the other end is rotatably connected to the upper section of the power-assisting arm (34); one end of the fixed pull rod (36) is rotatably connected to the lower section of the power-assisting arm (34), and the other end is rotatably connected to the middle part of the shell (12); the top plate (121) of the shell (12) is rotatably connected to the top end of the power-assisting arm (34) through the second rotating seat (38); the power-assisting pull rod (35) and the fixed pull rod (36) are both pneumatic telescopic rods.

7. The high-torque disassembly and assembly device for railway passenger car end connectors according to claim 6, characterized in that: The sliding assembly (4) includes a vertical rod (41), a horizontal support frame (42), a track (43), a horizontal plate (44) and a pulley (45); the vertical rod (41) is provided with two and is vertically spaced apart; the horizontal support frame (42) is respectively provided at the top of the two vertical rods (41); the track (43) is also provided with two and is horizontally arranged in parallel; the two ends of the two tracks (43) are respectively fixedly connected to the horizontal support frame (42); the horizontal plate (44) is also provided with two and is vertically arranged to the track (43); the mounting frame (31) is fixedly connected between the two horizontal plates (44) and is located between the two tracks (43); the pulley (45) is fixedly provided at the bottom of both ends of the horizontal plate (44) and is rollingly provided on the track (43); one side of the pulley (45) is provided in a covering manner and is covered on the upper and lower sides of the track (43).

8. The high-torque disassembly and assembly device for railway passenger car end connectors according to claim 2, characterized in that: A plurality of positioning panels (6) are vertically provided on the bottom plate (122) of the housing (12); the inner diameter of the space enclosed by the plurality of positioning panels (6) is loosely matched with the outer diameter of the railway passenger car end connector and is staggered with the sleeves in the sleeve group (11).

9. The high-torque disassembly and assembly device for railway passenger car end connectors according to claim 8, characterized in that: A heat dissipation fan (7) is embedded on the side plate (123) of the housing (12).

10. The high-torque disassembly and assembly device for railway passenger car end connectors according to claim 5, characterized in that: The operating handle (5) comprises a main handle (51) and a sub-handle (52), wherein the main handle (51) and the sub-handle (52) are respectively provided with a switch for controlling the forward and reverse rotation of the drive motor (21) and a switch for controlling the gear position of the drive motor (21).