Feed compound microbial enzymolysis method and enzymolysis equipment
By integrating feed compound microbial enzymatic hydrolysis methods and equipment, the problems of low enzymatic hydrolysis efficiency and single equipment function have been solved, achieving efficient nutrient release and product quality control, which is suitable for industrial continuous production.
Patent Information
- Application Number
- CN202511310693.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-09-15
AI Technical Summary
Current feed production processes suffer from low enzymatic hydrolysis efficiency, insufficient nutrient release, long fermentation cycles, inconvenient equipment cleaning and sterilization, and limited equipment functionality, making it impossible to achieve efficient integration of crushing, mixing, enzymatic hydrolysis, and fermentation. This results in complex processes, high energy consumption, large footprint, and susceptibility to cross-contamination.
A feed compound microbial enzymatic hydrolysis method is adopted, which integrates crushing, enzymatic hydrolysis, fermentation and online cleaning and sterilization. By controlling temperature, dissolved oxygen and pH value, and combining the enzymatic hydrolysis and fermentation processes, the integrated equipment performs multi-functional operations to achieve uniform mixing, heat transfer and mass transfer of materials, and online cleaning and sterilization are carried out in the same device.
It significantly improves the release rate and bioavailability of nutrients, shortens reaction time, increases production efficiency, ensures product quality and hygiene safety, avoids cross-contamination, and is suitable for industrial continuous production.
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Figure CN120788087B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of feed technology, and more specifically to a method and equipment for the enzymatic hydrolysis of compound microorganisms in feed. Background Technology
[0002] In the field of feed production, traditional feed processing methods mostly employ single enzymatic hydrolysis or fermentation processes, which have problems such as low enzymatic hydrolysis efficiency, insufficient release of nutrients, long fermentation cycle, and inconvenience in cleaning and sterilizing equipment.
[0003] Especially in large-scale continuous production, how to achieve efficient connection between enzymatic hydrolysis and fermentation, maintain the stability of reaction conditions, improve the uniformity of material mixing, and achieve online cleaning and sterilization of equipment has always been a technical problem that the industry urgently needs to solve. Existing equipment often has a single function and cannot complete multiple operations such as crushing, mixing, enzymatic hydrolysis and fermentation in the same device, resulting in complex process flow, high energy consumption, large footprint, and easy cross-contamination, which affects the safety and quality of feed products. Summary of the Invention
[0004] In order to overcome the shortcomings of existing technologies such as low enzymatic hydrolysis efficiency, insufficient release of nutrients, long fermentation cycle and inconvenient equipment cleaning and sterilization, this invention provides a feed compound microbial enzymatic hydrolysis method and enzymatic hydrolysis equipment to solve the problems existing in the background technology.
[0005] This invention provides the following technical solution: a method for enzymatic hydrolysis of feed compound microorganisms, comprising the following steps:
[0006] S1: Premix the feed base material pulverized to 20-40 mesh with the compound enzyme preparation at a mass ratio of 100:0.3-0.8 to obtain the premixed feed.
[0007] S2: The premixed material is continuously fed into the enzymatic hydrolysis equipment and enzymatically hydrolyzed for 15-30 minutes at 35-42℃ and dissolved oxygen value ≥2mg / L.
[0008] S3: After enzymatic hydrolysis is completed, add compound microbial inoculum into the enzymatic hydrolysis equipment online, and adjust the pH of the system to 5.8-6.2 at the same time, and continue fermentation for 2-4 hours;
[0009] S4: After fermentation, the material is dried at low temperature until the moisture content is ≤12% to obtain the finished product.
[0010] Preferably, the enzymatic hydrolysis reaction in step S2 is carried out in an enzymatic hydrolysis device, and the temperature is kept constant by a temperature control component and the dissolved oxygen value is maintained at ≥2 mg / L by an atomizing spray component.
[0011] Preferably, the enzymatic hydrolysis reaction in step S2 and the fermentation process in step S3 are both stirred by the mixing mechanism in the enzymatic hydrolysis equipment, achieving mixing, heat transfer and mass transfer at the same time.
[0012] Preferably, in step S3, the compound microbial culture is added via a metering pump, and the pH value of the system is adjusted by adding acid or alkali solution via a metering pump.
[0013] Preferably, after steps S1-S4 are completed, the atomizing spray component of the enzymatic hydrolysis equipment is activated, and the cleaning agent and sterilizing medium are sprayed through the lateral enzyme liquid atomizing nozzle to perform online cleaning and sterilization of the enzymatic hydrolysis equipment.
[0014] The beneficial effects of the first embodiment of the present invention are as follows:
[0015] By organically combining enzymatic hydrolysis and fermentation processes, and conducting enzymatic hydrolysis and microbial fermentation in stages under strict control of temperature, dissolved oxygen, and pH, the release rate and bioavailability of nutrients in feed are significantly improved. This method has the advantages of short reaction time, high efficiency, strong controllability of conditions, low moisture content of finished product, and easy storage. At the same time, through online cleaning and sterilization functions, cross-contamination between batches is effectively avoided, ensuring the hygiene and safety of feed, and making it suitable for industrial continuous production.
[0016] Based on the above-mentioned method for enzymatic hydrolysis of feed compound microorganisms, a second embodiment of the present invention is proposed.
[0017] Therefore, the present invention provides a feed compound microbial enzymatic hydrolysis device, including a mounting frame, an upper fixing plate and a lower fixing plate fixedly mounted on the mounting frame, a crushing mechanism provided on the top of the upper fixing plate, a conveying mechanism provided between the upper fixing plate and the lower fixing plate, a mixing mechanism provided on the conveying mechanism, the crushing mechanism being used to crush the feed base material, the conveying mechanism being used to enzymatically hydrolyze the premix, and after the enzymatic hydrolysis is completed, a compound microbial liquid is added to continue fermentation, and the mixing mechanism being used to mix and stir the raw materials.
[0018] Preferably, the crushing mechanism includes an outer mounting shell and an inner mounting shell, which are fixedly connected by a bridge frame. A rotating rod is rotatably mounted at the center of the inner mounting shell, and a second motor is fixedly mounted on the top of the inner mounting shell. The output end of the second motor is fixedly connected to the top of the rotating rod, and a toothed roller is fixedly mounted on the bottom of the rotating rod. Teeth are provided on the inner wall of the outer mounting shell.
[0019] Preferably, a motor and a metering pump are fixedly installed on the top of the upper fixed plate, and an electrically controlled opening and closing cover is provided on the lower fixed plate.
[0020] Preferably, the conveying mechanism includes a rotating shaft and a rotating ring. The rotating shaft is rotatably mounted between an upper fixed plate and a lower fixed plate. One output end of a motor is fixedly connected to the top of the rotating shaft. The rotating shaft and the rotating ring are fixedly connected by partition plates. Five partition plates are evenly arranged. The area between two adjacent partition plates is the transport area. Temperature control components are provided on both sides of the partition plates. Atomizing spray components are provided on the rotating ring. Five atomizing spray components are provided corresponding to the transport area.
[0021] Preferably, five mixing mechanisms are provided corresponding to the transport area. The mixing mechanism includes a receiving frame, a positioning rod, a connecting rod one, a connecting rod two, and a connecting rod three. The positioning rod is rotatably installed in the transport area, and a stirring blade is fixedly installed on the surface of the positioning rod. One end of the positioning rod extends to the outside of the rotating ring. The receiving frame is fixedly installed on the outside of the rotating ring. A transmission shaft is rotatably installed on the receiving frame. A gear is fixedly connected to the surface of the transmission shaft. A gear ring is fixedly installed on the top of the lower fixed plate. The gear ring meshes with the gear. One end of the connecting rod one is fixedly connected to the surface of the transmission shaft. The other end of the connecting rod one is hinged to one end of the connecting rod two. The other end of the connecting rod two is hinged to one end of the connecting rod three. The other end of the connecting rod three is fixedly connected to the surface of the positioning rod.
[0022] The beneficial effects of the second embodiment of the present invention are as follows:
[0023] The equipment integrates multiple functions such as crushing, mixing, enzymatic hydrolysis, and fermentation. It has a compact structure and continuous automated operation, which significantly improves production efficiency. Through the coordinated design of the conveying and mixing mechanisms, it achieves uniform mixing, efficient mass transfer and heat transfer of materials in the transport area, ensuring the stable progress of the enzymatic hydrolysis and fermentation processes. The combined use of atomizing spray components and temperature control components precisely controls the reaction environment, further improving product quality. In addition, the equipment has online cleaning and sterilization functions, which reduces manual intervention, lowers the risk of contamination, and meets the hygiene and environmental protection requirements of modern feed production. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the overall structure of the feed compound microbial enzymatic hydrolysis equipment of the present invention.
[0026] Figure 2 This is a cross-sectional view of the pulverizing mechanism of the feed compound microbial enzymatic hydrolysis equipment of the present invention.
[0027] Figure 3This is an exploded view of the upper fixed plate, conveying mechanism, and lower fixed plate of the feed compound microbial enzymatic hydrolysis equipment of the present invention.
[0028] Figure 4 This is a schematic diagram of the conveying mechanism of the feed compound microbial enzymatic hydrolysis equipment of the present invention.
[0029] Figure 5 for Figure 1 Enlarged view of the structure at point A in the image.
[0030] Figure 6 This is a schematic diagram of the stirring blade structure of the feed compound microbial enzymatic hydrolysis device of the present invention.
[0031] Figure 7 This is a schematic diagram of the bottom structure of the lower fixed plate of the feed compound microbial enzymatic hydrolysis device of the present invention.
[0032] The attached diagram is labeled as follows: 1. Mounting frame; 2. Upper fixing plate; 21. Motor 1; 22. Metering pump; 3. Lower fixing plate; 31. Electrically controlled opening and closing cover; 32. Gear ring; 4. Crushing mechanism; 41. Outer mounting shell; 42. Inner mounting shell; 43. Rotating rod; 44. Bridge frame; 45. Motor 2; 46. Gear roller; 47. Tooth; 5. Conveying mechanism; 51. Rotating shaft; 52. Rotating ring; 53. Divider plate; 54. Temperature control component; 55. Atomizing spray component; 6. Mixing mechanism; 61. Receiving frame; 611. Transfer shaft; 62. Positioning rod; 63. Stirring blade; 64. Gear; 65. Connecting rod 1; 66. Connecting rod 2; 67. Connecting rod 3. Detailed Implementation
[0033] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0034] Example 1:
[0035] This embodiment provides a method for enzymatic hydrolysis of feed compound microorganisms, including the following steps:
[0036] S1: Premix the feed base material pulverized to 20-40 mesh with the compound enzyme preparation at a mass ratio of 100:0.3-0.8 to obtain the premixed feed.
[0037] By controlling the mesh size of the feed base and the precise ratio with the compound enzyme preparation, a uniform and efficient material basis is provided for the subsequent enzymatic hydrolysis reaction, which helps to improve the enzymatic hydrolysis efficiency and product quality stability.
[0038] S2: The premixed material is continuously fed into the enzymatic hydrolysis equipment and enzymatically hydrolyzed for 15-30 minutes at 35-42℃ and dissolved oxygen value ≥2mg / L. The enzymatic hydrolysis reaction is carried out in the enzymatic hydrolysis equipment. The temperature is kept constant by the temperature control component and the dissolved oxygen value is kept ≥2mg / L by the atomizing spray component. The mixing mechanism in the enzymatic hydrolysis equipment is used for stirring, and mixing, heat transfer and mass transfer are achieved at the same time.
[0039] Enzymatic hydrolysis under constant temperature and oxygen conditions, accompanied by mechanical stirring, significantly improves the rate and thoroughness of the enzymatic hydrolysis reaction, enhances the release of nutrients, and at the same time, stirring ensures the uniformity and stability of the reaction system.
[0040] S3: After enzymatic hydrolysis is completed, the compound microbial liquid is added online to the enzymatic hydrolysis equipment through a metering pump, and acid or alkaline solution is added through a metering pump to adjust the pH of the system to 5.8-6.2. Fermentation continues for 2-4 hours. During the fermentation process, the mixing mechanism in the enzymatic hydrolysis equipment is used for stirring, which simultaneously achieves mixing, heat transfer and mass transfer.
[0041] It achieves seamless integration and automated control of enzymatic hydrolysis and fermentation processes in the same equipment. By precisely controlling the pH value and continuous stirring, it creates the best environment for microbial fermentation, thereby improving fermentation efficiency and product quality.
[0042] S4: After fermentation, the material is dried at low temperature until the moisture content is ≤12% to obtain the finished product. After steps S1-S4 are completed, the atomizing spray component of the enzymatic hydrolysis equipment is started. The cleaning agent and sterilization medium are sprayed through the side enzyme liquid atomizing nozzle to clean and sterilize the enzymatic hydrolysis equipment online.
[0043] Low-temperature drying effectively preserves heat-sensitive nutrients, resulting in a finished product that is easy to store. The equipment has online cleaning and sterilization functions, eliminating cross-contamination and ensuring hygiene, safety, and batch stability for continuous production.
[0044] In summary, by organically combining enzymatic hydrolysis and fermentation processes, and conducting enzymatic hydrolysis and microbial fermentation in stages under strict control of temperature, dissolved oxygen, and pH, the release rate and bioavailability of nutrients in feed are significantly improved. This method has advantages such as short reaction time, high efficiency, strong controllability of conditions, low moisture content of finished product, and easy storage. At the same time, the online cleaning and sterilization functions effectively avoid cross-contamination between batches, ensuring the hygiene and safety of feed, and are suitable for industrial continuous production.
[0045] Example 2:
[0046] This embodiment provides a feed compound microbial enzymatic hydrolysis device for implementing the above method, including a mounting frame 1, an upper fixing plate 2 and a lower fixing plate 3 fixedly mounted on the mounting frame 1, a crushing mechanism 4 provided on the top of the upper fixing plate 2, a conveying mechanism 5 provided between the upper fixing plate 2 and the lower fixing plate 3, and a mixing mechanism 6 provided on the conveying mechanism 5. The crushing mechanism 4 is used to crush the feed base material, the conveying mechanism 5 is used to enzymatically hydrolyze the premix, and after the enzymatic hydrolysis is completed, a compound microbial liquid is added to continue fermentation, and the mixing mechanism 6 is used to mix and stir the raw materials.
[0047] This enzymatic hydrolysis equipment integrates multiple functions such as crushing, mixing, enzymatic hydrolysis and fermentation. It has a compact structure and realizes fully automated and continuous production from raw material processing to fermentation output, which greatly improves production efficiency and space utilization.
[0048] The crushing mechanism 4 includes an outer mounting shell 41 and an inner mounting shell 42. The outer mounting shell 41 and the inner mounting shell 42 are fixedly connected by a bridge frame 44. A rotating rod 43 is rotatably mounted at the center of the inner mounting shell 42. A second motor 45 is fixedly mounted at the top of the inner mounting shell 42. The output end of the second motor 45 is fixedly connected to the top end of the rotating rod 43. A toothed roller 46 is fixedly mounted at the bottom end of the rotating rod 43. Teeth 47 are provided on the inner wall of the outer mounting shell 41.
[0049] The crushing mechanism 4 adopts a design that combines toothed rollers 46 and teeth 47, resulting in high crushing efficiency. By controlling the gap between toothed rollers 46 and teeth 47, the feed base material can be effectively crushed to the target particle size, providing suitable material particle size conditions for subsequent enzymatic hydrolysis reactions.
[0050] The upper fixed plate 2 has a motor 21 and a metering pump 22 fixedly installed on its top, and the lower fixed plate 3 has an electrically controlled opening and closing cover 31.
[0051] Motor 21 provides power to conveying mechanism 5, metering pump 22 enables precise quantitative addition of bacterial solution and pH adjuster, and electrically controlled opening and closing cover 31 enables automatic discharge of product, improving the automation level and control accuracy of the equipment.
[0052] The conveying mechanism 5 includes a rotating shaft 51 and a rotating ring 52. The rotating shaft 51 is rotatably mounted between the upper fixed plate 2 and the lower fixed plate 3. The output end of the motor 21 is fixedly connected to the top of the rotating shaft 51. The rotating shaft 51 and the rotating ring 52 are fixedly connected by a partition plate 53. Five partition plates 53 are evenly arranged. The area between two adjacent partition plates 53 is the transport area. Temperature control components 54 are arranged on both sides of the partition plate 53. Atomizing spray components 55 are arranged on the rotating ring 52. Five atomizing spray components 55 are arranged corresponding to the transport area. The temperature control components 54 are existing electric heating technology, and the atomizing spray components 55 are existing microporous aeration technology, which will not be described in detail here.
[0053] The conveying mechanism 5 achieves zoned processing and continuous flow of materials by dividing them into five transport zones, thereby improving processing capacity. The temperature control component 54 can precisely control the temperature of each zone, and the atomizing spray component 55 can precisely control the dissolved oxygen in each zone through microporous aeration, ensuring the optimal reaction environment for the enzymatic hydrolysis and fermentation process. In addition, the atomizing spray component 55 can also spray cleaning agents and sterilization media laterally, and atomize the cleaning agents and sterilization media into tiny droplets for online cleaning and sterilization of the enzymatic hydrolysis equipment.
[0054] The mixing mechanism 6 has five components corresponding to the transport area. The mixing mechanism 6 includes a receiving frame 61, a positioning rod 62, a first connecting rod 65, a second connecting rod 66, and a third connecting rod 67. The positioning rod 62 is rotatably installed in the transport area. A stirring blade 63 is fixedly installed on the surface of the positioning rod 62. One end of the positioning rod 62 extends to the outside of the rotating ring 52. The receiving frame 61 is fixedly installed on the outside of the rotating ring 52. A transmission shaft 611 is rotatably installed on the receiving frame 61. A gear 64 is fixedly connected to the surface of the transmission shaft 611. A gear ring 32 is fixedly installed on the top of the lower fixed plate 3. The gear ring 32 meshes with the gear 64. One end of the first connecting rod 65 is fixedly connected to the surface of the transmission shaft 611. The other end of the first connecting rod 65 is hinged to one end of the second connecting rod 66. The other end of the second connecting rod 66 is hinged to one end of the third connecting rod 67. The other end of the third connecting rod 67 is fixedly connected to the surface of the positioning rod 62.
[0055] The mixing mechanism 6, through the meshing of gear 64 and fixed gear ring 32, and in conjunction with the linkage structure, generates rotation while revolving, driving the stirring blade 63 to achieve reciprocating stirring of complex trajectories, which greatly enhances the mixing uniformity, heat transfer and mass transfer efficiency of the materials, and ensures the sufficiency and consistency of the reaction.
[0056] In use, motor 25 drives toothed roller 46 to rotate around the axis of rotating rod 43. Feed base and compound enzyme preparation are fed in from the top of outer mounting shell 41, and the mass ratio of feed base to compound enzyme preparation is controlled to be 100:0.3-0.8. When the feed base passes between toothed roller 46 and teeth 47, the feed base is crushed to 20-40 mesh. The crushed feed base and compound enzyme preparation enter the conveying area together. Motor 21 drives the conveying mechanism 5 to rotate around the axis of rotating shaft 51 through rotating shaft 51. During the rotation of conveying mechanism 5, feed base and compound enzyme preparation with a preset mass ratio are input into each conveying area.
[0057] During this process, the temperature control component 54 maintains a constant temperature of 35-42℃ in each transport zone, and the atomizing spray component 55 maintains a dissolved oxygen value of ≥2mg / L in each transport zone through aeration. While the conveying mechanism 5 rotates, the mixing mechanism 6 rotates synchronously around the axis of the rotating shaft 51. The gear 64 moves along the gear ring 32 and drives the transmission shaft 611 to rotate synchronously around its own axis. The transmission shaft 611 rotates and drives the first connecting rod 65 to rotate synchronously around the axis of the transmission shaft 611. The first connecting rod 65 rotates and drives the positioning rod 62 to rotate synchronously around its own axis through the second connecting rod 66 and the third connecting rod 67. The positioning rod 62 rotates and drives the stirring blade 63 to rotate synchronously around the axis of the positioning rod 62. Accompanying the movement of the gear 64 along the gear ring 32, the stirring blade 63 rotates back and forth around the axis of the positioning rod 62, realizing the uniform mixing, heat transfer and mass transfer of the feed base and the compound enzyme preparation, and carrying out the enzymatic reaction.
[0058] After 15-30 minutes of enzymatic hydrolysis, when the transport zone passes the bottom of the metering pump 22, the metering pump 22 adds compound microbial liquid to the transport zone, and adds acid or alkali solution through the metering pump to adjust the pH of the system to 5.8-6.2. Fermentation continues for 2-4 hours. During the fermentation process, the mixing mechanism 6 continues to rotate around the axis of the rotating shaft 51. Similarly, the stirring blade 63 rotates back and forth around the axis of the positioning rod 62 to further realize the mixing, heat transfer and mass transfer of materials.
[0059] After fermentation, the electrically controlled opening and closing cover 31 is opened, and the material is discharged into the low-temperature drying equipment as it passes through the electrically controlled opening and closing cover 31. After low-temperature drying to a moisture content of ≤12%, the finished product is obtained. At the same time, the atomizing spray component 55 of the enzymatic hydrolysis equipment is activated. The cleaning agent and sterilization medium are sprayed laterally through the atomizing spray component 55 to clean and sterilize the enzymatic hydrolysis equipment online. The waste liquid after cleaning can be discharged out through the electrically controlled opening and closing cover 31.
[0060] In summary, the equipment integrates multiple functions such as crushing, mixing, enzymatic hydrolysis, and fermentation into one compact structure. Its continuous and automated operation significantly improves production efficiency. The coordinated design of the conveying and mixing mechanisms ensures uniform mixing, efficient mass and heat transfer of materials within the transport zone, guaranteeing stable enzymatic hydrolysis and fermentation processes. The combined use of atomizing spray components and temperature control components precisely controls the reaction environment, further enhancing product quality. Furthermore, the equipment features online cleaning and sterilization functions, reducing manual intervention and lowering the risk of contamination, thus meeting the hygiene and environmental protection requirements of modern feed production.
[0061] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A method for enzymatic hydrolysis of feed compound microorganisms, characterized in that, Includes the following steps: S1: Premix the feed base material pulverized to 20-40 mesh with the compound enzyme preparation at a mass ratio of 100:0.3-0.8 to obtain the premixed feed. S2: The premixed material is continuously fed into the enzymatic hydrolysis equipment and enzymatically hydrolyzed for 15-30 minutes at 35-42℃ and dissolved oxygen value ≥2mg / L. The enzymatic hydrolysis reaction is carried out in the enzymatic hydrolysis equipment. The mixing mechanism in the enzymatic hydrolysis equipment stirs the material, and mixing, heat transfer and mass transfer are achieved at the same time. The temperature is kept constant by the temperature control component and the dissolved oxygen value is kept ≥2mg / L by the atomizing spray component. S3: After enzymatic hydrolysis is completed, add compound microbial liquid into the enzymatic hydrolysis equipment online through a metering pump, and add acid or alkaline solution through a metering pump to adjust the pH value of the system to 5.8-6.
2. Continue fermentation for 2-4 hours. During the fermentation process, the mixing mechanism in the enzymatic hydrolysis equipment is stirred, and mixing, heat transfer and mass transfer are achieved at the same time. S4: After fermentation, the material is dried at low temperature until the moisture content is ≤12% to obtain the finished product. Then, the atomizing spray component of the enzymatic hydrolysis equipment is started to spray cleaning agent and sterilization medium through the side enzyme liquid atomizing nozzle to clean and sterilize the enzymatic hydrolysis equipment online.
2. A feed compound microbial enzymatic hydrolysis device for implementing the method of claim 1, characterized in that, The system includes a mounting frame (1), on which an upper fixing plate (2) and a lower fixing plate (3) are fixedly mounted. A crushing mechanism (4) is provided on the top of the upper fixing plate (2). A conveying mechanism (5) is provided between the upper fixing plate (2) and the lower fixing plate (3). A mixing mechanism (6) is provided on the conveying mechanism (5). The crushing mechanism (4) is used to crush the feed base material. The conveying mechanism (5) is used to enzymatically hydrolyze the premix and add compound microbial liquid to continue fermentation after the enzymatic hydrolysis is completed. The mixing mechanism (6) is used to mix and stir the raw materials. The conveying mechanism (5) includes a rotating shaft (51) and a rotating ring (52). The rotating shaft (51) is rotatably installed between the upper fixed plate (2) and the lower fixed plate (3). The rotating shaft (51) and the rotating ring (52) are fixedly connected by a partition plate (53). Five partition plates (53) are evenly arranged. The area between two adjacent partition plates (53) is the transport area. Temperature control components (54) are provided on both sides of the partition plate (53). Atomizing spray components (55) are provided on the rotating ring (52). Five atomizing spray components (55) are provided corresponding to the transport area.
3. The feed compound microbial enzymatic hydrolysis equipment according to claim 2, characterized in that, The crushing mechanism (4) includes an outer mounting shell (41) and an inner mounting shell (42). The outer mounting shell (41) and the inner mounting shell (42) are fixedly connected by a bridge frame (44). A rotating rod (43) is rotatably installed at the center of the inner mounting shell (42). A second motor (45) is fixedly installed at the top of the inner mounting shell (42). The output end of the second motor (45) is fixedly connected to the top end of the rotating rod (43). A toothed roller (46) is fixedly installed at the bottom end of the rotating rod (43). Teeth (47) are provided on the inner wall of the outer mounting shell (41).
4. The feed compound microbial enzymatic hydrolysis equipment according to claim 3, characterized in that, The upper fixed plate (2) is fixedly installed with a motor (21) and a metering pump (22), and the lower fixed plate (3) is provided with an electrically controlled opening and closing cover (31).
5. The feed compound microbial enzymatic hydrolysis equipment according to claim 4, characterized in that, Five mixing mechanisms (6) are provided corresponding to the transport area. The mixing mechanism (6) includes a receiving frame (61), a positioning rod (62), a connecting rod one (65), a connecting rod two (66), and a connecting rod three (67). The positioning rod (62) is rotatably installed in the transport area. A stirring blade (63) is fixedly installed on the surface of the positioning rod (62). One end of the positioning rod (62) extends to the outside of the rotating ring (52). The receiving frame (61) is fixedly installed on the outside of the rotating ring (52). A transmission is rotatably installed on the receiving frame (61). The transmission shaft (611) is fixedly connected to a gear (64). A gear ring (32) is fixedly installed on the top of the lower fixed plate (3). The gear ring (32) meshes with the gear (64). One end of the connecting rod (65) is fixedly connected to the surface of the transmission shaft (611). The other end of the connecting rod (65) is hinged to one end of the connecting rod (66). The other end of the connecting rod (66) is hinged to one end of the connecting rod (67). The other end of the connecting rod (67) is fixedly connected to the surface of the positioning rod (62).
Citation Information
Patent Citations
Emulsifying fermentation device and method
CN110499244A