Commercial vehicle AMT offline automatic running-in cleaning method, system and equipment and storage medium
By providing power and air sources for the AMT transmission, setting up test conditions, and using the host computer to control the TCU for running-in cleaning and lubricating oil testing, the problem of low efficiency of AMT off-line testing was solved, and automated control and product quality assurance were achieved.
Patent Information
- Application Number
- CN202510869612.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2025-10-17
Smart Images

Figure CN120800796A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of gearboxes, and specifically belongs to a commercial vehicle AMT off-line automatic running-in cleaning method, system, device and storage medium. BACKGROUND
[0002] With the rapid development of China's automobile industry, commercial vehicle intelligentization has become a clear goal of vehicle development. At the same time, with the youth of drivers, there is a higher demand for vehicle performance. AMT is a kind of transmission device that can realize automatic gear shifting according to the running state of the vehicle and the road environment of the vehicle, which can obviously improve the comfort of the vehicle and effectively reduce the labor intensity of the driver, and thus the popularity of AMT is growing at a high speed.
[0003] At present, the domestic mainstream AMT gearbox is equipped with multiple speed and displacement sensors with magnetism, and multiple high-pressure devices such as cylinders or oil cylinders that need to be strictly sealed. However, the gearbox and its parts will inevitably be contaminated with impurities or have small burrs during production and assembly, and then after the AMT gearbox is completed, AMT off-line testing is often performed. However, there is no standard AMT running-in cleaning method in the existing AMT off-line testing process, and AMT automatic running-in cleaning cannot be realized, which cannot meet the requirements of production rhythm and has the problem of low testing efficiency. SUMMARY
[0004] In order to solve the problem that there is no standard AMT running-in cleaning method in the existing AMT off-line testing process and AMT automatic running-in cleaning cannot be realized, the application provides a commercial vehicle AMT off-line automatic running-in cleaning method, system, device and storage medium.
[0005] To achieve the above purpose, the application provides the following technical scheme: The application provides a commercial vehicle AMT off-line automatic running-in cleaning method, which includes the following processes: Building a network communication environment; Providing power supply and gas supply for the AMT gearbox installed on the test bench, and connecting the oil port of the AMT gearbox for filling and discharging lubricating oil with the flushing device; Building test conditions on the AMT gearbox based on the power supply and the gas supply; Under the condition of meeting the test conditions, the host computer controls the gearbox TCU to sequentially perform running-in cleaning and cleanliness testing of the lubricating oil of the AMT gearbox through the built network communication environment, and determines whether the AMT gearbox needs to be repaired or is qualified according to the test result information.
[0006] Preferably, the method specifically includes the following steps: Step 1, build a network communication environment, install the gearbox card on the test bench, and determine whether it is clamped, if not, send an alarm message to the host computer through the communication network, and reinstall the card; if clamped, execute step 2; Step 2, the host computer obtains the specification information of the gearbox, extracts the corresponding execution file based on the specification information, and builds a test condition on the gearbox according to the execution file; Step 3, the host computer sends a test signal to the gearbox TCU, and the gearbox TCU determines whether the test condition is met based on the test signal, if not, continue to build, if yes, execute step 4; Step 4, the gearbox TCU controls the gearbox to enter the running-in cleaning, the host computer obtains the vibration data of the gearbox in real time, and determines whether the vibration data is abnormal, if yes, stop testing and repair; if no, execute step 5; Step 5, after 10 minutes of running-in cleaning, the host computer obtains the cleanliness information of the lubricating oil, and determines whether the cleanliness of the lubricating oil is qualified, if not, retest once, if still not qualified, repair, if qualified, mark as qualified, end the test.
[0007] Preferably, the network communication environment is built, including: Build a CAN network communication environment between the host computer and the gearbox TCU, and use UDS protocol communication to exchange data.
[0008] Preferably, the gearbox is installed on the test bench, including: The gearbox is hoisted onto the test bench, the front-end motor on the test bench is connected with the input shaft of the gearbox, and the rear-end motor on the test bench is connected with the flange plate of the gearbox.
[0009] Preferably, the test condition includes: The gearbox is in neutral state, the speed of the front-end motor is between 90 rpm and 110 rpm, and the pressure of the compressed gas is between 7 bar and 8.5 bar.
[0010] Preferably, the running-in cleaning process includes: Step 41, the speed of the front-end motor is kept between 90 rpm and 110 rpm; Step 42, after the host computer obtains the signal that the gearbox TCU controls the gearbox to switch to the target gear, the host computer controls the speed of the front-end motor to increase to 1500 rpm, and the speed of the front-end motor is kept constant for a preset measurement time, and then the speed is reduced to 90 rpm-110 rpm, in this process, the rear-end motor applies a preset load to the gearbox, and the host computer obtains the vibration data of the gearbox in real time; Step 43, determine whether the vibration data is abnormal, if abnormal, the gearbox TCU controls the gearbox to switch to the neutral state, stop testing and repair; if there is no abnormality, step 44 is executed; Step 44, the gearbox TCU controls the gearbox to switch to the neutral state, detects whether the detected gear is completed, if completed, the detection is ended; if the detection is not completed, step 45 is executed; Step 45, the gearbox TCU detects that the speed of the gearbox is reduced to 90 rpm-110 rpm, controls the gearbox to switch to the next gear, and step 41 is executed.
[0011] Preferably, a detection report is generated after the detection is ended, the detection report includes the cleanliness data of the lubricating oil, the running-in cleaning state after the running-in cleaning, and the number of the gearbox, and the host computer is uploaded for display and storage.
[0012] The application provides a commercial vehicle AMT off-line automatic running-in cleaning system for realizing the commercial vehicle AMT off-line automatic running-in cleaning method. The network construction module is configured to build a network communication environment. The test environment construction module is configured to provide power supply and gas supply for the AMT gearbox installed on the test bench, and connect the oil filling and discharging oil port of the AMT gearbox with the flushing equipment. The test condition construction module is configured to build a test condition on the AMT gearbox based on the power supply and the gas supply. The test module is configured to, under the test condition, control the gearbox TCU to sequentially perform running-in cleaning and cleanliness test of the lubricating oil on the AMT gearbox through the host computer by building the network communication environment, and determine whether the AMT gearbox is repaired or qualified according to the test result information.
[0013] The application provides a computer device, which comprises a memory, a processor, and a computer program stored in the memory and executable in the processor, and the processor executes the computer program to realize the steps of the commercial vehicle AMT off-line automatic running-in cleaning method.
[0014] The application provides a computer readable storage medium, which stores a computer program, and the computer program realizes the steps of the commercial vehicle AMT off-line automatic running-in cleaning method when executed by a processor.
[0015] Compared with the prior art, the application has the following beneficial technical effects: The application provides a commercial vehicle AMT off-line automatic running-in cleaning method, which builds a network communication environment, provides power supply, gas supply and lubricating oil supply for the AMT gearbox, and automatically extracts an execution file based on gearbox specification information to build test conditions, realizes full-process automatic control and closed-loop management, greatly reduces manual intervention and operation time, and improves production efficiency; the test conditions are automatically built, vibration data and lubricating oil cleanliness are monitored in real time, and the pre-set rules are used to automatically determine whether it is qualified or needs to be repaired, so that manual misjudgment is effectively avoided, the mechanical performance stability of the gearbox and the cleanliness of the lubricating system are ensured, the product quality is guaranteed from the source, unqualified products are prevented from flowing into subsequent links, and the repair cost and quality risk are reduced.
[0016] Further, the method automatically completes the clamping detection of the gearbox, ensures that the preparation work before the test is accurate, and avoids test errors or equipment damage caused by clamping not being tight; the test conditions are accurately controlled by the upper computer, so that the automatic running-in cleaning and cleanliness test of the lubricating oil are realized, which not only improves the test efficiency, but also ensures the accuracy and reliability of the test data. Further, the method can acquire and analyze test data in real time, and once vibration abnormalities or unqualified lubricating oil cleanliness are found, the test is immediately stopped and repair is performed, so that unqualified products are effectively prevented from flowing into the market, and the product quality is guaranteed. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 A process schematic diagram of the commercial vehicle AMT off-line automatic running-in cleaning method is provided. Figure 2 A process schematic diagram of the commercial vehicle AMT off-line automatic running-in cleaning method is provided. Figure 3 A process schematic diagram of the commercial vehicle AMT off-line automatic running-in cleaning method is provided. Figure 4 A schematic diagram of a computer device is provided. Figure 5 A block diagram of a chip is provided. Figure 6 A communication network connection schematic diagram of the upper computer and the gearbox TCU in the commercial vehicle AMT off-line automatic running-in cleaning method is provided. DETAILED DESCRIPTION
[0018] In the following, certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and description are to be regarded as being illustrative in nature rather than restrictive.
[0019] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0020] The present application proposes a commercial vehicle AMT off-line automatic running-in cleaning method, as shown in the accompanying drawings, comprising the following processes: building a network communication environment; providing power supply and gas supply for the AMT gearbox installed on the test bench, and connecting the oil ports for filling and discharging lubricating oil of the AMT gearbox with the flushing equipment; building test conditions on the AMT gearbox based on the power supply and the gas supply; under the condition of meeting the test conditions, the host computer controls the gearbox TCU to sequentially perform running-in cleaning and cleanliness test of the lubricating oil of the AMT gearbox through the built network communication environment, and determines whether the AMT gearbox is repaired or qualified according to the test result information. Figure 1
[0021] Among them, the AMT gearbox for running-in cleaning in the method is assembled according to the generated process requirements, and the circuits and gas circuits between the various parts are connected, which have been connected, if the detection is qualified, it can be directly assembled on the commercial vehicle for use, and the TCU has completed the software writing work in the software writing station, and the AMT gearbox has all the design functions of AMT in theory.
[0022] The specification of the test bench installed gearbox is that the gearbox is clamped on the test bench, that is, the gearbox is hoisted onto the test bench, the front end motor provided on the test bench is connected with the input shaft of the gearbox, the rear end motor provided on the test bench is connected with the flange plate of the gearbox, the power plug of the gearbox is plugged into the 24±6V DC power supply, the gas source interface on the gearbox is connected with the gas tank through the gas pipe, the gas tank provides compressed gas source for the gearbox, the capacity of the gas tank is greater than 10L, and the inner diameter of the gas pipe is greater than 11mm, and the oil ports for filling and discharging lubricating oil of the AMT gearbox are connected with the flushing equipment through the pipeline.
[0023] The commercial vehicle AMT off-line automatic running-in cleaning method of the present application realizes full automation of the running-in cleaning process; the running-in cleaning rhythm is controllable, which can meet the huge production and manufacturing demand; the test items are configurable, which can realize personalized test demand; the method is suitable for running-in cleaning of different types of AMT gearboxes; and the result of running-in cleaning can be traced.
[0024] In the method, the communication network of the host computer on the test bench and the gearbox TCU is built as shown in the accompanying drawings. Figure 6 As shown, a CAN network communication environment is built between the host computer and the gearbox TCU, UDS protocol communication is adopted for data exchange, and the host computer and the gearbox TCU can also adopt XCP protocol communication for data exchange. The front-end motor on the test bench transmits the rotating speed and torque to the gearbox, and the rear-end motor on the test bench provides load for the gearbox.
[0025] As shown in the steps of the method, after the gearbox is clamped, the running-in cleaning test is completed according to the steps of Figure 2 and Figure 3 . Step 1, build a network communication environment, clamp the gearbox on the test bench, and determine whether the gearbox is clamped. If the gearbox is not clamped, send a warning message to the host computer through the CAN network communication to warn the staff, so that the staff can re-clamp the gearbox. If the gearbox is clamped, execute step 2. Step 2, the host computer obtains the specification information of the gearbox, extracts the corresponding execution file based on the specification information, and the execution file contains the specification and model of the current gearbox to be provided with power supply data, air pressure data, and lubricating oil parameters. According to the execution file, build test conditions on the gearbox, that is, connect 24V DC power supply on the gearbox, start to input compressed gas and add lubricating oil. Step 3, the host computer sends a test signal to the gearbox TCU, and the gearbox TCU determines whether the test conditions are met based on the test signal. After the gearbox TCU receives the test signal, it obtains the power supply data, air pressure data and gear position state of the current gearbox. The power supply data and air pressure data are compared with the preset data to determine whether the rotating speed of the front-end motor is between 90rpm and 110rpm, whether the pressure of the compressed gas is between 7bar and 8.5bar, and whether the gear position state of the gearbox is in the neutral state. If all the above conditions are met, execute step 4. If one of the above conditions is not met, continue to build until the above conditions are met.
[0026] Step 4, the gearbox TCU controls the gearbox to enter the running-in cleaning, and the host computer obtains the vibration data of the gearbox in real time and determines whether the vibration data is abnormal. If it is abnormal, stop the test and repair. If it is not abnormal, execute step 5. Specifically, step 41, the host computer controls the rotating speed of the front-end motor to be kept between 90rpm and 110rpm. Step 42, the gearbox TCU controls the gearbox to switch to the target gear, after the host computer obtains the signal that the gearbox switches to the target gear, the host computer controls the front-end motor to increase the rotating speed to 1500 rpm at a set speed, and the rotating speed of the front-end motor is kept constant for a preset measurement time, that is, the rotating speed of the front-end motor is kept constant for 15 seconds, then the host computer controls the front-end motor to decrease the rotating speed to 100 rpm at a set speed, in this process, the rear-end motor applies a preset load to the gearbox, and the host computer obtains the vibration data of the gearbox in real time; Step 43, whether the vibration data is abnormal is judged, if abnormal, the gearbox TCU controls the gearbox to switch to the neutral state, stops testing and returns to repair, if there is no abnormality, step 44 is executed; Step 44, the gearbox TCU controls the gearbox to switch to the neutral state, detects whether the detected gear is completed, if completed, the detection is ended, and step 5 is executed, if the detection is not completed, step 45 is executed; Step 45, the gearbox TCU detects that the rotating speed of the gearbox decreases to 100 rpm, controls the gearbox to switch to the next gear, and step 41 is executed.
[0027] Step 5, after 10 minutes of running-in and cleaning, the host computer obtains the cleanliness information of the lubricating oil, and judges whether the cleanliness of the lubricating oil is qualified, if the cleanliness is unqualified, the detection is re-detected once, if the cleanliness is still unqualified, the return to repair is carried out, if the cleanliness is qualified, the qualified mark is made, and the test is ended.
[0028] After the detection is ended, a detection report is generated, the detection report includes the cleanliness data of the lubricating oil, the running-in state after the cleaning, and the number of the gearbox, and is uploaded to the host computer for display and storage.
[0029] The application provides a commercial vehicle AMT off-line automatic running-in and cleaning method, and the host computer interacts with the TCU through UDS or XCP, sends a cleaning and testing signal, receives vibration signals and cleanliness information of lubricating oil sent by an oil product detection device in a flushing oil circuit, judges a cleaning test conclusion, and displays the conclusion on a host computer interface, so that the efficiency of AMT off-line running-in and cleaning is effectively improved.
[0030] The application provides a commercial vehicle AMT off-line automatic running-in and cleaning system for realizing the commercial vehicle AMT off-line automatic running-in and cleaning method, and the system comprises a network construction module, a test environment construction module, a test condition construction module and a test module. The network construction module is configured to construct a network communication environment. The test environment construction module is configured to provide power supply and gas supply for the AMT gearbox installed on the test bench, and connect oil ports of the AMT gearbox for lubricating oil filling and discharging to the flushing device. The test condition building module is configured to build a test condition on the AMT gearbox based on the power supply and the gas source; The test module is configured to, when the test condition is met, control the gearbox TCU to sequentially perform a running-in cleaning and a cleanliness test of the lubricating oil on the AMT gearbox through the built network communication environment, and determine whether the AMT gearbox is repaired or qualified according to the test result information.
[0031] In still another embodiment of the present application, a computer device is provided, which includes a processor and a memory, the memory being configured to store a computer program, the computer program including program instructions, and the processor being configured to execute the program instructions stored in the computer storage medium. The processor can be a central processing unit (CPU), and can also be other general-purpose processors, digital signal processors (DSP), application specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gates or transistor logic, discrete hardware components, etc., which are the computing core and control core of the terminal, and are suitable for implementing one or more instructions, and are specifically suitable for loading and executing one or more instructions to implement a corresponding method flow or a corresponding function; the processor of the embodiment of the present application can be used to implement the operation of the commercial vehicle AMT off-line automatic running-in cleaning method, including: building a network communication environment; providing the power supply and the gas source for the AMT gearbox installed on the test bench, and connecting the oil inlet and outlet of the AMT gearbox for filling and discharging lubricating oil with the flushing device; building a test condition on the AMT gearbox based on the power supply and the gas source; when the test condition is met, controlling the gearbox TCU to sequentially perform a running-in cleaning and a cleanliness test of the lubricating oil on the AMT gearbox through the built network communication environment, and determining whether the AMT gearbox is repaired or qualified according to the test result information.
[0032] In another embodiment of the present application, the present application also provides a storage medium, specifically a computer readable storage medium (Memory), which is a memory device in the terminal device, used for storing programs and data. It can be understood that the computer readable storage medium herein can include the built-in storage medium in the terminal device, and of course can also include the expansion storage medium supported by the terminal device. The computer readable storage medium provides a storage space, which stores the operating system of the terminal. Moreover, one or more instructions suitable for being loaded and executed by the processor are also stored in the storage space, and the instructions can be one or more computer programs (including program codes). It should be noted that the computer readable storage medium herein can be a high-speed RAM memory, or a non-volatile memory such as at least one disk memory.
[0033] The one or more instructions stored in the computer readable storage medium can be loaded and executed by the processor to realize the corresponding steps of the commercial vehicle AMT off-line automatic break-in cleaning method in the above embodiment; the one or more instructions in the computer readable storage medium are loaded and executed by the processor as follows: The network communication environment is built; the power supply and the gas supply are provided for the AMT gearbox installed on the test bench, and the oil port of the AMT gearbox for filling and discharging lubricating oil is connected with the flushing equipment; the test conditions are built on the AMT gearbox based on the power supply and the gas supply; under the test conditions, the host computer controls the gearbox TCU to sequentially perform break-in cleaning and cleanliness test of the lubricating oil of the AMT gearbox through the built network communication environment, and determines whether the AMT gearbox is repaired or qualified according to the test result information.
[0034] Please refer to Figure 4 The terminal device is a computer device, and the computer device 60 of the embodiment includes a processor 61, a memory 62, and a computer program 63 stored in the memory 62 and executable on the processor 61. The computer program 63 realizes the fluid composition calculation method in the reservoir reconstruction wellbore in the embodiment when executed by the processor 61. To avoid repetition, details are not described herein. Alternatively, the computer program 63 realizes the functions of each model / unit in the fluid composition calculation system in the reservoir reconstruction wellbore when executed by the processor 61. To avoid repetition, details are not described herein.
[0035] The computer device 60 can be a desktop computer, a notebook computer, a palm computer, a cloud server, and the like. The computer device 60 can include, but is not limited to, a processor 61 and a memory 62. Those skilled in the art can understand that the computer device 60 can further include other components, and details are not described herein. Figure 4The computer device 60 is only an example and does not limit the computer device 60, which can include more or less components than shown, or combine some components, or have different components, such as the computer device can also include input / output devices, network access devices, buses, etc.
[0036] The processor 61 can be a central processing unit (CPU), and can also be other general-purpose processors, central processing units, graphics processing units, digital signal processors (DSP), application specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, quantum computing-based data processing logic devices, discrete hardware components, etc. The general-purpose processor can be a microprocessor or the processor can also be any conventional processor.
[0037] The memory 62 can be an internal storage unit of the computer device 60, such as a hard disk or a memory of the computer device 60. The memory 62 can also be an external storage device of the computer device 60, such as a plug-in hard disk, a smart media card (MC), a secure digital (SD) card, a flash card, etc. equipped on the computer device 60.
[0038] Further, the memory 62 can include both the internal storage unit and the external storage device of the computer device 60. The memory 62 is used to store computer programs and other programs and data required by the computer device. The memory 62 can also be used to temporarily store data that has been output or will be output.
[0039] Any reference to memory, database or other medium herein includes at least one of volatile and non-volatile memory. Non-volatile memory can include read-only memory (ROM), tape, floppy disks, flash memories, optical storage, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetoresistive random access memory (MRAM), ferroelectric random access memory (FRAM), phase change random access memory (PRAM), graphene memory, and the like. Volatile memory can include random access memory (RAM), external cache memory, and the like. By way of illustration, and not limitation, RAM can be a type of static random access memory (SRAM), dynamic random access memory (DRAM), or the like.
[0040] The database involved in the embodiments provided in the present application can include at least one of a relational database and a non-relational database. The non-relational database can include a distributed database based on a blockchain, and the like, but is not limited thereto. The processor involved in the embodiments provided in the present application can be a general processor, a central processing unit, a graphics processing unit, a digital signal processor, a programmable logic device, a data processing logic device based on quantum computing, and the like, but is not limited thereto.
[0041] Please refer to Figure 5 The terminal device is a chip, and the chip 600 of the embodiment includes a processor 622, the number of which can be one or more, and a memory 632 for storing a computer program executable by the processor 622. The computer program stored in the memory 632 can include one or more modules each corresponding to a set of instructions. In addition, the processor 622 can be configured to execute the computer program to perform the generalizable monocular absolute depth map estimation method described above.
[0042] In addition, the chip 600 can also include a power supply component 626 and a communication component 650, the power supply component 626 can be configured to perform power management of the chip 600, and the communication component 650 can be configured to realize communication of the chip 600, for example, wired or wireless communication. In addition, the chip 600 can also include an input / output interface 658. The chip 600 can operate based on an operating system stored in the memory 632.
[0043] The foregoing merely illustrates the principles of the application and application of its leading features. This application is not limited to the exact details shown above, and various modifications can be made to the embodiments described without departing from the spirit or scope of the application. Accordingly, no matter from which point of view, the embodiments should be considered as exemplary and non-limiting, and the scope of the application is defined by the claims appended hereto rather than by the description preceding them, thus all changes falling within the meaning and range of equivalency of the claims' elements are intended to be embraced therein. No reference sign in the claims shall be construed as limiting the claim being referenced.
[0044] Furthermore, it should be understood that although the description above is based on embodiments, not every embodiment contains only one independent technical solution, and the description above is only for the sake of clarity, and those skilled in the art should consider the description as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that those skilled in the art can understand. The above is only to illustrate the technical idea of the present application, and cannot limit the protection scope of the present application. Any modification made on the basis of the technical idea of the present application and technical solutions shall fall within the protection scope of the claims of the present application.
Claims
1. The automatic running-in and cleaning method for commercial vehicle AMT is characterized by: The following processes are included: Build a network communication environment; Provide power and air sources for the AMT transmission installed on the test bench, and connect the oil filling and draining ports of the AMT transmission to the flushing equipment; Establishing test conditions on the AMT gearbox based on the power supply and the gas source; When the test conditions are met, the host computer controls the transmission TCU by setting up a network communication environment to perform running-in cleaning and lubricating oil cleanliness tests on the AMT transmission in sequence, and determines whether the AMT transmission is repaired or qualified based on the test results.
2. The commercial vehicle AMT off-line automatic running-in and cleaning method according to claim 1 is characterized in that: The specific steps include: Step 1: Establish a network communication environment, install the gearbox on the test bench, and determine whether it is fastened. If not, send a warning message to the host computer through the communication network and reinstall the gearbox; if it is fastened, execute step 2; Step 2: The host computer obtains specification information of the gearbox, extracts a corresponding execution file based on the specification information, and establishes test conditions on the gearbox according to the execution file; Step 3: The host computer sends a test signal to the gearbox TCU. The gearbox TCU determines whether the test conditions are met based on the test signal. If not, the test continues to be built. If so, step 4 is executed. Step 4: The gearbox TCU controls the gearbox to enter the running-in and cleaning phase. The host computer obtains the gearbox vibration data in real time and determines whether the vibration data is abnormal. If abnormal, the test is stopped and the gearbox is returned for repair. If there is no abnormality, proceed to step 5; Step 5: 10 minutes after the start of the run-in cleaning, the host computer obtains the cleanliness information of the lubricating oil and determines whether the cleanliness of the lubricating oil is qualified. If the cleanliness is unqualified, it is retested. If the cleanliness is still unqualified, it is returned for repair. If the cleanliness is qualified, it is marked as qualified and the test ends.
3. The commercial vehicle AMT off-line automatic running-in and cleaning method according to claim 2 is characterized in that: The said establishing a network communication environment includes: A CAN network communication environment is established between the host computer and the gearbox TCU, and UDS protocol communication is used for data exchange.
4. The commercial vehicle AMT off-line automatic running-in and cleaning method according to claim 2 is characterized in that: The gearbox is mounted on a stand, including: The gearbox is hoisted onto the platform, the front-end motor on the platform is connected to the input shaft of the gearbox, and the rear-end motor on the platform is connected to the flange of the gearbox.
5. The commercial vehicle AMT off-line automatic running-in and cleaning method according to claim 4 is characterized in that: The test conditions include: The gearbox is in neutral, the rotation speed of the front-end motor is between 90 rpm and 110 rpm, and the pressure of the compressed gas is between 7 bar and 8.5 bar.
6. The commercial vehicle AMT off-line automatic running-in and cleaning method according to claim 2, characterized in that: The running-in and cleaning process includes: Step 41: The rotation speed of the front-end motor is maintained between 90 rpm and 110 rpm; Step 42: After the host computer obtains the signal from the transmission TCU controlling the transmission to switch to the target gear, the host computer controls the speed of the front-end motor to increase to 1500 rpm. After the speed of the front-end motor is maintained at a constant speed for a preset measurement time, the speed is reduced to 90 rpm to 110 rpm. During this process, the rear-end motor applies a preset load to the transmission, and the host computer obtains vibration data of the transmission in real time. Step 43: Determine whether the vibration data is abnormal. If so, the transmission TCU controls the transmission to switch to a neutral state, stops testing, and returns the transmission for repair. If not, proceed to step 44. Step 44: The transmission TCU controls the transmission to switch to a neutral state and detects whether the gear to be tested has been tested. If so, the test ends; if not, step 45 is executed. Step 45 : The transmission TCU detects that the transmission speed drops to 90 rpm to 110 rpm, controls the transmission to switch to the next gear, and executes step 41 .
7. The commercial vehicle AMT off-line automatic running-in and cleaning method according to claim 6 is characterized in that: After the test is completed, a test report is generated, which includes the cleanliness data of the lubricating oil, the running-in status after the running-in cleaning, and the number of the gearbox, and is uploaded to the host computer for display and storage.
8. A commercial vehicle AMT off-line automatic running-in and cleaning system, used to implement the commercial vehicle AMT off-line automatic running-in and cleaning method according to any one of claims 1 to 7, characterized in that: include: The network construction module is configured to build a network communication environment; The test environment construction module is configured to provide power and air sources for the AMT transmission installed on the test bench, and to connect the oil ports for filling and draining lubricating oil of the AMT transmission to the flushing equipment; a test condition establishment module configured to establish a test condition on the AMT gearbox based on the power source and the gas source; The test module is configured so that, when the test conditions are met, the host computer controls the transmission TCU by establishing a network communication environment to perform running-in cleaning and lubricating oil cleanliness tests on the AMT transmission in sequence, and determines whether the AMT transmission should be repaired or qualified based on the test result information.
9. A computer device, characterized in that: The method comprises a memory, a processor, and a computer program stored in the memory and executable in the processor, wherein when the processor executes the computer program, the steps of the commercial vehicle AMT off-line automatic running-in and cleaning method according to any one of claims 1 to 7 are implemented.
10. A computer-readable storage medium, characterized in that The computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of the commercial vehicle AMT off-line automatic running-in and cleaning method according to any one of claims 1 to 7 are implemented.
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